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Design of A 33-Knot Aluminum Catamaran Ferry
Design of A 33-Knot Aluminum Catamaran Ferry
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This paper presents the results of an investigation on the suitability of using hull panels with alternating
fixed and floating frames for a 30-40 knot aluminum catamaran ferry. A prototype 4.6 m x 1.8 m bottom
hull panel with alternating frames is analyzed numerically and physically tested. The corresponding finite-
element analyses and test results are in good agreement. The results show that the floating frame hull
panel design is a feasible structure for an aluminum catamaran. The floating frame structure was then used
for a 33-knot, 250-passenger aluminum catamaran ferry designed to meet the ABS High Speed Craft rules.
A midship section of the catamaran hull was analyzed using the finite-element method. Catamaran weight
estimates, heave and pitch motions, and powering estimates are also provided. The results show that the
alternating floating frame structure was within the ABS rules stress allowables.
Introduction knot speed, the bottom uniform pressure is 138 kN/m 2 (20
psi). After several iterations, the a l u m i n u m hull panel stiff-
OVERTHE PASTDECADE,ferry speeds have increased to 35-50 ened with alternating floating frames was developed. This
knots. A n u m b e r of these high-speed ferries built under li- floating frame panel (4.6 m × 1.8 m) is shown in Fig. 1. The
cense have begun successful operations in New York and the prototype panel, as well as a conventional panel with fixed
Pacific Northwest. It has been pointed out that one of the key frames, was also analyzed n u m e r i c a l l y u s i n g the finite-
elements of these designs is the utilization of a lightweight, element method (Fig. 2).
high-strength hull structure, typically constructed of alumi- Results of the finite-element analyses are shown in Figs. 3
n u m [1,2]. and 4 [7]. Boundary conditions for the analysis were simple
The development of the Gulf of Mexico oilfields required a supports for all edges. Figure 3 shows a contour plot of the
large n u m b e r of a l u m i n u m crew-supply boats. These alumi- out-of-plane displacement field, w, for the panel with fixed
n u m crew boats [3,4] successfully utilized a framing system frames under a uniform pressure of 138 kN/m 2 (20 psi). For
with alternate fixed and floating frames (frames welded on the coarse mesh shown, the m a x i m u m displacement occurs
top of longitudinals). This hull structure design enables a along the center of the plate, in between transverse stiffen-
significant reduction in fabrication man-hours. ers, and has a value of 0.39 cm (0.154 in.). Figure 4 is a
This paper presents the results of a two-part study on the contour plot of the w-displacement field for the floating frame
suitability of using the floating frame hull structure for high- structure for the same uniform pressure load. In this case,
speed a l u m i n u m catamarans. In the first study, a 4.6 m × 1.8 the m a x i m u m displacement along the center of the plate is
m prototype hull panel with floating frames was tested and 0.43 cm (0.169 in.), an increase of 9.7%. It is clear that the
the results were compared with a corresponding finite- conventional fixed frame system, while more costly from a
element analysis. In the second study, the design of a 33- manufacturing standpoint, has an advantage of being a more
knot, 31-m a l u m i n u m catamaran was completed that incor- rigid hull panel, with smaller deflections.
porated the floating frame hull structure. The results of both
studies show the possibility of utilizing a hull structure with
floating frames for high-speed ferryboats. Prototype panel test
A prototype a l u m i n u m test panel, as shown in Fig. 5, was
Development of prototype panel for study I manufactured at the Swiftships Inc., shipyard. It was de-
signed such that the center area would have minimal influ-
Studies I and II were performed in the sequence summa- ence from the edge conditions. The edges were rounded to
rized in Table 1. Since the American Bureau of Shipping allow a series of tests in the structural test frame as well as
(ABS) rules [5] were still under development at that time, a n future tests using a vacuum bag technique to obtain test
initial design of a 40-45 knot catamaran satisfying the Det pressures of 62-69 MPa (9-10 psi).
