I NM75392 NM75392

1104D-44TA 2011/11/22

6114782M91 ENGINE T3 100HP TA NM75392 (STD)

I T122704 ENGINE T3 100HP TA NM70829 (TPEM)
I T122712 ENGINE T3 100HP TA NM82133 (FLEX)

I T122442 ENGINE T3 100HP TA NM51745( ATB)

I
I The information given within this parts book was correct at the time of printing and is subject to change without
notice. Always refer to your local Perkins outlet for the latest information. Only fully trained personnel should car-
ry out servicing of engines. Before working on any engine always refer to the correct user service and maintenance
manual.

I Always refer to your local Perkins outlet before purchasing any parts

Subject to any existing rights of third parties, the information given in this document is the property of Perkins En-
I gines Limited and should not be copied, in whole or part, without the prior written consent of the Company.

I
I
I
I
I

Contents

I. Introduction Pg. 4

2. How To Use Your Parts Book Pg. 4

3. Engine Breakdown Pg. 5

I 4. Symbol Descriptions Pg. 9

I 5.

6.
Parts Lists & Illustrations

Parts Index
Pg. I]

Pg. 160

I
I
I
I

I
 I

Introduction
I
The build list of your engine, found on the front page of this parts book, provides a unique
reference to the components fitted to your engine; therefore this parts book is only applicable to
this particularengine
i
Always quote your build list and engine serial number when contacting your Perkins outlet.

How to use your Parts Book

I
This parts book has been designed to provide you with all the information you need to identify
parts to service your engine. There are several features within the book to make it easy to find
the parts you require. I.
FrontPage
I
This lists your build list number and the date of publication of this book

Symbol Descriptions
Provides a quick reference guide to the symbols used within the book.
11
Engine Breakdown 1
Use this to identify all the major sections of your engine and the relevant pages within the book.

Parts Lists & Illustrations Ii

This section shows each major section of your engine broken down into individual part numbers
along with an associated illustration for identifying the parts you require.

The illustrations used in this parts book are representational only and should only be used for
identification purposes.

For fitting instructions please refer to your engine Service Manual.

Parts Index
Using either the part number or description of the part you require this section will help you
locate the page within the Parts Lists & Illustrations section where the part appears.

'I
,,
I Engine Breakdown

I
Section Page Section Page

I Level 1 - Service 11 Timing Gear & Camshaft 39

AAAAAANM ACHN0152

I
Level 2 - Repair 13 Fuel Injection Pump 41
AAAAAANM AFH04879

II Level 3 - Overhaul 15 High Pressure Fuel Pipes 43

AAAAAANM AFH04879
I

Short Engine 17 Atomisers 45

ACE40020 AFH04879

Cylinder Block & Liners 21 Pick -Up Sensor 47

ACHN0152 AFH04879

Rear End Oil Seal 23 Sensors 49

ACHN0152 AFH04879

Crankshaft , Main & Big End Bearings 25 Fuel Leak-Off Pipe 51

ACHN0152 AFH04879

Crankshaft , Main & Big End Bearings 27 Flywheel Housing 53

ACHN0152 CDH01097

Pistons
& Rings 29 Flywheel & Starter Ring 55
ACHN0152 DDH02095

Connecting Rods 31 Starter Motor 57

ACHN0152 EDH00969

Connecting Rods 33 Fan Drive 59

ACHN0152 FBHO1197

Cylinder Head Assembly 35 Sump 61

ACHN0152 GBH02974

Rocker Shaft Assembly 37 Dipstick & Filler Tube 63

ACHN0152 GBH02974

11
I Page 5
 Engine Breakdown
I

I
Section Page Section Page

Oil Strainer
GBH02974
65 Pipes
LBH02290
91 I
Cylinder Head Cover 67 Water Outlet Housing 93
HBH03361 LDH00717

Heatshield 69 Fan 95
HBH03361 MDH01406

Cylinder Head Cover 71 Alternator 97

HBH03361 NDH02878

Breather 73 Pulleys 99
HBH03361 NDH02878

Filler 75 Alternator
Bracket& Fixings 101
HDH00042 NDH02878

Blanking Plates 77 Auxiliary Drive 103

HDH00042 PDH00043

Oil Cooler 79 Timing Case 105

JBH02641 QCH00060

Oil Filter 81 Timing Case 107

JBH02641 QCH00060

Blanking Plates 83 Timing Cover 109

JBH02641 QCH00060

Oil Filter 85 Blanking Plugs 111

JDH00044 QDH01434

Front End Drive Input 87 Lubricating Oil Pump & Delivery 113
KBH00774 Housing
RBH00034

Water Pump 89
LBH02290

Page 6
 Engine Breakdown

Section Page Section Page

Turbocharger 115 Engine Lifting Eyes 141

SBHO1963 XBH00474

FeedPipes 117 Engine Mounts 143

SBH01963 ZCH01261

Leak -Off Pipes 119 Engine Mounts 145

SBH01963 ZCH01261

Exhaust Manifold 121 Lubricating Oil Pressure Switch/Gauge 147

SBH01963 ZJH00574

Exhaust Outlet 123 Lubricating Oil Pressure Switch/Gauge 149

I SDH00423 ZJH00574

Induction Manifold 125 TemperatureGauge & Sender 151

TBH01235 ZLH00371

Blanking Plates 127 Fuel Pre-Lift Pump 153

TBH01235 ZVH01069

Blanking Plates 129 Water Trap 155

TBH01235 ZVH01069

Lift Pump 131 Miscellaneous& Auxiliaries 157

I VBH02479 ZZH01070

Filter to Injection Pump Pipe 133 Miscellaneous& Auxiliaries 159

I VBH02479 ZZH01070

Injection Pump to Filter Pipe 135

VBH02479

Boost Control Pipe 137

VBH02479

Heater Plugs 139

WDH00380

Page 7
I

'1
 Symbols and Notes

Symbol Description

F-P From Engine Number

Upto Engine Number

I
so Repairs and Replaces

o SeeAppropriate Section - ReferenceNumber

Alternative
® Order

Remanufactured
Part

New for Old Part

Number of Teeth

Thickness

Bottom

Top

Left Hand
Right Hand

Reference for Detailed Breakdown

Other Service Options Available

Cylinder Number

See History Section

I
Page 9
I
 Level I - Service Plate A

AAAAAANM

Recommended stocking and service lists

Perkins provides Recommended stocking and service lists, for Distributor use when
,1
recommending parts stocks for Dealers, preferred customers (eg fleets) etc. These lists
are basedon agreed workshop capability and are at three distinct levels:
Level 1 - Service
The Level 1 workshop has the ability to perform basic non-intrusive maintenance on
Perkinsengines.
Listesrecommandyespourle stocket la maintenance
Perkins fournit des listes recommandyes pour le stock et la maintenance afin d'aider le
1.
Distributeurdansses conseilsaux Agents,aux clientshabituels,etc.. Ces listessont
basyes sur le niveau technique des Ateliers avec trois niveaux distincts :
Niveau 1- Maintenance
L'atelier de niveau 1 est capable d'executer I'entretien de base des moteurs Perkins (sans
demontage).
Empfohlene Lagerbestands- and Servicelisten
Perkins stellt empfohlene Lagerbestands- and Servicelisten bereit, welche die
Vertragshandler verwenden konnen, um Handlern and Kunden (z.B. Fuhrparks) einen
bestimmten Ersatzteilbestand zu empfehlen. Diese Listen basieren auf den vereinbarten
Werkstattfahigkeiten, welche in die folgenden drei Stufen unterteilt werden:
Stufe 1 - Service
Werkstatten der Stufe 1 konnen grundlegende and einfache Wartungsarbeiten an
Perkins-Motoren ohne Spezialwerkzeug durchfuhren.
Listas de servicio y de stock recomendadas
Perkins proporciona Listas de servicio y de stock recomendadas, pars que las use el
Distribuidor al recomendar stocks de repuestos a los Distribuidores, a los clientes
preferidos (por ejemplo, flotas), etc. Estas listasse basanen capacidad del taller
acordada y se dividen en tres nivelesdiferentes:
Nivel 1 - Servicio
El taller del Nivel 1 puede Ilevar a cabo un mantenimiento no intrusivo en los motores
I
Perkins.
Elenco parti consigliate ad use stock ed assistenza
Perkins fornisce ai distributori un elenco di parti consigliate ad use stocked assistenza;
cib per soddisfare le richieste dei dealers, clienti preferenziali ecc. Questi elenchi tengono
in considerazione la capacity operativa concordata con l'officina e sono distinti in tre livelli
Livello I - Assistenza
II livello 1 prevede the l'officina sia in gradodi operare in manierabasilaresui motori
Perkins.

