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Dim DMS000779284 en 20170904160759
Dim DMS000779284 en 20170904160759
Dim DMS000779284 en 20170904160759
INSTALLATION WORK
AIR CONDITIONER WARNING
For the air conditioner to operate satisfactorily, install it as outlined in this installation instruction sheet.
Install the air conditioner as follows: 2. BODY INSTALLATION
(1) Install special nut A, then special nut B onto the hanging bolt.
3 PIPE INSTALLATION 2. BENDING PIPES
The pipes are shaped by your hands. Be careful not to collapse them.
(2) Raise the body and mount its hooks onto the hanging bolt between the special nuts. Do not bend the pipes in an angle more than 90°.
(3) Turn special nut B to adjust the height of the body.
75 mm
Use general hard polyvinyl chloride pipe (VP25) [outside diameter 32 mm (1-1/4”)] 6.35 mm (1/4 in.) 9.1
Models that use refrigerant R410A have a different charging port thread diameter to prevent erroneous charging with con- In addition, if the humidity level at the installation location of the refrigerant piping is expected to exceed 70%, install heat and connect it with adhesive (polyvinyl chloride) so that there is no leakage. 9.52 mm (3/8 in.) 13.2 Connection pipe
150 mm – 200 mm
ventional refrigerant and for safety. Therefore, check beforehand. [The charging port thread diameter for R410A is 1/2 UNF 20 insulation around the refrigerant piping. If the expected humidity level is 70-80%, use heat insulation that is 15 mm or thicker When the pipe is long, install supporters. (Liquid)
threads per inch.] and if the expected humidity exceeds 80%, use heat insulation that is 20 mm or thicker. Do not perform air bleeding. 12.70 mm (1/2 in.) 16.6
Indoor unit
Be more careful that foreign matter (oil, water, etc.) does not enter the piping than with refrigerant models. Also, when storing If heat insulation is used that is not as thick as specified, condensation may form on the surface of the insulation. Always heat insulate the indoor side of the drain pipe. 15.88 mm (5/8 in.) 19.7
135 mm 250 mm
In addition, use heat insulation with heat conductivity of 0.045 W/(m·K) or less (at 20 °C). When desiring a high drain pipe height, raise it up to 700 mm or less from the ceiling within
the piping, securely seal the openings by pinching, taping, etc. 19.05 mm (3/4 in.) 24.0
a range of 150 mm from the body. A rise dimension over this range will cause leakage.
When charging the refrigerant, take into account the slight change in the composition of the gas and liquid phases, and always Supporter
charge from the liquid phase side whose composition is stable. When using conventional flare tools to flare R410A pipes, the dimension (3) When the flare nut is tightened properly by your hand, use a torque
Min.450 mm
ELECTRICAL REQUIREMENT Maintenance NG
A should be approximately 0.5 mm more than indicated in the table (for
flaring with R410A flare tools) to achieve the specified flaring. Use a
wrench to finally tighten it.
Special tools for R410A Connection cord (mm2) space Rise thickness gauge to measure the dimension A. Holding spanner
NG
Tool name Contents of change Trap
MAX. MIN. Width across
150 mm or less
1.5 to 2.0 m Width across flats of Body side
Pressure is high and cannot be measured with a conventional gauge. To prevent erroneous mixing of other Air bleeding flats Pipe outside diameter
2.5 1.5 Flare nut
refrigerants, the diameter of each port has been changed.
Gauge manifold NG 6.35 mm (1/4 in.) 17 mm
It is recommended the gauge with seals –0.1 to 5.3 MPa (–76 cmHg to 53 kgf/cm2) for high pressure. –0.1 to Use conformed wire with Type 60245 IEC57. Min.450 mm
Max. 700 mm 9.52 mm (3/8 in.) 22 mm
3.8 MPa (–76 cmHg to 38 kgf/cm2) for low pressure. Install all electrical works in accordance to the standard. Drain pipe (O.D. ø25.4)
Install the disconnect device with a contact gap of at least 3 mm in all poles nearby the units. (Both indoor unit and outdoor unit) 102 mm 40 mm 99 mm Torque wrench
Charge hose To increase pressure resistance, the hose material and base size were changed. 12.70 mm (1/2 in.) 26 mm
NOTES:
15.88 mm (5/8 in.) 29 mm
114 mm
Vacuum pump A conventional vacuum pump can be used by installing a vacuum pump adapter. Check for drainage
Pour about 1 liter of water from the position shown in the diagram or from the airflow outlet to the dew 19.05 mm (3/4 in.) 36 mm CAUTION
30 mm
Gas leakage detector Special gas leakage detector for HFC refrigerant R410A. tray. Check for any abnormalities such as strange noises and whether the drain pump functions normally
262 mm
The drain pump operates when operating in the cooling mode.
