LG Om4560

Internal Use Only
SERVICE MANUAL
MINI HI-FI AUDIO
SERVICE MANUAL
MODEL: OM4560
MODEL: OM4560
CAUTION
BEFORE SERVICING THE UNIT, READ THE “SAFETY PRECAUTIONS”
IN THIS MANUAL.
P/NO : AFN77483237 APRIL, 2016

CONTENTS
SECTION 1 ........ GENERAL

SECTION 2 ........ CABINET & MAIN CHASSIS
SECTION 3 ........ ELECTRICAL
SECTION 4 ........ REPLACEMENT PARTS LIST
1-1
SECTION 1
SUMMARY
CONTENTS
SERVICING PRECAUTIONS ............................................................................................................................ 1-3
ESD PRECAUTIONS ......................................................................................................................................... 1-5
HIDDEN KEY MODE ......................................................................................................................................... 1-6
SERVICE INFORMATION FOR EEPROM ........................................................................................................ 1-7
PROGRAM DOWNLOAD & UPDATE GUIDE .................................................................................................. 1-8

1. MCS PROGRAM....................................................................................................................................... 1-8
2. EQ PROGRAM ......................................................................................................................................... 1-9
SPECIFICATIONS ........................................................................................................................................... 1-10
1-2
SERVICING PRECAUTIONS
NOTES REGARDING HANDLING OF THE PICK-UP
1. Notes for transport and storage
1) The pick-up should always be left in its conductive bag until immediately prior to use.
2) The pick-up should never be subjected to external pressure or impact.
Storage in conductive bag Drop impact
2. Repair notes
1) The pick-up incorporates a strong magnet, and so should never be brought close to magnetic materials.
2) The pick-up should always be handled correctly and carefully, taking care to avoid external pressure and
impact. If it is subjected to strong pressure or impact, the result may be an operational malfunction and/or
damage to the printed-circuit board.
3) Each and every pick-up is already individually adjusted to a high degree of precision, and for that reason
the adjustment point and installation screws should absolutely never be touched.
4) Laser beams may damage the eyes!
Absolutely never permit laser beams to enter the eyes!
Also NEVER switch ON the power to the laser output part (lens, etc.) of the pick-up if it is damaged.
NEVER look directly at the laser beam, and don’t allow

contact with fingers or other exposed skin.
5) Cleaning the lens surface

If there is dust on the lens surface, the dust should be cleaned away by using an air bush (such as used
for camera lens). The lens is held by a delicate spring. When cleaning the lens surface, therefore, a cot-
ton swab should be used, taking care not to distort lens.
Pressure
Magnet
Pressure
How to hold the pick-up

Cotton swab
Conductive Sheet
6) Never attempt to disassemble the pick-up.

