No. 1.

CWFL-4000/6000
FIBER LASER SPECIAL CHILLER
USER MANUAL
 CWFL-4000/6000 Series

Contents

<1> Cautions ----------------------------------------------------------------------------- 3

<2> Contour and parts introduction --------------------------------------------- 4

<3> Installation ------------------------------------------------------------------------- 5

<4> Unit introduction and parameters adjustment ------------------------- 6

<5> Alarm and communication output ------------------------------------------- 11

<6> MODBUS RS-485 communication function ----------------------------- 12

<7> Simple troubleshooting -------------------------------------------------------- 14

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 CWFL-4000/6000 Series

Thank you for using the machine from GUANGZHOU TEYU

ELECTROMECHANICAL CO., LTD. Please read the installation instructions
carefully before installing and operating and keep it properly.
This installation instructions is not a quality assurance. GUANGZHOU TEYU
ELECTROMECHANICAL CO., LTD reserves the right to the interpretation of
correction of typographical errors, improper mentioned information and product
improvement. The amended content will be reprinted in installation instructions
without notice in advance.

<1> Cautions
1. Please ensure that the power supply and electrical outlet are in good contact
and the earth wire must be firmly grounded!
2. Please make sure there is stable and normal voltage for the working chiller!
As the refrigeration compressor is more sensitive to the power supply and
voltage, so the operating voltage of our standard product is ±10％ of the rated
voltage. If you do need a wider operating voltage range, customization is
available for us.
3. Unmatched power frequency can cause the chiller damage!
Please choose model of 50Hz or 60Hz according to actual circumstance.
4. To protect the pump, it’s strictly forbidden to run the chiller without water in the
storage water tank!
The new machine is packed after draining whole water in the tank, so please
make sure the tank has water inside before machine starting, otherwise it’s
easily to have the pump damaged. When the water level is below the green
(NORMAL) range of the water level gauge, the cooling capacity of our chiller
will go down slightly. Hence please ensure the water level is within the green
(NORMAL) range. To drain through circulating pump is strictly prohibited!
5. Please be sure that the air inlet and air outlet are in good ventilation!
There must be at least 50cm from obstructions to the air outlet which is in the
back of the cooler, and should leave at least 30cm between obstructions and
the side air inlet.
6. The filter gauze must be regularly cleaned!
It’s essential to remove and wash the dust gauze regularly, otherwise chiller
malfunction can be caused by serious blockage.
7. Please pay attention to the effect of the condensate water!
With greater ambient humidity, when the water temperature is lower than the
ambient temperature, the condensate water will generate on the surface of
water circular pipes and the cooled components. If above circumstance
appears, it is recommended to set a higher water temperature or keep pipes
and cooled parts warm.
8. This product is an industrial equipment.For professional use only.

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 CWFL-4000/6000 Series

<2> Contour and parts introduction

TEMPERATURE
CONTROLLER

POWER SWITCH

WATER PRESSURE
GAUGE

AIR OUTLET

WATER INLET (H)

WATER OUTLET (H)

R OUTLET (H)
WATER SUPPLY WATER INLET (L)
INLET

AIR INLET WATER OUTLET (L)

(FILTER GAUZE)
FILTER

COMMUNICATION WATER LEVEL GAUGE

AND ALARM OUTPUT LTER
POWER SUPPLY OVERFALL GAP

DRAIN

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 CWFL-4000/6000 Series

<3> Installation
It is very simple to install this industrial cooling machine. The installation for the
first time of the new machine can be carried out by following steps:

1. Open the package to check if the machine is intact and all the necessary
accessories are completed.
2. Open the water supply lid to feed cooling water.
Observing the water level gauge to feed water slowly, be careful not to have the
water overflowed!
3. According to system conditions, please connect the water inlet and outlet pipe
properly.
4. Plug in power, turn on the power switch. (Do not start up without water in the
water tank!)
(1) The water pump starts working once the power switch is turned on. If “E08” or
“E09”error code is displayed on the upper window of temperature controller,
please adjust the 3-phase wiring connection order
(2) The first running of the chiller may have flow alarm because of bubbles in the
water pipe. It will recover to normal after water pump running constantly for a
while.
(3) If the chiller starts for the first time, you must immediately check whether the
water pipe leaks.
(4) Power switched on, if the water temperature is under the set value, it is normal
that fans and other components of the machine do not work. The temperature
controller will automatically control the working conditions of the compressor,
magnetic valve, fans and other parts based on the set controlling parameters.
(5) As it takes a longer time to start over the compressor and other components,
according to different conditions, the time is range from seconds to minutes, so
do not turn on and off frequently.
5. Check the water level in the water tank.
The first starting up of a new chiller will empty the air in the water pipe, causing
a slight water level decline, but in order to keep the water level in the green area,
it is allowed to add adequate water again. Please observe and record the current
water level, and inspect it again after the chiller running for a period of time, if
the water level drops obviously, please re-inspect the water pipeline leakage.
6. Adjust parameters of temperature controller.
CWFL-4000/6000 series use an new intelligent controller. It works in defaulted
constant temperature control mode for the low temperature end with water
temperature set at 25℃ which can be adjusted as needed. The high temperature
end works in intelligent control mode and it will self-adjust controlling
parameters according to the ambient temperature changes.
Normally users do not need to adjust the parameters. If it is necessary, please
refer to page 6 , “Unit introduction and parameters adjustment.”

