Kaysafe Engineering Limited

Lawson Street, North Shields, Newcastle, NE29 6TG Vat Reg No. GB: 443 1567 59
Telephone No. 01737 772210
Tel: (alt):00 44 (0) 191 259181 Email address: quality@kaysafe.co.uk

FIG FT702 STRAINERS

FLANGED AND BUTT WELD

Installation, Operating and

Maintenance Manual

Document Number: IOM/BATH/001 Issue: 02

03.11.2022 -
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 Kaysafe Engineering Limited
Lawson Street, North Shields, Newcastle, NE29 6TG Vat Reg No. GB: 443 1567 59
Telephone No. 01737 772210
Tel: (alt):00 44 (0) 191 259181 Email address: quality@kaysafe.co.uk
IMPORTANT

All information and recommendations contained in this manual are to the best of our knowledge correct. Since the
conditions of use are beyond our control, users must satisfy themselves that the equipment/products are installed in
process lines that are comparable with the design parameters for which the equipment/products were intended as
defined in the applicable purchase order.

Before installing the equipment it is important that this manual is read and that the relevant precautions stated within
are adhered to.

HEALTH & SAFETY AT WORK ACT

Kaysafe Engineering Limited have made the assumption that when the unit is to be installed in
a hazardous service or environment, operators and maintenance personnel will be adequately
protected in accordance with the latest governing legislation, including COSHH & HSE
regulations.

This also applies to fitting, changing & replacing of the screens which should always be undertaken
using appropriate safety handling equipment (i.e.) suitable gloves to prevent any injuries from the
woven cloth/perforated plate of the screens. THEY MUST BE HANDLED WITH CARE

The equipment has been designed and manufactured to provide safety and prevent risk to
health when properly used for the use intended. Because the manufacturer has no direct control
over the method of operation, it is the responsibility of the user to ensure that the equipment is
operated in a safe manner and in accordance with the procedures contained in this manual.

GENUINE KAYSAFE PARTS AND EQUIPMENT

It is our policy to manufacture our products to the high levels of integrity that is required by current
legislation applicable to the Health & Safety at Work Act. It is therefore imperative that all spare parts used are
of genuine Kaysafe manufacture. Kaysafe Engineering Limited undertakes no responsibility for alternative copies
or imitations without written consent.

PRODUCT WARRANTY

Should any after-delivery problems arise, please contact Kaysafe’s Customer Complaints office during normal
business hours. 0191 259 5181 / 01737 772210 & e-mail: quality@kaysafe.co.uk

WE RESERVE THE RIGHT TO CHANGE PRODUCT DESIGN AND PROPERTIES WITHOUT NOTICE.

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 Kaysafe Engineering Limited
Lawson Street, North Shields, Newcastle, NE29 6TG Vat Reg No. GB: 443 1567 59
Telephone No. 01737 772210
Tel: (alt):00 44 (0) 191 259181 Email address: quality@kaysafe.co.uk
TABLE OF CONTENTS

SECTION TITLE PAGE

1 INSTALLATION………………………………….…. 4
1-1 Unpacking ……………………………………… 4
1-2 Installation ……………………………………… 4
1-3 Typical Installation Diagrams..…………………. 5

2 COMMISSIONING ………………………………… 6
2-1 Commissioning ………………………………... 6
2-2 Special Tools…………………………………… 6

3 OPERATION……………………………………….. 6
3-1 Operation ……………………………………… 6
3-2 Safety………………………………………….. 6
3-3 Training……………………………………….. 6

4 MAINTENANCE …………………………………… 7
4-1 Maintenance …………………………………… 7
4-2 Recommended Cleaning Techniques …...……... 9
4-3 Recommended Torque Values ………………… 10
4-4 Fault Finding …………………………………... 11

5 SPARE PARTS DATA ……………………………… 13

5-1 Spare Parts List ………………………………… 13
5-2 Dimensional Data Sheet………………………… 13

LIST OF TABLES

TABLE PAGE

4-1 Recommended Torque Values ………………………... 11

4-2 Fault Finding Chart …………………………………… 12

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 Kaysafe Engineering Limited
Lawson Street, North Shields, Newcastle, NE29 6TG Vat Reg No. GB: 443 1567 59
Telephone No. 01737 772210
Tel: (alt):00 44 (0) 191 259181 Email address: quality@kaysafe.co.uk
SECTION 1

1-1 UNPACKING

All Kaysafe Engineering products are tested and inspected during manufacture and prior to shipment.
However, an inspection should be carried out at the time of unpacking to detect any possible damage that
may have occurred during shipment.