Page 10
I

Level I - Service Plate A

I
AAAAAANM

Item Part No. References Qty. Description Notes

1 1 LEVELI -SERVICE

Page I I

1
 I

Level 2 - Repair Plate A

AAAAAANM

it

Recommendedstockingand servicelists
Perkins provides Recommended stocking and service lists, for Distributor use when
recommending parts stocks for Dealers, preferred customers (eg fleets) etc. These lists are
based on agreed workshop capability and are at three distinct levels: It

Level 2 - Repair
The Level 2 workshop has the ability to perform maintenance service,and inspection service on
Perkinsengines.
Listesrecommandeespourle stocket la maintenance
Perkinsfournitdeslistesrecommandees
pourle stocket la maintenance
afind'aiderle
Distributeurdans ses conseilsaux Agents, aux clientshabituels, etc.. Ces listessont baseessur
le niveau technique des Ateliers avec trois niveaux distincts :
Niveau2 - Maintenance& reparation
L'atelierde niveau2 est capabled'executertoutesles operationsd'entretien,la reparationdes
composantsexternes(demarreur, alternateur,etc) et le diagnosticpourles problemestouchanta
I'electronique
EmpfohleneLagerbestands - and Servicelisten
Perkins stellt empfohlene Lagerbestands- and Servicelisten bereit, welche die Vertragshandler
verwenden k6nnen, um Handlern and Kunden (z.B. Fuhrparks) einen bestimmten I
Ersatzteilbestand
zu empfehlen. Diese Listenbasierenauf den vereinbarten
Werkstattfahigkeiten, welche in die folgenden drei Stufen unterteilt warden:
Stufe 2 - Reparatur
Werkstatten der Stufe 2 k6nnen lnstandsetzungs- and Inspektionsarbeiten an Perkins-Motoren
durchfUhren.
Listasde servicioy de stockrecomendadas
Perkins proporciona Listas de servicio y de stock recomendadas, para que las use el
Distribuidor al recomendar stocks de repuestos a los Distribuidores, a los clientes preferidos
(por ejemplo, flotas), etc. Estas listasse basanen capacidaddel talleracordaday se dividenen
tres nivelesdiferentes:
Nivel2 - Reparacibn
El taller de Nivel 2 puede Ilevar a cabo el servicio de mantenimiento y el servicio de inspecci6n
en los motores Perkins.
Elenco parti consigliatead use stocked assistenza
Perkins fornisce ai distributori un elenco di parti consigliate ad use stock ed assistenza; cid per
soddisfare
le richieste
deidealers
, clientipreferenziali
ecc.Questielenchitengonoin
considerazionela capacityoperativaconcordatacon l'officinae sonodistintiin tre livelli:
Livello 2 - Riparazione
Nel livello 2 l'officina a in grado di svolgere la manutenzione e di fare controlli di
assistenzasui motoriPerkins.

Page 12
I

Level 2 -Repair Plate A

ii

AAAAAANMI

Item Part No. References Qty. Description Notes

1 I LEVEL 2-REPAIR

Page 13
 Level 3 - Overhaul Plate A

AAAAAANNI

Recommendedstockingand servicelists
Perkins provides Recommendedstocking and service lists, for Distributor use when recommending parts
stocksfor Dealers,preferredcustomers(egfleets)etc.Theselistsare basedon agreedworkshopcapability
andareat threedistinctlevels:
Level 3 - Overhaul.
The Level 3 workshop has the ability to perform complete service work on Perkins engines. Can repair and
fullyoverhaulengine
, includingenginetest. Canperformall levelsofelectronics
diagnosis
andapplication
relatedfaults.
Listesrecommandaes pourle stocket la maintenance
Perkinsfoumitdes listesrecommandaespourle stocket la maintenanceafin d'aiderle Distributeur
dans ses
conseilsaux Agents,auxclientshabituels,etc..Ceslistessontbaseessur Is niveautechniquedes Ateliers
avec troisniveauxdistincts:
Niveau3 - Maintenance, reparation& refection
L' atelierde niveau3 est capablede couvrirtouter les operationsd'entretiendes moteursPerkins. II peut
aussireparerat entierementrefairedes moteursainsique lestester.II est capabled'effectuerun diagnostic
pourles problemestouchanta I'electronique
et aux applications.
Empfohlene Lagerbestands-and Servicelisten
PerkinsstelltempfohleneLagerbestands
- and Servicelistenbereit, welchedie Vertragshandlerverwenden
kbnnen, urn Handlem and Kunden (z.B. Fuhrparks) einen bestimmten Ersatzteilbestandzu empfehlen. Diese
Listen basieren auf den vereinbarten Werkstattfahigkeiten,welche in die folgenden drei Stufen unterteilt
warden:
Stufe 3 - Uberholung
Werkstatten der Stufe 3 kbnnen umfassende Servicearbeitenan Perkins-Motorendurchfuhren. Sie konnen
Motoren reparieren and komplett uberholen and aul3erdemMotorprufungendurchfuhren. Sie konnen
umfassendeelektronischeDiagnoseprufungen
durchfUhren
andanwendungsspezifische
Stbrungen
untersuchen.
Listas de servicio y de stock recomendadas
Perkins proporciona Listas de servicio y de stock recomendadas,para que las use el Distribuidor al
recomendarstocksde repuestosa los Distribuidores
, a los clientespreferidos(porejemplo,flotas), etc. Estas
listas se basan en capacidad del taller acordada y se dividen en tres niveles diferentes:
Nivel 3 - Reparaci6n general
El taller de Nivel 3 puede Ilevar a cabo un trabajo de servicio completo an Josmotores Perkins. Puede
reparar y reacondicionar completamente un motor, incluyendo prober el motor. Puede Ilevar a cabo todos los
niveles de diagn6stico electronico y [as fallas relacionadas con la aplicaci6n.
Elencoparticonsigliatead use stockad assistenza
Perkins fomisce ai distributori un elenco di parti consigliate ad use stock ed assistenza; ci6 per soddisfare le
richiestedei dealers, clientipreferenzialiecc. Questielenchitengonoin considerazione
la capacitaoperativa
concordata con l'officina e sono distinti in tre livelli
Livello 3 - Revisione
Nel livello 3 l'officina a in grado di svolgere lavori di assistenza completi sui motori Perkins. E' in grado di
ripararea svolgereuna revisionecompletadel motore, inclusoIs prove. Pub ancheeffettuarediagnosisull'
I
elettronicaa tuttii livellie sui relatividifettinelle applicazioni.

Page 14
I

Level 3 - Overhaul Plate A

AAAAAANM

Item Part No. References Qty. Description Notes

I 1 LEVEL 3.OVERHAUL

Page 15
 1,
Short Engine PlateA

I
ACE40020

0 0
Q t o Co
0 0 /
° 0 0 0 0

0 ) 0 0
0

li

Page 16
 Short Engine PlateA

ACE40020

Item PartNo. References Qty. Description Notes

I NM40020 I SHORT ENGINE - ASSEMBLY

2 ZZ50324 I CYLINDER BLOCK ASSEMBLY
3 ® ZZ50324 I CYLINDER BLOCK ASSEMBLY
4 L3112D075 I CAMSHAFT BUSH
I
5 2314C049 I SCREW
6 2415D053 I WASHER
7 0650594 I PLUG
I 8 2113A003 4 PISTON COOLING JET
9 2314FOOl 4 SCREW
10 2485A108 I PLUG
11 3212V006 I PLUG
12 3623A009 I BLANKING PLATE
13 3688A039 I GASKET - OIL FILTER HEAD
14 2314H033 4 SCREW
I
15 2418F704 I SEAL- REOS HOUSING
16 32110002 10 METRIC BOLT
17 3627P041 I BRIDGE PIECE
18 2311D039 2 SCREW
19 ZZ90237 I CRANKSHAFT KIT
20 ZZ90237 I CRANKSHAFT
21 U5MB0033 Q I MAIN BEARING KIT
22 T400002 I BIG END BEARING KIT
23 31137551 Q 2 THRUST WASHER
24 31137561 Q 2 'I'I-]RUST WASHER
25 U5PR0062 4 PISTON AND RING KIT
26 U5PR0062 I PISTON AND RING KIT
27 L 2721332 2 CIRCLIP
28 Q 4 CON ROD
29 ® SERVICE OPTION I CON ROD
T405102
I 30 I3112A005 I SMALL END BUSH
31 T400001 2 CON ROD BOLT (A)
32 2485A109 I PLUG
33 2314C049 I SCREW
34 2415D053 I WASHER
35 0650594 I PLUG
Service Options

21 U5MB0033A T (-)0.25MM I MAIN BEARING KIT - U/S

21 U5MB0033B T (-)0.50MM I MAIN BEARING KIT - U/S
21 U5MB0033C (-)0.75MM I MAIN BEARING KIT - U/S
'II
23 31137312 T (+)0.007" 2 THRUST WASHER
24 31137322 t
T (+)0.007" 2 THRUST WASHER
28 4115C361 X CON ROD (B) GRADE:R - RED
1$ 28 4115C362 X CON ROD (C) GRADE:O -
28 4115C363 X CON ROD (D) GRADE: W -

