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Current Distribution and Losses of Grouped Underground Cables

Article  in  IEEE Transactions on Power Delivery · August 2011


DOI: 10.1109/TPWRD.2011.2104980 · Source: IEEE Xplore

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SCH-TPWRD-00145-2010 1

Current Distribution and Losses of Grouped


Underground Cables
Balázs Novák, Member, IEEE, László Koller

circulating currents in the screens, which, as a side effect,


Abstract—To fulfill installation requirements, sometimes, two increases the power loss and modifies the current distribution
or more cables have to be connected in parallel in a three-phase within the conductors, but as an advantage, reduces the
power distribution system. The division of the current and power magnetic field outside the cables. Briefly, this elaborate
among the adjacent cables is governed by several factors, such as
position, phase order, and the grounding method of the metal
interaction of the electromagnetic field creates a difference not
screen. This study demonstrates this effect and compares three just in the currents of the individual conductors, but also in the
solution methods of grouped single-core underground cables with current-density distribution within one cable. The current and,
their screens bonded at both the ends. The compared methods: an consequently, power distribution are determined by the
analytical one provided by international standards and two 2D distribution of the electromagnetic field outside and inside the
finite element approaches, one of them taking into account the conductors.
twists of the wire screens.
Analytical methods are discussed in international standards
Index Terms—Cables, Current distribution, Finite element [4] for calculating the current and power of each of the
methods, Losses conductors and screens in grouped cable arrangements. The
knowledge of the power distribution can form the basis of
thermal calculations required for determining the ampacity. In
I. INTRODUCTION case of complex configurations, the standards [5] recommend
the finite element (FE) method for the simulation of thermal
D URING the design of cable systems, the voltage drop at
rated current along a cable section and the ampacity
(current-carrying capacity) have to be taken into account. The
field with Joule-heat values obtained from the analytical
formulae of IEC 60287. There are commercial FE tools that
calculation of these quantities is the subject of international support the coupling of thermal and electromagnetic (em)
and national standards, and has been extensively studied in the fields, making such modeling easier and the analytical em
literature [1–3]. If the ampacity and/or voltage drop calculations – that still need special computer software –
requirements cannot be fulfilled by one cable, a group of two unnecessary. However, it is not simple to consider the twisted
or more cables can be employed for energy transfer. In this nature of the conductor strands in a 2D FE model, especially
case, all the cables of one group are connected to the same of the wire screen where the wires are separated. Because of
busbars at their ends, and the current of one phase is divided the twists, the current is the same in the thin wires of the wire
among more cable conductors. The amount of current carried screen of one cable at power frequency excitation. This
by one conductor depends on the self inductances, the mutual condition is not fulfilled in a simple 2D model where the wires
inductances between the conductors, the metallic parts of the are parallel.
sheaths and the earth, and on the ratio of the ac resistances of Nevertheless, this precise modeling may not be necessary.
the conductors. Besides the geometric configuration of the In this study, we have compared three methods for loss
cables, all these parameters are also affected by the grounding calculation of grouped, single-core cables with double-bonded
method of the metal sheaths or screens. An ac current induces wire screens. We took the analytical approach described in the
eddy currents and electromotive force (emf) in the metallic standard IEC 60287-1-3 as the basis. One simple and one
screens, and the emf produces potential differences between modified 2D FE model provided the results for comparison. In
the separate screens and the ground. The potential difference the simple model, all the conductors and wires of the screens
can reach dangerous levels that can be reduced by bonding and were parallel, whereas in the modified model the twists,
grounding. However, the bonding at both the ends generates resulting in uniform currents in the wires of one screen, were
taken into account. Given that the Joule-heat generated in the
Manuscript received March 1, 2010. This work was supported in part by
individual cables is the most important factor during ampacity
the H-TEC Kft. (Hungarian Subsidiary of HYUNDAI Heavy Industries Co. calculations, we focused our attention on the difference of total
Ltd.) by providing the FE tool for the simulations. losses, including conductor and screen, obtained by the three
B. Novák is with the Department of Electric Power Engineering, Budapest different approaches. The dielectric loss in the insulation was
University of Technology and Economics, Hungary. (phone: +36-1-463-
3241; fax: +36-1-463-3231; e-mail: nbalazs@eik.bme.hu) neglected. We have examined two cable types used at 6/10 kV
L. Koller is with the Department of Electronics and Cybernetics, Kalmár (MV) and 76/132 kV (HV) – the first with a relatively small
Sándor Institute of Information Technology, Kecskemét, Hungary. (e-mail: and the second with a much larger screen cross-section – in
koller.laszlo@vet.bme.hu)
SCH-TPWRD-00145-2010 2