Spring has excess pressure. If the lens is extremely dirty, apply isopropyl alcohol to the cotton swab.
(Do not use any other liquid cleaners, because they will damage the lens.) Take care not to use too much
of this alcohol on the swab, and do not allow the alcohol to get inside the pick-up.
1-3
NOTES REGARDING COMPACT DISC PLAYER REPAIRS
1. Preparations
1) Compact disc players incorporate a great many ICs as well as the pick-up (laser diode). These components
are sensitive to, and easily affected by, static electricity. If such static electricity is high voltage, components
can be damaged, and for that reason components should be handled with care.
2) The pick-up is composed of many optical components and other high-precision components. Care must be
taken, therefore, to avoid repair or storage where the temperature or humidity is high, where strong magne-
tism is present, or where there is excessive dust.
2. Notes for repair
1) Before replacing a component part, first disconnect the power supply lead wire from the unit
2) All equipment, measuring instruments and tools must be grounded.
3) The workbench should be covered with a conductive sheet and grounded.
When removing the laser pick-up from its conductive bag, do not place the pick-up on the bag. (This is
because there is the possibility of damage by static electricity.)
4) To prevent AC leakage, the metal part of the soldering iron should be grounded.
5) Workers should be grounded by an armband (1 M)
6) Care should be taken not to permit the laser pick-up to come in contact with clothing, in order to prevent
static electricity changes in the clothing to escape from the armband.
7) The laser beam from the pick-up should NEVER be directly facing the eyes or bare skin.
Armband
Resistor
(1 M)
Resistor
Conductive
(1 M)
Sheet
1-4
ESD PRECAUTIONS
Electrostatically Sensitive Devices (ESD)
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components
commonly are called Electrostatically Sensitive Devices (ESD). Examples of typical ESD devices are integrated
circuits and some field-effect transistors and semiconductor chip components. The following techniques should
be used to help reduce the incidence of component damage caused by static electricity.
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off
any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a
commercially available discharging wrist strap device, which should be removed for potential shock reasons
prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ESD devices, place the assembly on a conductive surface
such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ESD devices.
4. Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static" can
generate electrical charges sufficient to damage ESD devices.
5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ESD
devices.
6. Do not remove a replacement ESD device from its protective package until immediately before you are
ready to install it. (Most replacement ESD devices are packaged with leads electrically shorted together by
conductive foam, aluminum foil or comparable conductive materials).
7. Immediately before removing the protective material from the leads of a replacement ESD device, touch the
protective material to the chassis or circuit assembly into which the device will by installed.
CAUTION : BE SURE NO POWER IS APPLIED TO THE CHASSIS OR CIRCUIT, AND OBSERVE ALL OTHER
SAFETY PRECAUTIONS.
8. Minimize bodily motions when handing unpackaged replacement ESD devices. (Otherwise harmless motion
such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate
static electricity sufficient to damage an ESD device).
CAUTION. GRAPHIC SYMBOLS
THE LIGHTNING FLASH WITH APROWHEAD SYMBOL. WITHIN AN EQUILATERAL TRIANGLE, IS

INTENDED TO ALERT THE SERVICE PERSONNEL TO THE PRESENCE OF UNINSULATED
“DANGEROUS VOLTAGE” THAT MAY BE OF SUFFICIENT MAGNITUDE TO CONSTITUTE A RISK OF
ELECTRIC SHOCK.
THE EXCLAMATION POINT WITHIN AN EQUILATERAL TRIANGLE IS INTENDED TO ALERT THE

SERVICE PERSONNEL TO THE PRESENCE OF IMPORTANT SAFETY INFORMATION IN SERVICE
LITERATURE.
1-5
HIDDEN KEY MODE
Push both Front key and RCU key to activate it for 5 seconds.
1. Disc Lock On/Off (CD Function Only Active)

 Front Key : STOP
 RCU Key : STOP
2. Check Version and Option code

 RCU Key : PLAY/PAUSE
 You can change [Audio MCU Version  CD Controller Version  EEPROM Option] by SKIP+/-.
3. Clear EEPROM
 RCU Key : 
4. Edit EEPROM
 RCU Key : 
 You can change the digit of option by SKIP+/-.
 You can edit 0~f by REPEAT or PLAY/PAUSE key.
5. Bluetooth DUT
 Front Key : POWER
 RCU Key : POWER
 Block by network provision BT Auto Power On Disable / Enable.(Bluetooth model only)
6. Power Disc Lock On/Off (CD Function Only Active)