Hold the torque wrench at its grip, keeping it in the
215 mm
Drain pipe Wire cover Screw
Copper pipes right angle with the pipe, in order to tighten the flare nut
It is necessary to use seamless copper pipes and it is desirable that the Thicknesses of Annealed Copper Pipes (R410A) correctly.
amount of residual oil is less than 40 mg/10 m. Do not use copper pipes Pipe outside diameter Thickness Flare nut Tightening torque
having a collapsed, deformed or discolored portion (especially on the interior
123 mm
6.35 mm (1/4 in.) 0.80 mm 6.35 mm (1/4 in.) dia. 16 to 18 N·m (160 to 180 kgf·cm)
58 mm
surface). Otherwise, the expansion valve or capillary tube may become
30 mm
Control box
blocked with contaminants. 9.52 mm (3/8 in.) 0.80 mm Ceiling Liquid pipe Gas pipe 9.52 mm (3/8 in.) dia. 30 to 42 N·m (300 to 420 kgf·cm)
As an air conditioner using R410A incurs pressure higher than when
12.70 mm (1/2 in.) 0.80 mm 12.70 mm (1/2 in.) dia. 49 to 61 N·m (490 to 610 kgf·cm)
using conventional refrigerant, it is necessary to choose adequate materials.
Thicknesses of copper pipes used with R410A are as shown in the table. 15.88 mm (5/8 in.) 1.00 mm Be sure to keep sufficient space in the designated position for 15.88 mm (5/8 in.) dia. 63 to 75 N·m (630 to 750 kgf·cm)
Never use copper pipes thinner than that in the table even when it is future maintenance.
19.05 mm (3/4 in.) 1.20 mm 19.05 mm (3/4 in.) dia. 90 to 110 N·m (900 to 1100 kgf·cm)
available on the market. Watering pot
STANDARD PARTS
The following installation parts are furnished.
SELECTING AN INSTALLA- Discharge Direction Setting
• The discharge direction can be selected as shown below.
4 INSTALLING HEAT INSULATION 5 ELECTRICAL WIRING 1. CONNECTION DIAGRAMS
Connection wire (to outdoor unit)
(2) After wiring is complete, secure the remote controller cable, connection
cable, and power cable with the wire clamps.
1
Strong and durable ceiling Sleeve
Terminal block
or more
1,000 mm
1,800 mm
or more
or more
Table 1
Obstruction
Tightening torque
M4 screw 1.2 to 1.8 N·m (12 to 18 kgf·cm)
Floor
This product can be installed at a height of up to 3.0 m. Perform the Function
Setting on the remote controller in accordance with the installed height.
WARNING
(See 8 FUNCTION SETTING.) Use ring terminals and tighten the terminal screws to the specified
torques, otherwise, abnormal overheating may be produced and
possibly cause heavy damage inside the unit.
(Continued to the next page)
9 REMOTE CONTROLLER
CUSTOM CODE SETTING Indoor unit
10 SPECIAL INSTALLATION
METHODS
11 TEST RUN 13 ERROR CODES [Troubleshooting at the remote controller LCD]
This is possible only on the wired remote controller. (Option)
Printed circuit board Check items If you use a wireless remote controller, the lamp on the photo detector unit
[SELF-DIAGNOSIS]
When two or more air conditioners are installed in a room and the remote will output error codes by way of blinking patterns.
(1) Is operation of each button on the remote control unit normal?
controller is operating an air conditioner other than the one you wish to CAUTION If you use a wired type remote controller(option), error codes will appear on the remote If an error occurs, the following display will be shown.