.1 28
28
28
4115C364
41150365
4115C366
X
X
X
CON ROD
CON ROD
CON ROD
(E) GRADE:G -
(F) GRADE:P - PUR-
(G) GRADE:B-

Page 17

I
1
 Short Engine Plate A

ACE40020

O®

Q 00Ci 0 0
Q 0 0 00 0 r

0 0 0 0
0 0 0 0

0 .0
0
0

°0 0

Page 18

1
 Short Engine PlateA

ACE40020

Footnotes

(A) DO NOT RE-USE ONCE REMOVED

(B) GRADER - RED
(C) GRADE:O.ORANGE
(D) GRADE:W - WHITE
(E) GRADE:G - GREEN

(F) GRADE:P -PURPLE

(G) GRADE:B - BLUE

Page 19
 Cylinder Block & Liners Plate A

ACIINO152

20

21

Page 20
 Cylinder Block & Liners Plate A

ACHN0152

Item Part No. References Qty. Description Notes

1 ZZ50324 I CYLINDERBLOCK ASSEMBLY

2 ® ZZ50324 I CYLINDERBLOCK
19 a.
3 ® ZZ50324 I BEARING CAP
4 m ZZ50324 2 BEARING CAP
5 ® ZZ50324 I BEARING CAP
6 m ZZ50324 I BEARING CAP
I 7 33142111 10 THIMBLE
8 32166329 10 SCREW
9 3112D075 M a. I CAMSHAFT BUSH
I 10 3241A011 2 PLUG
II 3241A012 I PLUG
12 0650588 I PLUG
13 0650710 I PLUG
14 32141316 2 PLUG
15 3212P008 I PLUG
16 3244A009 I DOWEL
17 2314C049 I SCREW
18 2415D053 I WASHER

I 19
20
21
0650594
2113A003
2314F00l
I
4
4
PLUG
PISTON COOLING JET
SCREW
22 2485A108 I PLUG
23 3212V006 I PLUG
24 3623A009 I BLANKING PLATE
25 3688A039 I GASKET - OIL FILTER HEAD

I 26

History
2314H033 4 SCREW

.l a.
2
9 L-3112D071
ZZ50324 I
I
CYLINDER BLOCK ASSEMBLY
CAMSHAFT BUSH

Page 21
 Rear End Oil Seal PlateA
II
ACIIN0,152

IZl

0 0

0 1
0

0
0

Page 22

I
I
Rear End Oil Seal Plate A
r1

ACHN0152

Item Part No. References Qty. Description Notes

I 2418F704 I SEAL - REOS HOUSING

2 32110002 10 METRIC BOLT

Page 23
 Crankshaft, Main & Big End Bearings Plate A

'1 U056074T ACHN0152

,I
Page 24
I
11
I

Crankshaft , Main & Big End Bearings Plate A

-N U056074T ACHN0152

Item PartNo. References Qty. Description Notes

I ZZ90239 I CRANKSHAFT KIT

2 ZZ90239 I CRANKSHAFT
3 U5MB0033 Q I MAIN BEARING KIT
I 4
5
U5ME0034
31137551
Q
Q
I
2
BIGEND BEARING KIT
THRUST WASHER
(A)

6 31137561 Q 2 THRUST WASHER

7 3117C221 I CRANKSHAFT GEAR
8 0500012 I WOODRUFFKEY
Service Options

3 U5MB0033A + (-)0.25MM I MAIN BEARING KIT - U/S

I
3 U5MB0033B + (-)0.50MM 1 MAIN BEARING KIT- U/S
3 U5MB0033C + (-)0.75MM I MAIN BEARING KIT - U/S
4 U5ME0034A + (-)0.25MM X BIG END BRG KIT-U/S (A)
4 U5ME0034B + (-)0.50MM X BIG END BRG KIT-U/S (A)
4 U5ME0034C + (-)0.75MM X BIG END BRG KIT- U/S (A)
5 31137312 + (+)0.007" 2 THRUST WASHER
I 6 31137322 + (+)0.007" 2 THRUST WASHER

Footnotes

1 (A) BEARING FITTING TOOL 27610233 IS NOT INCLUDED

Page 25
 Crankshaft, Main & Big End Bearings PlateB

F-+ U056075T ACIIN0152

I
2

I
1

Page 26
T
1
I
 Crankshaft , Main & Big End Bearings Plate B

I--' U056075T ACHN0152

Item Part No. References Qty. Description Notes

I ZZ90237 I CRANKSHAFT KIT

2 ZZ90237 I CRANKSHAFT
3 U5MB0033 © 1 MAIN BEARING KIT
4 T400002 I BIG END BEARING KIT
5 31137551 Q 2 THRUST WASHER
6 31137561 Q 2 THRUST WASHER
7 3117C221 I CRANKSHAFT GEAR
8 0500012 I WOODRUFF KEY
Service Options

3 U5MB0033A (-)0.25MM I MAIN BEARING KIT - U/S

3 U5MB0033B T (-)0.50MM I MAIN BEARING KIT - U/S
3 U5MB0033C 1 (-)0.75MM I MAIN BEARING KIT - U/S
T

5 31137312 T (+)0.007" 2 THRUST WASHER

1 6 31137322 T (+)0.007' 2 THRUST WASHER

1
Page 27

I
 Pistons & Rings PlateA

ACHN0152

Page 28
I
I
Pistons
& Rings PlateA

ACHN0152

Item Part No . References Qty. Description Notes

I U5PR0062 4 PISTON AND RING KIT

2 ® U5PR0062 I PISTON
3 ' U5PR0062 1 GUDGEON PIN
4 UPRK0005 © 1 PISTON RING KIT
5 2721332 2 CIRCLIP
Service Options

4 UPRK0005B + (+)0.50MM 1 PISTON RING KIT - OVERSIZE

1
1

1
Page 29
 I

Connecting Rods Plate A

-N U056074T ACHN0152

Page 30

,1
 Connecting Rods PlateA

-1 U056074T ACHN0152

Item Part No. References Qty. Description Notes

1 Q 4 CONROD KIT
2 ® SERVICE OPTION 1 CON ROD
3 ® SERVICE OPTION 1 CAP
4 3112A005 I SMALL END BUSH
5 3212V003 2 CON ROD BOLT (A)
Service Options

I 4115C311 4 CON ROD ASSEMBLY GRADE F

1 4115C312 4 CON ROD ASSEMBLY GRADE G
I 4115C313 4 CON ROD ASSEMBLY GRADE H
1 4115C314 4 CON ROD ASSEMBLY GRADE J
I 4115C315 4 CON ROD ASSEMBLY GRADE K
I 4115C316 4 CON ROD ASSEMBLY GRADE L

Footnotes

(A) DO NOT RE-USE ONCE REMOVED

Page 31

1
 Connecting Rods Plate B

'-+ 110560757' ACHN0152

I
11
1

2 a

{/

Page 32
I
I
Connecting Rods PlateB

H U056075T ACIINO152

Item Part No. References Qty. Description Notes

1 Q 4 CON ROD
2 ® SERVICE OPTION I CON ROD
® T405102
3 L3112AO05 I SMALL END BUSH
4 T400001 2 CON ROD BOLT (A)
Service Options

1 4115C361 X CON ROD (B) GRADER - RED

1 4115C362 X CON ROD (C) GRADE:O -
1 4115C363 X CON ROD (D) GRADE:W -
1 4115C364 X CON ROD (E) GRADE:G -
I 4115C365 X CON ROD (F) GRADE:P - PUR-
I 4115C366 X CON ROD (G) GRADE: -

Footnotes

(A) DO NOT RE-USE ONCE REMOVED

(B) GRADE:R-RED
(C) GRADE:O - ORANGE
(D) GRADE:W - WHITE

1 (E) GRADE:G - GREEN

(F) GRADE:P - PURPLE
(G) GRADE: - BLUE

I
I

I
I

I
Page 33

1
 I
Cylinder Head Assembly PlateA

1
ACHN0152

1
I
1
1 23
'I
18

13--{17

12--T A X15
8
1
"---0 16

21

G e
0
0
00 0 e

14

9
0 22
i
e
0

I
Page 34
I
1
I
 Cylinder Head Assembly PlateA

ACHN0152

Item Part No. References Qty. Description Notes

I ZZ80280 I CYLINDER HEAD ASSEMBLY

2 ® ZZ80280 I CYLINDER HEAD
3 3313A012 4 VALVE GUIDE
4 3313A012 4 VALVE GUIDE
5 3314A221 4 VALVE SEAT INSERT
6 3314A231 4 VALVE SEAT INSERT
7 32416117 2 PLUG
8 0650588 4 PLUG
9 3142H101 4 INTAKE VALVE
10 2418M519 4 SEAL - VALVE STEM (A)
I1 3174A031 4 VALVE SPRING
12 3342A021 4 CAP
13 2714A002 8 VALVE COLLET
14 3142AI71 4 EXHAUST VALVE
15 2418M517 4 SEAL - VALVE STEM (B)
16 3174A031 4 VALVE SPRING
17 3342A021 4 CAP
18 2714A002 8 VALVE COLLET
19 3278A006 I PLUG
20 2415H003 I SEAL - O RING
21 2431154 2 PLUG
22 3681E051 I GASKET - CYLINDER HEAD
23 3218A011 7 CYLINDER HEAD BOLT
24 3218A012 3 CYLINDER HEAD BOLT

