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Jurnal Temperatur Naik Pada Crack
Jurnal Temperatur Naik Pada Crack
Jurnal Temperatur Naik Pada Crack
00
4” 1992 PergamonPress Ltd
Abstract-For a crack tip rapidly propagating in a solid medium, the temperature field in the near-tip
region obtained by Tzou is compared with the recent experimental result obtained by Zehnder and Rosakis.
For a crack propagating at a speed of 900 m SC’in a specimen of 4340 steel, the temperature waue solution
at the transonic stage is found to preserve several unique features in the experimental results. They include :
(1) a family of parallel isotherms behind the crack tip, (2) a constant temperature gradient in the vicinity
of the crack tip, and (3) an intensified thermal energy cumulated in the immediate vicinity ahead of the
crack tip. For a higher crack speed of 980 m SS’. moreover, the parallel isotherm evolves into a hyperbola-
like pattern which is strong evidence for the wave behavior of temperature in the near-tip region.
Coincidence between the theory and the experiment reveals two important aspects : (1) the threshold value
of the thermal wave speed in the 4340 steel is 900 m ss’, and (2) the wave behavior resulting from the
phase lag between the temperature gradient and the heat flux under high-rate response is an important
mechanism for modelhng the process of heat conduction in the near-tip region.
2347
NOMENCLATURE
in the solid. As a consequence, an immediate response energy in the immediate vicinity ahead of the crack
between the heat flux vector and the tem~rature tip, and the constant temperature gradient around
gradient results. Associated with the increase of the the crack tip. The present work is to re-examine the
crack speed, however, it is suspected that the high temperature wave solutions obtained previously fl I]
rate change of temperature in the near-tip region may with emphasis on these unusual behaviors. The wave
result in a delayed response. The phase lag between solutions for temperature at the transonic and in the
the temperature gradient and the heat flux vector was supersonic ranges will be focused due to the high-rate
consequently included in analyzing the process of heat response induced by the high speed of crack propa-
conduction (1 I, 12). The thermal wave model thus gation.
established involves a finite speed for heat propa-
gation as an intrinsic thermal property. The thermo-
dynamic aspects of the model have been intensively
THE TEMPERATURE WAVES
studied in the past two decades. A complete reference
for the related research can be found in an annual The wave nature in heat conduction around a
review article by Tzou [ 131.Among which iizisik and rapidly propagating crack tip has been examined for
his colleagues have remarkably promoted the model both temperature- and flux-formulations [ 1I, 121.The
for engineering applications [l&18]. For thermal emphasis is placed on the high rate change of tem-
waves propagating in multidimensionai media. the perature, and hence the phase lag between the heat
finite wave speed involves more than simply a switch flux vector and the tem~~ture gradient, induced
from a diffusion to a damped wave equation. The by the crack velocity. The method of hypovariable
thermal shock formation proposed by Tzou [I 1, 12. transformations was used in conjunction with the
199221,for example, is an intrinsic phenomenon which Williams’ method of eigenfunction expansions [26-
cannot be depicted by the classical diffusion theory. 301. Due to the intrinsic transition of the energy equa-
When incorporating the wave behavior to predict the tion, the closed form solutions for the temperature
orientations of crack initiation from a rapidly moving waves in the near-tip region were individually ob-
heat source [23, 241, the thermal wave model results tained in the subsonic, transonic and the supersonic
in a completely different failure pattern from that ranges. In sumlnary, they are as follows [l I].
predicted by the diffusion theory. When the speed of
the moving heat source exceeds the thermal wave The subsonic range with M < I
speed in the solid, the excessive amount of com-
pression in the vicinity of the thermal shock waves T(r,O) = A(r)‘“‘j[l -M’sin’0]“‘-C0S11)“2.
leads to an additional mode of shear failure which.
again, cannot be depicted by a diffusion behavior for forOI:n<2n. (I)
heat conduction.
The novel experiment recently performed by The transonic stage with M = 1
Zehnder and Rosakis [4] sheds light on the thermal
shock phenomena being proposed. By recording the Ar sin (O),
infrared irradiation from the heated media sur- for0 < 0 < n/2
i
rounding a rapidly propagating crack tip, they suc- (the heat affected zone)
cessfully measured the temperature field in the ncar- T(r,O) =
i 0,
tip region. For a crack velocity of 900 m s-‘, the
salient features in their experiment include the parallel
isotherm behind the crack tip. the intensified thermal I fornl2 < f? < 7-r
(the thermally undisturbed zone). (2)
The thermal shock phenomena 2349
Ar*(M’- l)‘j’sin28,
for0 < 0 < sin-’ (l/M)
(heat affected zone)
-
‘#= ==c=-
‘0 being 900 m SK’ produced in the experiment. The
parallel isotherms behind the crack tip, therefore, are
preserved in the temperature wave solution at the
6 V transonic stage.
heat dissipation heat dissipation The classical diffusion theory, on the other hand,
q at t q at t assumes a thermal wave speed being infinity. Conse-
FIG. 5. Dominance of the heat conduction process between quently, the thermal Mach number M is zero and
two instances t and t in dynamic crack propagation. equation (1) gives a degenerated expression [I I] :
,1.r
_
-
A(1 -cos@~
, 0 < 0 < 271. (12)
the crack tip in Fig. 6 are only provided for references.