(2) Does each lamp light normally?
set, change the custom code of the remote controller to operate only the controller display. See the lamp blinking patterns and error codes in the table below. (“EE” will appear in the set room temperature display.)
When setting DIP switches, do not touch any other parts on (3) Do airflow direction louvers operate normally?
air conditioner you wish to set (4 selections possible).
When two or more air conditioners are installed in a room, please contact the circuit board directly with your bare hands. (4) Is the drain normal? [Troubleshooting with the indoor display] R.C. address
(5) Do not have an abnormal noise and vibration during operation? Troubleshooting at the display is possible either on the wired or wireless
your retailer to set the individual air conditioner custom codes. Be sure to turn off the main power. Error code
remote controller.
Do not operate the air conditioner in test run for a long time.
Confirm the setting of the remote controller custom code and the FILTER LAMP TIMER LAMP OPERATION LAMP
printed circuit board setting.
1. GROUP CONTROL SYSTEM [Operation method] SU MO TU WE TH FR SA
If these are not confirmed, the remote controller cannot be Depending on your installation, choose from the following:
used to operate for the air conditioner. A number of indoor units can be operated at the same time using a single
remote controller. By the wireless remote controller (with “TEST RUN” button)
(1) Wiring method (indoor unit to remote controller) • To start test run, press the “START/STOP” button and the “TEST RUN” Ex. Self-diagnosis
Remote controller custom code setting button on the remote controller.
Indoor unit 1 Indoor unit 2 Indoor unit 3 Indoor unit 4 • To end test run, press the remote controller “START/STOP” button.
Use the following steps to select the custom code of the remote Error code Error contents
controller. (Note that the air conditioner cannot receive a signal if the air By the indoor unit or IR receiver unit
• To start test run, press the “MANUAL AUTO” button of the unit for 01
conditioner has not been set for the matching custom code.)
1 2 3 1 2 3 1 2 3 1 2 3 more than 10 seconds (forced cooling). 13 Indoor signal error
• To end test run, press the “MANUAL AUTO” button for more than 3 MANUAL AUTO 26
(1) Press the “START/STOP” button until only the clock is displayed on
seconds or press the remote controller “START/STOP” button. 27
the remote controller display. The OPERATION, TIMER and FILTER lamp operate as follows table according to the error contents.
(2) Press the “MODE” button for at least 5 seconds to display the cur- By the wired remote controller 00 Wired remote controller error
rent custom code (initially set to ). • For the operation method, refer to the installation manual and the OPERATION TIMER FILTER 02 Indoor room temperature sensor error
operating manual of the wired remote controller. lamp lamp Error contents
(3) Press the “SET TEMP. (▲) (▼)” button to change the custom code lamp
The Operation indicator lamp and Timer indicator lamp will 04 Indoor heat exchanger temperature sensor
between . Match the code on the display to the air con- Bus wire (2-7 times) Indoor signal error (middle) error
1 2 3 simultaneously flash during the test run mode.
Remote control- Wired remote controller error Indoor heat exchanger temperature sensor (inlet)
ditioner custom code. Heating test run will begin in a few minutes when HEAT is selected by (8 times)
ler wire 28
the remote controller [reverse cycle model only]. Indoor room temperature sensor error
error
(4) Press the “MODE” button again to return to the clock display. The Remote controller
(2 times) (2 times)
custom code will be changed. Indoor heat exchanger temperature 09 Float switch operated
When ground wire is necessary
(2 times) (3 times) sensor (middle) error 0C Outdoor discharge pipe temperature sensor error
Indoor heat exchanger temperature Outdoor heat exchanger temperature sensor
(2) R.C. address setting (DIP switch setting) (2 times) (4 times) sensor (inlet) error 06
(outlet) error
Set the R.C. address of each indoor unit using DIP switch on the indoor
unit circuit board. (see following table and figure.)
DIP switch is normally set to make R.C. address "00".
