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Bearing Load Calculation Bearing Load Calculation
Bearing Load Calculation Bearing Load Calculation
Bearing Load Calculation Bearing Load Calculation
Commentary
● Bearing Load Calculation ● Bearing Load Calculation
To compute bearing loads, the forces which act according to the types of gears involved. The Loads acting on gears are obtained from (2) Loads acting on cross shafts
on the shaft being supported by the bearing following refers to the calculation methods of formula (4.2) through formula (4.6). Gear loads acting on straight tooth bevel gears
must be determined. Loads which act on loads acting on four types of gears. Formula (4.2) describes the gear load in and spiral bevel gears on cross shafts are
the shaft and its related parts include weight the tangential direction when the shaft input shown in Fig. 4.4 and Fig. 4.5. The calculation
of the rotating components, load produced (1) Loads acting on parallel shaft gears torque is known methods for these gear loads are shown in
when the machine performs work, and load The forces acting on spur gears and helical Table 4.3.
2T
produced by transmission of dynamic force. gears are depicted in Fig. 4.1 through Fig. 4.3. Kt = ··········································· (4.2) Herein, to calculate gear loads for straight
Dp
These can be mathematically calculated, but bevel gears, the helix angle β = 0.
calculation is difficult in many cases. Formula (4.3) describes the gear load in The symbols and units used in Table 4.3 are
A method of calculating loads that act upon the tangential direction when the transmitted as follows:
shafts that convey dynamic force, which is the power is known Kt : Tangential gear load (tangential force), N
primary application of bearings, is provided Ks : Radial gear load (separating force), N
19.1 × 106・H
herein.
Ks Kt = ························· (4.3) Ka : Parallel shaft load (axial load), N
Dp・n
H : Transmitted power, kW
4.1 Load acting on shafts Ks = Kt・tan α (Spur gear) ·············· (4.4a) n : Rotational speed, min‒1
Dpm : Mean pitch circle diameter, mm
tan α
4.1.1 Load factor Kt = Kt・ (Helical gear) ········· (4.4b) α : Gear pressure angle, °
cos β
There are many instances where the actual β : Helix angle, °
operational shaft load is much greater than Fig. 4.1 Spur gear loads Kr = Kt2 + Ks2 ······························· (4.5) δ : Pitch cone angle, °
the theoretically calculated load, due to shock. Ka = Kt・tan β (Helical gear) ············· (4.6)
This actual shaft load can be estimated by Where: Because the two shafts intersect, pinions
using formula (4.1). Kt : Tangential gear load (tangential force), N and gears have the relationship of formula
K = f w・Kc ········································ (4.1) Ks : Radial gear load (separating force), N (4.7) and formula (4.8).
Where: Kr : Right angle shaft load (resultant force K sp = Kag ··········································· (4.7)
K : Actual shaft load, N Ks of tangential force and separating Kap = Ksg ··········································· (4.8)
Ka
f w : Load factor (see Table 4.1) force), N Where:
Kc : Theoretically calculated value, N Ka : Parallel load on shaft, N Ksp , Ksg : Pinion and Gear separating force, N
T : Input torque, N・mm Kap , Kag : Pinion and Gear axial load, N
Table 4.1 Load factor fw
Kt H : Transmitted force, kW
Amount of
shock fw Machine application examples n : Rotational speed, min‒1 For spiral bevel gears, the direction of the
Fig. 4.2 Helical gear loads Dp : Gear pitch circle diameter, mm load varies depending on the direction of the
Very little or 1.0 to Electric machines, machine tools,
no shock 1.2 measuring instruments. α : Gear pressure angle, ° helix angle, the direction of rotation, and which
Railway vehicles, automobiles, β : Helix angle, ° side is the driving side or the driven side. The
rolling mills, metal working Kt
1.2 to machines, paper making
directions for the separating force (Ks) and
Light shock
1.5 machines, printing machines, Because the actual gear load also contains axial load (Ka) shown in Fig. 4.5 are positive
aircraft, textile machines, electrical Kr Ks
units, office machines. vibrations and shock loads as well, the directions. The direction of rotation and the
1.5 to Crushers, agricultural equipment,
theoretical load obtained by the above formula helix angle direction are defined as viewed
Heavy shock
3.0 construction equipment, cranes. can also be adjusted by the gear factor fz as from the large end of the gear. The gear
Dp
A-34 A-35
Commentary
Commentary
● Bearing Load Calculation ● Bearing Load Calculation
Fig. 4.4 Loads on bevel gears Fig. 4.5 Bevel gear diagram (4) Load acting on worm gears
19.1 × 106H
Ktp = ······························· (4.9) A worm gear is a gear made by combining a
Table 4.3 Loads acting on bevel gears Dpmp np
worm (screw gear) and a worm wheel (helical
Rotation direction Clockwise Counter clockwise Clockwise Counter clockwise gear). The gear direction differs depending on
Types of load cos βg
Helix direction Right Left Left Right 19.1 × 106H
Ktg = = Ktp ·········· (4.10) the rotation direction and the screw direction
Dpmg ng cos βp
19.1 × 106・H (right screw, left screw) of the worm shaft.
