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Na Et Al 2015 Dynamic Vehicle Model For Handling Performance Using Experimental Data
Na Et Al 2015 Dynamic Vehicle Model For Handling Performance Using Experimental Data
Abstract
An analytical vehicle model is essential for the development of vehicle design and performance. Various vehicle models
have different complexities, assumptions and limitations depending on the type of vehicle analysis. An accurate full vehicle
model is essential in representing the behaviour of the vehicle in order to estimate vehicle dynamic system performance
such as ride comfort and handling. An experimental vehicle model is developed in this article, which employs experimen-
tal kinematic and compliance data measured between the wheel and chassis. From these data, a vehicle model, which
includes dynamic effects due to vehicle geometry changes, has been developed. The experimental vehicle model was vali-
dated using an instrumented experimental vehicle and data such as a step change steering input. This article shows a pro-
cess to develop and validate an experimental vehicle model to enhance the accuracy of handling performance, which
comes from precise suspension model measured by experimental data of a vehicle. The experimental force data
obtained from a suspension parameter measuring device are employed for a precise modelling of the steering and han-
dling response. The steering system is modelled by a lumped model, with stiffness coefficients defined and identified by
comparing steering stiffness obtained by the measured data. The outputs, specifically the yaw rate and lateral accelera-
tion of the vehicle, are verified by experimental results.
Keywords
Vehicle dynamics, experimental vehicle model, kinematic and compliance characteristics, handling analysis
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2 Advances in Mechanical Engineering
EVM
Conventional vehicle models
There are numerous DOF associated with vehicle
dynamics. The most simplified vehicle dynamic model
is a 2-DOF bicycle model, representing the lateral and
yaw motions as shown in Figure 1(a). This model is
good for understanding the basics of vehicle dynamic.
However, the disadvantage is that it cannot reflect the
suspension and tire effects. Figure 2. Coordinate system used in vehicle model.
As shown in Figure 1(b), 14-DOF FVM consist of a
single sprung mass connected to four unsprung masses Vehicle coordinates
as vehicle body and wheels. These are represented as
horizontal 3 DOF (longitudinal, lateral translation and In three-dimensional space, the motion of the vehicle
yaw of vehicle body), vertical 7 DOF (vertical, roll and body and wheel can be viewed as rigid. Chassis and
pitch of vehicle body and each wheel vertical translation) relative movements with respect to the coordinate of
and tire 4 DOF model (each wheel rotation). This model the wheel can be expressed as shown in Figure 2.
is more accurate and well expresses the vehicle motion The position vector for body and wheel are
than the bicycle model. But this model does not have the yb = ½rb , ub and yw = ½rw , uw , respectively. The relative
relative wheel movement with respect to body because it wheel position vector with respect to the chassis frame
cannot reflect the vehicle characteristics such as K&C. It is yw=b = ½rw=b , uw=b . The subscript ‘b’ refers to the chas-
means that the unsprung masses are allowed to bounce sis local vector, the subscript ‘w’ refers to the wheel
vertically with respect to the sprung mass only. local vector and the subscript ‘w/b’ refers to the relative
An EVM is a simpler model than a multi-body vector between wheel and chassis.
model, in which suspension data are measured from a
suspension parameter measuring device (SPMD). When
there does not exist enough data for constructing the SPMD test
multi-body vehicle model, the EVM model can be a The vehicle’s position is a function of the physical char-
good alternative. acteristics and kinematics of the suspension. The
Na et al. 3
Figure 3. Environment of SPMD: (a) equipment, (b) parallel suspension test, (c) opposite suspension test, (d) steer test and (e)
compliance test.
Figure 4. Result of kinematic test with displacement: (a) parallel and opposite suspension test and fitting results and (b) steer test
and fitting results.
