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Internal Use Only

SERVICE MANUAL
Micro Hi-Fi Audio
SERVICE MANUAL

MODEL: CM2760 (CM2760, CMS2760F)


MODEL: CM2760
(CM2760, CMS2760F)

CAUTION
BEFORE SERVICING THE UNIT, READ THE “SAFETY PRECAUTIONS”
IN THIS MANUAL.

P/NO : AFN77360055 JANUARY, 2016


CONTENTS

SECTION 1 ........ GENERAL


SECTION 2 ........ CABINET & MAIN CHASSIS
SECTION 3 ........ ELECTRICAL
SECTION 4 ........ REPLACEMENT PARTS LIST

1-1
SECTION 1
SUMMARY

CONTENTS

SERVICING PRECAUTIONS ............................................................................................................................ 1-3

ESD PRECAUTIONS ......................................................................................................................................... 1-5

HIDDEN KEY MODE ......................................................................................................................................... 1-6

SOFTWARE UPDATE GUIDE ............................................................................................................................ 1-6

SPECIFICATIONS ............................................................................................................................................. 1-7

1-2
SERVICING PRECAUTIONS
NOTES REGARDING HANDLING OF THE PICK-UP
1. Notes for transport and storage
1) The pick-up should always be left in its conductive bag until immediately prior to use.
2) The pick-up should never be subjected to external pressure or impact.

Storage in conductive bag Drop impact

2. Repair notes
1) The pick-up incorporates a strong magnet, and so should never be brought close to magnetic materials.
2) The pick-up should always be handled correctly and carefully, taking care to avoid external pressure and
impact. If it is subjected to strong pressure or impact, the result may be an operational malfunction and/or
damage to the printed-circuit board.
3) Each and every pick-up is already individually adjusted to a high degree of precision, and for that reason
the adjustment point and installation screws should absolutely never be touched.
4) Laser beams may damage the eyes!
Absolutely never permit laser beams to enter the eyes!
Also NEVER switch ON the power to the laser output part (lens, etc.) of the pick-up if it is damaged.

NEVER look directly at the laser beam, and don’t allow


contact with fingers or other exposed skin.

5) Cleaning the lens surface


If there is dust on the lens surface, the dust should be cleaned away by using an air bush (such as used
for camera lens). The lens is held by a delicate spring. When cleaning the lens surface, therefore, a cot-
ton swab should be used, taking care not to distort lens.

Pressure
Magnet
Pressure

How to hold the pick-up


Cotton swab

Conductive Sheet

6) Never attempt to disassemble the pick-up.


Spring has excess pressure. If the lens is extremely dirty, apply isopropyl alcohol to the cotton swab.
(Do not use any other liquid cleaners, because they will damage the lens.) Take care not to use too much
of this alcohol on the swab, and do not allow the alcohol to get inside the pick-up.

1-3
NOTES REGARDING COMPACT DISC PLAYER REPAIRS
1. Preparations
1) Compact disc players incorporate a great many ICs as well as the pick-up (laser diode). These components
are sensitive to, and easily affected by, static electricity. If such static electricity is high voltage, components
can be damaged, and for that reason components should be handled with care.
2) The pick-up is composed of many optical components and other high-precision components. Care must be
taken, therefore, to avoid repair or storage where the temperature or humidity is high, where strong magne-
tism is present, or where there is excessive dust.
2. Notes for repair
1) Before replacing a component part, first disconnect the power supply lead wire from the unit
2) All equipment, measuring instruments and tools must be grounded.
3) The workbench should be covered with a conductive sheet and grounded.
When removing the laser pick-up from its conductive bag, do not place the pick-up on the bag. (This is
because there is the possibility of damage by static electricity.)
4) To prevent AC leakage, the metal part of the soldering iron should be grounded.
5) Workers should be grounded by an armband (1 M)
6) Care should be taken not to permit the laser pick-up to come in contact with clothing, in order to prevent
static electricity changes in the clothing to escape from the armband.
7) The laser beam from the pick-up should NEVER be directly facing the eyes or bare skin.

Armband

Resistor
(1 M)
Resistor
Conductive
(1 M)
Sheet

1-4
ESD PRECAUTIONS
Electrostatically Sensitive Devices (ESD)
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components
commonly are called Electrostatically Sensitive Devices (ESD). Examples of typical ESD devices are integrated
circuits and some field-effect transistors and semiconductor chip components. The following techniques should
be used to help reduce the incidence of component damage caused by static electricity.
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off
any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a
commercially available discharging wrist strap device, which should be removed for potential shock reasons
prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ESD devices, place the assembly on a conductive surface
such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ESD devices.
4. Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static" can
generate electrical charges sufficient to damage ESD devices.
5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ESD
devices.
6. Do not remove a replacement ESD device from its protective package until immediately before you are
ready to install it. (Most replacement ESD devices are packaged with leads electrically shorted together by
conductive foam, aluminum foil or comparable conductive materials).
7. Immediately before removing the protective material from the leads of a replacement ESD device, touch the
protective material to the chassis or circuit assembly into which the device will by installed.

CAUTION : BE SURE NO POWER IS APPLIED TO THE CHASSIS OR CIRCUIT, AND OBSERVE ALL OTHER
SAFETY PRECAUTIONS.

8. Minimize bodily motions when handing unpackaged replacement ESD devices. (Otherwise harmless motion
such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate
static electricity sufficient to damage an ESD device).