different laying arrangements. For the calculations, the each other,


commercial ANSYS™ software has been used. b) two flat laid systems, one above the other,
It is worth noting that another part of the standard [6] c) three flat laid systems arranged horizontally, and
describes an analytical approach to calculate the sheath loss d) two systems laid in trefoil formation.
factors for six single-bonded cables. Those formulas are valid If we denote the number of three-phase systems in one
only for modeling two grouped systems laid in flat group by n, then how many different combinations have to be
arrangement. With an appropriate set of boundary conditions tested to obtain all possible results?
and excitations, the FE models are applicable for those Taking into account only one single system arranged in
conditions as well in any arbitrary configuration. Testing of the spatial symmetry, six different phase variations might occur,
cables in that situation was not part of our present although all of them must provide similar field distributions
investigations. (considering the absolute values of the field quantities). The
phases are denoted by A, B, and C. With the same amount of
II. THE MODELS current I being carried by a phase shift of 120º, the phase
orders of ABC, BCA, and CAB are identical. Only the time of
A. The cables view is shifted by one-third of the current period, which does
We investigated two single-core cable types used today in not modify the absolute rms values. The same can be stated for
power-distribution installations. In these cables (see Fig. 1a), a the phase orders of CBA, ACB, and BAC. The two order
semiconductive (SC) layer separated the conductor and the types, e.g. ABC and CBA, can be considered as the mirror
insulation. The screen was made of helically applied copper images of each other, providing equal maximums but opposite
wires with one or two counterhelix copper tapes. The wires field distributions. Consequently, the results for all possible
were placed over an SC paper with a binder covering the SC phase orders can be given for a single system from one
screen over the surface of insulation. Above the copper wire calculation.
screen, an SC or an insulating bedding layer with the binder Similar considerations can also be adapted for grouped
was applied, which separated the screen from the plastic cables. One might think that by fixing the phase order of one
oversheath or jacket. Although, strictly speaking, this was a 3D of the grouped systems, we can cover all the different cases if
structure, a 2D model can also provide meaningful the systems are arranged in spatial symmetry. This would
information. mean that only n − 1 of them have to be varied, each
Owing to their high resistivity, the SC layers in the cable multiplying the number of combinations by 6, i.e., the total
behave almost like insulators in a magnetic analysis – both the number is 6n−1. However, spatial symmetry does not guarantee
induced and the exciting currents are negligible in them. that all the 6n−1 combinations can be covered by fixing the
Therefore, the bedding and the binding layers appeared as a order of one system. For example, by fixing the order of the
single and solid FE domain encompassing the wire screen in upper three cables to ABC in arrangement b, and varying only
our model. the lower one, we can cover all possible cases. However, it is
Both the MV (NA2XSY 1x300 RM/25) and HV easy to verify that in arrangement a, the field distribution from
(A2XS(FL)2Y 1x630 RM/105) cables were made with an phase orders ABC-ACB and ABC-BAC are mirror images,
aluminum conductor having a cross-section of AC = 300 mm2 which are identical for us. Where is the missing phase order? It
and AC = 630 mm2, and a screen composed of dw = 0.8-mm- is CBA-BCA or CBA-CAB. Besides, the mirror images of
thick and dw = 1-mm-thick copper wires, respectively. ABC-CBA and CBA-ABC are themselves. In short, generally,
According to the manufacturer’s catalog [7], the total screen it is not enough to fix the order of one of the systems to find all
cross-section of MV and HV cables was 25 mm2 and 105 mm2, the different variations. The larger the n, the more complicated
indicating that 50 wires and 134 wires, respectively, are it is to match the similar phase orders. Therefore, we have
equally distributed around the circumference of the outer SC computed two times 6n−1 variations, the first (left or upper)
layer. The XLPE insulation had a thickness of ric = 3.4 mm system with the phase orders ABC and CBA.
and 18 mm, whereas the PVC (MV) or PE (HV) jacket was ris
= 1.9-mm thick and 3.9-mm thick, respectively. The width of
the SC layer covering both sides of the insulation was rs = 0.5
mm and 1 mm.
The cables were laid at a depth of hg = 1 m underground and
having a distance dk = 70 mm between them (see Fig. 2). The
distance between the axes of the cores was dx=dk+2rk, where rk
is the total radius of one cable (18.35 mm and 39.96 mm).