Norske Veritas (DNV) High Speed Craft Rules [6] was per- The panel was i n s t r u m e n t e d with strain gages as shown in
formed. Using the DNV rules, it was possible to clarify the Fig. 6. The strain gage locations are summarized in Table 5.
design loads acting on the structure. The particulars of the A distribution plate was used to distribute the actuator load
catamaran design "A" are summarized in Table 2. A sum- to two bars aligned over the mid-span of the two center lon-
mary of the panel design is given in Table 3. A partial check gitudinal stiffeners. This a r r a n g e m e n t is shown in the sec-
of the DNV rules for the plating and stiffeners is given in tion view of the test given in Fig. 7. The tests were performed
Table 4. in the UNO Structural Test Frame as shown in Fig. 8 [8].
The DNV rules indicated that for a 40-m length and 40-45 Line loads were applied slowly up to a total of 26.7 kN
(6000 lb). Repeated tests showed a m a x i m u m deflection of
0.18 cm (0.071 in.), which is in close agreement with the 0.21
1 Naval Architecture and Marine Engineering, University of New cm (0.084 in.) mid-area deflection predicted by the finite-
Orleans. element analysis. This is considered a very good correlation
2 Department of Mechanical Engineering, University of New Or- for this type of test and thus verifies that the finite-element
leans. model is an excellent predictor of actual behavior. This small
Manuscript received at SNAME headquarters October 19, 1998. difference in results may be due to several factors: (1) bound-
Table 2 High-speed catamaran design "A" electronics is on this deck level, forward of the open deck. The
seating a r r a n g e m e n t is designed for rapid passenger board-
Length 40 m ing and landing. The inflatable life rafts are arranged on the
Beam llm
Draft lm main deck to enable the passengers to easily disembark dur-
Displacement 160 - 200 tons ing a n emergency.
Speed 40 - 45 knots
Material Aluminum Catamaran weight estimates
Table 7 summarizes the hull weight groups. The 145-ton
full load represents 250 passengers with 4000 gal of fuel
ary conditions around the panel edges, not acting as knife- aboard. This 43-ton payload represents 37.4% of the vessel
edge supports, (2) differences in the test panel geometry, and weight. This structural weight is comparable to the 31.4-ton
(3) thickness variations between the computer model and the
a l u m i n u m structure (27.3% of total). These values reinforce
test specimen. the observation of the need to develop strong lightweight hull
Strain gage data were recorded throughout the loading
structures for high-speed craft.
cycle and an additional test was performed to check for re-
peatability of results. The applied load and resulting strain Hull calculations
for these tests are shown in Fig. 9, along with the correspond-
ing finite-element predictions. The strain data shown are the Using the c a t a m a r a n hull lines, it was possible to complete
average longitudinal strain as read from gages 1 through 4. the hydrostatic calculations and initial stability calculations
The differences between predicted and experimental deflec- (Table 6). The c a t a m a r a n design was checked to insure that
tions and strains indicate the validity of the finite-element it met USCG Regulations 46CFR170.170 (weather) 170.173
method for predicting the prototype panel with floating (righting energy) and 170.050 (passenger vessel heel), as well
frame behavior. as the SOLAS 90 for damaged stability.
The c a t a m a r a n heave and pitch motions in head seas were
also estimated as shown in Figs. 13 and 14.
Study II: 33-knot a l u m i n u m c a t a m a r a n ferry
d e s i g n w i t h f l o a t i n g frame hull s t r u c t u r e Powering estimates
The effective horsepower (EHP) and shaft horsepower
Following the good results obtained in Study I, the struc- (SHP) were calculated using the procedure given by Couser
tural model was extended to a 33-knot a l u m i n u m c a t a m a r a n [9]. In Couser's procedure, the c a t a m a r a n resistance is de-
ferry. In order to perform the structural analysis, the basic termined using the form factor, k, which falls within a range
design of the ferry was completed. The particulars for the of 1.2 and 1.35 for high-speed catamaran hulls. For the cata-
a l u m i n u m ferry are summarized in Table 6. m a r a n hull considered here, the form factor was k = 1.26.