Footnotes

(A) GREEN
(B) BROWN

Page 35
 I
Rocker Shaft Assembly Plate A

1
ACHN0152

1
1
'I
t 15
11

19

17
16
-

1P 4

Page 36
I
Rocker Shaft Assembly PlateA

I
ACHN0152

Item Part No. References Qty. Description Notes

1 4115R613 I ROCKER SHA17TASSEMBLY

2 4115R703 I ROCKER SHAFT ASSY - MINOR
3 ® 4115R703 I ROCKER ARM SHAFT
4 2485A104 2 PLUG
5 4115R319 4 ROCKER LEVER
6 ® 4115R319 I ROCKER LEVER
7 ® 4115R319 I PAD
8 3331A006 I NUT
9 32110004 I SCREW
10 3174A015 3 ROCKER SHAFT SPRING
II 4115R318 4 ROCKER LEVER
12 ® 4115R318 I ROCKER LEVER
13 ® 4115R318 I PAD
14 3331A006 I NUT
15 3211C004 I SCREW
16 2722A022 2 CIRCLIP
17 2134A502 2 WASHER
18 2316A901 I SCREW
19 2316A902 3 SCREW

I
Page 37

I
 Timing Gear & Camshaft Plate A

ACHN0152

I
w I
a
'I
-1
I
I
33
3

I
I
I
Page 38
I
I
I
 'riming Gear & Camshaft Plate A

ACHN0152

Item Part No. References Qty. Description Notes

I 4112K078 a. I CAMSHAFT
2 ® 4112K078 I CAMSHAFT
3 0500012 1 WOODRUFF KEY
4 3142U061 8 TAPPET
5 3142V0ll 8 PUSHROD

History

a.
I 4112K076 I CAMSHAFT

Page 39

I
 I

Fuel Injection Pump Plate A

a
AF1404879

2 ®
1 0

C
Q 0
0
0 11
3 0

6 %
5

12

Ii

Page 40
 Fuel Injection Pump Plate A

AFH04879

Item Part No. References Qty. Description Notes

1 2644C346/22 I FUEL INJECTION PUMP

2 2644C346/22 I FUEL INJECTION PUMP
3 26420318 I SEAL - O RING
4 26420469 I SOLENOID (A)
5 2318AI08 I NUT
6 K134AFOI I WASHER
7 3117L261 I FUEL INJECTION PUMP GEAR
8 231411004 3 SCREW
9 2411D008 3 WASHER
10 3641A007 I BRACKET
II 2314H003 I SCREW
12 2318A603 I NUT
13 2314J002 I SCREW

Footnotes

(A) 12V SOLENOID

Page 41
 High PressureFuel Pipes Plate A

I
AFH04879

1
4
i
3
I
2

1
7
I
I
6

Page 42

J
I
High PressureFuel Pipes Plate A

I
AFH04879

Item PartNo . References Qty. Description Notes

uw I 3525A101 I PIPE - FUEL INJ NO 1 CYL

2 3525A102 I PIPE - FUEL INJ NO 2 CYL
3 3525AI03 I PIPE - FUEL INJ NO 3 CYL

I 4
5
3525A104
2481Y011
1
2
PIPE - FUEL INJ NO 4 CYL
CLIP
6 2481Y012 I CLIP
7 2646E019 I CLIP

Page 43

I
 I
Atomisers Plate A

11

AF] 104879

I
'I
I
I

I
I
I
.I
Page 44

1
I
I

Atomisers Plate A

AFH04879
I
Item PartNo . References Qty. Description Notes

I 2645K025 4 INJECTOR
2 m 2645K025 I INJECTOR NOZZLE HOLDER
3 ® 2645K025 I INJECTOR NOZZLE
I 4 26460064 1 SEAL - INJECTOR
5 L311FF02 I INJECTOR WASHER
6 3751A241 4 INJECTOR CLAMP
7 2314W009 4 SCREW

I!
I

Page 45

I
 I

Pick-Up Sensor Plate A

AFH04879

I
I
I

0
o 0

I
I
I

Page 46
I
I

Pick-Up Sensor PlateA

I
AFH04879

Item Part No. References Qty. Description Notes

I 2485AI09 I PLUG (A)

Footnotes

(A) NOT REQUIRED ON ALL CONDITIONS

I
Page 47

I
 I
Sensors PlateA

I
AFH04879

O
I
0 O O
0
I

O
0 0 0

I
0
0 0

0
0

°
0

I
I
I
I
I

2
I

Page 48

I
I
Sensors PlateA

AFH04879

I Item Part No. References Qty. Description Notes

I 2848A123 I WATER TEMPERATURE SWITCH

2 3161CO17 I CABLE

I
I
Page 49

1
 I

Fuel Leak-Off Pipe Plate A

AFH04879

a_
I

I
3
I
I

I
Page 50

I
I

Fuel Leak-Off Pipe Plate A

AF1104879

Item PartNo . References Qty. Description Notes

I I 2646F501 3 HOSE
2 2646E501 1 CAP
3 3653A017 I BRACKET

I 4 2481D456 I CLIP
5 2314H002 1 SCREW

I
I
I

I
Page 51

I
 I

Flywheel Housing Plate A

CDHO1097

1 I

°
0
8

1
a
9

3
II
I

Page 52
I

I
I

Flywheel Housing Plate A

CDH01097

Item Part No. References Qty. Description Notes

I I 3713M049 I FLYWHEEL HOUSING

2 36212132 I PLATE
3 2314H102 2 SCREW
4 2314J603 2 SCREW
5 2314J204 6 SCREW
6 3245A011 2 DOWEL
7 2487204 3 PLUG
8 2487A452 I PLUG
9 2487Y005 2 PLUG
10 36843154 1 SEAL
1

I
I
Page 53

I
 Flywheel & Starter Ring Plate A

DDU02095

11

Page 54
I

Flywheel & Starter Ring Plate A

DDH02095

Item PartNo . References Qty. Description Notes

I I 4111D127 I FLYWHEEL ASSEMBLY

2 ® 4111D127 1 FLYWHEEL.

1 3
4
5
31162121
0746853
33117127
1
10
10
STARTER RING GEAR
SCREW
WASHER

i
I
I
1
I
I
I
I
I
Page 55

I
1
 I
Starter
Motor Plate
A

I
EDH00969

I
I
I
I

I
I

I
Page 56
I
I
Starter
Motor PlateA

EDH00969

I
Item Part No. References Qty. Description Notes

I 2
I 2873K631
2313C078
a. 1
3
STARTERMOTOR
STUD
3 2318A604 3 NUT
I History

a.

I I 2873K601 I STARTER MOTOR

I
I

1
I

I
I
I
1
I
I
I
I
I
Page 57

I
I
 I

Fan Drive Plate A

FBHO1197

I
4

I
3
I

I
I
I
I
I
I
Page 58
I
I
I

I
Fan Drive Plate A

I
FBH01197

Item Part No. References Qty. Description Notes

I I
2
4113K005
2314/005
I
4
FAN DRIVE HOUSING
SCREW
3 3115C113 I FAN DRIVE PULLEY
I 4 2614B650 I BELT (A)

Footnotes

I (A) SERVICED IN PAIRS

I
i
I
I

I
I
1
I
I
I
I
I
Page 59

1
I
 Sump PlateA

a PPLO51134 GBH02974

0
I
7
0

0
1
0
8

0
5 0

0
0
0
0

0
0
0 0
0
0
0

0
0
0 a
0
0
0

0 0 O
0
0
0

0 0
0

10

Page 60
I

I
Sump PlateA

b PPL051134 GBH02974

I
Item PartNo. References Qty. Description Notes

1 1
2
3717E361
32186405
I
2
SUMP
PLUG
2 SEAL - ORING
1 3
4
5
2415715
2431A016
3681K037
I
I
PLUG
GASKET - SUMP
6 2314H033 2 SCREW
7 3627P041 I BRIDGE PIECE
8 2311D039 2 SCREW
9 231411003 2 SCREW
10 2314KI66 4 SCREW
11 2314H003 II SCREW
12 231411003 I SCREW