CAUTION. GRAPHIC SYMBOLS

THE LIGHTNING FLASH WITH APROWHEAD SYMBOL. WITHIN AN EQUILATERAL TRIANGLE, IS


INTENDED TO ALERT THE SERVICE PERSONNEL TO THE PRESENCE OF UNINSULATED
“DANGEROUS VOLTAGE” THAT MAY BE OF SUFFICIENT MAGNITUDE TO CONSTITUTE A RISK OF
ELECTRIC SHOCK.

THE EXCLAMATION POINT WITHIN AN EQUILATERAL TRIANGLE IS INTENDED TO ALERT THE


SERVICE PERSONNEL TO THE PRESENCE OF IMPORTANT SAFETY INFORMATION IN SERVICE
LITERATURE.

1-5
HIDDEN KEY MODE
HIDDEN
AVAILABLE STATUS ENTRANCE KEY EXIT KEY DISPLAY
MODE
P1501290
Front Play
OP0 FF
Version Check POWER ON STATUS + RMC ‘Play’ RMC ‘PLAY’ for 1.5s
Q1501290
for 5s
EQCSFFFF
Front Play
EEPROM INITIAL POWER ON STATUS + RMC ‘|<<’ auto exit “E2P CLR”
for 5s
Front Play
OPT0-9F
EEPROM EDIT POWER ON STATUS + RMC ‘>>|’ Front Play + RMC ‘>>|’
( For Example )
for 5s
Front Play
Front Play + RMC ‘DE- APD MM:SS
APD Test Display POWER ON STATUS + RMC ‘DELETE’
LETE’ (AUX modeH:MM:SS)
for 5s

B2B, Dealer
AVAILABLE STATUS ENTRANCE KEY EXIT KEY DISPLAY
HIDDEN MODE
Front Play CLIP OFF
Clip On/Off POWER ON STATUS + RMC ‘Mute’ auto exit 00 130 00
for 5s CLIP ON
Front Play
Front Play + RMC ‘Stop’
Disc Lock On/Off POWER ON STATUS + RMC ‘Stop’ ‘LOCKED’/ ‘UNLOCKED’
for 5s
for 5s
Front Play + RMC
Front Play + RMC
Power Disc Lock On/Off POWER ON STATUS ‘SOUND EFFECT’ ‘LOCKED’/ ‘UNLOCKED’
‘SOUND EFFECT’ for 5s
for 5s
POWER ON STATUS
Front Play + RMC ‘INFO’ Front Play + RMC ‘INFO’
Demo ALL Key Lock Demo Function ‘KEY LOCK’/ ‘UNLOCKED’
for 5s for 5s
Only Active
Front/RMC ‘Power’ Power normal Key SET OFF-AUTO POWER
BT Auto Power On/Off POWER ON STATUS
for 5s Power off GOOD BY Scroll
Front Play + RMC
Sound BYPASS POWER ON STATUS SOUND EFFECT key display ‘BYPASS’ 3s
‘PROGRAM’ for 5s

SOFTWARE UPDATE GUIDE


1) Prepare USB device without any files.
2) Copy software (“CM2760_FW_2015xxxxx.bin”) into this USB device.
3) Power on the unit, switch to USB function.
4) Plug in USB device which contains software, no need other operations.
5) VFD display “SEARCH”  “MCS UP”  “FINISH”, then unit auto power off.

1-6
SPECIFICATIONS
• GENERAL
Power requirements Refer to the main label.
Power consumption Refer to the main label.
Networked standby : 0.5 W (If all network ports are activated.)
Dimensions (W x H x D) Approx. 170 mm x 230 mm x 276 mm
Net Weight Approx. 2.2 kg
Operating temperature 5 °C to 35 °C
Operating humidity 5 % to 90 %

• INPUTS
Portable in (PORT. IN) 0.45 Vrms (3.5 mm stereo jack) x 1

• TUNER
FM Tuning Range 87.5 to 108.0 MHz or 87.50 to 108.00 MHz

• AMPLIFIER (RMS OUTPUT POWER)


Total 160 W
Front 80 W (4 Ω at 1 kHz, 10 % THD)

• SYSTEM
Frequency response 80 to 20,000 Hz
Signal-to-noise ratio 80 dB
Dynamic range 75 dB
Bus Power Supply (USB) 5V 500 mA

• FRONT SPEAKERS
Type 3 Way 3 Speaker
Impedance 4Ω
Rated Input Power 80 W
Max. Input Power 160 W
Dimensions (W x H x D) Approx. 127 mm x 295 mm x 240 mm
Net Weight Approx. 3.36 kg

• Design and specifications are subject to change without notice.

1-7
1-8
SECTION 2
CABINET & MAIN CHASSIS

CONTENTS

EXPLODED VIEWS ........................................................................................................................................... 2-3


1. CABINET AND MAIN FRAME SECTION ................................................................................................. 2-3
2. PACKING ACCESSORY SECTION ......................................................................................................... 2-7
3. SPEAKER SECTION ................................................................................................................................ 2-8

2-1
2-2
EXPLODED VIEWS NOTES) THE EXCLAMATION POINT WITHIN AN
EQUILATERAL TRIANGLE IS INTENDED
TO ALERT THE SERVICE PERSONNEL
1. CABINET AND MAIN FRAME SECTION TO THE PRESENCE OF IMPORTANT
SAFETY INFORMATION IN SERVICE
LITERATURE.