Na et al. 5
where matrices D and E represent the relation matrix respect to wheel travel, as shown in Figure 4(a). The
between wheel and chassis coordinates, respectively. steering test also shows variation with respect to wheel
The vector h represents the Coriolis and centrifugal travel and steering angle, as shown in Figure 4(b).
terms. These errors are due to several effects that exist in an
To accurately model the vehicle movement on the actual vehicle suspension but are not represented in the
chassis system, the model must include the suspension vehicle model. To account for these effects, the oppo-
and steering characteristic. Thus, yw=b is the most site suspension test results are superimposed on the
important factor to describe the vehicle model. It was parallel suspension test results via fourth-order polyno-
obtained from a SPMD test in the current research. mial curve. Error between experiment results and fitted
Data from the SPMD test are shown in Figures 4 curve was shown in response to the full range of the
and 5. Figure 4(a) shows the various displacements of reference, which was less than 10%. Therefore, for the
the wheels from the parallel and opposite test. The rela- convenience and efficiency of the mathematical model-
tive displacement of wheel with respect to chassis ling, the fitting method is used. In this article, the paral-
changes as a curve of wheel travel. Figure 4(b) shows lel test curve describes the primary vehicle movement,
the steering test result. The relative wheel displacements and the opposite test is used as to describing the
change as a curve of the steering angle and wheel differences between the two tests. To account for the
travel. Figure 5 provides the compliance results describ- differences between the parallel and steering suspension
ing the motion of the vehicle wheel by lateral forces. test, the steering test curve is represented by expressing
The movement of the suspension is governed by the a polynomial curve with respect to steering angle, and
vertical wheel travel. The vehicle model was developed the mean of the front wheel travels on the front. In
with parallel suspension test data. This assumes sym- other words, the baseline curve is determined by the
metric behaviour in order to simplify the modelling. steering angle, with additional changes from the wheel
For the ride comfort test, this can be adequate and heights taken from the mean of wheel travels.
appropriate. However, steering and opposite asym- Therefore, the relative wheel movements (yw=b ) can be
metric wheel displacements can affect the vehicle move- expressed by a fourth-order polynomial in terms of
ment on in a handling test. The parallel and opposite wheel travel both sides (dwl , dwr ) and steering angle
suspension tests reveal the different movements with (dstr ). These can be fitted as shown in Figure 3
6 Advances in Mechanical Engineering
d00 + d00wr
y00w=b = Pparal d00wl + Poppo d00wl d00wr + Pstr dstr , wl
2
0 1
where
B C
B C
B 4 3 2 1 C
B Pparal d00wl = p4 d00wl + p3 d00wl + p2 d00wl + p1 d00wl + p0 , C
B C
B C
B C
B Poppo Dd00 = m4 Dd00 4 + m3 Dd00 3 + m2 Dd00 2 + m1 Dd00 1 + m0 , C
B w w w w w C
B C ð5Þ
B C
B P d , 00
4 3 2 1 C
B str str d = s4 dstr + s3 dstr + s2 dstr + s1 dstr + s0 C
B C
B C
B 4 3 00 2 00 1 C
B + n4 d00 w + n3 d00 w + n2 dw + n1 dw + n0 , C
B C
B C
B 00 C
B Dd = d00 d00 , C
B w wl wr C
B C
B C
@ d00 + d00wr A
d00 = wl
2
where Pparal means the relative vehicle movement from €y00wl=b = P_ paral d00wl €d00 wl + P € paral d00 d_ 00 +
wl wl
parallel test. Poppo is the gap between parallel and oppo-
P_ oppo d00wl d00wr €d00 wl
site test. And Pstr is the curve function to define relative
displacements on the steering with respect to left and +P € oppo d00 d00 d_ 00 +
wl wr wl
right wheel travel and steering angle. One is describing
_Pstr dstr , dwl + dwr €dstr + €d00 wl +
the main relative movement like as Pparal with respect 2
to steering angle. The other is the curve like as Poppo for d00wl + d00wr _ 0
the gap when both wheel travels are changed. We have €
Pstr dstr , dstr + d_ wl
2
defined it as the mean value (d00 ) between wheel travel 00
heights, since the position of both wheel travels deter- = P_ paral + P_ oppo + P_ str d€wl +
mines the suspension structure in the real vehicle as ∂P_ paral ∂P_ oppo ∂P_ str _ 00 2 ∂P_ str _ 2
+ + 00 dw + dstr
shown in Figure 3(d). To capture the wheel height ∂d00wl ∂d00wl ∂dwl ∂dstr
effect, an additional polynomial curve which represents ð8Þ
the mean of front wheel travel is superimposed.