A small portion of the plastic zone may still lie
qr) ‘,‘2
in the physical domain behind the propagating
An r-” -type of singularity for a stationary crack crack tip. The coincidences between the analysis and
[36] still presents at the fast-moving crack tip which, the experiment summarized from (a) to (c) above,
however, is not observed in the experiment. Should however, support that the heat generation from this
the temperature gradient be singular as depicted by small portion is indeed negligible.
equation (12), the isochromatic lines for the tem-
perature gradient would be a family of closed contours
OTHER FEATURES IN THE THERMAL WAVE
concentrated at the crack tip. This observation is
MODEL
readily made because equation (12) has a similar
characteristic to the near-tip stresses. Since the thermal wave model has preserved several
unusual behavior observed in the experiment. it is
(c) The thermal energy intens$cation worthwhile to discuss other characteristics behind the
A salient feature in Fig. 3 made on a larger scale is model. This is especially desirable because the thermal
the intensified temperature gradient in the immediate wave speed in the 4340 steel could be either higher or
vicinity ahead of the crack tip. Its location is approxi- lower than the estimated value of 900 m s ’ simply
mately 88” measured from the crack surface. When a based on the orders of magnitude. The first feature is
crack tip penetrates into an established thermal field, the transition of the isotherm pattern from the sub-
regardless of the one generating heat or keeping at a sonic to the supersonic ranges. In terms of the car-
constant temperature, the thermal field in the near- tesian coordinates centered at the crack tip, a constant
tip region has to rapidly adjust so that a constant temperature, say T, in equations (1) to (3) yields the
temperature at the crack surface could be maintained. following.
The rapid process of adjustment essentially leads to
The subsonic range with M < I
an intensification of the temperature gradient. Quali-
tatively, the water pattern emanating from the head (I -_‘),~:+2.constdnt’..u, = constant’. (13)
of a rapidly moving ship in a stationary lake is a
The transonic stage with M = I
similar phenomenon which could be used to picture
the situation. The intensification of temperature .x2 = constant for 0 < 0 < n/2 (heat affected zone).
gradient is also nicely preserved in the transonic solu- (14)
tion depicted by equation (2). We first notice that
The supersonic range with M > I
the intrinsic boundary at 0 = 7c/2 (90’) is actually a
discontinuity in the temperature field. The tem- -(Ml-l)““x,x, = constant
perature gradient shown by equation (9) consequently
for 0 < 0 < sin ’ (l/M) (heat affected zone).
develops a jump from A to zero in transition from
(15)
the heat affected zone (behind the crack tip) to the
thermally undisturbed zone (in front of the crack tip). They are all quadratic equations in analytical
The thermal shock phenomena 2353
M = 0.99
-1.00 -@.aa -0_7!t-0.63 -o.ao -0.S -0.B -0.33 0.00 0.15 0.25 0.36 o.ao
o.xl , , , , f, 1’ ” ‘-OJo
0.S - - 0.30
0.28 - - o.z!l
0.13 - P K - 0.15
\ri&.d, I I,-
0.00~ ” ” ” I ” ” ’ * ” 0.00
-1.00 -0.80 -0.75 -O.&s -030 -0.38 -0.25 -0.35 0.00 0.13 0.25 0.38 030
FIG. 6. The isotherms behind a rapidly propagating crack tip. The subsonic range with M = 0.99. Units
of coordinates : mm.
FIG. 7. The isotherms behind a rapidly propagating crack tip. The subsonic range with A4 = 0.2. Units of
coordinates : mm.
geometry. Equation (14) at the transonic stage is the isotherms which tip up at the rear end away from the
parallel isotherm discussed already. In the subsonic crack tip. The flat and the hyperbolic isotherms (tip
range with 0 < M < 1, equation (13) presents a family down at the rear end) at the transonic stage and in
of parabolae. For M = 0 (C-t co), the classical the supersonic ranges are the unique features pertinent
diffusion theory is retrieved and equation (13) reduces to the thermal wave model. In view of another exper-
to the parabolic family shown by equation (8). At a imental result by Zehnder and Rosakis for a higher
typical value of itf = 0.2 in the subsonic range, the crack speed of 980 m s-’ (M = 1.089 for C = 900
parabolic isotherms are exemplified in Fig. 7. In the m s-I), as shown by Fig. 9, the tip-down behavior
supersonic stage with M > 1, the isotherm pattern in of isotherms in the supersonic range seems to prevail.
the heat affected zone further evolves into a hyperbolic The thermal Mach number in this case (M = 1.089)
family, as shown by equation (15). An oblique thermal is only slightly larger than that at the transonic stage
shock exists at M = sin ’ (I/M) in this case. Figure (A4 = l), thus a great resemblance to the parallel iso-
8 summarizes the intrinsic transition of the isotherm
pattern from the subsonic to the supersonic ranges.
