Tool Operating Manual For the 4C-9832 Engine Roll-Over Stand Used on All Cat®

2023/05/16
Machines {0599, 0701} (NEHS0566-03)

SMCS - 0599, 0701 i09797319

Caterpillar Products
All PSP
Revision History:
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Table 1
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09: 5 /2 3
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Revision  Summary of Changes 

03  NE 20+
Updated the information in Section "Tool Assembly".
Updated the information in the Section "Disassembly of Roll-Over Stand".
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Updated the information in the Section "Tool Operation". 

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Introduction
023 6
Cat
This manual contains safety information, operation instructions, and maintenance information and
should be stored with the tool group.
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The information, specifications, and illustrations in this publication are based on information that

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was available at the time that the publication was written. The specifications, torques, pressures,

c.
measurements, adjustments, illustrations, and other items can change at any time. These changes
can affect the service that is given to the product. Obtain the complete and most current
information before you start any job.

Some photographs or illustrations in this publication may show details that can be different from
your service tool due to updates. Guards and covers might have been removed for illustrative
purposes.

Caterpillar cannot anticipate every possible circumstance that might involve a potential hazard.
The warnings in this publication and on the product, are therefore, not all inclusive. If a tool,
procedure, work method, or operating technique that is not recommended by Caterpillar is used,
the operator is responsible for ensuring that the procedures used are safe. The operator must also
be sure that the product will not be damaged or made unsafe by any unspecified procedures.

Safety Information
Safety precautions and warnings are provided in this manual and on the product. If these hazard
warnings are not heeded, bodily injury or death could occur to you or to other persons
 NOTICE
Do not operate or perform any lubrication, maintenance, or
repair on this product until you have read and understand the
operation lubrication, maintenance, and repair information.

Do not perform any procedure in this Tool Operating Manual until you have read this Tool
Operating Manual and you understand this information. Use only proper tools and observe all
precautions that pertain to the use of the tools. Failure to follow these procedures can result in
personal injury. The following procedures should be observed.

PSP
Work safely. Most accidents that involve product operation, maintenance, and repair are caused
by failure to observe basic safety rules or precautions. An accident can often be avoided by
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recognizing potentially hazardous situations before an accident occurs. The operator should also
have the necessary training, skills, and tools to perform these functions properly.

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09: 05/2 3E3
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When replacement parts are required for this product, Caterpillar recommends using Cat

12: 7
replacement parts or parts with equivalent specifications including, but not limited to physical

NE 20+
dimensions, type, strength, and material.

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056 2:00
Whenever a question arises regarding your service tool or this publication, contact the Global

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Dealer Solutions Networkhotline at:

USA: 1-877-228-2420
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International: 1-309-578-7372 Cat
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Improper operation, lubrication, maintenance or repair of this
product can be dangerous and could result in injury or death.

Do not operate or perform any lubrication, maintenance or

repair on this product, until you have read and understood the
operation, lubrication, maintenance and repair information.

Safety Signal Words

The following safety signal words can be found throughout this publication. Review the image
below to understand the severity of bodily harm that can occur during certain operational steps.
Refer to "ANSI Z535.1-2002 - American National Standard For Safety Color Code" and "ANSI
Z535.6-2011- American National Standard - Product Safety Information in Product Manuals,
Instructions, and Other Collateral Materials"for more information.

Illustration 1 g07577183
Danger indicates a hazardous situation which, if not avoided, will result in death or serious injury

PSP
Illustration 2
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g07577184
Warning indicates a hazardous situation which, if not avoided, could result in death or serious injury

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Illustration 3
023 6 g07577185
Caution indicates a hazardous situation which, if not avoided, could result in minor or moderate injury

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Illustration 4 g07577187
Notice is used to address practices not related to physical injury
Illustration 5 g07577210
Safety instructions (or equivalent) signs indicate specific safety-related instructions or procedures

Tool Image
There are specific safety messages on this tool. The exact location of the hazards and the
description of the hazards are reviewed in this section. Become familiarized with all safety
messages.