Tangential load (tangential force) Kt Kt =
Dpm・n Fig. 4.8 shows the direction of loads acting on
Ktp
Ksp = (tanαp cosδp1 +sinβp sinδp1 )···· (4.11) the gear, and Table 4.5 shows the calculation
Driving side [
Ks = Kt tan α
cos δ
cos β
+ tan β sin δ ] [
Ks = Kt tan α
cos δ
cos β
– tan β sin δ ] cos βp
method of the loads.
Radial load
(separation force) Ks
Driven side [
Ks = Kt tan α
cos δ
cos β
– tan β sin δ ] [
Ks = Kt tan α
cos δ
cos β
+ tan β sin δ ] Ksp =
Ktp
cos βp
(tanαp cosδp1 ‒sinβp sinδp1 )···· (4.12) Ktw
Ksw
Driving side [
Ka = Kt tan α
sin δ
cos β
– tan β cos δ ] [
Ka = Kt tan α
sin δ
cos β
+ tan β cos δ ] Ktg
Parallel load on gear
Ksg = (tanαg cosδg2 ‒sinβg sinδg2)···· (4.13)
shaft (axial load) Ka cos βg
Driven side [
Ka = Kt tan α
sin δ
cos β
+ tan β cos δ ] [
Ka = Kt tan α
sin δ
cos β
– tan β cos δ ] Kth
Kaw
Ktg
Ksg = (tanαg cosδg2 +sinβg sinδg2)···· (4.14)
cos βg
(3) Load acting on hypoid gears Where:
A hypoid gear is a spiral bevel gear that Kt : Tangential gear load (tangential force), N Ksh
Ktp Kah
transmits power by offset shafts. Fig. 4.6 Ks : Radial gear load (separating force), N Kap = (tanαp sinδp1 ‒sinβp cosδp1 )···· (4.15)
cos βp
shows the load acting on a hypoid gear, and Ka : Parallel shaft load (axial load), N
Table 4.4 shows the calculation method. H : Transmitted force, kW
Ktp
n : Rotational speed, min‒1 Kap = (tanαp sinδp1 +sinβp cosδp1 )···· (4.16) Fig. 4.7 Worm gears
cos βp
Kt p Dp : Gear mean pitch circle diameter, mm
Ksp α : Gear pressure angle, ° Kt : Tangential gear load (tangential force), N
Ktg
Kag β : Helix angle, ° Kag = (tanαg sinδg2 +sinβg cosδg2)···· (4.17) Ks : Radial gear load (separating force), N
cos βg
δ1 : Tooth tip cone angle, ° Ka : Parallel shaft load (axial load), N
Ksg δ2 : Tooth bottom cone angle, ° H : Transmitted force, kW
Ktg
Ktg Kap *The driving shaft has a subscript p , and Kag = (tanαg sinδg2 ‒sinβg cosδg2)···· (4.18) n : Rotational speed, min‒1
cos βg
the driven shaft has a subscript g. Dp : Gear mean pitch circle diameter, mm
α : Gear pressure angle, °
γ : Worm lead angle, °
*The worm shaft has a subscript w, and the
Fig. 4.6 worm gear has a subscript h.