514
513 270
A43

VFD 513
A

515
CABLE3 B I
J

251
G 514
C
A48 CABLE5 H
513
A52
CABLE4
G
BT USB A MAIN F
E
513 D
A46
A49 B 513
CABLE1
PORTABLE C
514
J
516

266
CABLE2
271

266 513

A42 F

825
CABLE6 515 265 H

260
CABLE8
264
514
263
E
261 A26
517
261
262 265
A00
517 300
262 CABLE7
D 515
517 261 265

I
265
2. PACKING ACCESSORY SECTION

801 Owner’s manual

808 Batteries 900 Remote control

803T Packing

804 Bag

803B Packing

802 Box
3. SPEAKER SECTION

A60L

A60R
SECTION 3
ELECTRICAL

CONTENTS
ONE POINT REPAIR GUIDE ............................................................................................................................ 3-2
1. NO POWER PROBLEM ......................................................................................................................... 3-2
2. SPEAKER NO AUDIO OUTPUT ............................................................................................................ 3-3
3. USB NO DETECT ................................................................................................................................... 3-4
4. PROTECTION ......................................................................................................................................... 3-5

ELECTRICAL TROUBLESHOOTING GUIDE OF AUDIO PART ..................................................................... 3-8


1. SMPS POWER CIRCUIT ........................................................................................................................ 3-8
2. FLD DISPLAY CHECK ......................................................................................................................... 3-10
3. TOUCH PAD CHECK ........................................................................................................................... 3-11
4. PWM MODULATION PART .................................................................................................................. 3-12
5. POWER AMP PART CHECK ............................................................................................................... 3-13
6. AUX FUNCTION CHECK ..................................................................................................................... 3-14
7. TUNER FUNCTION CHECK................................................................................................................. 3-15

ELECTRICAL TROUBLESHOOTING GUIDE OF CD PART ......................................................................... 3-16


1. CD PART .............................................................................................................................................. 3-16
2. OPEN/ CLOSE NG ............................................................................................................................... 3-17
3. “ READING ” DISPLAY CHECK (= ONLY “CD” DISPLAY) .................................................................. 3-17
4. READING OK CHECK (= “NO DISC” DISPLAY) ................................................................................. 3-18
5. USB PART ............................................................................................................................................ 3-22

WAVEFORMS OF MAJOR CHECK POINT.................................................................................................... 3-23

WIRING DIAGRAM .......................................................................................................................................... 3-29

BLOCK DIAGRAM .......................................................................................................................................... 3-31

CIRCUIT DIAGRAMS ...................................................................................................................................... 3-33


1. MAIN - SMPS CIRCUIT DIAGRAM ...................................................................................................... 3-33
2. MAIN - CD CIRCUIT ............................................................................................................................. 3-35
3. MAIN - DSP CIRCUIT DIAGRAM ......................................................................................................... 3-37
4. MAIN - AMP/ TUNER CIRCUIT DIAGRAM .......................................................................................... 3-39
5. MAIN - POWER CIRCUIT DIAGRAM ................................................................................................... 3-41
6. TOUCH CIRCUIT DIAGRAM ................................................................................................................ 3-43
7. VFD/ USB/ PORTABLE CIRCUIT DIAGRAM ....................................................................................... 3-45

CIRCUIT VOLTAGE CHART ........................................................................................................................... 3-47


1. CONNECTORS VOLTAGE................................................................................................................... 3-47

PRINTED CIRCUIT BOARD DIAGRAMS ....................................................................................................... 3-49


1. MAIN P. C. BOARD .............................................................................................................................. 3-49
2. TOUCH P. C. BOARD .......................................................................................................................... 3-51
3. VFD P. C. BOARD ................................................................................................................................ 3-51
4. USB P. C. BOARD ................................................................................................................................ 3-53
5. PORTABLE P. C. BOARD .................................................................................................................... 3-53

3-1
ONE POINT REPAIR GUIDE
1. NO POWER PROBLEM
No power problem occurs when you power on the unit.

1-1. NO POWER
1-1-1. Solution
Replace X201, IC200, IC202.

1-1-2. How to troubleshoot (Countermeasure)


1) Check X201(Crystal).
 If it does not oscillate, replace X201.
2) Check IC200(Reset IC).
 If its output voltage is not more than +2.7 V, replace IC200.
3) Check IC202(DSP IC).
 After Power is ON if the pin48 of IC202 is not ‘High’, replace IC202.
But, the new flash IC need to write program.
U 13_

U 14_

N 11_

U 15_

U 16_
U 17_
T 13_

T 14_

T 15_

T 16_
P10_

P11_

P12_
P13_

AMP -SD- DET SDRAM (0 ...8)