B. The configurations Fig. 1. The single-core cable: a) structure and b) 2D model. 1. conductor; 2.
inner semiconductive (SC) layer; 3. insulation; 4. outer SC layer; 5. wire
We tested four different grouping types (Fig. 2): screen; 6. copper tape; 7. bedding and binding layers; 8. plastic oversheath
a) two three-phase systems laid in flat formation next to (jacket).
SCH-TPWRD-00145-2010 3

In reality, owing to their twists, the wires of the screens


carry the same current, but only within one cable. We need to
have a model that takes into account the induced currents and
the proximity effect between adjacent cables, and provides
uniform current distribution among the wires of one screen.
These are two contradicting conditions that cannot be
prescribed on one element at the same time with the software
we have used. However, the software permits the
representation of an arbitrary FE volume as impedance in an
electrical circuit. By defining the model length, an FE object
can be connected to any lumped circuit element, like another
FE object. In our second FE model, each wire of the wire
screens forms individual circuit elements. By repeating the FE
domain several times and connecting them serially in a circuit
model, it could be accomplished that each wire would take
more spatial positions along its length (see Fig. 3a). The ideal
number of repetitions would be equal to the number of screen
wires in one cable, although it would enormously increase the
Fig. 2. Tested arrangements of cable groups. model size. A simpler “fake 3D model” could be created from
a single 2D FE domain by serially connecting all the wires
C. Calculation models within one screen (see Fig. 3b). This resulted in uniform
We compared the results of the standard’s analytical and current within a single wire screen, with a minor drawback:
two FE models. The standard IEC 60287-1-3 discusses the increased solution time when compared with the simple model.
analytical method in detail. The FE technique and FE model We call this model as twisted FE model in the text.
generation have been widely discussed in the literature [8]; A symmetrical current with a frequency of f = 50 Hz and an
therefore, we describe only the unique features of modeling rms modulus of It = 100 A provided the excitation in every
parallel cables here. case. The resistivity of aluminum was ρAl = 3.36 × 10−8 Ωm,
To reflect real-life excitation in an FE model, the and that of copper was ρCu=2 × 10−8 Ωm. The SC material was
conductors belonging to the same phase had to be coupled. taken into account with ρscon = 1 Ωm and the soil with ρsoil = 50
Similarly, the screens of all the cables were coupled, forming Ωm in the FE models. As the resistivity of the insulators is
one conducting body carrying zero net current. These very high, their exact type is not important in a magnetic
conditions provided a simple 2D model with one disadvantage: analysis. The conductivity of the air and all the insulator parts
as all the conductors and screen wires were parallel, the was zero. As no ferromagnetic material was included, the
proximity effect created a nonuniform current distribution relative permeability throughout the models was 1.
within a single wire screen. Later on, in this text, we refer to
this model as a simple FE model.

Fig. 3. Representation of wires of twisted wire screens as lumped impedances in circuit models: a) by repeating the FE domains; b) by serial connection of wires
within one cable. nk: number of cables; nw: number of wires in one screen; l: length of a single FE domain.
SCH-TPWRD-00145-2010 4