History

a.
I 4145HI31 SUMP

I
I
I

I
I

I
I
Page 61

I
1
 I
Dipstick & Filler Tube PlateA

GRH02974

Im"
I

I
/

I
/

I
L

I
Page 62

I
I

I
Dipstick & Filler Tube Plate A

I
GBH02974

Item Part No. References Qty. Description Notes

I I 3577A155 I DIPSTICK TUBE

2 ® 3577A155 I DIPSTICK TUBE

I 3 ® 3577A155 I NUT
4 33812116 1 OLIVE
5 3178C185 I DIPSTICK

I
I
I
I
I
I
Page 63

I
 I

Oil Strainer Plate A

GBH02974

I
Page 64

I
I

Oil Strainer PlateA

GBH02974

I
Item PartNo . References Qty. Description Notes

I I
2
3575A061
36832137
1
1
PIPE - OIL SUCTION
GASKET
3 23I41-1004 2 SCREW

I
I

I
Page 65

I
 I

Cylinder [ lead Cover Plate A

I
HBH03361

I
2
3
0

0
I
I

I
I
Page 66

I
I

Cylinder Head Cover Plate A

HBH03361

I
Item Part No. References Qty. Description Notes

I 1 4142X325 I CYL HEAD COVER ASSY

2 ® 4142X325 I CYLINDER HEAD COVER
3 3681A055 I GASKET - CYL. HEAD COVER
I 4 2161A013 10 SCREW
5 3174A017 I SPRING
6 3788A002 I CAP
7 3789A001 I DIAPHRAGM
I 8 3615A009 I COVER PLATE
9 2151A001 4 SCREW
10 3788A003 I CAP
I

I
I

I
Page 67

I
 I
Heatshicld PlateB

H1311103361

a I

a I

16 I

Page 68

1
I

Hcatshield Plate B

HBH03361

I
Item PartNo . References Qty. Description Notes

I I 3812AO26 I HEATSHIELD
2 2314FOOl 2 SCREW
3 2314F006 I SCREW

IF=

I
I
I
I
I
Page 69

I
 I

Cylinder Head Cover Plate C

14BH03361

I
I
I
CD

I
I
I

I
Page 70

I
' Cylinder Head Cover Plate C

HBH03361

Item Part No. References Qty. Description Notes

I 3788N003 I COVER
2 2314F003 3 SCREW

Page 71

I
 I

Breather PlateA

HBH03361
I

5 I

6
I

I
Page 72

I
I

Breather PlateA
I

HBH03361
I
Item Part No. References Qty. Description Notes

I I 4133J011 I PIPE - BREATHER

2 ® 4133JOll I PIPE - BREATHER
3 2415A068 I SEAL - O RING
I 4 2314F005 I SCREW
5 33872632 I HOSE
6 3175P003 I SPRING
7 2481877 I HOSE CLIP
I
8 36241123 I SUPPORT BRACKET

I
Page 73

I
 I

Filler Plate A

HDH00042

0 I

L611L-, % I
4

I
I
Page 74

I
I

Filler PlateA

HDH00042
I
Item PartNo. References Qty. Description Notes

I 4134C072 I OIL FILLER

2 ® 4134C072 I OIL FILLER
3 I SEAL - O RING

I 4
5
L 2415H540
4142X098
® 4142X098
I
I
OIL FILLER CAP
011. FILLER CAP
6 L 2415633 I SEALING RING

I 7
8
2314K161
2314U005
I
I
SCREW
SCREW

I
I
I
I
'I
I

I
I
I
I
I
I
I
Page 75

I
 I
BlankingPlates PlateA

HDH00042

0 I

I
Page 76

I
I

BlankingPlates PlateA

HDH00042

I
Item Part No. References Qty. Description Notes

I I 2485A118 I PLUG

I
I
I
I
I
I
I

I
I
Page 77

I
 I

Oil Cooler Plate A

JBH02641

a
0 I

0 3

5 2 I
0
0
0
0

I
0

0 I

Page 78

I
I

Oil Cooler Plate A

JBH02641

I
Item PartNo. References Qty. Description Notes

I I 4134W025 [ a. I OIL COOLER

2 4134W025 I HOUSING
3 2486A217 I OIL COOLER

I 4 3685A025 2 GASKET - OIL COOLER

5 3685A033 I GASKET - OIL COOLER
6 2314KI61 3 SCREW
7 231411004 10 SCREW
I 8 231411006 4 SCREW

History

I a.
I 4134W021 1 OIL COOLER

Page 79

I
 I

OilFilter PlateA

JBH02641

I
4

I
3

I
0 2

000 1 I

0 C 1

C\
I

I
I
I
Page 80

I
I

Oil Filter PlateA

JBH02641

I
Item PartNo. References Qty. Description Notes

I I 3773A071 1 OIL FILTER HEAD

2 3688A041 I GASKET - OIL FILTER HEAD
3 3773A081 I ADAPTOR

I 4 3688A039 I GASKET - OIL FILTER HEAD

5 2314H038 4 SCREW

I
I
I
I

I
I
I
I

I
Page 81

I
I
 I
Blanking Plates Plate A

JBH02641

I
I
I
I
I
I
I
1

0
I
0 I
1

I
I

I
Page 82
I
1
I
I

Blanking Plates PlateA

JBH02641

I
Item PartNo . References Qty. Description Notes

I I 3623A009 1 BLANKING PLATE

2 3688A039 1 GASKET - OIL FILTER HEAD
3 2314H033 4 SCREW
I

I
Page 83

I
 I

Oil Filter PlateA

JD1400044

I
O

O
C

Page 84

I
.1
Oil Filter PlateA
I

JDH00044
I
Item PartNo . References Qty. Description Notes

I 1 2654407 1 OIL FILTER

I
I

I
I
I

Page 85

I,
 Front End Drive Input Plate A

KBH00774

11

I
I
I
I
Page 86
 Front End Drive Input PlateA

KB1100774

Item Part No. References Qty. Description Notes

I 3115A151 I CRANKSHAFT PULLEY

2 32186146 3 BOLT

Page 87

,1.
 Water Pump Plate A

LB1102290

4 0

0
I
0
0

0 2

p /. 0 0

Page 88
 Water Pump PlateA

LBH02290

Item Part No. References Qty. Description Notes

I U5MW0208 a. I WATER PUMP KIT

2 U5MW0208 I WATER PUMP
3 U5M W0208 I WATER PUMP COVER
4 24880239 a. I GASKET
5 231411743 a. 3 SCREW
6 3682A011 I GASKET - WATER PUMP
7 2314K164 2 SCREW
8 23141-1005 2 SCREW
9 231411012 5 SCREW
History

a.
I U5MW0201 I WATER PUMP KIT
4 24880234 I GASKET - WATER PUMP
5 231411743 2 SCREW

I
Page 89
 Pipes Plate A

LBH02290

0 0 0

O
0 S
0 0 ®

Page 90
I

Pipes PlateA

LB1402290

Item PartNo. References Qty. Description Notes

1 4I133L048 1 CONNECTION
2 ® 4133L048 I CONNECTION
3 2418F002 I SEAL - O RING
4 L 2418F00l I SEAL - O RING
5 2314H003 2 SCREW

I
t
I
Page 91

I
 Water Outlet Housing Plate A

LDH00717

c I
110

I
Page 92
I

Water Outlet Housing Plate A

LDH00717

Item Part No . References Qty. Description Notes

I 4133L509 1 THERMOSTAT ASSEMBLY

2 ® 4133L509 I THERMOSTATHOUSING
3 ® 4133L509 I THERMOSTAT
4 2415H219 I SEAL - THERMOSTAT HOUSING
5 29990015 1 PLUG
6 29990016 1 SEAL - O RING
7 2314HO12 I SCREW
8 2314H004 I SCREW

I Page 93

1
 I
Fan PlateA

MDHO1406

I
N
2

I
Page 94

I
 Fan PlateA

MDH01406
I

Item PartNo. References Qty. Description Notes

1 I 3748W242 I EXTENSION
2 2313H236 4 STUD
3 2318D208 4 NUT

J
I

Page 95
 Alternator PlateA

NDH02878

Page 96
 Alternator Plate A

NDH02878

Item PartNo . References Qty. Description Notes

1 2871A309 I ALTERNATOR

Page 97
 Pulleys Plate A

ND1102878

J
I

/t

I
Page 98

I
 Pulleys Plate A

I NDH02878

Notes
Item Part No. References Qty. Description

I I 3115A121 I 2 GROOVE ALTERNATOR PUL-

,f.