220uF/10V

104

AMP -OT W -DE T IO3 V3


H P-MUT E
C 235
75
76
77
78
79
80
81
82
83
84
85
86
87
88

C 236

AMP -PDN
FB2 20 R2 00
IO3 V3 100R M A2 2 1
R2 01 10K

R A 201
100 GND M A0 4 3
AZ 809 W E# 6 5
D2 00
IC2 00 CAS # 8 7
NC
R2 02 33R 2 3 M A4 2 1

R A 202
GN D
R241 330K RST VCC 33R
104
C 238

C200 M A6 4 3
R228 4M 7 D2 01 NC NC
NC 104 M A5 6 5
NC
C201 C202 C203 M A7 8 7
AUX- DET

R A 203
X2 00 M A1 2 2 1
SF-M O SI
SF-M I SO

TOUC H -SDA

33R
SF-SC K
22pF

22pF

GND M A9 4 3
SF-C S1

TUN- SDA GND


32.768KHZ M A1 1 6 5
TOUC H -SCL
M A8 8 7
C 242

C 243

TUN- SCL D Q 15
33R
D Q7
D Q6
D Q5
D Q4
D Q3
D Q2
D Q1
D Q0

BA1 2 1
IR

R A 204
GND M A1 0 4 3
R234 10R
BA0 6 5
156
155
154
153
152
151
150
149
148
147
146
145
144
143
142
141
140
139
138
137
136
135
134
133

R235 R236 1M
IO3 V3 M A1 8 7
10R
RAS # 2 1

R A 205
33R
CS# 4 3
IC202
D 8_PTM S
A 11_PG PA 03
B 11_PG PA 02
B 12_PG PA 01
A 12_PG PA 00

D 11_PG PD 03

D 12_PG PD 01

D 13_PG PD 00
E11_PG PD 02

E9_V D D 12C O R E

B 13_PD [6 ]
B 14_PD [5 ]

B 15_PD [2 ]
B 16_PD [1 ]

A 17_PD [ 15]
D 9_PTD I

A 13_PD [ 7]

A 14_PD [ 4]
A 15_PD [ 3]

A 16_PD [ 0]
E7_PT D O

D 10_PN T R ST

X2 01
B 10_V SS33IO

D 6_PR T C K

D 7_PTC K
33pF

33pF

IO1 V2 M A3 6 5
24M HZ DQM 1 8 7
C 262

C 263

33R
DQM 0 R2 06 33R
132
D1 4_VDD3 3IO CL K R2 04 33R
131
GND E13_VS S33IO
130 DQ1 4 CK E R2 05 33R
B1 7 PD[1 4]

1-1-3. Service hint (Any picture/ Remark)

IC202

X201

IC200

< MAIN board top view >

3-2
ONE POINT REPAIR GUIDE
2. SPEAKER NO AUDIO OUTPUT
No audio output problem occurs when you power on the unit.

2-1. NO SOUND
2-1-1. Solution
Reassemble AMP IC heat-sink, replace IC202.

2-1-2. How to troubleshoot (Countermeasure)


1) Reassemble AMP IC heat-sink (heat-sink screw must be assembled tightly).
2) Still NG, please check Q409, Q407, Q408 part out, if it is not appear 12 V.
3) If it is not appear 12 V, check IC202 pin48 output, is a high level.
4) If not high voltage, check whether IC202 damage, flash is lost.

2-1-3. Service hint (Any picture/ Remark)

Q408 IC202

Q407

< MAIN board top view >

3-3
ONE POINT REPAIR GUIDE
3. USB NO DETECT
When USB insert, USB no detect on the unit.

3-1. NO DETECT
3-1-1. Solution
Replace IC205.

3-1-2. How to troubleshoot (Countermeasure)


1) Please check IC205.
 pin1 : 5 V
2) If it is not OK, replace IC205.

3-1-3. Service hint (Any picture/ Remark)

IC205

< MAIN board top view >

3-4
ONE POINT REPAIR GUIDE
4. PROTECTION
4-1. D(DC) PROTECTION
4-1-1. Solution
Replace IC301(AMP IC) on MAIN board.

4-1-2. How to troubleshoot (Countermeasure)


1) Press the power button, the display is normal, no sound output. (D Protection or S Protection)
2) Check DC Voltage of speaker out Front Left channel + & -(JK300 pin2, 1), Front Right channel + & -
(JK300 pin4, 3).
3) Check resistor crack, cold solder of PWM IC out (R310, R313, R320, R322).
4) If PWM IC out is ok & speaker out(+/-) has DC Voltage, Replace IC301(AMP IC) on MAIN board.

4-1-3. Service hint (Any picture/ Remark)

JK300

IC301 (AMP IC)


R310, R313,
R320, R322

IC300 (PWM IC)

< MAIN board top view >

3-5
ONE POINT REPAIR GUIDE
PROTECTION
4-2. S(SHUT DOWN) PROTECTION
4-2-1. Solution
Replace IC301(AMP IC) on MAIN board.

4-2-2. How to troubleshoot (Countermeasure)


1) Press the power button, the display is normal, no sound output. (D Protection or S Protection)
2) Check PVDD Voltage. (27 V)
- If PVDD abnormal Voltage, Refer to SMPS Board repair guide.
3) Check GVDD, VDD Voltage(12 V) of IC301 pin1, 22, 23, 44.
- If 12 V system abnormal Voltage, Refer to 12 V no power repair guide.
4) Check impedance (4 Ω) of speaker unit .
- If Impedance of speaker unit has 1 Ω under, replace speaker unit .
5) If check point 2, 3, 4 is ok, replace IC301(AMP IC) on MAIN board.

4-2-3. Service hint (Any picture/ Remark)

IC301 (AMP IC)

< MAIN board top view >

3-6
ONE POINT REPAIR GUIDE
PROTECTION
4-3. B(BURNT) PROTECTION
4-3-1. Solution
Replace IC301(AMP IC) on MAIN board.