Make sure that all the safety messages are legible. Clean the safety messages or replace the
safety messages if you cannot read the words. Replace the illustrations if the illustrations are not
visible. When you clean the safety messages, use a cloth, water, and soap. Do not use solvent,
gasoline, or other harsh chemicals to clean the safety messages. Solvents, gasoline, or harsh
chemicals could loosen the adhesive that secures the safety message. Loose adhesive will allow
the safety message to fall.

Replace any safety message that is damaged, or missing. If a safety message is attached to a part
that is replaced, install a safety message on the replacement part. Any Catdealer can provide new
safety messages.

PSP
Do Not Operate

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Illustration 6
Cat g01370904

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Do not operate or work on this product unless you have read
and understood the instructions and warnings in the Tool c.
Operating Manual. Failure to follow the instructions or heed the
warnings could result in injury or death. Contact your Cat dealer
for replacement manuals. Proper care is your responsibility.

Crush -Hand

Illustration 7 g01768215

Hand crush hazard, keep hand back. Could cause serious injury
or death.

Mandatory Action and Personal Protection Identification

PSP
The personal protective equipment symbols shown in this section are all not used with this tool.
Read and understand the manual fully to know which personal protective equipment should be

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used during tool operation. Always use the appropriate personal protective equipment when
operating the tool.

3 /0 8 3 E
Inspect Equipment
09: 5 /2 3
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Read The Operating Maintenance
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Manual
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Read The Service Manual
023 6
Cat
Wear Protective Gloves
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Wear Safety Foot Wear
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Wear Ear Protection
c.
Wear Respiratory Protection

Wear Head Protection

Wear A Face Shield

Wear Eye Protection - Wear an American

National Standards Institute (ANSI) Z87.1
approved eye shield

Product Safety Information

General Safety Hazards

Read and understand this and all other manuals before installing, operating, repairing,
maintaining, or working with this tool.

Only trained operators should install, adjust, or use this tool. Do not allow unauthorized
personnel to operate tool.

It is your responsibility to make this information available to others that will operate this tool.

The warnings given in this manual are for identified hazards that are foreseeable in the
general use of this tool.

Never use a tool that has been damaged or is malfunctioning.

PSP
Perform preventative maintenance on the tool regularly. Keep tool clean of fluids, grease,

2 -00
 PSP
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dust, and debris found around the workspace.

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Do not wear loose clothing or jewelry that can snag on controls or on other parts of the
equipment.
09: 05/2 3E3
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Crushing and Cutting Hazard
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The work tool can become unstable if not stabilized properly when bumped.
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Support the equipment properly before you perform any work or maintenance beneath that

023 6
equipment. Do not depend on the hydraulic cylinders to hold up the equipment. Equipment
can fall if a control is moved, or if a hydraulic line breaks.

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Moving parts are found on this tool, keep hands, fingers, and loose clothing away when tool

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parts are in motion.

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Use of the tool can expose the operator’s hands to hazards, including crushing, impacts, cuts,

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abrasions, and heat. Wear suitable gloves to protect your hands.

Personal injury or death can result from improper use of this tool and from improperly
supporting and bracing of the load.

Do not work under any supported load.

Stand a safe distance back when lifting load.

Safety Precautions
Before operating this tool, all operators should read and understand this Tool Operating
Manual, and follow all safety warnings, and instructions.

Keep these instructions with the tool for future reference. If you have any questions,
contact your Caterpillar Technical Support.

Engine exhaust contains products of combustion which may be

harmful to your health. Always start and operate the engine in a
well ventilated area and, if in an enclosed area, vent the exhaust
to the outside.
Hot hydraulic oil under high pressure can remain in the
components of the hydraulic system or the power train system
after the engine has been stopped. The uncontrolled release of

PSP
the hydraulic oil can cause sudden machine movement and can
also result in the following conditions:

Burns
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3 /0 83E
The penetration of body tissue

09: 5 /2 3
12:
Other personal injury
7
Death
NE 20+
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If hydraulic oil penetrates body tissue, the injury must be
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treated immediately by a doctor who is familiar with this type of

023 6
injury. Use a board or a piece of cardboard to check for a
hydraulic oil leak. Make sure that all of the attachments have

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been lowered to the ground and that all trapped pressure has

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been released from the hydraulic system and the power train

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system. Also, make sure that the hydraulic oil is cool before the

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removal of any components or lines. Remove the hydraulic oil
filler cap only when the engine is stopped and the filler cap is

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cool enough to touch with your bare hand.