An additional relative displacement of the wheel is where Pcomp is the relative displacement with respect to
the suspension compliance due to the longitudinal and F (force) and M (moment) represented in Figure 4.
lateral forces and aligning moment inputs at the tire. Pparal demonstrates the main vehicle movement as a
Since the amount of displacement is small, as shown in curve fit of the parallel test. Poppo is a curve describing
Figure 4, the compliance coefficients are assumed to be the differences between parallel and opposite test. It
linear. With the model now fully defined, the amount of uses polynomial curve fitting with respect to the gap
change in wheelbase, tread, camber angle and toe angle between the left and right sides of wheel travel. Pstr is a
is computed. These displacements are statically super- curve describing the relative displacements with respect
imposed on the relative displacements. to steering angle at specific wheel heights. The double
Polynomial curve fitting from SPMD test results are prime ($) is the local vector of the chassis frame.
used to describe y00w=b Relative velocity (_y00w=b ) and rela- Using equations (3) and (4), the velocity transforma-
tive acceleration (€y00w=b ) of the wheel to the body are tion matrix, which can define the relationship of the
derived from the following equations coordinate in terms of velocity, is expressed as equation
(9)
y00w=b = Pparel ðdwl Þ + Poppo ðdwl dwr Þ
y_ = Bq_
dwl + dwr ð6Þ
+ Pstr dstr , + Pcomp ðF, M Þ ð9Þ
2 €y = B€q + H
00 00
2 0 3
y_ 00wl=b = P_ parl ðdwl Þ d_ wl + P_ oppo ðdwl dwr Þ d_ wl + 0 y_ b, 6 3 1
y_ b, 6 3 1 6 _ 00 7 06 3 1
y_ = 0 , q_ = 4 dw, 4 3 1 5, H =
_Pstr dstr , dwl + dwr d_ str + d_ wl ð7Þ y_ w, 5 3 1 h5 3 1
2 d_ str, 1 3 1
Na et al. 7
2 3
I6 3 6
6 D Efl Pparel fl + Poppo fr + Pstr Efl Poppo fr + Pstr Efl ðPstr Þ 7
6 fl 7
6 7
6 D Efr Poppo fl + Pstr Efr Pparel fr + Poppo fl + Pstr Efr ðPstr Þ 7
B=6
6
fr
7
7
6 Drl P 7
6 rl + Poppo
Erl Pparel rr E
rl oppo rr 7
4 Drr Err Poppo rl Err Pparel rr + Poppo rl 5
Dstr ðPstr Þ
where B is the velocity transformation matrix,9 and H model that is widely used in vehicle dynamic simula-
represents the Coriolis and centrifugal term. D and E tions. It calculates the forces (Fx, Fy) and moments
are the matrices which define the relations between (Mx, My, Mz) acting on the tire under pure and com-
body coordinates. The subscripts ‘fl, fr, rl and rr’ refer bined slip conditions on arbitrary roads. It uses longi-
to front left, front right, rear left and rear right, respec- tudinal, lateral direction, turn slip, wheel inclination
tively. The subscript ‘str’ refers to the steering wheel. angle (‘camber’) and the vertical force (Fz) as input
The variational form of the equations of motion is quantities.