We assumed the same dc resistance of the conductors and distribution of the screen currents are also the result of the
screens in both the FE and analytical calculations. In the geometric configuration as well as the currents flowing in the
analytical models, well-defined formulas yielded the ac conductors.
resistance of the conductors, whereas – considering the twists Table 1 illustrates this effect for arrangement a of the HV
– the ac resistance of the wire screens was equal to the dc cable (see Fig. 2) by displaying the currents carried by the
resistance. conductors and screens. The values also represent the rates of
currents as a percentage of It, since It was 100 A. It can be
III. CURRENT DISTRIBUTION observed that for some of the phase orders, the sum of the
Owing to the em skin and proximity effects, the current- conductor currents of one particular phase is slightly more than
density distribution in adjoining conducting bodies carrying ac It. As the table shows the rates of rms amplitudes, this
current is not uniform. The higher their cross-sectional size, deviation indicates a minor phase shift between the conductor
the higher is the nonuniformity. Two or more parallel currents belonging to the same phase. We can compare the
conductors connected at their ends form a larger one, the size difference in the results of the three methods. By relating the
of which is also determined by the distances of the individual difference between the FE and analytical results
parts, accounting for the resulting current-density distribution. (∆I = IFE − IIEC) to the currents from the analytical calculations
Even if the connected conductors are of the same size and (IIEC), we can see that ∆I/IIEC was always less than 0.3% for the
material, the current they carry might be unevenly divided conductors, but they could reach 2.4% for the screens. Similar
among them. The presence of an independent conducting body tables for all the arrangements would exceed the limits of this
in the vicinity further modifies the distribution, if a current, paper; therefore, we present only statistical results considering
either exciting or induced, is flowing through it. all possible phase orders of the four arrangements.
The same happens with grouped cables connected in Figure 4a–4d summarizes the minimum, maximum, and
parallel. The parallel conductors belonging to a particular average ∆I/IIEC values of the different phase configurations of
phase form a larger conducting body, in which the current- the MV cable in arrangements a–d (see Fig. 2), respectively.
density distribution is determined by the distance of the Figure 5a–5d displays similar results for the HV cable. The
conductors and their geometric position. This distribution is lowest and the highest values of the graphs represent the
modified by the currents in the conductors of other phases and minimum and maximum differences, respectively, and the
the induced currents in all the wire screens. The magnitude and mean values are indicated by short horizontal lines. Negative
indicates lower currents and positive indicates higher currents
than that of the analytical results.

TABLE 1.
CURRENTS OBTAINED FROM THE ANALYTICAL AND THE FE CALCULATIONS FOR THE HV CABLE IN ARRANGEMENT a.
System 1 System 2
Model Phase order Conductor currents Screen currents Conductor currents Screen currents
IA [A] IB [A] IC [A] IsA [A] IsB [A] IsC [A] IA [A] IB [A] IC [A] IsA [A] IsB [A] IsC [A]
ABC-ABC 47.82 48.02 55.73 22.95 20.38 21.38 52.75 52.03 44.28 20.95 18.17 26.77
IEC 60287-1-3

ABC-BCA 53.04 47.43 46.86 25.86 20.03 25.29 47.58 53.34 53.84 28.76 17.34 20.19
ABC-CAB 48.21 55.90 48.98 22.10 22.19 29.20 52.36 44.13 51.41 20.19 27.86 27.91
ABC-CBA 50.00 50.00 50.00 25.54 19.76 31.75 50.00 50.00 50.00 25.54 19.76 31.75
ABC-ACB 50.62 51.79 51.19 22.93 21.89 19.37 51.31 48.85 48.81 24.74 22.79 20.57
CBA-ABC 50.00 50.00 50.00 27.00 18.80 31.12 50.00 50.00 50.00 27.00 18.80 31.12
CBA-BCA 57.40 50.90 43.62 18.92 19.32 26.49 43.30 49.13 56.44 26.05 20.37 20.22
ABC-ABC 47.81 48.09 55.77 22.58 19.93 20.87 52.76 51.96 44.24 20.47 17.75 26.39
ABC-BCA 53.06 47.38 46.85 25.43 19.62 24.92 47.55 53.38 53.84 28.32 16.93 19.79
FE simple