Personal injury can result from rotating and moving parts.

Moving fan blades and moving parts will throw or cut any object
or tool that falls or is pushed into them.

Ensure that no one is working on, underneath or close to the

machine before starting the engine. Ensure the area is free of
personnel.
 Batteries generate explosive gases.

Always disconnect the circuit away from the battery; never

towards the battery.

Always keep sparks, flames or any other ignition sources away

from the battery.

Always wear a protective face shield and protective clothing

when working on or near batteries.

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Illustration 8
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g01370904

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Personal injury or death can occur from not following the proper
procedure or the recommended tooling.
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To prevent the possibility of injury or death, follow the
established procedure using the recommended tooling.

General Description
This manual provides the necessary information to assemble and operate the Large Engine Roll-
Over Stand. A single operator can assemble and use the stand to lift and rotate engines in the
3516-3412 size class without the use of any overhead lifting devices.

Note: Refer to the appropriate Disassembly and Assembly Service Manual for mounting and
lifting hardware and correct location of the lifting point.

Specifications

Illustration 9 g07608606

Table 2

Item  Description  Specification 

A  Width  PSP
1410.0 mm (55.51 inch) 
B  Depth  -
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632.0 mm (24.88 inch) 

C  Height 
3
950.0 mm (37.40 inch) 

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D 
09: 5
Floor to Pivot  806.0 mm (31.73 inch) 
/2 3
-  Weight 
12:
510 kg (1124 lb) 
7
-  WLL 
NE 20+
9072 kg (20000 lb) 

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Tool Parts List
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Illustration 10 g07608617

Table 3

Item  Part Number  Description  PSP Qty 

1  - 
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Cylinder end frame  1 

8
2  -  End frame  1 
3  -  3
09: 05/2 3E3
Foot  / 4 

4  9U-7828 
12:
Plate 
7 1 
5  9U-5770 
NE 20+
Bracket As  2 

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6  9U-5764  Special Washer  2 

7  5S-2201  ©2 Bolt  2 
8  9U-7826  023
Arm  6 1 

9  9U-7827 
Cat
Tube As  1 
10  9U-5757  Tube As  erp 2 
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11  9U-7825  Screw  2 

12 

13 
9U-5762 

9U-5767 
Spacer 

Bearing Shield 
1 

4 
c.
14  6K-8328  Bearing Cup  4 

15  8T-0238  Bearing Cone  4 

16  9U-5758  Shaft As  1 

17  8C-6857  Bolt  8 

18  6V-8182  Nut  12 

19  5P-2228  Bolt  16 

20  8T-9313  Bolt  4 

21  9U-5755  Tube As  1 

22  9U-5763  Spacer  1 

23  9U-5759  Shaft As  1 

24  9U-5781  Pin  1 

25  9U-5775  Pin As  2 

PSP
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3 /0 83E
09: 5 /2 3
12: 7
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Illustration 11 g07608690

Table 4

Required Parts   
Item  Part Number  Description  Qty 

455-6557  Air Pump Gp 

26  1 
9U-5774 Air Pump Gp 

27  9U-5781  Pin  1 

28  9U-5761  Cylinder Mounting Pin  1 

29  439-5576  Hydraulic Jack  2 

30  9U-5760  Hydraulic Cylinder  1 

31  7X-0265  Bolt (1/4 - 20)  2 

32  9U-5773 
PSP
Counterbalance Valve As  1 

2 -00
0
 PSP
33  1P-2375 
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Quick Connect Coupler  6 

8
34  9U-5778  Hose 1828.8 mm (72.00 inch)  2 

09: 3 /0 3 E
35  9U-5779 
5
Hose 609.8 mm (24.01 inch) 

12: /2 3
1 

36  9U-5780 
7
Hose 990.6 mm (39.00 inch) 

20+
1 

Inspection NE
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Illustration 12 g07608738
 PSP
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Illustration 13
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 PSP
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09: 5 /2 3
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 Illustration 14 g07608745

1. Inspect the 9U-7828 Index Plate and 9U-5758 Cylinder End Shaft Weldment for excessive
wear shown in Illustration 12 through Illustration 14.