A-36 A-37
Commentary
Commentary
● Bearing Load Calculation ● Bearing Load Calculation
F2 Tensi
on side
A-38 A-39
Commentary
Commentary
● Bearing Load Calculation ● Bearing Load Calculation
4.3 Mean load F 4.4 Equivalent load load which would cause the same total
F (t) permanent deformation at the most heavily
The load on bearings used in machines under Fm 4.4.1 Dynamic equivalent load stressed contact point between the rolling
normal circumstances will, in many cases, When both dynamic radial loads and dynamic elements and the raceway as under actual
fluctuate according to a fixed time period 0 to 2to t axial loads act on a bearing at the same time, load conditions; that is when both static radial
or planned operation schedule. The load on the hypothetical load acting on the center loads and static axial loads are simultaneously
bearings operating under such conditions Fig. 4.12 Load that fluctuated as function of time of the bearing which gives the bearings the applied to the bearing.
can be converted to a mean load (Fm). This same life as if they had only a radial load For radial bearings this hypothetical load
is a load which gives bearings the same life (3) Linear fluctuating load (see Fig. 4.13) or only an axial load is called the dynamic refers to pure radial loads, and for thrust
they would have under constant operating The mean load, Fm , can be approximated by equivalent load. bearings it refers to pure centric axial loads.
conditions. formula (4.25). For radial bearings, this load is expressed These loads are designated static equivalent
as pure radial load and is called the dynamic radial loads and static equivalent axial loads
Fmin + 2Fmax
(1) Fluctuating stepped load (see Fig. 4.11) Fm = ······················· (4.25) equivalent radial load. For thrust bearings, it is respectively.
3
The mean bearing load, Fm, for stepped loads expressed as pure axial load, and is called the
is calculated from formula (4.23). F1, F2 ..... Fn dynamic equivalent axial load. (1) Static equivalent radial load
are the loads acting on the bearing; n 1, n 2 ..... F For radial bearings the static equivalent radial
n n and t 1, t 2 ..... t n are the bearing speeds and Fmax (1) Dynamic equivalent radial load load can be found by using formula (4.30)
operating times respectively. Fm The dynamic equivalent radial load is or formula (4.31). The greater of the two
expressed by formula (4.28). resultant values is always taken for P0r.
Σ (F i p n i t i ) 1/p Fmin
Fm = [ ] ················· (4.23) Pr = XFr + YFa ································ (4.28) P0r = X0 Fr + Y0 Fa ·························· (4.30)
Σ (n i t i )
Where: P0r = Fr ··········································· (4.31)
t
Where: Pr : Dynamic equivalent radial load, N Where:
p = 3 For ball bearings Fig. 4.13 Linear fluctuating load Fr : Actual radial load, N P0r : Static equivalent radial load, N
p = 10/3 For roller bearings Fa : Actual axial load, N Fr : Actual radial load, N
(4) Sinusoidal fluctuating load (see Fig. 4.14) X : Radial load factor Fa : Actual axial load, N
F The mean load, Fm , can be approximated by Y : Axial load factor X0 : Static radial load factor
F1
formula (4.26) and formula (4.27). The values for X and Y are listed in the Y0 : Static axial load factor
F2 Fm
Case (a) Fm = 0.75 Fmax ···················· (4.26) bearing tables. The values for X0 and Y0 are given in the
Case (b) Fm = 0.65 Fmax ···················· (4.27) respective bearing tables.
(2) Dynamic equivalent axial load
Fn
n1 t1 n2 t2 nn tn
F As a rule, standard thrust bearings with α (2) Static equivalent axial load
Fmax contact angle of 90° cannot carry radial loads. For thrust spherical roller bearings the static
Fig. 4.11 Stepped load Fm However, thrust spherical roller bearings equivalent axial load is expressed by formula
can accept some radial load. The dynamic (4.32).
(2) Continuously fluctuating load equivalent axial load for these bearings is given P0a = Fa + 2.7Fr ······························ (4.32)
(see Fig. 4.12) t in formula (4.29). Where:
(a)
Where it is possible to express the function F Pa = Fa + 1.2Fr ······························· (4.29) P0a : Static equivalent axial load, N
F(t) in terms of load cycle to and time t, the Where: Fa : Actual axial load, N
Fmax
mean load is found by using formula (4.24). Pa : Dynamic equivalent axial load, N Fr : Actual radial load, N
Fm
Fa : Actual axial load, N Provided that Fr / Fa ≤ 0.55 only.