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 CWFL-4000/6000 Series

<4> Unit introduction and parameters

adjustment
Default setting of T-803 new model intelligent temperature controller is
Intelligent temperature mode ,water temperature is setting 25℃, customer could
adjust the temperature according to requirement.

1.Temperature controller panel introduction

2. Power on / off operation

In power-on status, the power indicator is on, and press “on/off”to control the on
and off of the system. In the operation of dual temperature system, the digital tube
① indicates the actual water temperature of the low temperature circuit and the
digital tube ② indicates setting water temperature of the low temperature circuit.
When the system is off, the digital tube ② indicates “OFF”.

3. Parameter setting
（1）System Parameter setting
In standby status, press and hold “up”and “down”simultaneously for 5 seconds to
enter address setting. Digital tube ① indicates parameter code and digital tube ②
indicates the set value. Press “up” or “down”to adjust the set value. Press
“confirm” and exit after finishing setting.
（2）User parameter setting
In operating status, press and hold “menu”for 3 seconds to enter temperature
setting. Digital tube ① indicates parameter code and digital tube ② indicates the
set value. Press “up” or “down”to adjust the set value. Press “menu”to switch to
next parameter setting. Press “confirm” and exit after finishing setting.
（3）Admin parameter，PID parameter and Sensor parameter setting
In standby status, press and hold “menu” for 5 seconds and digital tube ①
indicates “cod”while digital tube ② indicates “000”with the first digit flashing for

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 CWFL-4000/6000 Series

prompting password input. Press “up” or “down”to enter password. Press

“menu”to switch to the second and the third digit to enter password respectively.
After inputting correct password, press “confirm”to enter related parameter setting.
At this time, the digital tube ① indicates the related parameter code while digital
tube ② indicates the set value.Press “up” or “down”to adjust the set value. Press
“menu”to switch to the next parameter setting. Press “confirm” and exit after
finishing setting. If wrong password is input, it quits the setting automatically.

(4) Password table

Parameter category Password
Administrators Parameter 359
PID Parameter 888
Sensor Parameter 168
Reset Parameter 999
(5) Parameter setting table
Parameter Item Factory Paramete
Parameter name Range Unit
category No. setting r address
Setting temperature of
1 -19.9~50.0 ℃ 25.0 40047
low temperature circuit
Heating difference of -5.0~8.0
2 ℃ 0.3 40048
low temperature circuit
Compressor starting 0.1~8.0
3 ℃ 0.8 40049
temperature difference
Compressor stop 0.0~8.0
4 ℃ 0.8 40050
temperature difference
Low temperature -19.9~20.0
5 following temperature ℃ -2.0 40051
difference
Low temperature mode 0-Constant temperature mode;
User 6 0 40052
selection 1- Intelligent mode
parameter
Setting temperature of 5.0~60.0
7 ℃ 30.0 40053
high temperature circuit
Heating difference of -5.0~8.0
8 ℃ 1 40054
high temperature circuit
Refrigeration difference 0.1~8.0
9 of high temperature ℃ 0.8 40055
circuit
High temperature -19.9~20.0
10 following temperature ℃ -2.0 40056
difference
High temperature 0-Constant temperature mode;
11 1 40057
model selection 1- Intelligent mode
Admin Start/stop mode with
12 0-standby；1-start；2-memory 0 40058
parameter power