2. Inspect all components prior to each use for nicks, burrs, dents, cracks, bends, or worn parts.
If damage is found, discontinue use until inspected and released for use by an approved
inspector at dealership.

3. Inspect all welds and check for damaged, cracked, or bent components.

4. Inspect all hardware for damaged threads and cracked or bent components.

5. Do not use if bolt holes are elongated.

6. Have tools inspected annually by an approved dealership inspector. Maintain a written record
of all inspections.

Tool Assembly
When received, the roll-over stand may be in a partially disassembled condition for packaging

PSP
purposes. The following steps are for assembly of the roll-over stand.

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Illustration 15 g07610009
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1. Set cylinder end frame (1) and end frame (2) on a flat shop floor.
 Illustration 16 g07610010

2. Fasten counterbalance valve assembly (32) to cylinder end frame (1) with two bolts(1/4"-20
THD x 69.9 mm (2.75 inch) (31).

3. Insert cylinder mounting pin (28) into the button of the four holes in cylinder end frame (1).
Install cotterless hitch pin (27).

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3 /0 8 3 E
09: 5 /2 3
12: 7
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Illustration 17 023 6g07610011

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4. Place hydraulic cylinder (30) on cylinder mounting pin (28) and index arm (8). Insert two pins
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(30a) and four hitch pin cotters (30b). The weight of the cylinder is 22 kg (48.5 lb).
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Illustration 18 g07610013

5. Connect hose (36) between the lower connector on hydraulic cylinder (30) and the coupler
assembly labeled "cylinder extend" on counterbalance valve assembly (32).

6. Connect hose (35) between the upper connector on hydraulic cylinder (30) to the coupler
assembly labeled "cylinder retract" on counterbalance valve assembly (32).

7. Connect two hoses (34) as shown, one hose from the coupler assembly labeled "port B" on
counterbalance valve assembly (32) to "port B" coupler assembly on air/hydraulic pump
group (26). Connect the other hose to coupler assembly labeled "port A" on counterbalance
valve assembly (32) to the "port A" coupler assembly on air/hydraulic pump group (26).

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Illustration 19
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g07610015

3 8
8. Support jack tube assembly (10) and remove pin assembly (25). Tilt hydraulic jack (29) and

09: 05/2 3E3

/
install the jack in place in cylinder end frame (1).

12: 7
9. Support jack tube assembly (10) and remove pin assembly (25). Tilt hydraulic jack (29) and

NE 20+
install the jack in place in cylinder end frame (2).

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12: 5/27 3
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10. Ensure air/hydraulic pump group (15) is in the off position. Connect the air supply hose to the

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pump. The roll-over stand is ready for use.

023 6
a. Air/hydraulic pump group 9U-5774 OFF position is between position A and B.

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b. Air/hydraulic pump group 455-6557 OFF position is the foot pedal in the UP position.

Disassembly of Roll-Over Stand rpil

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Illustration 20 g07610022

1. Disconnect air supply hose (A).

2. Disconnect two hoses (34) from counterbalance valve (32).

3. Disconnect hose (35) and hose (36) from counterbalance valve assembly (32).

4. Remove two hydraulic jacks (29).

Illustration 21
PSP
g07610026

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20 000
 PSP
202 -0006
5. Remove hitch pin cotters (30b).

3 / 83E
6. Support hydraulic cylinder (30) and remove two pins (30a) and hydraulic cylinder (30). The

0
09: 5
weight of the cylinder is 21.8 kg (48.0 lb).
/2 3
12: 7
7. Remove the two mounting bolts, counterbalance valve assembly (31), and counterbalance
valve assembly (32).
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Illustration 22 g07610027

8. Remove two bolts (20).

9. Fasten a hoist to engine mounting bracket assembly (5) and shaft assembly (16) or shaft
assembly (23).

10. Support jack tube assembly (10) and remove pin assembly (25). Remove jack tube assembly
(10).

11. Remove engine mounting bracket assembly (5) and pivot end shaft assembly (16) or shaft
assembly (23). The weight of the engine mounting bracket and the pivot end pivot assembly
is 102.1 kg (225.0 lb). The weight of engine mounting bracket assembly (5) and cylinder end
pivot assembly is 127.0 kg (280.0 lb).