1-2 INSTALLATION

Fig FT 702 T type Strainers are delivered completely assembled for fitting into the pipeline. The following
notes and checklist should be observed prior to installation:-

a) The strainer must be fitted in line with the inlet and outlet ports in the correct orientation and with the flow
arrow indicator in line with the direction of flow. (Refer page 5 of this manual for typical installation
diagrams).

b) Check adjoining pipework for cleanliness and obstructions.

c) On flanged units when bolting up the pipeline flanges, ensure that the correct bolting and gaskets are
used in accordance with the size, type and rating of the relevant flange specification.

d) The T type Strainer wherever possible should be mounted into adjoining pipework in such a way as to
avoid excessive stress. All adjoining pipework should be adequately supported.

e) The fitting of a differential pressure gauge is recommended to monitor pressure differentials and to
indicate when the screen should be cleaned. These can be supplied and fitted upon request by Kaysafe
Engineering Ltd.

f) The fitting of a blowdown valve on the drain connection (where fitted) should also be considered, as this
can assist and reduce maintenance. These can be supplied and fitted upon request by Kaysafe
Engineering Ltd.

IMPORTANT NOTES
a) Ensure that the 'Bath Tub' Strainer is in the correct orientation.
b) For flanged units, always tighten the flange bolting in a diagonal sequence gradually up to the torque
specified. Refer to Recommended Torque chart, page 11 of this manual.
c) Ensure that there is adequate clearance for the drain connection (where fitted) and screen removal with
no obstructing pipework in the area

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 Kaysafe Engineering Limited
Lawson Street, North Shields, Newcastle, NE29 6TG Vat Reg No. GB: 443 1567 59
Telephone No. 01737 772210
Tel: (alt):00 44 (0) 191 259181 Email address: quality@kaysafe.co.uk
1-3 TYPICAL INSTALLATION DIAGRAMS

a) HORIZONTAL INSTALLATION

NOTE
WELDING OF THE INLET/OUTLET TO THE PIPEWORK SHOULD BE CARRIED OUT IN ACCORDANCE
WITH APPROVED PROJECT PROCEDURES BY APPROVED PROJECT WELDERS

b) VERTICAL INSTALLATION

Cover Gasket

Screen

Cover

It is advisable, but not mandatory, to mount the unit between two shutoff isolation valves to assist during maintenance.

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 Kaysafe Engineering Limited
Lawson Street, North Shields, Newcastle, NE29 6TG Vat Reg No. GB: 443 1567 59
Telephone No. 01737 772210
Tel: (alt):00 44 (0) 191 259181 Email address: quality@kaysafe.co.uk
SECTION 2

2-1 COMMISSIONING

Ensure that the strainer has been installed in accordance with section 1 of this manual.
For flanged units, check that the flange bolting has been adequately tightened to the correct torque. Refer to
Table 4-1 page 11 of this manual.
Seal off any drain and vent connections and return line process (utilising vents for dispelling air as
appropriate).
The strainer should be pressurised gradually up to approximately 50% of the normal working pressure.
Check flanges for leaks.
Any detected leaks must be rectified accordingly.
Check any instrumentation where fitted in accordance with manufacturers instructions.
Upon satisfactory completion of all necessary checks, pressurise the strainer gradually up to full working
pressure and flow rate.

Re-check for leaks and rectify accordingly.

2-2 SPECIAL TOOLS

There are no special tools required for this equipment.