1 t p 1/p
Fm = [ ∫ o F(t) d t ] ·············· (4.24) Fr : Actual radial load, N
to o
Provided that Fr / Fa ≤ 0.55 only. 4.4.3 L oad calculation for angular contact ball
(b) t
Where: bearings and tapered roller bearings
p = 3 For ball bearings Fig. 4.14 Sinusoidal variable load 4.4.2 Static equivalent load For angular contact ball bearings and tapered
p = 10/3 For roller bearings The static equivalent load is a hypothetical roller bearings the pressure cone apex (load
A-40 A-41
Commentary
Commentary
● Bearing Load Calculation ● Bearing Load Calculation
Commentary
● Bearing Load Calculation ● Bearing Load Calculation
Table 4.8
(Example 4) From page B-137, the dynamic equivalent Radial load Fr is 10 kN, and
Condition Operating Radial load Axial load Rotational
The spur gear shown in Fig. 4.16 (pitch radial load for bearingⅠis: No. time speed Pr = Fr = 10 kN
i ϕi Fri Fai ni The speed factor of cylindrical roller bearing,
diameter Dp = 150 mm, pressure angle FaⅠ 0 % kN kN min–1
α = 20°) is supported by a pair of tapered = = 0 < e = 0.29 fn , at n = 2 000 min‒1 , from Table 3.1
FrⅠ 5.98 1 5 10 2 1 200
roller bearings, 32907XU (Cr = 30.5 kN) 2 10 12 4 1 000 33.3 3/10
and 32908XU (Cr = 36.0 kN). Find rating life PrⅠ = FrⅠ = 5.98 kN fn = [ ] = 0.293
3 60 20 6 800 2 000
for each bearing when gear transfer power
4 15 25 7 600
H = 150 kW and rotational speed Equally, the dynamic equivalent radial load The life factor, f h , from Table 3.1
for bearingⅡis: 5 10 30 10 400
n = 2 000 min–1. 137
f h = 0.293 × = 4.01
FaⅡ 1.45 10
= = 0.35 > e = 0.29 The dynamic equivalent radial load, Pr , for
FrⅡ 4.18
each operating condition is found by using Therefore the basic rated life, L10h , from
BearingⅠ BearingⅡ
(32907XU) (32908XU) PrⅡ = XFrⅡ + YⅡ FaⅡ formula (4.28) and shown in Table 4.9. Table 3.1
= 0.4 × 4.18 + 2.07 × 1.45 Because all the values for Fri and Fai from the L10h = 500 × 4.0110/3 ≈ 51 000 hours
= 4.67 kN bearing tables are greater than Fa / Fr > e = 0.17, Next, the allowable axial load of the
150
100 100
[ 1 9009/8
+
7 5509/8
] and allowable axial load when cylindrical based on the radial load. In formula (3.14) on
FrⅠ = Kr = × 10.16 = 5.98 kN roller bearing NUP312 is used under the page A-32, according to NUP312 in Table 3.7
170 170
= 1 600 hours following conditions: on page A-33, k2 = 0.4.
70 70
FrⅡ = Kr = × 10.16 = 4.18 N Provided that intermittent axial load and Based on radial load Fr = 10 000 N, Far is
170 170
(Example 5) oil lubricant. calculated as follows.
0.5FrⅠ 0.5FrⅡ
= 1.45 > = 1.01 Therefore, Find the mean load for spherical roller Radial load Fr = 10 kN Far = 0.4 × 10 000 = 4 000 N
YⅠ YⅡ
bearing 23932EMD1 (Cr = 455 kN) when Rotational speed n = 2 000 min‒1 To actually calculate allowable axial load
The axial loads for bearing ⅠandⅡ are: operated under the fluctuating conditions Fa max, of Pt and Far calculated above, employ
FaⅠ = 0 kN shown in Table 4.8. a smaller value.
Therefore, based on Pt = 9 360 N > Far = 4 000 N,
0.5FrⅠ 0.5 × 5.98
FaⅡ = = = 1.45 kN Fa max is calculated as follows.
YⅠ 2.06
Fa max = 4 000 N
A-44 A-45