SPM IDTP70 – 2 AXIS ID

PARTING/CHAMFERING/TURNING
Feeder/Positioning Slide -INVT
MOTOR MODEL:SV-ML080R7G-2-9A0-1000
SERVO DRIVE NO: SV-DA200-0R7-2-EQ

HMI DISPLAY 7” MODEL NO: INVT VS-070QE S/N-VS2301101 707000289

AC VFD: INVT GD200A-004G/5R5P-4 S/N: F06232051922
PLC MODEL NO: INVT IVC1S-1614MAT S/N: 106227050789
MACHINE MODEL NO: SPM: IDTP70
MACHINE SR.NO: 2223/02
USERNAME: MICRO
PASSWORD: 1234
BALLSCREW PITCH: Z SLIDE: 10 MM
BALLSCREW PITCH: X SLIDE: 5MM

INPUT/OUTPUT DETAILS:

INPUTS FOR PLC OUTPUTS FOR PLC

X0: EMERGENCY ON
X1: POSITIONING SERVO ENABLE
X2: PARTING SERVO ENABLE
X3: AC VFD DRIVE ENABLE
X4: HYDRAULIC ENABLE
X5: CYCLE START
X6: CYCLE STOP
X7: POSITIONING SLIDE X SLIDE LS1 - HOMING
X8: POSITIONING X SLIDE LS2- REVERSE
X9: PARTING Z-SLIDE LS3- FORWARD
X10: PARTING Z-SLIDE LS4- HOMING
X11: PARTING Z-SLIDE LS5- REVERSE
X12: LS4- SENSOR ACKNOWLEDGE FOR PIECE IN
PROCESS
X13: FEED HOLD PB FOR SEMI AUTO OPERATION
Y0: HIGH SPEED PULSE (POSITIONING)
Y1: HIGH SPEED DIRECTION (POSITIONING)
Y2: HIGH SPEED PULSE (PARTING SLIDE)
Y3: HIGH SPEED DIRECTION (PARTING SLIDE)
Y4: POSITIONING DRIVE ERROR/HEALTHY
Y5: PARTING DRIVE ERROR/HEALTHY
Y6: HYD ACK
Y7: AC VFD ACK
Y8: HYD CHUCK SOL-ON (SINGLE ACTING)
Y9: HYD PULL CHUCK SOL-ON (SINGLE
ACTING)

SPM-IDTP70 SETUP PROCEDURE:

 SUPPLY WIRING TO TERMINAL R, B, G, N AND EARTH. (MAKE SURE GROUNDING IS PROPER)

 TURN ON MAIN MCB
 WAIT UNTILL MMT LOGO APPEARS ON HMI SCREEN
 PRESS HOMING BUTTON TO HOME ALL AXIS TO ITS PREDEFINED HOME LOCATION
 ENTER WORKPIECE RELATED DATA SUCH AS LENGTH OF PIPE, ID TURNING LENGTH, PARTING
LENGTH, CHAMFERING LENGTH, RELATED DELAYS AS PER REQUIREMENT
 GO TO MANUAL TAB AND MAKE JOB OFFSET SETTING ACCORDING TO ABOVE GIVEN DATA
 PERSS FORWARD/REVERSE BUTTON ON SCREEN TO MOVE Z-SLIDE ALONG PARTING TUBE
NEAR THE JAW AT REQUIRED LENGTH
 PRESS UNCLAMP HYD CHUCK, FEED PIPE THRU PIPE FEEDER TO MINIUM LENGTH COME OUT
FROM JAWS TILL MARGINAL LENGTH AHEAD OF PARTING TOOL
 RELEASE UNCLAMP BY PRESSING SAME BUTTON ON HMI SCREEN TO LOCK THE HYD CHUCK
 MANUALLY CHECK THE PIPE IS FIX TO THE JAWS OR ROTATE WITH HYD CHUCK
 START AC VFD TO ROTATE HYD CHUCK, MANUALLY
 SLOWLY FORWARD/REVERSE X-SLIDE OR PARTING SLIDE TO MAKE PARTING CUT
  AS PIPE INITIAL SECTION GETS PARTED, SLOWLY RETRACT X-SLIDE TO ORIGINAL POSITION
WHERE IT STARTED- SET THIS POSITION “0” FOR Z-AXIS
 NOW SLOWLY FORWARD Z-SLIDE TO NEGATIVE DIRECTION TO “0” AND FORWARD/REVERSE
X-SLIDE SLOWLY TO TAKE TOUCH POINT ON X AXIS- SET THIS POSITION 0 FOR X-AXIS
 THIS POSITION NEED TO BE FOLLOWED EACH AND EVERY TIME FOR DIFFERENCT OD SIZES OF
PIPE/TUBES