SECTION 3

3-1 OPERATION

Kaysafe T type Strainers are mechanical devices for removing solids and other contaminants from the
process fluid by means of a perforated plate/mesh screen located between runner bars within the strainer
body.
Since T type Strainers are simple and have no moving parts, they do not require any operating procedure.

3-2 SAFETY

Kaysafe Engineering Limited assume that when the unit is to be installed or maintenance work is carried out,
particularly in hazardous services or environments, all operators/maintenance staff will be adequately
protected in accordance with the relevant governing legislation and codes of practice.

It is also assumed that the Health & Safety at Work Act is strictly adhered to.

3-3 TRAINING

No special training is required for this type of equipment, however, we recommend that all installation and
maintenance work be carried out by a skilled/qualified competent fitter.

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 Kaysafe Engineering Limited
Lawson Street, North Shields, Newcastle, NE29 6TG Vat Reg No. GB: 443 1567 59
Telephone No. 01737 772210
Tel: (alt):00 44 (0) 191 259181 Email address: quality@kaysafe.co.uk
SECTION 4

4-1 MAINTENANCE

The only maintenance required for this type of equipment is to remove and clean the screen periodically,
which will depend largely upon the amount of contaminants in the process fluid. The cleaning interval can be
best determined from the installation of a differential pressure gauge or by operational experience and
scheduled maintenance periods. When removing the screen, the following procedure should be observed: -

a) Before attempting any maintenance whatsoever, it is essential that the process line is depressurised by
either a by-pass system or by closing the inlet/outlet valves (if fitted) or by what ever means necessary to
ENSURE THAT THE PRESSURE AND FLOW HAVE BEEN SHUT-OFF AND THAT THE PIPELINE IS
DEPRESSURISED OF ANY INTERNAL PRESSURE OR VACUUM.
CAUTION!
OPENING A CLOSURE CAN BE A HAZARDOUS ACTIVITY. ALL PERSONNEL ENGAGED IN
THE OPERATION AND MAINTENANCE OF THIS EQUIPMENT SHOULD READ ALL
INSTRUCTIONS CAREFULLY.
b) The strainer should then be vented off within strict safety precautions to reduce hazardous conditions
developing i.e. blow out, flashing etc. and drained of service via the drain connection (if fitted).
c) Slacken the bolting on the cover gradually using a suitable wrench whilst supporting the strainer body to
prevent over stressing of the flange interface joints. Remove the nuts/washers and retain for re-
assembly and then remove the cover.
d) The screen should be cleaned in a suitable medium compatible with the process fluid taking care not to
damage the screen during handling, refer page 10 of this manual. DO NOT bang or hammer the screen
as this may cause damage. Where compressed air is available, the contaminant may be blown off the
perforated plate/mesh by applying air to the outside of the strainer for 'In to out' process flow and
inside for 'Out to in' process flow. WHEN USING COMPRESSED AIR ALWAYS WEAR THE
APPROPRIATE SAFETY GLASSES/CLOTHING.
e) Coarse retention T type Strainer screens may be cleaned using a stainless steel wire brush.
f) Always inspect the screen for any damage or wear. Damaged screens should always be rectified or
replaced before re-assembly into the strainer.
g) Slide a clean screen into the strainer body. The cover holds the basket firmly in place within the runner
bars ensuring that no foreign material passes the screen. It is recommended that a spare screen be kept
on hand at all times.
h) When the screen in service is ready for cleaning, as indicated by an increased pressure drop across the
strainer, the spare screen can be installed immediately so that there is no delay in restarting the system
due to having to clean the screen. The cover gasket should be replaced. Where conditions permit the
bolt threads should be lubricated with a compatible lubricant. NEVER USE OIL OR GREASE ON
STRAINERS HANDLING OXYGEN.
i) Install the cover nuts/washers and hand-tighten. Ensure that covers fitted with drain connections are re-
fitted in the same orientation as originally fitted. In certain cases this may be shown by markings on both
the branch and cover flanges.
j) Proceed to tighten the bolting in a diagonal sequence up to 30% of the final torque value; refer to Table
4-1, page 11 of this manual.
k) Check that the mating flange faces are bearing uniformly, and then continue to tighten in a diagonal
sequence gradually until the final torque setting is achieved.

