R

Specifications and Ordering Information

3500/25 Enhanced Keyphasor
 Module

module name/number designation remains unchanged.

When a system Keyphasor® input is required for Triple

Modular Redundant (TMR) applications, the 3500 system
should be equipped with two Keyphasor® modules. In this
configuration, the modules work in parallel to provide both
a primary and secondary Keyphasor® signal to the other
modules in the rack.

When system Keyphasor® inputs exceed four, a paired

configuration may be used as long as there are no more
than four primary input Keyphasor® signals. A paired
configuration requires two consecutive monitoring positions
in either the upper/lower or both half-slot positions. Four
Keyphasor® modules will accept four primary and four
backup input channels and provide four output channels
Description (one per module). A configuration of two paired and one
none paired (three Keyphasor® modules total) can also be
configured. In such a configuration, the one non-paired
Keyphasor® may be configured normally. (order either two
The 3500/25 Enhanced Keyphasor® Module is a half-
2-channels or one 1-channel and one 2-channel option)
height, two-channel module used to provide Keyphasor®
signals to the monitor modules in a 3500 rack. The module
The Isolated Keyphasor® I/O module is provided for
receives input signals from proximity probes or magnetic
applications in which the Keyphasor® signals are tied in
pickups and converts the signals to digital Keyphasor®
parallel to multiple devices and will need isolation from
signals that indicate when the Keyphasor® mark on the
these other systems such as a control system. The Isolated
shaft coincides with the Keyphasor® transducer. The 3500
I/O module was created specifically for Magnetic Pickup
Machinery Protection System can accept up to four
applications, however it will work and provide isolation for
Keyphasor® signals for normal configuration and up to
proximitor® applications as long as an external power
eight Keyphasor® signals in a paired configuration.
supply is provided. It should also be noted that this I/O
module was meant to be used primarily to measure shaft
Note: A Keyphasor® signal is a once-per-turn or multiple-
speed and not as a phase measurement. It can be used in
event-per-turn pulse from a rotating shaft or gear used to
phase measurements, but it should be noted that this I/O
provide a precise timing measurement. This allows 3500
introduces a slightly higher phase shift than the Non-
monitor modules and external diagnostic equipment to
Isolated I/O version. Figure 1 shows the amount of phase
measure shaft rotative speed and vector parameters such
shift that will be added at different machine speeds when
as 1X vibration amplitude and phase.
using either of the Isolated I/O modules.
The Enhanced Keyphasor® Module is a revised, upgraded
Enhanced functions include generating once-per-turn event
3500 system module. It offers expanded Keyphasor®
signals from multi-event-per-turn inputs, field-upgradeable
signal processing capabilities over the previous design
firmware, and asset management data reporting.
while maintaining complete downward-compatibility in
terms of form, fit and function with existing Keyphasor®
modules for use in legacy systems. The current
Keyphasor® module, PWA 125792-01, will no longer be
manufactured and is completely replaced by the new
module, PWA 149369-01. The upper-level 3500/25

BN Part Number 141532-01

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Revision D, June 2005
 Manual Use for any input above 0.017 Hz (1
Specifications Threshold: rpm for 1 event/revolution). User-
selectable from 0 to -20 volts dc.
Minimum signal amplitude for triggering
is 500 millivolts peak to peak.
Inputs
Hysteresis: User-selectable from 0.2 to 2.5 Volts.
Power 3.2 Watts typical.
Consumption:
Outputs
Signal: Each Keyphasor® Module accepts up to
two transducer signals from proximity
Buffered Two buffered Keyphasor® outputs are
probe transducers or magnetic pickups.
Keyphasor®: available at the front of the rack via
The input signal range is +0.8 V to -21.0
coaxial connectors. Two buffered
V (Non-Isolated I/O modules) or +5V to
Keyphasor® outputs are also available
-11V (Isolated I/O modules). Signals
at the back of the rack via Euro Style
exceeding this range are limited
connectors.
internally by the module. Passive
magnetic pickups require a shaft
Output 504 Ω maximum buffered output
rotative speed greater than 200 rpm
Impedance: impedance.
(3.3 Hz).

Input Impedance: Keyphasor -24 Vdc, 40 mA maximum per channel.

21.8 k Ω minimum.
Transducer
Power Supply:
Signal Conditioning
Front Panel LEDs
Speed/Frequency Input range of 1 to 1,200,000 rpm
OK LED: Indicates when a fault has been
Signal Ranges: (0.017 to 20 kHz). Supports multiple
detected in the Keyphasor® Module.
events per revolution to a maximum
of 20 kHz.
TX/RX LED: Indicates when the Keyphasor®
Output range of 1 to 99,999 rpm
Module is communicating with the
(0.017 to 1667 Hz).
Rack Interface Module (RIM).
Speed/Frequency Specified at +25°C (+77°F).
Signal Accuracy:
Environmental Limits
Non-Processed
0.017 to 100 Hz … ±1 rpm
Operating -30°C to +65°C (-22°F to +150°F)
Signals
101 to 500 Hz … ±8 rpm Temperature: when used with Keyphasor I/O

501 to 20 kHz … ±1% of rpm Module other than the Internal Barrier
version.
Processed
0.017 to 60 Hz … ±1 rpm
Signals
61 to 150 Hz … ±8 rpm Operating 0°C to +65°C (32°F to +150°F) when

151 to 20 kHz … ±1% of rpm Temperature: used with Keyphasor Internal Barrier
I/O Module (Internal Termination).

Transducer Conditioning Storage -40°C to +85°C (-40°F to +185°F).