PROGRAMMING DISPLAY IN AUTO CYCLE

AUTO CYCLE PAGE DISPLAY
1) DATE/TIME
2) ALARM/MESSAGES
3) NO OF PIPES IN STOCK:?? NOS
4) STOCK LENGTH OF PIPE:?? IN MM
5) PARTING LENGTH: ?? IN MM
6) JOB COUNTER: COUNTER
7) NO. OF PIECES /PIPE: !! CALCULATED BY LENGTH OF PIPE/PARTING LENGTH – WASTAGE
LENGTH(IF ANY)
***WASTAGE LENGTH: INITIAL CUT ON PIPE+ ANY LENGTH REMAINING ONCE PIPE IS AT THE
END OF LENGTH WHICH JAWS ENABLE TO CLAMP
8) AUTO/MANUAL TOUCH BUTON
9) RUNNING STATUS

OPTION SELECTION:
 MANUAL PAGE
 PAGE 1- JOB CORRESPONDING VALUES
o LENGTH OF PIPE : ?? IN MM
o PARTING LENGTH:?? IN MM
o ID TURNING LENTH:?? IN MM
o PITCH OF THE SPIRAL:?? IN MM
o CHAMFERING LENGTH:?? IN MM
o CLAMPING LENGTH PULLER CYLINDER:?? IN MM
o SAFETY SPOT PULLER CYLINDER: ?? IN MM

 PAGE 2- PARTING OPERATION

o HYD CHUCK CLAMP/UNCLAMP TOUCH
o WORK HEAD ON/OFF TOUCH PB
o ARROW KEYS TO PERFORM SLIDE OPERAITON
o FEED VALUES IN MM/MIN
o JOB OFFSET SET LOCATION (PRESS FOR 5 SECOND FOR 0
LOCATION X & Z LOCATION)

 PAGE 3- CHAMFERING OPERATION

o HYD CHUCK CLAMP/UNCLAMP TOUCH PB
o WORK HD ON/OFF TOUCH PB
o ARROW KEYS TO PERFORM SLIDE OPERATION
o FEED VALUES IN MM/MIN
 o FIND ADJUSTMENT VALUES FOR LOCATION
o SET LOCATION FOR CHAMFERING (STORE X & Z START
VALUE)
 PAGE 4- ID TURNING OPERATION
o ARROW KEYS TO PERFORM SLIDE OPERATION
o FEED VALUES IN MM/MIN
o FINE ADJUSTMENT VALUES FOR LOCATION
o SET LOCATION FOR ID TURNING (STORE X & Z START
VALUE)
 PAGE 5- TUBE PULLING OPEARATION
o HYD CHUCK CLAMP/UNCLAMP BUTTON
o PULLER CHUCK CLAMP/UNCLAMP BUTTON
o ARROW KEYS TO PERFORM SLIDE OPEATION
o FEED VALUES IN MM/MIN
o FINE ADJUSTMENT VALUES FOR LOCATION
o SET LOCATION FOR TUBE PULLING START POSITION (X &
Z VALUE)
 INPUT/OUTPUT STATUS
 SERVO PARAMETERS (PASSWORD PROTECTED)
 FEED VALUES IN MM/MIN IN AUTO OPERATIONS
 BANDWIDTH/FREQUNCY, PULSE/MM/AXIS VALUE ETC
 DELAY VALUES
 TOTAL JOB RESET
 HOMING AXIS