The resistance calculations were completed for the catama-
Body plan and general arrangement r a n r u n n i n g in calm seawater at 15°C. The propulsion sys-
The midship section used for structural calculations is tem has an overall propulsive coefficient (OPC) = 0.55. This
shown in Fig. 10. This hull form, as shown in Fig. 11, incor- gives the SHP as
porates a surface-piercing bow. Figure 12 shows the deck SHP = EHP/OPC
a r r a n g e m e n t to accommodate 250 passengers. The m a i n
The results from Fig. 15 show that at 4000 SHP the catama-
deck has enclosed seating for 198 passengers, a snack bar,
r a n will have a speed of 33 knots.
and passenger toilets. The second deck, shown as the boat
deck, has enclosed seating for 62 passengers as well as over-
night accommodations for the crew. The third deck, shown as
Finite-element analysis
the upper deck in Fig. 12, has open air seating for 24 pas- A structural analysis of the midship section of the catama-
sengers. The pilothouse with the catamaran controls and r a n was performed using a three-dimensional finite-element
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ANSYS 5.3
DEC 18 1996
11:15:13
PLOT NO. i
ELEMENTS
TYPE N U M
XV =I
YV =I
ZV =I
DIST=97
XF =30
YF =90
ZF =6
Z-BUFFER
EDGE
Fixed frame
A h l S Y S ¢.1
NOV21 I ~
11:58:2@
PLOT NO. I
NODAL SOLUTION
STEpI1
SUB - I
TIME=I
UZ
TOP
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DMX 1. l~Q2B2
SEPC=18.771
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i .018807
O
•037614
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] 075227
,0~1034
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floating frame
model. The catamaran hull was constructed using an assem- large library of element types, as well as extensive pre-
bly of floating frame hull panels. The objective of the finite- processing and post-processing capabilities. The analysis fol-
element analysis was to investigate the feasibility of using lowed the guidelines published by the Ship Structure Com-
the floating frame structure. A number of finite-element mittee for effective use of the finite-element method for
models and loading conditions were analyzed to investigate typical ship structures [8].
the structural response of the hull and to verify that the The various models developed all contained elements that
catamaran design met classification society rules. have six degrees of freedom (three translations and three
Finite-element analyses of the midship catamaran cross rotations) at each node. The models were of a scale appropri-
section was performed using the ANSYS ® finite-element code ate to investigate the intermediate and local response of the
[10]. The program is a general-purpose analysis tool with a midship section. Global hull response was not investigated
1 1
I, ]< ]c x x ,I
C2nter L,ne
'1 ,I
' I I
.e ' ' ~ i~ Pcr,n Fig. 8 Photo of 6.1-by-3.05-by-3.05-m frame used for structural tests
Trcnsve~'se Center ~ne
F P O-m£> I [ 9sGell ! ' I ~i
152c~
' I
j t
i co,9e 600
I
! 500 [
i
•~ 400
m
Fig. 6 Strain gage locations 300
.o
o
200
since the ABS and DNV classification societies require a local
strength analysis for vessels of the length being considered 100
here (less t h a n 50 m).
o-
The objective of this analysis is to study the structural 4.45 8.9 13.35 17.8 22.25 26.7
response of the midship structure of a 34 m a l u m i n u m cata- kN
maran. For the final design, it is necessary to analyze the Fig. 9 Comparison of test data and finite-element prediction
hull bottom and side floating and fixed frames as a complete
system. Therefore, the extent of the finite-element model is
such that the hull structures between two watertight trans- analysis of a c a t a m a r a n cross section. The critical load cases
verse bulkheads are considered. Outer shell plating, longitu- are the transverse vertical bending moment, the torsional
dinal girders and stiffeners, as well as fixed and floating moment, and vertical shear force, as shown in Fig. 17. The
transverse frames are modeled. Since the vessel is symmetri- ABS rules for high-speed craft give guidelines for calculating
cal along its longitudinal axis, only one-half of the cross sec- the magnitudes of each load case [5]. Once these magnitudes
tion was modeled. Figure 15 shows the finite-element model were calculated, an equivalent pressure was applied to the
of the hull, which corresponds to the dimensions of the actual bottom hull of the model.