4-3-2. How to troubleshoot (Countermeasure)


1) Press the power button, the display is normal, no sound output. (B Protection)
2) Check Voltage 3.3 V of AMP_Protect signal. (collector Q303)
3) If collector Q303 is low(0 V), Replace IC301(AMP IC) on MAIN board.

4-3-3. Service hint (Any picture/ Remark)

Q303

< MAIN board top view >

3-7
ELECTRICAL TROUBLESHOOTING GUIDE OF AUDIO PART
1. SMPS POWER CIRCUIT

No 27 V

YES

NO
F900 normal? Replace F900 (same fuse).

YES

NO
NTC900 normal? Replace NTC900.

YES

NO
BD900 normal? Replace BD900.

YES

Is the Vcc NO
(12 V~13 V) supplied to IC901 normal?
IC901 pin5?
YES
YES

The Main part IC400, IC401


Check or replace IC901.
is short.

3-8
ELECTRICAL TROUBLESHOOTING GUIDE OF AUDIO PART

No VCC 3.3 V

YES

Check IC400 pin4 NO


Check IC400.
voltage 5 V.

YES

Check D405 anode NO


Check Q401.
voltage 5 V.

YES

NO
IC401 normal? Replace IC401.

YES

Check VCC33 network,


the device a short circuit
will cause no output.

No 12 V

YES

Check Q407 collector NO


Check Q407.
voltage 27 V.

YES

Check Q408 collector NO


Check R437 ~ R441.
voltage 15 V.

YES

NO
Q408 normal? Check Q407, ZD400.

YES

Check whether IC301 damage.

3-9
ELECTRICAL TROUBLESHOOTING GUIDE OF AUDIO PART
2. FLD DISPLAY CHECK

FLD display check

Check NO Refer to
CN500 pin3, 11
Power part troubleshooting.
voltage.
YES

Check VFD PCB NO Check T500, L500, Q500, Q501, NO


F+, F- both terminals: Replace the related part.
D501 part circuit.
over 3.7 V.

YES

Check power VEE: NO Check T500, L500, Q500, Q501, NO


D501 part circuit. Replace the related part.
over -33 V.

YES

Check CN500 IC500 pin3 STB,


DATA communication NO
pin2 DATA, pin1 CLK
pin9 STB, pin7 DATA, Check data output.
pin8 CLK. YES
Check
pin4 --> DO --> DATA input.
YES
YES

Check NO
FLD light on? Replace the related part.
the related part.
YES
YES

OK OK

3-10
ELECTRICAL TROUBLESHOOTING GUIDE OF AUDIO PART
3. TOUCH PAD CHECK

Touch pad check

Check IC600 pin5 NO CN600 pin2 NO Refer to


3.3 V. 3.3 V. Power part troubleshooting.

YES YES

OK

Check IC600 Check


NO NO
pin8:SDA, R652, C603, IC600 Replace the related part.
pin9:SCL. part circuit.

YES YES

OK OK

3-11
ELECTRICAL TROUBLESHOOTING GUIDE OF AUDIO PART
4. PWM MODULATION PART

PWM modulation part check

Check NO Refer to
IC300(TAS5538) VDD Power
(pin9, 14, 35, 50). Power part troubleshooting.

YES

Check NO NO
Check IC300(TAS5538)
IC300(TAS5538) pin11 CLK Replace the related part.
pin11 CLK correlation network.
input.

YES

Check
output IC300. NO Check resitance output of line NO
pin22: LRCK, pin: 23 CLK, DATA: R332, CLK: R331, Replace the related part.
pin24: DATA. LRCK: R330

YES

Check
IC300(TAS5538) input NO
pin20 -> SDA, pin21 -> SCL Replace the related part.
pin16 -> RESET.

YES

Check
PWM modulator output NO
L_CH 38(-) 39(+), Check IC300(TAS5538).
R_CH 41(-) 40(+).

YES

OK

3-12
ELECTRICAL TROUBLESHOOTING GUIDE OF AUDIO PART
5. POWER AMP PART CHECK

Power AMP part check

NO
The Main power of 27 V. Refer to Power part troubleshooting.

YES

Check input power


of IC301 pin41, 40, 35, 32, 27, 26.

YES

Check NO Check resistance power


IC301 pin1, 22, 23, 44:
+12 V input. IC301: R301, R335, R336, R300.

YES

Check PWM modulator input


IC301 pin6, 8, 16, 18.

YES

Power IC301 pin28, 31, 36, 39 output.

YES

Check output NO
Replace the related part.
(L300, L301).

YES

OK

3-13
ELECTRICAL TROUBLESHOOTING GUIDE OF AUDIO PART
6. AUX FUNCTION CHECK

AUX function check

Check whether
CN500 contacts or not.

YES

Check IC302 NO Check NO


(CD4052) pin1, 12 input FB308, FB309, R348, R338, Replace the related part.
waveform. C362, C374.

YES YES

Check PHONE JACK


JK500, CN502.

Check NO Check IC302 NO Refer to


IC303(PCM1808) pin13, 14 input
waveform. pin16: 5 V. Power part troubleshooting.

YES YES

Check IC302.

Check IC303 NO
Check IC303.
pin9 SDOUT.