Page99
 I
Alternator
Bracket& Fixings PlateA

I
NDH02878
I

Page 100

1
 Alternator
Bracket& Fixings PlateA

NDH02878

Item Part No. References Qty. Description Notes

I 3824A071 I ALTERNATOR BRACKET

2 0920497 I WASHER
3 2314J007 2 SCREW
4 2314H022 1 SCREW
5 2318D208 I NUT
6 36155429 I LEVER
7 2314H004 I SCREW
8 0920497 I WASHER
9 2314J012 I SCREW
10 2318A604 I NUT
11 0920465 I SPACER

Page 101
 Auxiliary Drive PlateA

PD1400043

ja

Page 102

,1
I

Auxiliary Drive Plate A

PDH00043

Item Part No . References Qty. Description Notes

I 3114X191 1 FAN DRIVE PULLEY

Page 103

I
 Timing Case Plate A i

QCH00060 i

I
2

Page 104

I
I
 Timing Case Plate A

QCH00060

Item PartNo. References Qly. Description Notes

I 3716C561 I TIMING CASE

2 3681P053 I GASKET - TIMING CASE
3 2418F437 I SEAL - FRONT END OIL
4 231411003 6 SCREW
5 231411006 2 SCREW
6 2314H034 4 SCREW

Page 105

I
I
 Timing Case PlateB

QCH00060

'I

Page 106
I

Timing Case Plate B

QCH00060

Item Part No. References Qty. Description Notes

I 3117N061 U038920S I IDLER GEAR (A)

2 3311A054 I HUB
3 3272A033 F U038920S I PLATE (B)
4 2314J0ll 3 SCREW
5 3117N001 I CAMSHAFT GEAR
6 3321A003 I WASHER
7 2116053 1 DOWEL
8 3112X011 I THRUST WASI4ER
9 2314J606 1 SCREW

I Footnotes

(A ) USED O NLY WITH 3272A033 3311A054

I (B) USED ONLY WITH 3117N061

Ii

Page 107
 Timing Cover PlateA

QCH00060

0 0
0
0

0
0
.1
0

Page 108
I
Timing Cover PlateA
I
QCH00060
I

Item PartNo . References Qty. Description Notes

I 4142A503 I FRONT COVER KIT

2 4I42A503 I TIMINGGEAR COVER

I 3
4
5
L3681P046
231411002
2314H012
1
10
5
GASKET- TIMING CASE COVER
SCREW
SCREW

1
I

''

Page 109

I
 Blanking Plugs PlateA

QDH01434

'.

o oe
o
0

Ii

Page 110

1
I
I

I
Blanking Plugs Plate A

QDHO1434

Item PartNo. References Qty. Description Notes

I I 2314CO49 I SCREW
2 2415DO53 I WASHER

Page 111
 Lubricating Oil Pump & Delivery Housing PlateA

RB1100034

.1
1

o O
I
O00
,I
0
0

Page 112

I
I

Lubricating Oil Pump & Delivery Housing Plate A

RBU00034
I
Item Part No. References Qty. Description Notes

I 4132P071 1 OIL PUMP

2 23147008 5 SCREW

1
I

Page 113
 I
Turbocharger Plate A

SBHO1963

,1

Page 114

I
I

I Turbocharger PlateA

SBI401963

Item PartNo. References Qty. Description Notes

I 2674A825 U I TURBOCHARGER
2 3688A029 I GASKET-TURBOCHARGER
3 T409161 In a. 4 STUD
4 2318A634 4 NUT
Service Options

I 2674A825R I TURBOCHARGER-EXCHANGE

History

a.
3 2313M377 4 STUD

Page 115

I
 Ii
FeedPipes Plate
A
I

SBHO1963

I
1

4-5
1

2
I
I

Page 116

I
I

Feed Pipes PlateA

SBH01963
I
Item PartNo. References Qty. Description Notes

I 4128A051 I PIPE - TURBO OIL FEED

2 ® 4128A051 I PIPE - TURBO OIL FEED
3 3218R036 I BANJO BOLT
4 2131A506 I WASHER
5 2131A506 1 WASHER
6 3218R036 1 BANJO BOLT

I 7
8
2131A506
2131A506
I
I
WASHER
WASHER

Page 117

I
 I

Leak-Off Pipes Plate A

11

SBHO1963

.i

4\4

Page 118

I
I
Leak-Off Pipes PlateA
I
SBH01963
I

Item Part No. References Qty. Description Notes

1 I 3584A111 I PIPE - TURBO OIL DRAIN

2 3688A035 I GASKET
3 3688A036 I GASKET
4 2314F004 2 SCREW
5 2314JO29 I SCREW
6 2314H003 2 SCREW
7 2481D314 I CLIP

Page 119
 Exhaust Manifold Plate A

SBHO1963

I
I

I
1

2 1
0
A
0
0

O
0

0
0
00 I

V0

Page 120

I
I
Exhaust Manifold PlateA
I
SBH01963
I

Item PartNo. References Qty. Description Notes

I 2
I 3778E421
3681 V512
a. I
I
EXHAUST MANIFOLD
GASKET - EXHAUST MANIFOLD
3 3218/013 8 SCREW

History

a.
I 3778E223 I EXHAUST MANIFOLD

Page 121

1
 I

Exhaust outlet Plate A

SDH00423

I
I
I
I

I
Page 122

I
 Exhaust Outlet PlateA

SDH00423

Item PartNo. References Qty. Description Notes

I I
2
T409161
2318A634
3
3
STUD
NUT

History

a.
I 2313M377 3 STUD

11
Page 123

1
 I

Induction Manifold Plate A

TBI101235

I
-f
I
.1
O
2

O
i-1

0 0 I

0 0

Page 124

I
I

.I Induction Manifold PlateA

,, TBH01235

Item Part No. References Qty. Description Notes

I 4148K007 I CONNECTION
2 ® 4148K007 I CONNECTION
3 3682A013 I GASKET - IND MANIFOLD
4 2314H034 4 SCREW

Page 125

I
 I

BlankingPlates PlateA

TBHO1235

I
3
9-
I
e

0 O
as

0
0
0
0
0 I
QJ 0
0 0 0
0
Do 00 I
0

Page 126

I
I

.1
Blanking Plates Plate A

1
TBHO1235

Item Part No. References Qty. Description Notes

1 3611M009 I PLATE
2 3684N503 I GASKET
3 2314H002 4 SCREW

I
I

Page 127

I
 I

BlankingPlates PlateB

TB1101235

I
I

I
I

1
it
2 1
a
O

V
I

11

Page 128
I
I

I
 Blanking Plates Plate B

TBI101235

I
Item PartNo. References Qty. Description Notes

1 3611 M009 I PLATE

2 3684N503 I GASKET
3 231414032 4 SCREW

Page 129

I
 I

Litt Pump Plate A

VBH02479

I
1 r
a
i
C5 3
16
I
2 'I
I

12

I
4
It
I

I
7

'I
I
I

I
Page 130

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I

'I
Lift Pump Plate A

V BH02479

I
Item Part No. References Qty. Description Notes

I ULPK0038 1 LIFT PUMP KIT

2 4132A018 I LIFT PUMP
3 ® 4132A018 1 LIFT PUMP

I 4 26560201 I FUEL FILTER

5 ® 26560201 1 FUEL FILTER ELEMENT
6 L ® 26560201 1 0 RING
7 2656F837 I BOWL
I
8 2656F836 I DRAIN PLUG
9 6 MOUNTING (A)
10 3 SPACER (A)
1 II U5MK1239 I MOUNTING KIT
12 ® U5MK1239 6 MOUNTING
13 ® U5MK1239 3 SPACER
i
I 14 2316T135 3 SCREW
15 2131A507 3 WASHER
16 3763A046 I CONNECTION

I
Footnotes

(A) ORDER LIFT PUMP MOUNTING KIT

I Page 131
 Filter to Injection Pump Pipe Plate A

VBH02479

Page 132

I
 Filter to Injection Pump Pipe Plate A

VBH02479

Item Part No. References Qty. Description Notes

I 2646F00l I PIPE - FILTER TO INJ PUMP

I
Page 133

1
 I

Injection Pump to Filter Pipe Plate A

VB1402479

I
I

10 7 e
11

e
I

A I

I
.1
I
Page 134

I
 Injection Pump to Filter Pipe Plate A

VBH02479

Item PartNo . References Qty. Description Notes

I 4127A154 I PIPE - INJ PUMP TO FILTER

2 I PIPE - INJ PUMP TO FILTER
3 2481D657 I CLIP
4 3763A045 I CONNECTION
5 3346A009 I CONNECTION
6 2415H009 I SEAL - O RING
7 2481D456 I CLIP
8 2481D406 I PIPE CLIP
9 2481D559 I PIPE CLIP