Tool Operation
Recommendations
The 4C-9832 Engine Rollover Stand is designed for a workload limit (WLL) of 9072 kg (20000 lb).
The stand is intended to support and rotate only an engine "short block" configuration (block,
crankshaft, cylinder packs, camshaft, and cylinder heads), with the remaining assembly or
disassembly to be completed on an appropriate stationary fixture. Non-Cat adapter plates have
been used to rotate complete engine assemblies which can overload the stand, and change the
center of rotation. This results in accelerated wear to these components. Modified adapter plates
are not recommended for use.

Preparing the Engine for Mounting

PSP
Note: This stand is not intended to be used on fully assembled engines. Use of untested or
modified mounting brackets may result in damage to the stand or cause uncontrolled movement.

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1. Transport the engine to the work area and place upright on a flat shop floor. If the engine is a

3 8
marine or industrial version with a full length oil pan installed, the engine may be rested

09: 05/2 3E3

/
directly on floor on the pan. If the engine is equipped with a vehicular oil pan or if the pan has
been removed, use blocking on cribbing to support the engine so that the oil pan flange (oil
12: 7
pan gasket) is 290 to 635 mm (11.4 to 25.0 inch) from the floor.

NE 20+
HS 0
2. Once the engine is securely positioned on the floor, remove engine components from each

©2 056 2:00
end. Expose the ends of the cylinder block. From the rear of the engine, remove flywheel,
flywheel housing, and all gears except the crankshaft gear. Remove the small covers located

023 6
behind the idler gears. From the front, remove exterior components and the front cover.

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Remove all gears except the crankshaft gear. Remove the small covers located behind the

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idler gears.

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3. If oil galleries are to be flushed, remove the plugs from each end of the two main oil galleries.

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(Holes in the mounting brackets allow use of a steam cleaner or pressure washer nozzle to
flush the galleries with the brackets installed).
c.
4. The engine is now ready for installation of the roll-over stand.

Raising the Engine To Proper Working Height

Illustration 23 g07610035
Note: Make sure index assembly screw (1) is in one of the 12 locking positions to prevent the
engine from rotating while raising the engine.

1. Support cylinder (30). Remove two hitch pin cotters (30b). Remove two pins (30a) and cylinder
(30). The weight of the cylinder is 22 kg (48.5 lb).

PSP
202 -0006
Illustration 24
3 /0 83E
g07610037

09: 5 /2 3
12: 7
2. Extend two hydraulic jacks (29) to support the weight of the engine. Remove two bolts (20)

20+
from each end frame.
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Illustration 25 g07610050

3. Extend two hydraulic jacks (29).

Note: To prevent binding and unbalance, never extend or lower the hydraulic jacks with more
than 51 mm (2.0 inch) difference between the height of the two jacks.

4. Visibly align the bolt holes and insert two bolts (20) in each end frame assembly.
To raise engine higher:

5. Lower both hydraulic jacks (29).

 6. Remove pin assembly (25) and insert in a lower hole.

7. Repeat step 2 through Step 4 to raise the engine.

If the engine is at the desired height:

8. Remove the cotterless hitch pin and remove cylinder mounting pin (28).

9. Insert cylinder mounting pin (28) in the appropriate hole in the end frame assembly.

10. Support the cylinder and insert two pins (30a) and two hitch pin cotters (30b). The weight of
the cylinder is 21.8 kg (48.0 lb).

Rotate the Engine

Note: Index assembly screw (11a) and (11b) can be removed or installed by hand. If the weight of
the engine prevents index assembly screw (11a) or (11b) from being loosened or tightened by
hand, rotate the engine slightly in one direction or the other by slightly extending or retracting
hydraulic cylinder (30).