YES

OK

3-14
ELECTRICAL TROUBLESHOOTING GUIDE OF AUDIO PART
7. TUNER FUNCTION CHECK

Tuner function check

Check
NO Refer to
Tuner IC304 pin11 5 V,
Power part troubleshooting
pin10 3.3 V.

YES

Check NO Check X300 NO


IC304 pin13, 14 input Replace the related part.
(32.768 kHz).
waveform.

YES YES

Check IC304.

Check NO NO
Check IC302, Refer to
IC302 pin5, 14 output
R356, C380, C384, R359. SMPS troubleshooting.
waveform.

YES

Check IC302 NO
Check IC302.
pin13 output.

YES

OK

3-15
ELECTRICAL TROUBLESHOOTING GUIDE OF CD PART
1. CD PART

Turn on CD.

YES

Check NO
Check connector CN102.
Open/ Close.

YES
YES

Check voltage NO Refer to


IC101 pin8, 19: 5 V. Power part troubleshooting

YES

Check CN102
pin3: Open, pin1: Close.

NO Check connector
DISC reading is OK?
CN101, CN102, CN100.

YES
YES

Check pick-up movement.

YES

Check IC101(AM5888).

YES

Check IC100(BU9546).

YES

If play, NO Check audio data (IC100) pin35


audio output check. LRCK, pin36 BCLK, pin34 DATA.

YES

OK

3-16
ELECTRICAL TROUBLESHOOTING GUIDE OF CD PART
2. OPEN/ CLOSE NG
Check connector locking.
(CN102)

YES

Check NO
voltage IC101(AM5888) Defective Main power supply.
pin8, 19: 5 V.

YES

Check
voltage IC101(AM5888) NO
pin9: MOT-, pin10: MOT+. Defective IC101.

YES

Defective mechanism.

3. “ READING ” DISPLAY CHECK (= ONLY “CD” DISPLAY)


Check connector locking.
(CN101, CN102)

YES

Check NO
voltage IC101(AM5888) Defective Main power supply.
pin8, 19: 5 V.

YES

Check voltage NO
Defective IC200.
IC200 pin2: 3.3 V.

YES

Check IC201
pin19, 17, 16, 38, 37 NO
(CS, CAS, WE, CLK, CKE) Check IC202.
signal waveform.

YES

Defective IC202.

3-17
ELECTRICAL TROUBLESHOOTING GUIDE OF CD PART
4. READING OK CHECK (= “NO DISC” DISPLAY)

Check connector locking.


(CN100, CN101)

YES
#A
NO Check CN101 NO Defective
Does sled move?
pin3, 4 (SL+, SL-). pick-up or IC101 or IC100.

YES
#B
Does lense move? NO Check CN100 NO Defective
(= Up & Down) pin13, 16 (F+, F-). pick-up or IC101 or IC100.

YES
#C
NO Check CN100 NO Defective
Does laser light?
pin10 (LD). pick-up or IC101 or IC100.

YES
#D
NO Check CN101 NO Defective
Does spindle rotate?
pin1, 2 (SP+, SP-). pick-up or IC101 or IC100.

YES
#E
NO Check CN100 NO Defective
Is reading OK?
pin14, 15 (T-, T+). pick-up or IC101 or IC100.

3-18
ELECTRICAL TROUBLESHOOTING GUIDE OF CD PART
4-1. READING OK CHECK #A (= “NO DISC” DISPLAY)
#A Does SL+ Does
waveform appear at (IC101 pin11 NO SLIN waveform NO
& IC100 pin15) waveform#2 appear at (IC100 pin4) Defective IC100.
waveform #2 sled drive
sled motor Wave. wave

YES YES

Defective IC101.

Check NO
Defective CN101.
CN101 line.

YES

Defective pick-up sled motor.

4-2. READING OK CHECK #B (= “NO DISC” DISPLAY)


#B Does F+ Does
waveform appear at (IC101 pin14 NO VINFC waveform NO
& IC100 pin13) waveform#3 appear at (IC100 pin1) waveform Defective IC100.
focus coil drive wave. #3 focus drive
wave.

YES YES

Defective IC101.

Check connector NO
Defective CN100.
CN100 line.

YES

Defective
pick-up focus actuator.

3-19
ELECTRICAL TROUBLESHOOTING GUIDE OF CD PART
4-3. READING OK CHECK #C (= “NO DISC” DISPLAY)
#C
Is 3.3 V NO Is 3.3 V applied
applied to pin10 of CN100 laser To pin9, 30, 39, 1, 47 of IC100 RF IC
supply voltage check. supply voltage check.

YES YES

Is 2.3 V
pin9(LDO) of IC100 NO
laser control voltage
Defective IC100.
check?

YES

Defective Q100.

Check connector NO
Defective CN101.
CN101 line.

YES

Defective
pick-up laser part.

4-4. READING OK CHECK #D (= “NO DISC” DISPLAY)


#D Does
Does COVOUT
SPIN+ waveform NO waveform appear at (IC100 pin16) NO
appear at (IC101 pin17) waveform#4
waveform #4 spindle drive
Defective IC100.
spindle motor drive
wave. Wave.

YES YES

Defective IC101.

Check connector NO
Defective CN101.
CN101 line.

YES

Defective
pick-up spindle motor.