shown in equation (10) In the model, the interaction forces and moments
between the tire and the road surface are applied to a
dy0T ðM€y0 QÞ = 0 ð10Þ contact model. For these forces and moments to be cal-
culated, the longitudinal velocity and lateral velocity of
where M is mass matrix. Q is the generalized force in the contact point must be determined. This requires
each component of the body’s reference frame. calculation of the longitudinal slip and slip angle. For a
Using equations (9), equation (10) can be trans- small slip condition, we can define the practical slip
formed to the generalized coordinate space quantities a0 and k0 . The differential equation for these
02 3 2 0 31 quantities can be written as the following equation (13)
Mb 0 0 Qb
dqT BT @4 0 Mw 0 5fB€q + H g 4 Q0 w 5A = 0 dv
0 0 Mstr Q0 str sa + jx_ r jv = sa y_ rs
dt ð13Þ
ð11Þ du
sk + jx_ r ju = sk x_ rs
dt
Since dq is independent, equation (9) is valid for all
dq. Thus, the equation of motion for the vehicle For the slip, the practical slip quantities a0 and k0
model is have been defined
BT MB€q = BT Q BT MH ð12Þ u
k0 = sgnðx_ r Þ
sk
where BT MB is the mass matrix, BT Q is the applied force ð14Þ
0 1 v
vector and BT MH is a Coriolis and centrifugal force. a = tan
sa
Suspension force model where x_ r , u, v, sk and sa are the tire velocity, longitudi-
A suspension system is installed between the chassis nal deflection, lateral deflection and tire relaxation
and wheel. Using the vectors that are associated with lengths in the longitudinal and lateral directions, respec-
the body and wheels, the spring force and the damping tively. Using these practical slip quantities, the forces
force are defined using a spline function of the wheel and moments can be calculated by fitting experimental
travel (dw ) and vertical velocity (d_ w ). data using the following equation
Steering model
Steering model definition
A steering model is the additional dynamic model for
the vehicle and the front tires which accounts for the
delays in the steering system.12,13 The steering actuation
system consists of the actuator, shaft angle sensor and
rotary spool valve (an integral part of the hydraulic
power assist unit). Together with the rack and pinion,
steering linkages and front wheels, the combined sys-
tem can be approximated by a model with 4 DOF as
shown in Figure 7. The actuator rotor inertia, upper
shaft inertia, the pinion inertia, rack mass and steering
linkage inertias are lumped into a single inertia. The
wheel inertias are combined into a separate inertia.
The equations of motion for this steering model are
as follows
Isw €dsw + Csw d_ sw + Ksys dsw dps + Tstr = 0 ð16Þ
Isys €dps + Csys d_ ps + Ksys dps dsw
Figure 6. The flowchart for vehicle simulation. dps
+ KL 2 dwl dwr =Gs = Tb Tfric, ps
Gs
ð17Þ
Environment for simulation dps
Iw €dwr + Cw d_ wr + KL dwr = Mzfr ð18Þ
The simulation algorithm was divided into four parts Gs
as shown in Figure 6. It begins using the initial condi-
dps
tion such as vehicle properties, steering input, road pro- Iw €dwl + Cw d_ wl + KL dwl = Mzfl ð19Þ
Gs
file and so on. Next, the model carries out the K&C
analysis applying with the vehicle characteristics from where dsw , dps , dwr and dwl are the steering wheel angle,
K&C with respect to vehicle handling condition. And the column angle of steering system and wheel rotation
then, forces and torques acting on the body are angle of right and left side, respectively. Tstr , Tb and
Kstr
chassis lateral acceleration and yaw velocity. The EVM
Tstr ðmaxðdstr ÞÞ Tstr ðminðdstr ÞÞ ð22Þ
Kstr = with all K&C characteristics has notably better agree-
maxðdstr Þ minðdstr Þ ment with the experimental data. And we compare with
10 Advances in Mechanical Engineering
Result with FVM (Yuen et al.’s paper8) Result with EVM (this article)
FVM: full vehicle model; EVM: experimental vehicle model; acc.: acceleration.
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Funding 15. PIAnO user’s manual, version 3.6. PIDOTECH, Inc.,
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article: This work was supported by the Kumho Tire transient response test methods – open-loop test methods.
12 Advances in Mechanical Engineering