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09: 05/2 3E3
/
12: 7
NE 20+
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6
Illustration 26 g07610057

023
1. Remove index assembly screw (11a).
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2. Switch the air/hydraulic pump to port A and extend hydraulic cylinder (30) to rotate the
engine.
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a. For air/hydraulic pump group 9U-5774 stop the pump by placing lever in NEUTRAL
between position A and position B.
c.
b. For air/hydraulic pump group 455-6557 press foot pedal to extend the cylinder.
 Illustration 27 g07610066
Note: The engine may be blocked every 30 degrees in any of the 12 rotational positions.

3. When the appropriate hole in index plate (4) is aligned with the threaded hole in pivot
assembly (B), turn off the air/hydraulic pump. Install index assembly screw (11a).
Note: The engine can be rotated 90 degrees with one full stroke of the cylinder.

4. Remove index assembly screw (11b).

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Illustration 28
3 /0 83E g07610070

09: 5 /2 3
12: 7
5. Switch the air/hydraulic pump to port B to retract hydraulic cylinder (30).

NE 20+
6. When the hole in index plate (4) is aligned with the threaded hole in index arm (8), switch off

HS 0
056 2:00
the air/hydraulic pump. Install assembly screw (11b) in the threaded hole in index arm (8).

©2
7. To rotate the engine another 90 degrees, repeat Step 1 through Step 6.

Serviceable Parts
023 6
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Table 5
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 3C
ater
pill
Item  Part Number  Description  Qty 
ar I
4 
5 
9U-7828 
9U-5770 
Plate 
Bracket As 
1 
2 
n c.
6  9U-5764  Special Washer  2 
7  5S-2201  Bolt  2 

8  9U-7826  Arm  1 

9  9U-7827  Tube As  1 

11  9U-7825  Screw  2 

12  9U-5762  Spacer  1 

13  9U-5767  Bearing Shield  4 

14  6K-8328  Bearing Cup  4 

15  8T-0238  Bearing Cone  4 

16  9U-5758  Shaft As  1 

17  8C-6857  Bolt  8 

18  6V-8182  Nut  12 

19  5P-2228  Bolt  16 

20  8T-9313  Bolt  4 

21  9U-5755  Tube As  1 

22  9U-5763  Spacer  1 

23  9U-5759  Shaft As  1 

24  9U-5781  Pin  1 

25  9U-5775  Pin As  2 

455-6557 
26  Air Pump Gp  1 
9U-5774
PSP
27 

28 
9U-5781 

9U-5761 
Pin 
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202 0006
Cylinder Mounting Pin 
1 

1 

3 8
09: 05/2 3E3
/
29  439-5576  Hydraulic Jack  2 

30  9U-5760  Hydraulic Cylinder  1 

12: 7
31  7X-0265 
NE 20+
Bolt  2 

HS 0 2:0
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 09: 5
12: /27
NE 20+
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056 2:00
32  9U-5773  Counterbalance Valve As  1 

33  1P-2375  ©2
Quick Connect Coupler  6 
34  9U-5778  023Hose 6 2 

35  9U-5779  Cat

Hose  1 
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36  9U-5780  Hose  1 

Maintenance r In
c.
Inspect prior to each use for nicks, burrs, dents, cracks, bends, or worn parts. If damage is found,
discontinue use until inspected and released for use by an approved inspector at a dealership.

1. Inspect all components prior to each use for nicks, burrs, dents, cracks, bends, or worn parts.
If damage is found, discontinue use until inspected and released for use by an approved
inspector at dealership.

2. Inspect all welds and check for damaged, cracked, or bent components.

3. Inspect all hardware for damaged threads and cracked or bent components.

Cleaning
Clean tooling after each use, using a non-solvent based cleaner.

Storage
1. Store tooling in a clean, dry location to prevent rust or corrosion. Tooling can be damaged by
moisture or high humidity.

2. Tools should be stored in most stable position.

Tool Disposal
At end of operational life of tooling, destroy tooling and dispose of as scrap.

PSP-000683E3
2023/05/27
09:11:53+02:00
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© 2023 Caterpillar Inc.

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