FLUID

NOMENCLATURE SERVICE DESIGN CONDITIONS

WATER SUPPLY AND DISTRIBUTION
CARBON STEEL Press Range: To 150 psig (10 Bar)
WMC Mill Water- Cold Temp Range:Ambient
WWR Untreated (Raw) Water pH Range: Neutral

Above Ground - See Note 2 APPLICABLE CODE

Underground - See Note 3
ASME B31.3
Category D Fluid Service
THIS SPECIFICATION TO BE USED Before Water Filtration Only
ITEM DESCRIPTION SPECIFICATION
PIPE Material: Carbon steel, ERW ASTM A53
2” and less End Prep: Threaded or plain ends Gr. B Type E
(See Note 4 & 6) Wall Thk: Standard wt.

3” – 24” Material: Carbon steel, ERW ASTM A53

(See Note 5) End Prep: Bevelled end Gr. B Type E
Wall Thk: Standard wt.

26” and up Material: Fabricated carbon steel, EFW ASTM A139

(See Note 5) End Prep: Bevelled end Gr. A
Wall Thk: Standard wt. D.S. 4S-01.02 2

NIPPLES Material: Carbon steel, ERW ASTM A106

2” and less End Prep: Threaded or plain Gr. B SMLS
(See note 6) Wall Thk: Sch. 80

FITTINGS Material: Forged Steel ASTM A105

2” & less Conn: Socket weld ASME 16.11
(See Notes 4 & 6)) Class: 3000

3” - 24” Material: Carbon steel ASTM A234

(See Note 7) Conn: Butt weld Gr. B WPB
Wall Thk: Standard wt. ASME B16.9
Extra strong (under structures)
26” & up Material: Carbon steel fabricated ASTM A139
(See Note 7) End Prep: Butt weld Gr. A
Wall Thk: Standard wt. D.S. 4S-01.02 2
Extra strong (under structures)

MATERIAL CLASSIFICATION
4C-01.02 02
ISSUED FOR
PROJECT NO. SANTA FE MILL EXPANSION SHEET 1 OF 5
1Rev.
PROJ. DATE OF th
APPR. P.Healy ISSUE Feb 10 2005

DEPT. GENERIC
APPR. I. Lorimer APPR. DATE 25Oct2003
Y:\Proyecto\2090\PLANOS\04-Piping\Estandares\En Trabajo\4C\4C-01.02 Rev-2.DOC
PIPE COUPLING Material: Steel coupling c/w std Dresser Style 38
3” and larger fittings and gaskets or approved equal
(See Note 12)

UNIONS Material: Malleable iron Threaded, iron to ASTM A197 or

2” & less Conn: iron,ground joint150 ASTM A47 Gr. 32510
Class: ASME B16.39

REDUCING SIZE Material: Forged steel ASTM A105

THREADOLET & Conn: Threaded or socket weld ASME B16.11
SOCKOLETS Class: 3000
2’ & less (See Note 6)

REDUCING SIZE Material: Forged steel ASTM A105

WELDOLETS 3” & UP Wall Thk: Standard wt. ASME B16.9
(See Note 7)

FLANGES Material: Forged steel ASTM A105

3” & UP Conn: Welded ASME B16.5
(See Note 10) Type: Slip-on or welding neck
Class: 150

30” & up Material: Forged steel plate ASTM A36

(See Note 10) Conn: Welded D.S. 4S-01.02
Type: Drilled flat face Table ‘B’
Class: 150

BOLTS & Material: Carbon steel (Galvanized) ASTM A307 Gr. B for bolts
NUTS Type: Unified inch screw threads, UNC, ASTM A563 Gr. A for nuts
All sizes Class 2 fit with heavy hex nut ASME B1.1
ASME B18.2.1 & B18.2.2

GASKETS Material: Non-metallic, non-asbestos, ASME B16.21

Type: 1/16” thick (24” & less) Garlock 3400
Class: 1/8” thick (30” & up) or approved equal
Flat ring 150

MATERIAL CLASSIFICATION
4C-01.02 02
ISSUED FOR
PROJECT NO. SANTA FE MILL EXPANSION SHEET 2 OF 5
1Rev.
PROJ. DATE OF th
APPR. P.Healy ISSUE Feb 10 2005

DEPT. GENERIC
APPR. I. Lorimer APPR. DATE 25Oct2003
Y:\Proyecto\2090\PLANOS\04-Piping\Estandares\En Trabajo\4C\4C-01.02 Rev-2.DOC
INSTRUMENT FITTINGS Material: Forged steel Threaded or socket ASTM A105
2” & less Conn: weld 45o latrolets, elbolets ASME B16.11
(See Note 6) Type: 3000
Class:

Material: Forged steel ASTM A105

Conn: Threaded Couplings, half- ASME B16.11
Type: couplings
Class: 3000

LUBRICANTS Type: Graphite, calcium fluoride base, Fel-Pro heavy duty anti-seize or
for threads, bolts and gaskets approved equal

VALVE DESCRIPTION VALVE NO.