The diffusion model can only predict the parabolic
Tip-up, M < I
J
8
f
Z
E
P
sin-‘(l/M) -
FIG. 8. Transitions of the isotherms from the subsonic (equa- FIG. 9. The experimental results for the isotherms sur-
tion (13)) transonic (equation (14)), to the supersonic (equa- rounding the crack tip with v = 980 m SK*.Reproduced from
tion (15)) ranges. the paper by Zehnder and Rosakis 141,
2354 I). Y. ‘Tzou
therm pattern is observed. In comparing the iso- results with higher crack speeds. Preservation of thcsc
chromatic lines in Figs. 3 and 9 with temperature unusual phenomena in the thermal wave theory makes
values of 325’C and higher, however. the tip-down the future development promising.
behavior is quite obvious in Fig. 9. The isotherms in The thermal shock formation at the transonic stage
the region farther away from the crack tip still present is a unique physical phenomenon in the thermal wave
a tip-up behavior. This cannot be depicted by equa- model. Surprisingly, the simple form of the transonic
tion (15) because it is an asymptotic solution valid wave solution. equation (2). reveals so much unusual
only in the vicinity of the crack tip. behavior in the experiment. The normal shock for-
Discontinuities in temperature across the thermal mation, however. has only a blurred shadow in the
shock surface present another unique feature in the eniarged area shown in Fig. 3. In Fig. 2 whcrc the
thermal wave theory. This can be readily seen from temperature contours are presented in a smaller area
equation (3). At a fixed distance r away from the crack surrounding the crack tip. note that the tempcraturc
tip (u = constant), the temperature increases when isotherms behind the crack tip further extend to the
approaching the shock surface from the heat affected front due to intensified heat generation in the immcdi-
zone (0, ). In the limit of I) -+ O,,,, the normalized ate vicinity ahead of the crack tip. The shock wave
temperature in equation (3) yields a limit of normal to the crack line, therefore. cannot be
4r’(iZ12- 1)/M’. When the value of M becomes large, observed. A material with a more brittle behavior
this limit approaches a value of 4r2. The resulting would generate less heat due to plasticity. This type
jump in the temperature gradient implies an energy of material seems more appropriate for producing a
localization along the shock surface which may induce distinctive thermal shock wave which fdcilitatcs a
additional shear failure around the crack tip [I?, 23]. detailed study on the discontinuities of thermn-mech-
Lastly, singularity of the temperature gradient at anical quantities across the shock surface. At this
the crack tip evolves with the crack speed. For a point, this phenomenon still needs more experimental
stationary crack with 13= 0 or in the diffusion theory support. Besides, the hyperbolic isotherms and the
assuming c’+ m, the temperature gradient possesses wedge-shaped heat affected zone at the higher end of
an I ’ ‘-type of singularity at the crack tip [35-373. the supersonic range require a more rigorous cxam-
Consequently. an intensified thermal energy exists ination on the tcmperaturc contour patterns for crack
thereby. In examining equations (I) to (3), however. speeds beyond 900 m s I_ This will be done when
we notice that the temperature gradient possesses an more experimental results become available.
I ’ ‘-type of singularity only in the subsonic range The thermal wave speed is the central quantity in
with A4 < I. At the transonic stage with M = I and modelling the wave behavior in heat propagation. It
in the supersonic range with A4 > I. respectively, the is the basis for determining the thermal Mach number
r-dependency of the temperature gradient transits to characterizing the temperature waves. The threshold
r” (a constant) and r. At the transonic stage with value of 900 m s ’ in 4340 steel is concluded in this
M = 1, the near-tip temperature gradient becomes work by comparing the temperature field in the vicin-
independent of r as supported experime3ltally by Fig. ity ofa rapidly propagating crack tip. It is thus indirect
2 and analytically by equation (9). In the supersonic in this sense. Especially for metals with higher values
range with M > 1, the temperature gradient oan~.si~~s of the thermal wave speed, the frequency approach
at the crack tip at r = 0. When the crack speed exceeds recently proposed by the author [3X. 391 may provide
the thermal wave speeds in solids, the thermal energy an alternative means of measuring the thermal wave
does not have sufficient time to cumulate before the speed in a more direct manner. It employs the res-
crack tip propagates to the front. Diminution of the onance characteristics of thermal waves under l’rc-
singularity of the temperature gradient reflects this quency excitations which do not rely upon the arrival
behavior well. of thermal signals. The diffi~ultics in t~dditional means
relying on the response time of thermocouples. there-
fore, can be avoided. The external frequency required
CONCLUSION
for driving the thermal wave to resonate, however.