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 Kaysafe Engineering Limited
Lawson Street, North Shields, Newcastle, NE29 6TG Vat Reg No. GB: 443 1567 59
Telephone No. 01737 772210
Tel: (alt):00 44 (0) 191 259181 Email address: quality@kaysafe.co.uk
l) Seal off any drain and vent connections and return line process (utilising vents for dispelling air as
appropriate), check for leaks and rectify accordingly.
m) Damaged or broken screens should always be replaced with the correct Kaysafe replacement

GENERAL NOTES

All gaskets and seals should be inspected upon installation and at regular scheduled maintenance intervals.
If there is any sign of damage or deterioration then they should be replaced.
All bolting should be checked periodically for tightness and re-tightened as necessary. Bolting should also be
kept lubricated to aid maintenance purposes.
To avoid future problems with corrosion within the pipeline, it is recommended that the pipeline be monitored
for wear rate due to corrosion/erosion with a suitable calibrated ultrasonic thickness checker at least every 3
years.
Periodic inspections should be made to monitor corrosion and damage to the paintwork. Corrective action
should be carried out accordingly in accordance with approved procedures.

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 Kaysafe Engineering Limited
Lawson Street, North Shields, Newcastle, NE29 6TG Vat Reg No. GB: 443 1567 59
Telephone No. 01737 772210
Tel: (alt):00 44 (0) 191 259181 Email address: quality@kaysafe.co.uk
4-2 RECOMMENDED CLEANING TECHNIQUES.

Diagram 1 – The method of cleaning a screen using cleaning solution.

Agitate screen in compatible cleaning

solution.

Suitable 'clean' container

Screen

Diagram 2 - Method of cleaning screen using compressed air

Compressed Air Supply

CAUTION!

ALWAYS WEAR SUITABLE EYE

PROTECTION WHEN OPERATING
COMPRESSED AIR.

4-3 RECOMMENDED TORQUE VALUES.

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 Kaysafe Engineering Limited
Lawson Street, North Shields, Newcastle, NE29 6TG Vat Reg No. GB: 443 1567 59
Telephone No. 01737 772210
Tel: (alt):00 44 (0) 191 259181 Email address: quality@kaysafe.co.uk

The values shown below are intended to assist the user of this manual in determining the correct value to
torque standard flange bolting. Due to the many standard flange specifications and bolting diameter, the
responsibility for assessing torque values that are not shown on the table below rest with the user.

TABLE 4-1 Recommended Torque Values

Bolt Material - High strength alloy steel bolting e.g. ASTM A193 B7
Bolt Stress – The table below gives torque values required to achieve an average bolt stress equivalent to 50% of
the bolt Yield Stress.
(Care should be taken to select the correct coefficient of friction).

Lubrication / (Coefficient of friction µ)

Bolt Size Min.
Moly Copper Nickel Dry
Yield
(psi) (µ=0.06) (µ=0.10) (µ=0.11) (µ=0.20)
mm In Torque required lbf.ft (Nm)
13 ½” 105000 19 (26) 24 (33) 26 (35) 45 (61)
5
16 /8” 105000 52 (71) 79 (107) 85 (115) 146 (198)

19 ¾” 105000 92 (125) 139 (188) 151 (205) 258 (350)

7
22 /8” 105000 146 (198) 223 (302) 242 (328) 415 (563)

25 1” 105000 219 (297) 333 (451) 362 (491) 620 (841)

1
28 1 /8” 105000 331 (449) 508 (689) 553 (750) 953 (1292)

32 1¼” 105000 459 (622) 710 (963) 773 (1048) 1338 (1814)
3
35 1 /8” 105000 616 (835) 959 (1300) 1044 (1415) 1816 (2462)

38 1½” 105000 804 (1090) 1258 (1706) 1372 (1860) 2393 (3245)
5
41 1 /8” 105000 1027 (1392) 1614 (2188) 1761 (2388) 3081 (4177)