3-20
ELECTRICAL TROUBLESHOOTING GUIDE OF CD PART
4-5. READING OK CHECK #E (= “NO DISC” DISPLAY)
#E Does T+
Does
waveform appear at (IC101 pin15) NO VINTK waveform NO
waveform#5 tracking
appear at (IC100 pin14) waveform #5 Defective IC100.
tracking drive
coil drive wave. wave.

YES YES

Defective IC101.

Check connector NO
CN100 line. Defective CN100.

YES
Does FE, TE signal appear? NO
(IC100 pin61, 62, 63) Defective
waveform #6. pick-up or IC100.

3-21
ELECTRICAL TROUBLESHOOTING GUIDE OF CD PART
5. USB PART

Turn on USB

YES

Check NO NO
Check connector
“CHECKING” or “USB” Check IC205 pin1.
(CN202 pin5, 66: 5.5 V)
display

YES YES

Check RB501 NO Check RB501 and CN202


pin1: 5.5 V. Line connector.

YES

Check JK501
pin5, 6: 5 V.

Check NO Check JK501 NO


Check IC202 pin62, 64.
Reading OK. pin2 (D-), pin3 (D+).

YES

OK

3-22
WAVEFORMS OF MAJOR CHECK POINT
#1. MICOM INTERFACE WAVEFORM #1. MICOM INTERFACE WAVEFORM
(IC100 pin19, 20, 30, 34) DURING (IC100 pin19, 20, 30, 34) DURING
POWER ON NORMAL PLAY

pin20: CD_RW pin20: CD_RW

1
1
pin30: RESET pin30: RESET
2
2 pin34: DI (IC100 pin46 DATA OUT)
pin34: DI (IC100 pin46 DATA OUT)

3 3
pin19: DO (IC100 pin45 DATA IN) pin19: DO (IC100 pin45 DATA IN)

4 4

4 1 2 3

3-23
#2. SLED DRIVE AND MOTOR WAVEFORM #2. SLED DRIVE AND MOTOR WAVEFORM
(IC101 pin4, 11) WHEN (IC101 pin4, 11) DURING
FOCUS SEARCH NORMAL PLAY

5
pin4: SLIN pin4: SLIN
5
6

pin11: SL+ pin11: SL+

3-24
#3. FOCUS DRIVE AND MOTOR WAVEFORM #3. FOCUS DRIVE AND MOTOR WAVEFORM
(IC401 pin1, 14) (IC401 pin1, 14)
• WHEN FOCUS SEARCH FAILED OR • THERE IS DISC ON TRAY AND FOCUS
THERE IS NO DISC ON TRAY SEARCH SUCCESS

7 7

pin1: VINFC pin1: VINFC

8 8

pin14: F+ pin14: F+

8
7

3-25
#4. SPINDLE DRIVE AND MOTOR WAVEFORM #5. TRACK DRIVE AND MOTOR WAVEFORM
(IC101 pin17, 23) WHEN TOC READING (IC101 pin16, 26) DURING
NORMAL PLAY

pin26: TAO

11

pin23: SPIN
pin16: TA+

9 pin17: SP+ 12

10

12 11

9
10

3-26
#6. RF, FOCUS AND TRACKING ERROR WAVEFORM #7. AUDIO PART (I2S) WAVEFORM
(IC100 pin61, 62, 63)
DURING NORMAL PLAY

16
13

pin63: RFOUT 17
14
pin62: TE pin61: RFMON(FE)
18

15
19

13 15 14

17 18 19

16

3-27
3-28
WIRING DIAGRAM

3-29 3-30
BLOCK DIAGRAM

CD
CD DI/DO A; B; C; D; E; F
Crystal CD Busy PD
DA11
32.768 kHz CD Reset LD
CD Mute
Servo

Load+/-

SP+/-

SL+/-
BU9546
Crystal

F+/-
24 MHz
CD IIS
SP; SL; Load; F Motor Driver
AM5888

SOC IIS
L Channel SPK OUT
Series Flash SPI PWM Power AMP L/R=80 W x 2
32 Mbit USB Processor
L/R PWM TAS5342A At THD = 10 %
L/R = 4 ohm
TAS5538 R Channel
Data controller IIC
SDRAM
4 M*16
Address
Audio
Portable In 3.5 mm
IIC Decoder AD Clock
BT Module
MB8811C1 UART MLC3730 2 CH ADC Audio MUX
AD Data PCM1808 UTC4052
D+/D-
FM L/R
USB FM IC
IR
IIC Si4703
USB Jack
0.5 A Current
Power
Limit
Key
TPS2041
SPI

IIC

VFD Red
VFD Driver Touch Key DC/DC LDO
BOE VFD48- LED*26 +27.5 V /6.8 A
PT6324 AS9059 EUP3484*1
1503FN
SY8088*2 PSU
AZ1117*1

