Doc No-QF/MF/08B

PREVENTIVE MAINTENANCE CHECKLIST Rev No-00/01.01.18

Page 1 of 2
Machine Name:- Machine Code:-

Date:-

Sr.No. Check Points Frequency Specified Maintenance Instructions First Quarter Second Quarter Third Quarter Forth Quarter Checked By Verified By Remarks

Mechanical
1 Check Machine limit s/w & 1 year Check travel of every axis & Perfomed zero
proximity sensor return.check proper working of limit s/w & proximity
sensor
2 Check Lubriction system, 1 year Check Lubrication Cartridge working condition
Ballscrew condition
Check Coolant pump impeller 6 months Check Coolant pump impeller for worn out
3
condition
4 X=0.01 Check Backlash of axis
Check Backlash of axis 1 year Y= 0.01
Z=0.01

5 X=0.005 Check X & Z axis Repeatability

Check Repeatability 1 year Y=0.005
Z=0.005
Check spindle belt,timmer belt Check spindle belt & timer belt condition
6 1 year
condition
7 Check seal of clamp/declamp Check cylinder for air leakage
6 months
and pot up/down cylinder
8 900-950
Check drawbar stroke 1 year Check proper drawbar stroke
kgf
0.01 max Check Spindle runout
9 Check Spindle runout 1 year

10 Check Spindle side & motor Check for worn out

1 year
Side pulley condition
11 Check all telescopic cover Check all telescopic cover noise &wiper condition
1 year
condition
12 Check proper working of chip conveyor
Check Chip conveyor condition 1 year

13 Change gear box oil 1 year EP- 170 Change gear box oil

14 Check all axis motor couplings 1 year Proper working of couplings

15 Check Counterweight Check for air leakage or oil leakage

6 months
balancing cylinder
16 Check ATC motor break 0.2mm Check for brake liner wornout & setting
6 months
setting
Check Magzine motor break 0.2mm Check for brake liner wornout & setting
17 6 months
setting
Check Greasing to cam & ATC Grease Apply Greas to cam & ATC Gear
20 6 months
Gear EP3
All Pneumatic Valve & Prssure Check proper working of Pneumatic Valve & Prssure
21 6 months
S/W S/W
Check Clamp/declamp cylinder 8.0 mm Proper working clamp /declamp cyl. Stroke
22 6 months
stroke
900-950 Proper clamping force
23 Tool Clamping Force 6 months
kgf
 Electrical

Sr.No. Check Points Frequency Specified Maintenance Instructions First Quarter Second Quarter Third Quarter Forth Quarter Checked By Verified By Remarks

Check control voltage 24V DC

24 1 year Check proper control voltage o/p

Current drawn by Lubriction 0.63-1.0

25 motor 1 year Amp Check Lub Motor current drawn each phase

Current drawn Magzine motor 1.0-1.6

26 1 year Amp Check Mag.Motor current drawn each phase

Current drawn by ATC motor

27 1 year Check ATC Motor current drawn each phase

Current drawn by H.P.Coolant 4.0-6.3

28 motor 6 months Amp Check H.P.Coolant Motor current drawn each phase

Current drawn by Flood coolant 1.0-1.6

29 motor 6 months Amp Check Flood Coolant Motor current drawn each phase

Current drawn by Chip 1.0-1.6

30 conveyor motor 6 months Amp Check Chip conveyor Motor current drawn each phase

Current drawn by Spindle < 40%

31 motor 1 year Check Spindle Motor current drawn each phase

Current drawn by X,Y,Z axis < 40%

32 motor 1 year Check current drawn by x,y,z axis motor

Stabilizer I/P & O/P 415±10V

33 Voltages(R,Y,B) 6 months Check for proper Stabilizer I/P & O/P Voltages(R,Y,B)

Transformer O/P 220±10V Check for proper Transformer I/P & O/P
34 Voltages(R,Y,B) 6 months
Voltages(R,Y,B)
Check earth to Neutral supply 4V (Max)
35 3 months Check proper earth to Neutral supply

Check loose connection

36 1 year Check all loose wire connections

Current drawn by chiller unit 0.37Amp

37 motor 1 year Check Current drawn by chiller unit motor

Check All the Contactors for

38 proper working 6 months Clean the contacts By IPA or CRC Spray.

Check SMPS out put Supply 24 V DC

39 6 months Check SMPS out put Supply

Clean drive fan

40 6 months Check & clean drive fan
 JAI BHAWANI
MATA ENGITECH PREVENTIVE MAINTENANCE CHECKLIST
PVT LTD
Machine Name:- Machine Code:-

Monthly :- Date:-

Checked Verified
Sr.No. Check Points Maintenance Instructions Ok Not Ok Remarks
By By
1 Check dust inside the stabilizer Clean by dry air

2 Check Input & Output Phase to Check Input & Output Phase to Phase &
Phase & Phase to Neutral Supply Phase to Neutral Supply

3 Check Input & Output connection Check input voltage & Output connection for
loosen

Check Carbon Brush Condition Check Carbon Brush Condition

4

Check Dimmer condition Check Dimmer working properly,clean by

5 polish paper
Check loose connection in the Check loose connection in the Stabilizer &
6 Stabilizer tighten it
Check control card condition Clean the control card by ISOPROFILE
7 ALCOHOL or Electronic Cleaner

Check High I/P & O/P Voltage trip to

8 all 3 phases

10