44 1¾” 105000 1288 (1746) 2031 (2754) 2216 (3004) 3888 (5217)
7
47 1 /8” 105000 1592 (2158) 2519 (3415) 2751 (3730) 4836 (6557)

50 2” 105000 1937 (2626) 3074 (4168) 3358 (4553) 5914 (8018)

56 2¼” 105000 2766 (3750) 4411 (5980) 4822 (6538) 8521 (11553)

62 2½” 105000 3805 (5159) 6091 (8258) 6663 (9034) 11806 (16007)

69 2¾” 95000 4602 (6239) 7392 (10022) 8089 (10967) 14367 (19479)

76 3” 95000 5976 (8102) 9627 (13052) 10540 (14290) 18753 (25425)

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 Kaysafe Engineering Limited
Lawson Street, North Shields, Newcastle, NE29 6TG Vat Reg No. GB: 443
1567 59
Telephone No. 01737 772210
Tel: (alt):00 44 (0) 191 259181 Email address:
quality@kaysafe.co.uk

4-4 FAULT FINDING.

TABLE 4-2 FAULT FINDING CHART

FAULT POSSIBLE CAUSE CORRECTIVE ACTION

Leaking through flange joint Closure bolting loose. Re-tighten bolting.
connections. Closure seal/gasket worn. Replace seal/gasket.
Closure seal/gasket joint fouled with Clean joint.
debris or foreign matter.
Flange faces damaged. Re-machine faces.
Flanges not bearing uniformly due Slacken bolting and re-tighten in
to incorrect bolt tightening correct sequence to recommended
sequence. torque.
High-pressure loss across T type Clogged strainer screen. Clean or replace screen.
Strainer. Process change i.e. increase in Check process parameters and
flow-rate, viscosity, dirt levels etc. adjust accordingly to design data.
Decreased flow-rate. Process fault. Check process.
Clogged strainer screen. Clean or replace screen.
Pipeline blockage. Check pipeline.
Major leak. Rectify leaks.
High dirt carry-over. Damaged strainer screen. Replace screen.

SECTION 5
5-1 SPARE PARTS LIST

A spare parts list for 'Bath Tub' Strainers is available upon request; alternatively a price and delivery can
be obtained direct over the telephone. In either case please phone our Technical Sales Department - Tel:
+44 (0) 1737 772210 or e-mail: quality@kaysafe.co.uk.

In order to ensure correct replacement parts, please quote one of the following: -
i) Your original Purchase Order number and date,
or
ii) Kaysafe Job number i.e. 257797 or Quotation number i.e. Q050000.

All damaged or worn units should be replaced with new units.

To ensure correct replacement parts are used, all spares should be obtained direct from Kaysafe
Engineering Ltd. or an approved distributor.

5-2 DIMENSIONAL DATA SHEET

A dimensional data sheet is available upon request. Please contact our Technical Sales Department -
Tel: +44 (0)1737 772210 or e-mail: quality@kaysafe.co.uk.
 Kaysafe Engineering Limited
Lawson Street, North Shields, Newcastle, NE29 6TG Vat Reg No. GB: 443
1567 59
Telephone No. 01737 772210
Tel: (alt):00 44 (0) 191 259181 Email address:
quality@kaysafe.co.uk

KAYSAFE ENGINEERING LIMITED

Designers, Manufacturers and Suppliers of:

Temporary Strainers.
'Y'-Type Strainers.
Mono-in-line Strainers.
Multi-basket Strainers.
Self-cleaning Strainers.
Fabricated Strainers.
Cartridge Strainers.
Magnetic Filters.
Gas & Air Filters.
Special Screens & Baskets.
Foot Valves & Strainers.
Pressure Vessels to International Codes of Practice.
Skid & Package Units.
Specials to suit Customer Specific Requirements.

Full After Sales Service

Spares, Overhaul, Repair, Documentation & Re-certification of all Equipment

supplied.

Lawson Street,
North Shields,
Newcastle,
NE29 6TG

Tel: No. 01737 772210

Tel. (alt): 00 44 (0) 191 259181
E-mail: quality@kaysafe.co.uk

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