3-31 3-32
CIRCUIT VOLTAGE CHART
1. CONNECTORS VOLTAGE
INPUT VOLTAGE: 200-264 V / 50-60 Hz
Voltage Voltage Voltage Voltage
Connector No. Pin No. Pin Name Connector No. Pin No. Pin Name
Spec. Stress V Spec. Stress V
Main Board 1 DEBUG 0~3.3 V 3.3 V
CN203
1 Vref 1.5~1.8 V 1.625 V 2 GND 0V 0V
2 VCC 2.4~5.5 V 3.28 V 1 GND 0V 0V
3 E 0.9~1.6 V 1.625 V 2 AUDIO IN 0V 0V
4 D 1~1.8 V 1.625 V CN300 3 GND 0V 0V
5 A 1~1.8 V 1.625 V 4 AUDIO IN 0V 0V
6 B 1~1.8 V 1.625 V 5 AUDIO DETECT 0~3.3 V 0~3.25 V
7 C 1~1.8 V 1.625 V 1 T-SDA 0~3.6 V 3V
8 F 0.9~1.6 V 1.625 V 2 T-SCL 0~3.6 V 3.1 V
CN100
9 GND 0V 0V 3 3.3V 0~3.6 V 3.28 V
10 LD 0~3 V 1.95 V 4 GND 0V 0V
11 VR 0~3.3 V 1.3 V 5 IR 0~5 V 3.3 V
12 MD 0~3.3 V 1.3 V 6 3.3V 0~3.6 V 3.3 V
CN400
13 F+ 0~3.3 V 1.3 V 7 VFD-SDA 0~3.6 V 3.3 V
14 T- 0~3.3 V 1.3 V 8 VFD-SCK 0~3.6 V 3.3 V
15 T+ 0~3.3 V 1.3 V 9 VFD-CS 0~3.6 V 3.3 V
16 F- 0~3.3 V 1.3 V 10 5V 0~6 V 4.99 V
1 SPIND+ 1~6 V 4V 11 GND 0V 0V
2 SPIND- 1~5 V 4V 12 POWER-KEY 0~3.6 V 0~3.3 V
3 SL+ 1~6 V 4V 1 L- 13~14 V 13.6 V
CN101
4 SL- 1~6 V 4V 2 L+ 13~14 V 13.6 V
JK300
5 LIMIT SW 0~3.3 V 0~3.25 V 3 R- 13~14 V 13.6 V
6 GND 0V 0V 4 R+ 13~14 V 13.6 V
1 MOT+ 3.8~5 V 4V VFD Board
2 MOT- 3.8~5 V 4V 1 T-SDA 0~3.6 V 3V
CN102 3 OPEN 0~3.3 V 0~3.3 V 2 T-SCL 0~3.6 V 3.1 V
4 GND 0V 0V 3 3.3V 0~3.6 V 3.28 V
5 CLOSE 0~3.3 V 0V 4 GND 0V 0V
1 3.3V 3.3 V 3.3 V 5 IR 0~5 V 3.3 V
2 GND 0V 0V 6 3.3V 0~3.6 V 3.3 V
CN500
3 TDO 0~3.3 V 0.3 V 7 VFD-SDA 0~3.6 V 3.3 V
4 MCS-RST 0~3.3 V 3.3 V 8 VFD-SCK 0~3.6 V 3.3 V
CN200 5 TCK 0~3.3 V 3.3 V 9 VFD-CS 0~3.6 V 3.3 V
6 TMS 0~3.3 V 3.3 V 10 5V 0~6 V 4.99 V
7 TDI 0~3.3 V 3.29 V 11 GND 0V 0V
8 NTRST 0~3.3 V 3.21 V 12 POWER-KEY 0~3.6 V 0~3.3 V
9 RTCK 0~3.3 V 3.3 V 1 T-SDA 0~3.6 V 3V
1 3.3V 0~3.6 V 3.3 V 2 T-SCL 0~3.6 V 3.1 V
CN503
2 BT-RESET 0~3.6 V 0~3.3 V 3 3.3V 0~3.6 V 3.28 V
3 RTS 0~3.6 V 0~3.3 V 4 GND 0V 0V
4 CTS 0~3.6 V 0~3.3 V Portable Board
5 TX 0~3.6 V 0~3.3 V 1 GND 0V 0V
CN201
6 GND 0V 0V 2 AUDIO IN 0V 0V
7 RX 0~3.6 V 0~3.3 V CN502 3 GND 0V 0V
8 GND 0V 0V 4 AUDIO IN 0V 0V
9 SCL 0~3.6 V 0~3.3 V 5 AUDIO DETECT 0~3.3 V 0~3.25 V
10 SDA 0~3.6 V 0~3.3 V USB Board
1 GND 0V 0V 1 GND 0V 0V
2 GND 0V 0V 2 GND 0V 0V
3 USB+ 0~3.3 V 0.2 V 3 USB+ 0~3.3 V 0.2 V
CN202 RB501
4 USB- 0~3.3 V 0V 4 USB- 0~3.3 V 0V
5 5V 0~5.5 V 5.14 V 5 5V 0~5.5 V 5.14 V
6 5V 0~5.5 V 5.14 V 6 5V 0~5.5 V 5.14 V

3-47 3-48
PRINTED CIRCUIT BOARD DIAGRAMS NOTE) Warning
Parts that are critical with respect to risk

1. MAIN P. C. BOARD of fire or electrical shock.

(TOP VIEW) (BOTTOM VIEW)

3-49 3-50
2. TOUCH P. C. BOARD
(TOP VIEW) (BOTTOM VIEW)

3. VFD P. C. BOARD
(TOP VIEW) (BOTTOM VIEW)

3-51 3-52
4. USB P. C. BOARD
(TOP VIEW) (BOTTOM VIEW)

5. PORTABLE P. C. BOARD
(TOP VIEW) (BOTTOM VIEW)

3-53 3-54
3-55 3-56

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