ABC-CAB 48.21 55.93 48.88 21.70 21.71 28.74 52.35 44.10 51.51 19.69 27.47 27.39
ABC-CBA 50.00 50.00 50.00 25.10 19.34 31.23 50.00 50.00 50.00 25.10 19.34 31.23
ABC-ACB 50.64 51.82 51.17 22.57 21.38 18.97 51.26 48.82 48.84 24.30 22.39 20.17
CBA-ABC 50.00 50.00 50.00 26.55 18.35 30.67 50.00 50.00 50.00 26.55 18.35 30.67
CBA-BCA 57.51 50.86 43.62 18.41 18.93 26.12 43.19 49.17 56.44 25.67 19.94 19.76
ABC-ABC 47.79 48.02 55.76 22.68 20.02 20.98 52.78 52.03 44.24 20.57 17.79 26.49
ABC-BCA 53.04 47.44 46.86 25.57 19.69 24.99 47.58 53.34 53.86 28.47 17.04 19.81
FE twisted

ABC-CAB 48.19 55.94 48.98 21.83 21.80 28.91 52.39 44.09 51.42 19.81 27.59 27.63
ABC-CBA 50.00 50.00 50.00 25.29 19.40 31.46 50.00 50.00 50.00 25.29 19.40 31.46
ABC-ACB 50.61 51.82 51.19 22.64 21.52 19.00 51.34 48.82 48.81 24.40 22.51 20.22
CBA-ABC 50.00 50.00 50.00 26.76 18.43 30.84 50.00 50.00 50.00 26.75 18.43 30.84
CBA-BCA 57.44 50.90 43.59 18.56 18.96 26.21 43.28 49.13 56.47 25.78 20.02 19.82
SCH-TPWRD-00145-2010 5

Fig. 4. Maximum, minimum, and average differences between the results of FE simulations and the analytical method of IEC 60287-1-3. Individual conductor
and screen currents for arrangements a, b, c, and d of the MV cable.

Fig. 5. Maximum, minimum, and average differences between the results of FE simulations and the analytical method of IEC 60287-1-3. Individual conductor
and screen currents for arrangements a, b, c, and d of the HV cable.

It is clear that with flat arrangements, the conductor currents screen current in the simple FE model, when compared with
hardly differed from those of the analytical calculations. They that in the more accurate twisted one, was 3%.
fell in a range of 0.1% for the MV cable, and never exceeded The values in these diagrams clearly indicate dissimilar
0.3% for the HV cable. However, in the trefoil configuration, results for the individual conductor and screen currents.
where the cables are much closer to each other, ∆I/IIEC Nevertheless, they do not directly imply differences in heating,
exceeded 0.3% with the MV and almost reached 0.9% with the as the current magnitudes and thus the Joule-heat values are
HV cable. The deviation was more remarkable for the screen not equal in the conductors and the screens. The screens are
currents: it reached 1.6% for the MV and almost 3% for the always less loaded than the conductors – that is especially true
HV cable in flat formation, and almost 6% in the HV cable laid for the MV cables having much smaller screen cross-sections.
in trefoil. The difference in screen currents was practically Besides, the ac resistances can differ with different solution
always negative. This can be explained by the effect of the soil, methods, further modifying the losses.
which was also included in the FE models, and that the three
methods approach the proximity effect differently. The IV. LOSSES
currents from the twisted FE model were always closer to the To investigate the heating effect and the dissimilarities of
standard’s results than those of the simple FE one, what is the solutions more precisely, we had to compare the losses
generally more pronounced with the HV cable (Fig. 5), generated in the individual cables. As the loss, i.e., the Joule-
especially in trefoil formation (Fig. 5d). The much higher heat, is proportional to the current squared, an even higher
cross-section and radius of the HV screen accounts for an difference in the power was more likely in those cable
increased proximity effect that could lead to a relatively high components where the currents were different. However, as the
error if not considered appropriately. The highest deviation of ac resistances yielded by different methods were not equal, a
SCH-TPWRD-00145-2010 6