12 CUSTOMER GUIDANCE (2 times)
(3 times)
(6 times)
(2 times)
Float switch operated
Outdoor discharge pipe temperature
sensor error
0A
0E
Outdoor temperature sensor error
Heat sink thermistor (Inverter) error
Explain the following to the customer in accordance with the operating Outdoor heat exchanger temperature 15 Compressor temperature sensor error
manual: (3 times) (3 times) sensor (outlet) error
Indoor R.C. 1d 2-way valve temperature sensor error
unit address DIP SWITCH No.
(1) Starting and stopping method, operation switching, temperature (3 times) (4 times) Outdoor temperature sensor error 1E 3-way valve temperature sensor error
1 2 3 4 adjustment, timer, air flow switching, and other remote controller (3 times) (7 times) Heat sink thermistor (Inverter) error Outdoor heat exchanger temperature sensor
operations. 29 (middle) error
1 00 OFF OFF OFF OFF Compressor temperature sensor error
(2) Air filter removal and cleaning, and how to use the air louvers. (3 times) (8 times)
2 01 ON OFF OFF OFF (3) Give the operating and installation manuals to the customer. 20 Indoor MANUAL AUTO switch error
(3 times) (2 times) 2-way valve temperature sensor error
3 02 OFF ON OFF OFF (4) If the custom code is changed, explain to the customer how it changed 2A Power supply frequency detection error
(the system returns to custom code A when the batteries in the remote (3 times) (3 times) 3-way valve temperature sensor error
4 03 ON ON OFF OFF 17 IPM protection
• If no buttons are pressed within 30 seconds after the custom code controller are replaced). Outdoor heat exchanger temperature
04 OFF OFF ON OFF (3 times) (4 times) sensor (middle) error 18 CT error
is displayed, the system returns to the original clock display. In this 5 *(4) is applicable to using wireless remote controller.
case, start again from step 1. 6 05 ON OFF ON OFF (4 times) (2 times) Indoor MANUAL AUTO switch error 1A Compressor location error
• Depending on the remote controller, the custom code may return to
7 06 OFF ON ON OFF (4 times) (4 times) Power supply frequency detection error 1b Outdoor fan error
custom code A when the batteries are replaced. In this case, if you
use a code other than A, reset the code after replacing the batteries. 8 07 ON ON ON OFF (5 times) (2 times) IPM protection 1F Connected indoor unit error
If you do not know the air conditioner custom code setting, try each
9 08 OFF OFF OFF ON CT error 1C Outdoor unit computer communication error
code ( ) until you find the code which operates the air (5 times) (3 times)
09 ON OFF OFF ON 12 Indoor fan error
conditioner. 10 (5 times) (5 times) Compressor location error
11 10 OFF ON OFF ON 0F Discharge temperature error
(5 times) (6 times) Outdoor fan error
12 11 ON ON OFF ON 24 Excessive high pressure protection on cooling
(5 times) (7 times) Connected indoor unit error
2C 4-way valve error
Indoor unit setting 13 12 OFF OFF ON ON (5 times) (8 times) Outdoor unit computer communication error
16 Pressure switch abnormal, Pressure sensor error
14 13 ON OFF ON ON (6 times) (2 or 3 times) Indoor fan error
Jumper wire Remote control unit 2b Compressor temperature error
15 14 OFF ON ON ON Discharge temperature error
custom code (7 times) (2 times) 19 Active filter error
JM1 JM2 16 15 ON ON ON ON Excessive high pressure protection
(7 times) (3 times) 25 P.F.C. circuit error
Connect Connect A (Primary setting) on cooling
4-way valve error 11 Indoor unit EEPROM error
Disconnect Connect b Example : R.C. address 03 (7 times) (4 times)
Connect Disconnect c (7 times) (5 times) Pressure switch error, Pressure sensor error If “C0” appears in the R.C. address display, there is a remote controller
ON Compressor temperature error error.
Disconnect Disconnect d (7 times) (6 times)
(8 times) (2 or 3 times) Active filter error R.C. address Error code Content
Incompatible indoor unit is
(8 times) (4 times) P.F.C. circuit error C0 1d
connected
Indoor unit EEPROM error
Indoor unit remote con-
1 2 3 4 C0 1c
: OFF troller communication error
: Flashing (0.5s ON/0.5s OFF)
:Fast flashing PART No. 9374318261-04