structure. Figure 15 is a n oblique view of the model in which Uniform pressure loading was applied to determine the
the outer shell plating is shown, and the bulkheads and ele- cross section structural response. Bottom pressure loading
m e n t outlines are not included. Figure 16 shows the bottom was used to simulate the result from a wave-induced trans-
hull structure magnified to view the element edges of the verse bending moment and vertical shear force. To simulate
shell plating, longitudinal girders and stiffeners, and trans- a wave-induced torsional moment, a positive pressure was
verse frames. The material used for the plating, girders, and applied at the fore end of the model and an equal magnitude,
transverse frames is a l u m i n u m 5086-Hl16, while the longi- but negative pressure, was applied at the aft end of the
tudinal stiffener material is extruded a l u m i n u m 5086-Hl11. model. Figure 18 illustrates the applied loading required to
In addition to the static sea pressure, three critical load model a torsional moment.
cases need to be considered when performing a structural In addition to the three load cases considered above, three
20 19 IB 17 16 15 14 13 12 11 10 9 B 7 6 5 4 3 2 1 0
I 1 I I I I f I 1 I I I I I I I I I I I I
UPP£R OtCg
rJ~ Ne~
k ¸
11 10 9 B 7
I 1 I I I
BOil1 0E,CK ( 6 2 P~S3ENK3[~ CR[W OUART[I~J PILO| HOUSE
3 . . . . . . . i
2.5 .~r \
2 //
1.5
/ \
/
1
0.5
!
0 0.5 1.5 2 2,5
Fig. 13 Heave response to ratio of wavelength X to catamaran length L (k/L) (catamaran heave: L = 31 m, displacement = 115 tons; calculation includes trim and
sinkage correlation)
1.8
1.6
1.4
1.2
0.8 | l l m w
m m m m ~
mmvAmmm
0.6 m~. m m m m
~ m m m m
0.4 !
0.2
0-
0 0.5 1.5 2.5
Fig. 14 Pitch response to ratio of wavelength k to catamaran length L (k/L) (catamaran pitch: L = 31 m, displacement = 115 tons; calculation includes sinkage and trim
correlation)
1. T r a n s v e r s e B e n d i n g M o m e n t
2. T o r s i o n a l M o m e n t
3. S h e a r Force
A ~ 5.3
9 ¢ 998
13:13:17
P L O T ~IO. 8
}rODAL S O L O T I Or!
STEP--1
S~ -i
TIME~I
SEQV (AVG)
TOP
D~ -.45564
Sle~ "50. 787
SMX -7616
SM~B--100 92
50.787
m~ 891.366
1732
2573
3413
~ 4254
50 94
5935
6775
7616
Fig. 20 Equivalent stress contours for outer shell--full slamming pressure loading
A~SYS 5.3
MAR 6 1998
16:46:30
PLOT ~O. 5
H O D A L S OLUTIO~T
STEP--1
SUB ml
TIME--I
S~V (AVG)
D~ -.339676
SMUT --85. 0 7 7
S M ~ --10854
SM~11645
85.077
1282
2478
3675
4871
6068
7264
84 61
9657
10854
Fig. 22 Equivalent stress contours for fixed transverse frames--inboard slamming pressure
s i a n a or Texas, the U.S. Navy, or appropriate f u n d i n g A l u m i n u m Honeycomb Sandwich Panels," Trans. SNAME, Vol. 105,
agency. This report does not constitute a standard, specifica- 1996, pp. 285-302.
tion, or regulation. The GCRMTC does not endorse products, 2. Kennel, C , Lavis, D. R., and Templeman, M. T., "High Speed Sea-
lift Technology," MARINE TECHNOLOGY,Vol. 3, 1998, pp. 135-150.
equipment, or manufacturers. Trademarks or manufacturer
3. Spencer, J. S., "Structural Design of A l u m i n u m Crewboats," MA-
names appear herein only because they are considered es- RINE TECHNOLOGY,Vol. 12, No. 3, J u l y 1975, pp. 267-274.
sential to the object of this report. 4. Henrickson, W. A. and Spencer, J. S., "A Synthesis of A l u m i n u m
Crewboat Structural Design," MARINE TECHNOLOGY,Vo1. 19, No. 1, Jan.
References 1982, pp. 52-72.
1. Lee, Y.W., Paik, J. K., Thayamballi, A.K., and Currey, R., "A 5. Guide for Building and Classing High-Speed Craft, American Bu-
Novel Concept for Structural Design and Construction of V e s s e l s - - U s i n g r e a u of Shipping, 1997.