squared proportion between IFE/IIEC and PFE/PIEC was not 16% difference in screen power still acceptable? If we take
guaranteed. (PFE is the loss of a conductor or a screen obtained into account the individual screen in itself, it seems to be a lot.
from one of the FE models, and PIEC is the loss of the same However, we must not forget that by putting the cables closer
conductor or screen from the analytical model.) to each other, the amount of induced current in the screens
This becomes clear by comparing the power results (Table decreases [9]. That is, they contribute less to the heating, and
2) to the currents (Table 1) for the HV cable in arrangement a. their change has less impact on the temperature rise of the
For instance, the simple FE solution resulted in a slightly whole cable, which is determined mostly by the losses in the
higher current but less power than the analytical one in the conductors [10]. We might treat one cable – including the
conductor of phase A in system 1 with phase order ABC-BCA. conductor and the screen – as a single heat source that shapes
The maximum, minimum, and average values of the temperature distribution of its surroundings. In this sense,
(PFE − PIEC)/PIEC are presented in Figs. 6a–d and 7a–d for all the total loss, i.e., the sum of the conductor and screen losses,
the four arrangements of the MV and HV cables, respectively. and the difference of this sum are the relevant quantities to be
Similar to Figs. 4 and 5, these data were obtained by considered. Besides, the cable producing the greatest power is
considering all possible phase orders. the most critical during ampacity calculations. Similar to
The difference in power – and comparing those to currents, earlier diagrams, Fig. 8a–d displays the differences of total
the difference in ac resistances – is pronounced the most in the losses of the most critical cables for the four arrangements.
diagrams of the trefoil arrangements. By comparing the simple It is obvious that for the MV cable, both the simple and
FE and the analytical results, the currents of the HV cable twisted FE models provided almost the same total losses as the
screens decreased by 3–6%, whereas their power increased analytical method in both the flat and trefoil arrangements. The
more than 10%. This implies a highly increased proximity difference was always less than 1%, with the flat arrangement
effect in the screens of the cables touching each other. always being within 0.6%. The maximum deviation was higher
Nevertheless, we know that the current distribution among the with the HV cable – it exceeded 2%. However, we should note
wires of the individual screens should be uniform; thus, the here that taking into account all the cables – not just the critical
simple FE model could not provide appropriate results in this one – it can reach 4% with a HV trefoil configuration. The
case. This dissimilarity is much less remarkable with the much larger screen cross-section of the HV cable explains this
twisted FE approach, where lower induced currents correspond difference, as more current can be induced in the screens
to lower power, as we can see in the diagrams. having lower resistance.
However, considering heating effect, is the 10% or even

TABLE 2.
LOSSES OBTAINED FROM THE ANALYTICAL AND THE FE CALCULATIONS IN THE CONDUCTORS AND SCREENS OF THE HV CABLE IN ARRANGEMENT a
System 1. System 2
Model Phase order Conductor losses Screen losses Conductor losses Screen losses
PA PB PC PsA PsB PsC PA PB PC PsA PsB PsC
[W/m] [W/m] [W/m] [W/m] [W/m] [W/m] [W/m] [W/m] [W/m] [W/m] [W/m] [W/m]
ABC-ABC 0.1259 0.1270 0.1710 0.1003 0.0791 0.0870 0.1532 0.1490 0.1080 0.0836 0.0629 0.1365
ABC-BCA 0.1549 0.1239 0.1209 0.1274 0.0764 0.1219 0.1247 0.1566 0.1596 0.1575 0.0572 0.0777
IEC 60287-1-3

ABC-CAB 0.1280 0.1721 0.1321 0.0930 0.0938 0.1624 0.1509 0.1072 0.1455 0.0776 0.1478 0.1483
ABC-CBA 0.1377 0.1377 0.1377 0.1243 0.0744 0.1920 0.1377 0.1377 0.1377 0.1243 0.0744 0.1920
ABC-ACB 0.1411 0.1477 0.1443 0.1002 0.0913 0.0715 0.1450 0.1314 0.1312 0.1166 0.0989 0.0806
CBA-ABC 0.1377 0.1377 0.1377 0.1388 0.0673 0.1845 0.1377 0.1377 0.1377 0.1388 0.0673 0.1845
CBA-BCA 0.1814 0.1427 0.1048 0.0682 0.0711 0.1336 0.1033 0.1329 0.1754 0.1293 0.0791 0.0779
ABC-ABC 0.1255 0.1273 0.1709 0.0977 0.0774 0.0842 0.1530 0.1486 0.1075 0.0809 0.0618 0.1333
ABC-BCA 0.1547 0.1238 0.1204 0.1239 0.0757 0.1182 0.1243 0.1563 0.1595 0.1537 0.0546 0.0765
FE simple