BALL: Material: Ductile iron body, V-4454

3” & less S.S. 316 Boddy and Ball
Conn: Threaded
Class: 150

BUTTERFLY Material: Cast iron body & disc, hard V-9231

4” & 6” back, Buna ‘N’ seat, ‘O’ring seals,
throttle type handle
Conn: Wafer
Class: 150
8” & up Material: Cast iron body and disc, hard V-9231
(See Notes 9 & 10) back, Buna ‘N’ seat, ‘O’ring seals,
gear operator
Conn: Lug Wafer
Class: 150
CHECK Material: Malleable iron, swing V-3411
2” & less Conn: Wafer
Class: 300

CHECK Material: Cast Iron Body & Disc Full bore V-3141
3” to 24” Style: tilting disc.
Conn: Flanged
Class: 125
(For effluent containing fibers)

MATERIAL CLASSIFICATION
4C-01.02 02
ISSUED FOR
PROJECT NO. SANTA FE MILL EXPANSION SHEET 3 OF 5
1Rev.
PROJ. DATE OF th
APPR. P.Healy ISSUE Feb 10 2005

DEPT. GENERIC
APPR. I. Lorimer APPR. DATE 25Oct2003
Y:\Proyecto\2090\PLANOS\04-Piping\Estandares\En Trabajo\4C\4C-01.02 Rev-2.DOC
3” & up Material: Cast iron body, C.S. plates Buna V-3139
‘N’ seal, S.S. 316 springs
Style: Wafer body
Conn: Flanged
Class: 125

INSTRUCTIONS: Fabrication and erection of carbon and ferritic steel Standard 4S-01.01
pressure piping
Pipe line field erection, checking, testing and cleaning Standard 4S-20.01
specification
Coating and lining of steel piping and materials Standard 4S-30.04
Installation of underground pipes Standard 4S-31.01
Instrument fittings for steel pipe Standard 4D-10.02

NOTES: 1. All listed standards and specifications shall conform to the latest edition.
2. For above ground installation, pipe and fittings shall be cleaned and painted in accordance with
the project painting specifications or as specified on construction drawings.
3. For underground installation, pipe and fittings shall be coated inside and outside in accordance
with Standard 4S-30.04. Underground installation shall conform to Standard 4S-31.01.
4. External Pipe coating shall be per 4S-30.04 para 4.2.
5. Internal Pipe coating shall be cement mortar per 4S-30.04 para 5.2.
6. Includes the use of swaged nipples in any combination of ends within the confines of this class
sheet. See Design Standard 4D-03.02.
7. Pipe manufactured to more stringent standards, (i.e., L5 etc.), but rejected due to some non-
conformity with those standards, may be acceptable for underground water supply and
distribution. (Surplus pipe from the oil and gas industry is frequently an economical source).
Resize pipe ends to match as required. Such pipe shall be approved by the Area Project
Engineer.
8. Joints in pipe and fittings 2” and less and installed underground shall be socket welded.
Threaded connections are acceptable for above ground installation.
9. Fittings 18” and larger may be fabricated in accordance with 2S-01.02, if approved by the Area
Project Engineer for a particular installation.
10. Gate valves shall only be installed when specified on drawings. Directly buried butterfly valves
with appropriate gear operator, with 2” square operating nut and valve box (4D-13.01) shall be
the standard installation, unless otherwise specified on drawings.

MATERIAL CLASSIFICATION
4C-01.02 02
ISSUED FOR
PROJECT NO. SANTA FE MILL EXPANSION SHEET 4 OF 5
1Rev.
PROJ. DATE OF th
APPR. P.Healy ISSUE Feb 10 2005

DEPT. GENERIC
APPR. I. Lorimer APPR. DATE 25Oct2003
Y:\Proyecto\2090\PLANOS\04-Piping\Estandares\En Trabajo\4C\4C-01.02 Rev-2.DOC
 11. Butterfly valves shall be installed with stem in horizontal position and the bottom of the disk
opening against the direction of the water flow.
12. When used for the installation of butterfly valves, the ID of flanges shall be equal to the ID of
standard weight carbon steel pipe, to ensure that the built-in gasket/seal of butterfly valves is well
supported.
13. Knife gates with resilient seals must be bidirectional.
14. Couplings shall be supplied to match the OD of the pipe ends within the tolerances specified by
coupling manufacturer. If such couplings are not available, the pipe ends shall be re-sized.

MATERIAL CLASSIFICATION
4C-01.02 02
ISSUED FOR
PROJECT NO. SANTA FE MILL EXPANSION SHEET 5 OF 5
1Rev.
PROJ. DATE OF th
APPR. P.Healy ISSUE Feb 10 2005

DEPT. GENERIC
APPR. I. Lorimer APPR. DATE 25Oct2003
Y:\Proyecto\2090\PLANOS\04-Piping\Estandares\En Trabajo\4C\4C-01.02 Rev-2.DOC