I 10 2487A401
11 3661A091
1
1
PLUG
BRACKET

I
I
Page 135

I
I
 I
BoostControl Pipe Plate A

I
VBH02479

I
I

I I

I
Page 136

I
I

BoostControl Pipe Plate A

VBH02479

Item Part No. References Qty. Description Notes

1 4121 A063 I PIPE - BOOST

2 ® 4121A063 I PIPE - BOOST
3 I UNION NUT
4 33811112 1 OLIVE
5 0206002 1 UNION
6 0576111 1 NUT
7 0566002 1 OLIVE

1
I
I

I
1
I
I
I
Page 137

I
I
 HeaterPlugs PlateA

WD1100380

I
I

2 I

0 0

0
I

0
0 0
0
I

00
0
I

I
I

I
Page 138

I
I

Heater Plugs PlateA

W DH00380

Item PartNo. References Qty. Description Notes

I T409642 C§9 I BUSBAR

2 2666A016 4 GLOWPLUG

I History

a.
I 3161C054 1 BAR

I
I
$
I
I
I
I
I
I
I
I

I
I
Page 139

I
 I
Engine Lifting Eyes Plate A

I
XBH00474

I
I
I
I
00 °o ° I
0 ON

I
0
I
I
I
I

1
I
I
I
1
Page 140
1
I
1
 Engine Lifting Eyes Plate A

XBH00474

I
Item Part No. References Qty. Description Notes

I I 3617AO15 I LIFTING BRACKET

2 2314JO02 2 SCREW

I 3
4
3624AO16
2314JO02
I
2
LIFTING BRACKET
SCREW

1
I
I
I
Page 141

I
 I

Engine Mounts PlateA

ZCH01261

I
G

0 FID

00 ® 1 I
0

4
0 I
0

0
I
0 ® 0

0 0
0
0
0 p0 I
0 0
0 0
0
I

I
I
Page 142

I
I

I Engine Mounts Plate A

I ZCH01261

Item Part No. References Qty. Description Notes

I I
2
2313M101
2318F605
4
4
STUD
NUT

I 3
4
2313MI01
2318F605
4
4
STUD
NUT

I
I
I
I
I
I
I
I
I
i
I
I
I
I
Page 143

I
I
 I

Engine Mounts Plate B

I
ZCH01261

I
I
I
I
I
I

I
0
I
0
0

0O 0

0
1
I
I
I
I
Page 144
I
I
I
I

Engine Mounts Plate 13

ZCH01261

I
Item PartNo . References Qty. Description Notes

I 1 2487207 6 PLUG
2 2487207 4 PLUG

I
I

I
Page 145

I
 I

Lubricating Oil Pressure Switch /Gauge Plate A

ZJH00574

n I(\
1V
%
0 I
0

I
I
I
I
I
I
I

I
Page 146

I
I

Lubricating Oil Pressure Switch/Gauge Plate A

ZJB00574
I
Item PartNo. References Qty. Description Notes

I I
2
2848AO71
2415H002
I
I
OIL PRESSURE SWITCH
SEAL - 0 RING
3 3278A007 I PLUG
I 4 2415H009 I SEAL - O RING

Page 147

I
 I

Lubricating Oil PressureSwitch/Gauge Plate B

ZJH00574

I
I

I
0
0

/O
0
0 I
0

0
0 0 0 I
0
®0 0
0
0 o
° 0 Q
o Q I
0

Page 148

I
I

I
Lubricating Oil PressureSwitch/Gauge Plate B

I
ZJH00574

Item Part No. References Qty. Description Notes

I I 0650594 1 PLUG

I
I
I
I

I
I
I
I

I
I

I
1
I
I
Page 149

I
I
 I

TemperatureGauge & Sender PlateA

ZLHO0371

I
e
Q

Q
I

a a

9
I

I
I

I
I
I
Page 150

I
I

TemperatureGauge & Sender PlateA

ZLH00371

Item PartNo . References Qty. Description Notes

I I 3278A006 I PLUG
2 2415H003 I SEAL - ORING

I
I

I
Page 151

I
 I

Fuel Pit-Lift Pump Plate A

ZVH01069

I
I
I
0 I
0 I
6
I
A
y
I
I
I
I
I
I
I
I
Page 152
I
I
I

Fuel Prc-Lift Pump Plate A

I
ZVH01069

Item PartNo. References Q ty. Description Notes

I 1 0650204 1 PLUG
2 2411D013 I WASHER
3 0650204 1 PLUG
I 4 2411D013 I WASHER
5 33532129 1 NUT
6 0566004 1 OLIVE
7 33532129 1 NUT
I
8 0566004 I OLIVE

I
Page 153

I
 Water Trap Plate A

ZVH01069

1
I

7
I

I
0 0 2

I
5

I
4
I

6
I
9 I
I
I
I

I
I
Page 154

I
I

Water Trap PlateA

ZVH01069
I
Item Part No. References Qty. Description Notes

I I 2656F823 I PRE-FUEL FILTER ASSY

2 ® 2656F823 I FUEL FILTER HEAD
3 26550005 I PRE-FUEL FILTER KIT
I 4 26550005 I ELEMENT
5 26550005 2 O RING
6 26550005 1 0 RING
7 26550005 1 O RING
I
8 26550005 I 0 RING
9 26560181 I FUEL FILTER BOWL
10 26560614 I PLUG
I 11 ® 26560614 I PLUG
12 26431192 I WASHER

I
Page 155

I
 I

Miscellaneous& Auxiliaries Plate A

ZZ1101070
I

I
3 I
9
I
a
L

I
Page 156

I
I

Miscellaneous & Auxiliaries Plate A

ZZH01070

I
Item PartNo. References Qty. Description Notes

I 1 2447375 1 ELBOW
2 2431154 1 PLUG
3 2431154 1 PLUG
I

Page 157

I
 I

Miscellaneous& Auxiliaries Plate B

ZZHO1070

O
O

0
I
O® a I

a a I

a
a a I

Page 158

I
' Miscellaneous& Auxiliaries Plate B

ZZH01070
I
Item Part No. References Qty. Description Notes

I I 3347A023 I ADAPTOR

Page 159

I
I

Parts Index

Description PartNo. Page Description Part No. Page

I 2 GROOVE 3115A121 99 3112D075 17,21

ALTERNATOR
PULLEY CAMSHAFT GEAR 3117N001 107
I
ADAPTOR 3347A023 159 CAP 2646E501 51

3773A081 81 3342A021 35, 35

I
ALTERNATOR 2871A309 97 3788A002 67

ALTERNATOR 3824A071 101 3788A003 67

I
BRACKET
CIRCLIP 2721332 17,29
BANJO BOLT 3218R036 117, 117
I 2722A022 37
BAR 3161C054 139
CLIP 2481D314 119
BELT 2614B650 59
I 2481D456 51,135
BIG END BEARING T400002 17,27
2481D657 135
KIT
I
2481Y0ll 43
U5ME0034 25
2481Y012 43
BIG END BRG KIT - U5ME0034A 25
I U/S 2646E019 43
U5ME0034B 25 CON ROD 4115C361 17,33
I
U5ME0034C 25 4115C362 17,33
BLANKING PLATE 3623A009 17,21,83 4115C363 17,33
I
BOLT 32186146 87 4115C364 17,33
BOWL 2656F837 131 4115C365 17,33
I
BRACKET 3641A007 41 4115C366 17,33

I 3653A017 51 CON ROD 4115C311 31

ASSEMBLY
3661A091 135
4115C312 31
I BRIDGE PIECE 3627P041 17,61
4115C313 31
BUSBAR T409642 139
I 4115C314 31
CABLE 3161C017 49
4115C315 31
CAMSHAFT 4112K076 39
I 4115C316 31
4112K078 39
CON ROD BOLT 3212V003 31
CAMSHAFT BUSH 3112D071 21
I

Page 161
I

I
 I

Parts Index

I
Description Part No. Page Description Part No. Page

T400001 17,33 ELBOW 2447375 157 D

CONNECTION 3346A009 135 EXHAUST 3778E223 121

3763A045 135
MANIFOLD I
3778E421 121
3763A046

4133L048
131

91
EXHAUST VALVE 3142A171 35 I
EXTENSION 3748W242 95
4148K007 125
FAN DRIVE 4113K005 59 I
COVER 3788N003 71 HOUSING
COVER PLATE 3615A009 67 FAN DRIVE
PULLEY
3114X191 103 I
CRANKSHAFT 3117C221 25,27
GEAR

CRANKSHAFT KIT ZZ90237 17,27 FLYWHEEL

3115C]13

4111D127
59

55
I
ASSEMBLY

CRANKSHAFT
ZZ90239

3115A 151
25

87
FLYWHEEL 3713M049 53
I
HOUSING
PULLEY

CYL HEAD COVER 4142X325 67

FRONT COVER KIT 4142A503 109 I
ASSY FUEL FILTER 26560201 131
CYLINDER BLOCK
ASSEMBLY
ZZ50324 17,21 FUEL FILTER BOWL 26560181 155
I
CYLINDER HEAD
ASSEMBLY
ZZ80280 35
FUEL INJECTION
PUMP
2644C346/22 41
I
FUEL INJECTION 3117L261 41
CYLINDER HEAD
BOLT
3218A01 1 35 PUMP GEAR