 RCU Key : EQ or FRONT(CD) OPEN
7. Amp Clip On/Off

 RCU Key : MUTE
Amp Clip Mode Change (Amp Clip On  Amp Clip Off  Level Down display).
1-6
SERVICE INFORMATION FOR EEPROM
POWER ON
FLD no disc status or AUX status.
POWER ON
Remote control ‘|’ Key Button and Front ‘STOP’ Key Button
push same timing during 5 seconds.
FLD ‘OP-0….
Remote Control ‘|’ or ‘|’ can be moved by using the Key Each option
‘Repeat’(+ Value) or ‘STOP’(- Value) using the Key Value of options
to change the code there.
Press Remote control (STOP) key
FLD ‘write ok’
Remote control ‘|’ Key Button and Front ‘STOP’ Key Button
push same timing.
FLD ‘E2P CLR’
Completed
1-7
PROGRAM DOWNLOAD & UPDATE GUIDE
1. MCS PROGRAM
Download program file name must be HG640_FW_OM4560_DATE.bin
If security program (Water Wall) is activated on your PC, you must save the file to the USB storage
device and disable the security software, then download the file to your set.
Caution: When downloading the file, you should neither unplug the USB device, change to the other
function, nor power off the device. USB device must be unplugged when the downloading
process is completed.
ON VFD DISPLAY SCREEN
NO USB
 Insert USB device at USB function.

SEARCH

FIRMWARE

FINISH

POWER OFF AUTOMATICALLY When completed, remove USB device.
1-8
2. EQ PROGRAM
Download program file name must be EQ_PRG_OM4560_***.BIN
If security program (Water Wall) is activated on your PC, you must save the file to the USB storage
device and disable the security software, then download the file to your set.
Caution: When downloading the file, you should neither unplug the USB device, change to the other
function, nor power off the device. USB device must be unplugged when the downloading
process is completed.
ON VFD DISPLAY SCREEN
NO USB
 Insert USB device at USB function.

SEARCH

FIRMWARE

FINISH

POWER OFF AUTOMATICALLY When completed, remove USB device.
1-9
SPECIFICATIONS
• GENERAL
Power requirements Refer to the main label.
Power consumption Refer to the main label.
Networked standby : 0.5 W (If all network ports are activated.)
Dimensions (W x H x D) Approx. 451.5 mm x 311 mm x 302.5 mm
Net Weight (Approx.) Approx. 7.5 kg
Operating temperature 5 °C to 35 °C
Operating humidity 5 % to 90 %
• INPUTS / OUTPUTS
Analog audio in (AUX IN) 2.0 Vrms (1 kHz, 0 dB), 600 Ω, RCA jack (L, R)
Analog audio out (AUX OUT) 2.0 Vrms (1 kHz, 0 dB), 600 Ω, RCA jack (L, R)
Microphone Sensitivity 15 mV (1 kHz), 6.3 mm jack x 1
• TUNER
FM Tuning Range 87.5 to 108.0 MHz or 87.50 to 108.00 MHz
• AMPLIFIER (RMS OUTPUT POWER)

Total 220 W x 1 (3 Ω at 1 kHz, 20 % THD)
• SYSTEM
Frequency Response 80 Hz to 20 kHz
Signal-to-noise ratio More than 75 dB (1 kHz)
Dynamic range More than 80 dB
Bus Power Supply (USB) 5V 500 mA
• Design and specifications are subject to change without notice.
1-10
SECTION 2
CABINET & MAIN CHASSIS
CONTENTS
EXPLODED VIEWS ........................................................................................................................................... 2-3

1. CABINET AND MAIN FRAME SECTION ................................................................................................. 2-3
2. DECK MECHANISM SECTION (DM19AB) .............................................................................................. 2-5
3. PACKING ACCESSORY SECTION ......................................................................................................... 2-7
2-1
2-2
EXPLODED VIEWS NOTES) THE EXCLAMATION POINT WITHIN AN
EQUILATERAL TRIANGLE IS INTENDED
TO ALERT THE SERVICE PERSONNEL
1. CABINET AND MAIN FRAME SECTION TO THE PRESENCE OF IMPORTANT
SAFETY INFORMATION IN SERVICE
LITERATURE.
464
L
CABLE5
464
F
E
F
A E D
B D G
C
464
A46
521
A47 464
262
261 H
464
A 522
521
464
261
250
CABLE2
522 464
464
CABLE1 A53 A48
L 464
266
260
J
A49
I
J 464 300
A43
K B
C
A50 CABLE3
H
CABLE4
K
2. DECK MECHANISM SECTION (DM19AB)
1439
1002
A001
1005 1001
1026 1003 1004
1030
1024
1437
1012 1437
1024 1024
1013 1016 1015 1049