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 CWFL-4000/6000 Series

Three phase detection

13 0-Disable ; 1-Enable 1 40059
enable
Compressor overload
14 0~30.0 A 9.0 40060
current
15 Pump overload current 0~30.0 A 4.0 40061
Upper limit alarm of low
16 20.0~60.0 ℃ 35.0 40062
temperature circuit
Lower limit alarm of low
17 -19.9~20.0 ℃ 5.0 40063
temperature circuit
Upper limit alarm of
18 25.0~70.0 ℃ 40.0 40064
high temperature circuit
Lower limit alarm of low
19 1.0~25.0 ℃ 10.0 40065
temperature circuit
Flow rate lower limit 0~50.0
20 protection of low L/Min 8.0 40066
temperature circuit
Flow rate lower limit 0~50.0
21 protection of high L/Min 0.5 40067
temperature circuit
Flow switch type of low
22 0-Normally open ; 1-Normally closed 1 40068
temperature circuit
Flow switch type of
23 0-Normally open ; 1-Normally closed 1 40069
high temperature circuit
Low pressure switch
24 0-Normally open ; 1-Normally closed 0 40070
type
High pressure switch
25 0-Normally open ; 1-Normally closed 1 40071
type
26 Level switch type 0-Normally open ; 1-Normally closed 1 40072
27 Alarm output type 0-Normally open ; 1-Normally closed 1 40073
Flow rate detection
28 0~300 Second 2 40074
delay
Low pressure detection
29 0~300 Second 60 40075
delay
Compressor frequently
30 10~300 Second 90 40076
starting delay
Pump star/stop with 0-Pump stops with failure
31 1 40077
failure 1-Pump works with failure
Water temperature
following upper limit
32 25.0~45.0 ℃ 30.0 40078
of low temperature
circuit
Water temperature
33 following lower limit of 0.0~25.0 ℃ 20.0 40079
low temperature circuit

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 CWFL-4000/6000 Series

Water temperature
following upper limit
34 25.0~50.0 ℃ 35.0 40080
of high temperature
circuit
Water temperature
35 following lower limit of 0.0~30.0 ℃ 20.0 40081
high temperature circuit
Standby antifreeze
36 0-Disable ; 1-Enable 0 40082
enable
Standby antifreeze
37 0.0~20.0 ℃ 5.0 40083
temperature
0-Single temperature type;
38 Model selection 2 40084
1-Dual temperature type
Ultra-low liquid level
39 1~600 Second 30 40085
delay
40 State transition delay 0~99 Second 20 40086
PID of low
41 temperature circuit 0-Disable ; 1-Enable 0 40087
enable
PID output period of
42 low temperature 0.1~40.0 Second 10.0 40088
circuit
PID integration period
PID
43 of low temperature 1~50 Second 10 40089
parameter
circuit
PID-KP of low
44 0~100 10 40090
temperature circuit
PID-KI of low
45 0~100 1 40091
temperature circuit
PID-KD of low
46 0~100 2 40092
temperature circuit
Temperature sensor
47 0-5K；1-10K 1 40093
selection
48 Flow sensor selection 0-ON/OFF type; 1-simulation type 1 40094
49 Flow sensor ratio 0.1~60.0 1.3 40095
Sensor Flow sensor selection
parameter 50 of high temperature 0-ON/OFF type; 1-simulation type 1 40096
circuit
Flow sensor ratio of
51 high temperature 0.1~60.0 13.0 40097
circuit

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 CWFL-4000/6000 Series

4.Error code able

When failure occurs, the output stops and gives alarm signal with error code
displayed and flashing.
Item No. error code Fault name
1 E01 ambient temperature sensor failure
2 E02 water temperature sensor failure of low temperature circuit
3 E03 water temperature sensor failure of high temperature circuit
4 E08 power missed phase
5 E09 power anti-phase
6 E10 liquid level protection
7 E11 compressor low pressure protection
8 E12 compressor high pressure protection
9 E19 compressor overload
10 E13 flow rate protection of low temperature circuit
11 E14 flow rate protection of high temperature circuit
12 E16 pump overload
13 E45 upper limit alarm of low temperature circuit
14 E54 lower limit alarm of low temperature circuit
15 E35 Upper limit alarm of high temperature circuit
16 E53 lower limit alarm of high temperature circuit
17 E17 lower flow rate limit protection of low temperature circuit
18 E18 lower flow rate limit protection of high temperature circuit
5.Temperature current checking
When the system is on, press“up” or “down”to check the working current of the
compressor and the water tank temperature. The digital tube ② indicates the
checked part while the digital tube ① indicates the checked value. If no button is
pressed within 5 seconds,then the display restores to the interface that indicates
water temperature and setting temperature status.
CH1 ----- Temperature of low temperature circuit (℃)
CH2 ----- Temperature of high temperature circuit (℃)
CH3 ----- Flow rate of low temperature circui (L/Min)
CH4 ----- Flow rate of high temperature circuit (L/Min)
CH5 ----- Compressor current (A)
CH6 ----- Pump current (A)
CH7 ----- Ambient temperature (℃)

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 CWFL-4000/6000 Series

<5> Alarm and communication output

For ensuring the equipment will not be damaged when abnormal condition occurs
in the chiller, it has alarm protection function.