ABC-CAB 0.1277 0.1722 0.1316 0.0902 0.0919 0.1593 0.1510 0.1069 0.1460 0.0765 0.1444 0.1446
ABC-CBA 0.1373 0.1379 0.1377 0.1205 0.0742 0.1877 0.1373 0.1379 0.1377 0.1205 0.0742 0.1877
ABC-ACB 0.1409 0.1477 0.1441 0.0977 0.0885 0.0703 0.1441 0.1309 0.1314 0.1123 0.0961 0.0795
CBA-ABC 0.1374 0.1379 0.1374 0.1354 0.0672 0.1800 0.1374 0.1379 0.1374 0.1354 0.0672 0.1800
CBA-BCA 0.1814 0.1423 0.1046 0.0645 0.0700 0.1306 0.1026 0.1330 0.1752 0.1263 0.0770 0.0760
ABC-ABC 0.1255 0.1270 0.1709 0.0978 0.0763 0.0837 0.1531 0.1490 0.1076 0.0805 0.0602 0.1334
ABC-BCA 0.1546 0.1241 0.1204 0.1244 0.0737 0.1188 0.1245 0.1561 0.1596 0.1542 0.0552 0.0746
FE twisted

ABC-CAB 0.1275 0.1723 0.1322 0.0906 0.0904 0.1589 0.1513 0.1068 0.1455 0.0746 0.1447 0.1451
ABC-CBA 0.1373 0.1379 0.1377 0.1217 0.0716 0.1883 0.1373 0.1379 0.1377 0.1217 0.0716 0.1883
ABC-ACB 0.1407 0.1477 0.1442 0.0975 0.0881 0.0687 0.1446 0.1309 0.1313 0.1132 0.0963 0.0777
CBA-ABC 0.1375 0.1380 0.1374 0.1361 0.0646 0.1809 0.1375 0.1380 0.1374 0.1361 0.0646 0.1809
CBA-BCA 0.1810 0.1426 0.1044 0.0655 0.0684 0.1307 0.1030 0.1327 0.1754 0.1264 0.0762 0.0747
SCH-TPWRD-00145-2010 7

Fig. 6. Maximum, minimum, and average differences between the results of FE simulations and the analytical method of IEC 60287-1-3. Individual conductor
and screen losses for arrangements a, b, c, and d of the MV cable.

Fig. 7. Maximum, minimum, and average differences between the results of FE simulations and the analytical method of IEC 60287-1-3. Individual conductor
and screen losses for arrangements a, b, c, and d of the HV cable.

Fig. 8. Maximum, minimum, and average differences between the results of FE simulations and the analytical method of IEC 60287-1-3. Total loss of the
critical cables in arrangements a, b, c, and d of MV and HV cable groups.
SCH-TPWRD-00145-2010 8