24880239 89
I
GASKET
32I8A 0 12 35

DIAPHRAGM 3789A001 67
36832137 65 I
3684N503 127, 129
DIPSTICK

DIPSTICK TUBE
3178C185

3577A155
63

63
3688A035 119 I
3688A036 119
DOWEL 2116053

3244A009
107

21
GASKET - CYL. 3681A055 67 I
HEAD COVER
3245A011 53 GASKET-
CYLINDER HEAD
3681E051 35 I
DRAIN PLUG 2656F836 131

I
Page 162
I
I
I

Parts Index
I

Description Part No. Page Description Part No. Page

I GASKET- 3681V512 121 INTAKE VALVE 3142H101 35

EXHAUST
MANIFOLD LEVER 36155429 101
1
GASKET - IND 3682A013 125 LIFT PUMP 4132A0I8 131
MANIFOLD
I GASKET - OIL 3685A025 79
LIFT PUMP KIT

LIFTING BRACKET
ULPK0038

3617A015
131

141
COOLER
3624A016 141
I 3685A033 79
MAIN BEARING KIT U5MB0033 17,25,27
GASKET - OIL 3688A039 17, 21,
FILTER HEAD 81,83 MAIN BEARING KIT U5MB0033A 17,25,27
I
- U/S
3688A041 81
U5MB0033B 17,25,27
I GASKET - SUMP 3681 K037 61
U5MB0033C 17,25,27
GASKET - TIMING 3681P053 105
CASE METRIC BOLT 3211 0002 17,23
I
GASKET - TIMING 3681 P046 109 MOUNTING KIT U5MK1239 131
CASE COVER
I NUT 0576111 137
GASKET- 3688A029 115
TURBOCHARGER 2318A108 41
I GASKET - WATER 24880234 89 2318A603 41
PUMP
2318A604 57,101
I 3682A011 89
2318A634 115,123
GLOWPLUG 2666A016 139
2318D208 95,101
I HEATSHIELD 3812A026 69
2318F605 143,143
HOSE 2646F501 51
3331A006 37,37
I 33872632 73
33532129 153,153
HOSE CLIP 2481877 73
OIL COOLER 2486A217 79
I
HUB 3311A054 107
4134W021 79
IDLER GEAR 3117N061 107
I 4134W025 79
INJECTOR 2645K025 45
OIL FILLER 4134C072 75
INJECTOR CLAMP 3751A241 45
I OIL FILLER CAP 4142X098 75
INJECTOR WASHER L3IIFF02 45
OIL FILTER 2654407 85
I

Page 163
I

I
 I

Parts Index
I

Description Part No. Page Description Part No. Page

OIL FILTER HEAD 3773AO71 81 PISTON COOLING 2113AO03 17,21 I

JET
OIL PRESSURE 2848 A O71 147
SWITCH PISTON RING KIT UPRK0005 29 I
OIL PUMP 4132FO71 113 PISTON RING KIT - UPRK0005B 29
OVERSIZE
OLIVE 0566002 137 I
PLATE 3272AO33 107
0566004 153,153
3611M009 127, 129
33811112 137 I
36212132 53
33812116 63
PLUG 0650204 153, 153 I
PIPE - BOOST 4121AO63 137
0650588 21,35
PIPE - BREATHER 4133J011 73
0650594 17, 17,
PIPE- FILTER TO 2646F001 133 21,149
INJ PUMP
0650710 21
PIPE - FUEL INJ NO 3525A 101 43
1 CYL 2431154 35,157,
157
PIPE - FUEL INJ NO 3525A102 43 I
2 CYL 2431AO16 61

PIPE - FUEL INJ NO 3525A103 43 2485A104 37

3 CYL
2485A108 17,21
PIPE - FUEL INJ NO 3525A I04 43
4 CYL 2485A109 17,47 I

PIPE - INJ PUMP TO 4127A 154 135 2485A 118 77

FILTER

PIPE - OIL SUCTION 3575AO61 65

2487204 53 I
2487207 145, 145
PIPE - TURBO OIL 3584A111 119 I
2487A401 135
DRAIN
2487A452 53
PIPE - TURBO OIL 4128AO51 117
FEED I
2487YO05 53
PIPECLIP 2481D406 135 26560614 155
I
2481D559 135 29990015 93
PISTON AND RING U5PR0062 17,29 3212P008 21
KIT I
3212VO06 17,21

Page 164
I

I
 Parts Index
I

Description Part No. Page Description Part No. Page

I 32141316 21 2314F006 69

32186405 61 2314H002 51, 109,

I 127
32416117 35
2314H003 41, 61,
3241A011 21 61, 61,
I 91, 105,
3241A012 21
119
3278A006 35,151
2314H004 41,65,
3278A007 147 79, 93,
101
I PRE-FUEL FILTER 2656F823 155
ASSY 2314H005 75, 89

PRE-FUEL FILTER 26550005 155 2314H006 79, 105

I KIT
2314H012 89, 93,
PUSHROD 3142V011 39 109

ROCKER LEVER 4115R318 37 2314H022 101

I ROCKER SHAFT
4115R319

4115R613
37

37
2314H032

2314H033
129

17, 21,
ASSEMBLY 61,83

I ROCKER SHAFT 4115R703 37 2314H034 105, 125

ASSY - MINOR
2314H038 81
I ROCKER SHAFT 3174A015 37
2314HI02 53
SPRING

1 ak,Ktl
w 0746853

2151A001
55

67
2314H743

2314J002
R9_R9

41,141,
141

I 2161A013 67
2314J005 59
2311D039 17,61
2314J007 101
I 2314C049 17, 17,
21, 111
2314J008 113

I 2314F001 17, 21, 69

2314J0ll

2314J012
107

101
2314F003 71
2314J029 119
I 2314F004 119
2314J204 53
2314F005 73

I
I Page 165

I
 I

Parts Index
I

I
Description Part No. Page Description Part No. Page

2314J603 53 SEAL - 2415H219 93 I

I
THERMOSTAT
2314J606 107 HOUSING
2314K161 75,79 SEAL - VALVE 2418M517 35
89 STEM
2314K164
2418M519 35 I
2314K166 61
SEALING RING 2415633 75
2314W009 45
SHORT ENGINE - NM40020 17
2316A901 37
ASSEMBLY
2316A902 37
SMALL END BUSH 31 I2A005 17,31,33 I
2316T135 131
SOLENOID 26420469 41
32110004 37,37 I
SPACER 0920465 101
32166329 21 SPRING 3174A017 67
3218J013 121
3175P003 73
SEAL 36843154 53
STARTER MOTOR 2873K601 57
I
SEAL - FRONT END 2418F437 105
2873K631 57
OIL
STARTER RING 31162121 55
SEAL - INJECTOR 26460064 45
GEAR
SEAL - O RING 2415715 61
STUD 2313C078 57
2415A068 73 I
2313H236 95
2415H002 147
2313M101 143, 143
2415H003 35, 151
1
2313M377 115, 123
24I5H009 135, 147
T409161 115,123
I
2415H540 75
SUMP 3717E361 61
24I8F00l 91
4145H131 61 I
2418F002 91
SUPPORT BRACKET 36241123 73
26420318 41
TAPPET 3142U061 39
29990016 93
THERMOSTAT 4133L509 93
SEAL - REOS 2418F704 17,23 ASSEMBLY
I
HOUSING
THIMBLE 33142111 21

Page 166

I
I
Parts Index
1

I
Description Part No. Page Description Part No. Page

I THRUST WASHER 3112X011 107 26431192 155

31137312 17,25,27 33117127 55

I
31137322 17,25,27 3321A003 107

I 31137551

31137561
17,25,27

17, 25, 27 WATER PUMP KIT

K134AF01

U5MW020I
41

89

I TIMING CASE

TURBOCHARGER
3716C561

2674A825
105

115 WATER
U5MW0208

2848A123
89

49
TEMPERATURE
TURBOCHARGER - 2674A825R 115 SWITCH
1
EXCHANGE
WOODRUFF KEY 0500012 25,27,39
UNION 0206002 137

VALVE COLLET 2714A002 35, 35

VALVE GUIDE 3313A012 35,35

VALVE SEAT 3314A221 35

INSERT

3314A231 35

VALVE SPRING 3174A031 35,35

WASHER 0920497 101, 101

I 2131A506 117, 117,

117,117

2131A507 131

2134A502 37

I 2411D008

241113013
41

153, 153

2415D053 17, 17,

I
21,111

I
I
I
I Page 167