1. Alarm and MODBUS RS-485 communication output wiring diagram.

2. Working condition table of alarm signal

Display OUT OUT
Buzzer
working status H1、H2 H1、H3
Circulation pump works
Disconnection Breakover
properly

E01,E02,E03,E08,E09,E10,E11,
E12,E13,E14,E16,E17,E18,E19, Sounds Breakover Disconnection
E35,E45,E53,E54

Note: The flow alarm is connected to the normally open relay and normally closed
relay contacts, requiring operating current less than 3A, working voltage less than
300V.

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 CWFL-4000/6000 Series

<6> MODBUS RS-485 communication

function
This system adopts MODBUS-RTU communication slave mode, baud rate 9600, no
parity, 8 data bits, 1 stop bit, and supports MODBUS-RTU command.
Parameter
Value
address Description Remarks Attributes
range
(decimal)
Bit0: alarm
Bit1: Heating of low temperature circuit
Bit2: Pump
Bit3:Refrigeration valve/high
Output switching
00000 temperature refrigeration R
value
Bit4:Heating valve/refrigerant valve
Bit5:Alarm
Bit6:
Bit7: Heating of high temperature circuit
Bit0:Flow switch of low temperature
circuit
Bit1: Low pressure switch
10000 Input switching value Bit2: High pressure Switch R
Bit3:Flow switch of high temperature
circuit
Bit4: Level switch
Restore factory
40015 1 *1 W
default
0x01: standby
40025 System status 0x02: power on R/W
0x03: fault
0: normal and no fault
1：Ambient temperature sensor failure
1： Water temperature sensor failure of
low temperature circuit
3：Water temperature sensor failure of
high temperature circuit
40029 Error code 8：Power missed phase protection R
9： Power anti-phase protection
10： Liquid level protection
11 ： Compressor low pressure
protection
12 ： Compressor high pressure
protection

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 CWFL-4000/6000 Series

13 ： Flow rate protection of low

temperature circuit
14 ： Flow rate protection of high
temperature circuit
16： Pump overload
17：Lower flow rate limit protection of
low temperature circuit
18：Lower flow rate limit protection of
high temperature circuit
19： Compressor overload
33： Abnormal system operation
34：Conductivity upper limit alarm
35 ： Upper limit alarm of high
temperature circuit
45：Upper limit alarm of low temperature
circuit
53 ： Lower limit alarm of high
temperature circuit
54：Lower limit alarm of low temperature
circuit
40030 System uptime Unsigned integer *1 R
40034 Compressor uptime Unsigned integer *1 R
40039 Local address 1~125 *1 R/W
30000 Temperature of low
*10
temperature circuit
Temperature of high *10
30001
temperature circuit
Flow rate of low *10
30002
temperature circuit R
Flow rate of high
30003 *10
temperature circuit
30004 Compressor current *10
30005 Pump current *10
30006 Ambient temperature *10

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<7> Simple troubleshooting
Phenomenon
No power after turned on
Flow alarm，use a water pipe
connect the water outlet and inlet
but without water flowing.
Flow alarm occurs while running
with applied equipments
, but there is water flowing
without alarm when use a water
pipe directly connected to the
water outlet and inlet.
Upper temperature limit alarm
Condensate water heavily.
Water drains slowly from outfall
when changing water.
CWFL-4000/6000 Series
Reason Solution
Power cord is not Check and ensure the power interface
plugged in place. and the power plug are well plugged.
Replace fuse tube that in the electric
Fuse burnt-out.
box at the back of chiller
Check the water level gauge indicator,
Low water level in the
pour water until the water meet green
water tank.
area; and check whether water
circulation pipe leaks.
Water circulation pipes
are blocked or a pipe Check water circulation pipes.
bending.
Anti-dust gauze
accumulated heavy Remove the anti-dust gauze and clean
dust leading to poor it regular.
heat dissipate.
Poor ventilation for air Make sure good ventilation
outlet or inlet. for air outlet and inlet.
Over low or unstable To improve the power supply circuit or
voltage. use a voltage regulator.
Error parameter setting
Resetting parameter or restore to
of
default setting.
temperature controller.
To make sure chiller have enough time
Chiller On/Off
to refrigeration (about 5 minutes
frequently
above).
Reduce heat overload, or use larger
Heat overload
refrigeration capacity chiller.
Water temperature is
much lower than To increase water temperature or to
ambient temperature, keep warm for pipeline.
high humidity.
Water Supply Inlet not
To open water supply inlet.
open.
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