The more precise twisted FE model always resulted in less REFERENCES


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[2] F. de Leon, G. J. Anders, “Effects of Backfilling on Cable Ampacity
order ABC-ACB-ACB of arrangement c (bold character Analyzed With the Finite Element Method”, IEEE Trans Power
indicates the critical cable). However, 34% (based on IEC Delivery, Vol.23, No.2, Apr 2008, pp. 537-543. DOI:
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[3] I. Sarajcev, M. Majstrovic, I. Medic, “Calculation of losses in electric
of arrangement ABC-CBA-ABC with a difference of −1.26% power cables as the base of cable temperature analysis” in Advanced
between the standard and twisted FE method. Considering all Computational Methods in Heat Transfer VI, B. Sunden, C.A. Brebbia
cables instead of just the critical ones, the difference was Ed. WIT Press Southampton, Boston, 2000, pp. 529-537.
always within 1.6% (not indicated in the figures). [4] IEC 60287-1-3, Electric cables, Calculation of the current rating Part 1-
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losses, Current sharing between parallel single-core cables and
V. CONCLUSIONS calculation of circulating current losses, International Standard, 2002.
[5] IEC TR 62095 Electric cables, Calculations for current ratings, Finite
In this study, we compared three methods for loss element method, Technical Report, 2003.
calculation of grouped, single-core cables with double-bonded [6] IEC 60287-1-2, Electric cables, Calculation of the current rating Part 1:
wire screens. We took the analytical approach described in the Current rating equations (100 % load factor) and calculation of losses,
Section 2: Sheath eddy currents loss factors for two circuits in flat
standard IEC 60287-1-3 as the basis. A simple and a modified formation, International Standard, 1993.
2D FE model provided the results for comparison. In the [7] Cross-linked Polyethylen Insulated Medium and High-voltage Cables
simple model, all the conductors and wires of the wire screens 6/10 kV - 87/150 kV, Catalogue, Hungarian Cable Works Co. Ltd, 2001.
[8] ANSYS, Inc. Theory Reference, Ansys Release 10.0, ANSYS Inc. 2005.
were parallel, whereas the modified model took into account
[9] B. Novák, L. Koller, I. Berta, “Loss reduction in cable sheathing” in
the twists of the wire screens. Given that the Joule-heat Proc. ICREPQ’10, Granada, Spain, March 2010, paper 311.
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difference of conductor and screen losses obtained by the three
different approaches.
Balázs Novák was born in Szeged, Hungary in
We showed that the difference in induced screen currents 1976. He received the M.Sc. degree in Electrical
contributes the most to the difference in the losses; the power Engineering from the Budapest University of
in the conductors hardly differs with the three methods and Technology and Economics, Hungary in 1999; and
the postgraduate Engineer-Economist degree from the
with the examined cable sizes. Comparing the precise FE University of Economic Sciences and Public
model considering the twists of wire screens to the IEC Administration, Budapest, Hungary in 2002. He is
method indicates that the standard method is quite accurate. currently an assistant lecturer and Ph.D candidate in
the Department of Electric Power Engineering,
The differences in the conductor losses are negligible and the Budapest University of Technology and Economics.
differences in the screen losses are so small that they will have His research interests include high current engineering and electromagnetic
no noticeable effect on the cable ratings. compatibility.
Temperature calculations are usually accomplished by He is a member of the IEEE and the Hungarian Electrotechnical
Association. His publications include several conference papers and articles,
thermal FE simulations. In this case, it might be easier for the he is a co-author of an electrical installation handbook.
engineer to use the em capabilities of the FE tool and couple
the thermal and em fields together. We demonstrated that László Koller was born in Budapest, Hungary in
1943. He received the Dipl. Engineer. and the Ph.D.
medium voltage cables having small screen cross-sections can degrees in Electrical Engineering from the Budapest
be modeled by simple FE techniques with appropriate University of Technology and Economics, Hungary
accuracy. With cables having large-screen cross-sections, the in 1967 and 1994, and the Candidate of Engineering
Sciences degree from the Hungarian Academy of
simple FE approach could yield more than 2% deviation in the Sciences in 1994. His major field of research are
total losses of the critical cables. Considering all the cables of high current engineering (electric switchgears and
the groups, the deviation was even higher. In trefoil equipment, electrical heat engineering); and
arrangement of touching cables, the maximum deviation was electrical safety engineering. Currently, he is an
associate professor in the Department of Electronics and Cybernetics, Kalmár
up to 4%. However, it should be mentioned here that double Sándor Institute of Information Technology, Kecskemét, Hungary.
bonding with large-screen cross-sections is rarely used in Dr. László Koller is a member of the following professional associations:
technical practice. Public Corporation of the Hungarian Academy of Sciences from 2000;
Hungarian Electrotechnical Association from 1976; Hungarian Engineering
If the screen losses or the power distribution in the screens Chamber from 1996. He received the Gold Degree of Award of the Eminent
are a matter of interest, or transient thermal simulations are Inventor, the Prize of Zipernowski and the Prize of Academic Patent of
necessary, we recommend the more precise FE model. Quality from the Hungarian Patent Office in 1988, 1995 and 2002
respectively. He has more than 100 in print publications. There are 14 patents
and inventions among them, as well as 48 scientific articles.
ACKNOWLEDGMENTS
We would like to express our thanks to professor György
Varjú for his advice on cable modeling.

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