INTERLOCKS:
 HYDRAULIC “ON” CONDITION ALWAYS STAY ACTIVE HIGH IN AUTO CYCLE MODE.
 WORKHEAD MUST BE ON UNTIL UNLESS CYCLE ABORT COMMAND USE IN AUTO
MODE
 AT ANY CONDITION OPERATOR CAN NOT MAKE MANUAL SELECTION IN AUTO CYCLE
MODE. CYCLE STOP CONDITION MET IN ORDER TO GO INTO MANUAL MODE.
 AT CYCLE “END”, SLIDE REVERSE BACK TO “HOME” POSITION.
 HYDRAULIC AND WORK HEAD SPINDLE (ON/OFF) OPTION UNSELECTABLE IN AUTO
CYCLE MODE
 ERROR OFFSECT OPTION CAN ONLY BE COMPENSATED DURING AUTO CYCLE WHILE
ENABLE CYCLE STOP SIGNAL TO ENTER SERVO PARAMETERS
 OPERATOR CAN RESUME CYCLE AFTER MAKING NECESSARY CHANGES IN CYCLE STOP
MODE AND PRESS CYCLE START AGAIN

 PRESS HOME BUTTON IF OPERATOR NEED TO START ALL OVER AGAIN. ALL AXIS MOVE
TO ITS HOME LOCATION. AT EMERGENCY, CYCLE REVERSE BACK TO RELATED HOME
POSITION ONE ACTION AT A TIME

AUTO CYCLE OPERATIONS

AFTER SETTING THE JOB OFFSET AND VALUES OF POSITION OF RELATED OPERATION,
OPERATOR CAN NOW BE READY TO DO AUTO CYCLE OPERATION
1) OPERATOR SELECT AUTO OPERATION, START HYDRAULIC, START WORKHEAD
2) PRESS CYCLE START PB
3) AUTO CYCLE STARTS WITH PARTING OPEARTION WITH ALL CONDITION MET
4) Z-SLIDE ADVANCE TO “0” POSITION FROM HOME POSITION AT SELECTED FEED RATE
5) X-SLIDE ADVANCE TO START POSITION FOR PARTING OPEATION AT SELECTED FEED
RATE
6) PARTING OPERATION BEGINS AT PARTING FEED RATE
7) SLIDE REVERSE TO START POSITION OF CHAMFERING AFTER PARTING OPERATION AT
RETURNING FEED RATE AS PER PROGRAMMED
8) CHAMFERING OPERATION BEGINS AS PER SET PARAMETER AND FEED RATE
9) SLIDE POSITION TO ID TURNING OPERATION TOOL AS PER POSITION INPUT
10) ID TURNING OPERATION BEGINS AS PER FEED RATE
11) SLIDE POSITION TOPULLER CYLINDER START POSTION AS PER REQUIRED INPUT
12) PULLER CYLINDER CLAMP OPTION ENERGISED ONCE SLIDE TAKES IT END POSITION TO
PULL TUBE FROM TUBE FEEDER.
13) HYDRAULIC CHUCK UNCLAMPS AND POSITION SLIDE RETRACT AS PER INPUT DATA
14) HYDRAULIC CHUCK CLAMPS AND PULLER CHUCK UNCLAPS SIMULTANEOUSLY AND Z-
SLIDE RETRACT BACK AS PER INPUT DATA+SAFETY SPOT
15) AND CYCLE CONTINUES UNTILL THE USER PRESS CYCLE ABORT PUSH BUTTON.
16) IF LS6 SENSOR NOT ON AND FEED HOLD SWITCH PRESSED, AUTO STAGE PROCESS
TURNS IN TO SEMI AUTO STAGE, WHERE OPERATOR CAN FEED NEW PIPE TO THE
SYSTEM AND RESTART THE OPERATION WHERE IT STOPS AFTER RELEASEING FEED
HOLD SWITCH.