Several unique features in the thermal wave depends on the medium under examination. For
phenomena around a rapidly propagating crack tip metals with a thermal wave speed being on the order
have been observed in the experiments by Zehnder 0flO’ms ‘, an external heat source oscillating in the
and Rosakis. For a crack propagating at a speed of range of giga to tcra-hertz may be needed. The use
900 m s ’ in 4340 steel, coincidences between the of microwave or infrared may be necessary For this
theory and the experiment include the parallel iso- purpose. Evidently, more experimental works riced to
therms behind the crack tip, the intensification of be done in order to establish a firm foundation for the
the thermal energy in front of the crack tip, and the thermal wave theory.
constant temperature gradient in the near-tip region.
Also, the hyperbola-like isotherms in the supersonic
A~~~owledyement-This work was accomplished in the
range (the tip-down behavior) have been observed, course of research sponsored by the National Science Foun-
though not as clearly, for crack speed of 980 m SK’. dation under grant No. CTS-8922494 with the University of
it relies on more examinations on the experimental New Mexico. The author wishes to thank Dr Joan Gosink.
The thermal shock phenomena 2355
the program director at NSF, for her support and valuable 20. D. Y. Tzou, Shock wave formation around a moving
discussions. heat source in a solid with finite wave speed, Znt. J. Heat
Muss Transfer 32, 197991987 (1989). _
21, D. Y. Tzou, Three-dimensional structures of the thermal
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2356 D. Y. TZOL
Resum&Pour la propagation rapide d’une fissure dans un milieu solide. le champ de temperature dans la
region proche de la fissure obtenu par Tzou est compare d un rtsultat experimental obtenu par Zehnder
et Rosakis. Pour une vitesse de propagation de 900 m s ’ dans un specimen d’acier 4340. la solution d’ondc
de temperature au stade transonique est trouvee preserver plusieurs configurations dans les resultats
experimentaux. Elles concernent : (I) une famille d’i~oth~~rm~.spuralltles derriere la fissure, (2) un gradient
de temperature constuntdans le voisinage de la fissure, et (3) une energie thermique intensiliee, accumulee
pres et en avant de la fissure. Pour une vitesse superieurc de 980 m s- ‘, l’isotherme parallele se developpe
dans une configuration hyperbolique qui est l’evidence forte du comportement d’onde de la temperature
dans la region proche de la fissure. La coincidence entre la theorie et l’experience revele deux aspects
importants : (1) la valeur-seuil de la vitesse de I’onde thermique dam I’acier 4340 est 900 m s ‘, et (2) le
comportement ondulatoire resultant du retard de phase entre le gradient de temperature et le fux thermiquc
sous reponse a grande vitesse est un mecanisme important pour la modelisation du mecanisme de conduction
thermique dans la rkgion proche de la fissure.
Zusammenfassung-Fiir eine RiBspitze, die sich in einem festen Medium schnell fortpflanzt, wird das von
Tzou erhaltene Temperaturfeld in der Umgebung der Spitze mit den neuesten MeBergebnissen von Zehnder
und Rosakis verglichen. Fur einen RiB, der sich mit der Geschwindigkeit 900 m s- ’ in einer Probe aus Stahl
(4340) fortpflanzt, zeigt sich, dal3 die Losung fur dieTemperaturwellen im Bereich der Schallgeschwindigkeit
einige einzigartige Eigenschaften aufweist : (1) eine Gruppe von parallelen Isothermen hinter der RiBspitze ;
(2) einen konstanten Temperaturgradienten in der Umgebung der RiBspitze ; (3) eine erhiihte thermische
Energie, die sich in unmittelbarer Umgebung von der RiBspitze ansammelt. Fur eine hiihere Aus-
breitungsgeschwindigkeit (980 m s- ‘) entwickeln sich auBerdem die parallelen Isothermen zu einem hyper-
bellhnlichen Muster, was ein starker Beweis fur das Wellenverhalten der Temperatur in der Umgebung
der Spitze ist. Die Ubereinstimmung zwischen der Theorie und dem Experiment zeigt zwei wichtige
Asoekte: (I) der Anfaneswert
A \ ,
der Geschwindiakeit der Temueraturwelle in Stahl (4340) betrlgt 900 m s ‘,
und (2) das Verhalten der Welle, das sich aus dir Phasenverschiebung zwischen dem Temperatirgradienten
und der Warmestromdichte ergibt, ist ein wichtiger Mechanismus fur die Modellierung des Vorgangs der
Warmeleitung in der unmittelbaren Umgebung der Spitze.