Temperature:
Auto Minimum signal amplitude for triggering
Threshold: is 2 volts peak to peak and minimum Humidity: 95%, non-condensing.
frequency is 120 rpm (2 Hz).

CE Mark Directives

EMC Directives:

BN Part Number 141532-01

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 EN50081-2: Radiated Emissions Dimensions (Height 241.3 mm x 24.4 mm x 163.1 mm
EN 55011, Class A x Width x Depth): (9.50 in x 0.96 in x 6.42 in).
Conducted Emissions
EN 55011, Class A Weight: 0.46 kg (1.01 lbs.).

EN61000-6-2: Electrostatic Discharge

EN 61000-4-2, Criteria B
Radiated Susceptibility
EN61000-4-3, Criteria A
Conducted Susceptibility
EN61000-4-6, Criteria A
Electrical Fast Transient
EN 61000-4-4, Criteria B
Surge Capability
EN 61000-4-5, Criteria B
Magnetic Field
EN 61000-4-8, Criteria A
Power Supply Dip
EN 61000-4-11, Criteria B
Rack Space Requirement
Main Module: 1 half-height front slot.
A special mounting adapter is required to allow the
half-height main modules to be mounted in the full-
height slots. The main modules can be placed in any
one of the 14 available slots. There may be no more
than two main modules in a rack, one in a top half-slot
and one in a bottom half-slot.
I/O Modules: 1 full-height rear slot.

Low Voltage Directives: Ordering Considerations

EN 61010-1 Safety Requirements
General
Hazardous Area Approvals
External Termination Blocks cannot be used with
Internal Termination I/O modules.
CSA/NRTL/C: When used with Keyphasor I/O
module other than the Internal
When ordering I/O Modules with External
Barrier version: Class I, Division
Terminations, the External Termination Blocks and
2, Groups A through D
Cables must be ordered separately.
When used with Internal Barrier I/O Module, refer to
There are a number of technical considerations
specification sheet 141495-01 for approvals information.
involved in using the expanded signal processing
functions of the Enhanced Keyphasor® Module. A
qualified Bently Nevada sales representative
Physical
should be consulted prior to specifying or ordering
modules for such applications.
Main Module

Dimensions (Height 119.9 mm x 24.4 mm x 256.5 mm

Internal Barrier I/O Module
x Width x Depth): (4.72 in x 0.96 in x 10.10 in).
The 3500 Internal Barrier specification sheet (part
Weight: 0.34 kg (0.76 lbs.).
number 141495-01) should be consulted if the
Internal Barrier Option is selected.
I/O Module (non-barrier)

Dimensions (Height 241.3 mm x 24.4 mm x 103.1 mm

x Width x Depth): (9.50 in x 0.96 in x 4.06 in). Ordering Information
Weight: 0.40 kg (0.88 lbs.).
Enhanced Keyphasor® Module
Internal Barrier I/O Module 3500/25-AXX-BXX-CXX
Option Descriptions

BN Part Number 141532-01

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A: Number of 0 1 Single half-height 2-channel A: Cable Length 0005 5 feet (1.5 metres)
Channels Keyphasor® card (order for 0007 7 feet (2.1 metres)
2-channels) 0010 10 feet (3 metres)
0 2 Two half-height 2-channel 0025 25 feet (7.5 metres)
Keyphasor® cards (order for 0050 50 feet (15 metres)
4-Channels) 0100 100 feet (30.5 metres)

B: Type of I/O 0 1 I/O module with Internal B: Assembly 0 1 Not Assembled

Module Terminations Instructions 0 2 Assembled
0 2 I/O module with External
Terminations
0 3 I/O module with Internal Spares
Barriers and Internal
Terminations 149369-01 Enhanced Keyphasor® Module
0 4 Isolated I/O module with Note: This module may be ordered as a
Internal Terminations direct plug-in replacement for
0 5 Isolated I/O module with Keyphasor® Module 125792-01.
External Terminations
125800-01 Keyphasor® I/O Module (Internal
C: Agency Approval 0 0 None Terminations)
Option 0 1 CSA/NRTL/C
126648-01 Keyphasor® I/O Module (External
Terminations)

External Termination Blocks 125800-02 Isolated Keyphasor® I/O Module (Internal

128718-01 Keyphasor® External Termination
Block (Euro Style Connectors)
128726-01 Keyphasor® External Termination
Block (Terminal Strip Connectors)
Terminations)
126648-02 Isolated Keyphasor® I/O Module
(External Terminations)
135473-01 Keyphasor® I/O Module (Internal Barriers
and Internal Terminations.

Cables 04425545 Grounding Wrist Strap (single use)

3500 Keyphasor® (KPH) Signal to External Termination 00580438 Connector Header, Internal Termination,
(ET) Block Cable 4-Position, Green
129530 -AXX - BXX
Option Descriptions 00502133 Connector Header, Internal Termination,
12-Position, Blue

129770-01 Keyphasor® Module Manual

BN Part Number 141532-01

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Figures and Tables

Isolated I/O Phase Error

5
Phase Error (deg)

0
0 20000 40000 60000 80000 100000 120000
RPM

Figure 1

BN Part Number 141532-01

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 1) Buffered Transducer Outputs
2) I/O Module, Isolated Internal Termination
3) I/O Module, Isolated External Termination
4) I/O Module, Non-Isolated Internal Termination
5) I/O Module, Non-Isolated External Termination
6) Barrier I/O Module, Internal Termination

Front and rear view of the Keyphasor

 Module

All data is subject to change without notice

 2003 Bently Nevada LLC

 used in this document are registered marks of Bently Nevada LLC

BN Part Number 141532-01

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Revision D, June 2005