1437
1024
1020
A006 1011
1043
1019
1018 1045 A005
1439
3. PACKING ACCESSORY SECTION
801 Owner’s Manual 808 Battery
825 FM Wire Antenna 900 Remote Control
803 Packing
804 Bag
803A Packing
802 Box
SECTION 3 ELECTRICAL
CONTENTS
ONE POINT REPAIR GUIDE ............................................................................................................................ 3-2
1. NO POWER ............................................................................................................................................ 3-2
2. NO BOOTING WHEN POWER ON THE SET........................................................................................ 3-4
3. VFD IS NOT DISPLAYED WHEN POWER ON THE SET ..................................................................... 3-5
4. NO OPERATION OF MD ........................................................................................................................ 3-6
5. NO SOUND ........................................................................................................................................... 3-11
6. PROTECTION ....................................................................................................................................... 3-16
ELECTRICAL TROUBLESHOOTING GUIDE................................................................................................. 3-19

1. POWER (SMPS) ................................................................................................................................... 3-19
2. MCS PART CHECK .............................................................................................................................. 3-22
3. IC503(MX25L3235E) CHECK ............................................................................................................... 3-22
4. VFD DISPLAY CHECK ......................................................................................................................... 3-23
5. PWM MODULATION CHECK ............................................................................................................... 3-24
6. POWER AMP PART CHECK ............................................................................................................... 3-25
7. TUNER / AUX FUNCTION CHECK ...................................................................................................... 3-26
8. TUNER FUNCTION CHECK................................................................................................................. 3-27
9. CD FUNCTION CHECK ........................................................................................................................ 3-28
10. SINGLE USB FUNCTION ..................................................................................................................... 3-29
WAVEFORMS OF MAJOR CHECK POINT.................................................................................................... 3-30

1. SDRAM ................................................................................................................................................. 3-30
2. SERVO .................................................................................................................................................. 3-30
3. AUDIO PATH ........................................................................................................................................ 3-30
4. USB ....................................................................................................................................................... 3-30
WIRING DIAGRAM .......................................................................................................................................... 3-31
BLOCK DIAGRAMS ........................................................................................................................................ 3-33

1. SYSTEM BLOCK DIAGRAM ................................................................................................................ 3-33
2. SMPS BLOCK DIAGRAM ..................................................................................................................... 3-35
3. AUDIO PATH BLOCK DIAGRAM ......................................................................................................... 3-37
4. POWER BLOCK DIAGRAM ................................................................................................................. 3-39
CIRCUIT DIAGRAMS ...................................................................................................................................... 3-41

1. SMPS CIRCUIT DIAGRAM .................................................................................................................. 3-41
2. MAIN - DSP CIRCUIT ........................................................................................................................... 3-43
3. MAIN - RF SERVO CIRCUIT DIAGRAM .............................................................................................. 3-45
4. MAIN - POWER DIAGRAM .................................................................................................................. 3-47
5. MAIN - AMP CIRCUIT DIAGRAM......................................................................................................... 3-49
6. MAIN - ANALOG INPUT CIRCUIT DIAGRAM ..................................................................................... 3-51
7. FRONT - VFD CIRCUIT DIAGRAM ...................................................................................................... 3-53
8. JACK - MIC JACK CIRCUIT DIAGRAM ............................................................................................... 3-55
9. SPEAKER LED DISPLAY CIRCUIT DIAGRAM ................................................................................... 3-57
CIRCUIT VOLTAGE CHART ........................................................................................................................... 3-59

1. ICs ......................................................................................................................................................... 3-59
2. CAPACITORS ....................................................................................................................................... 3-60
PRINTED CIRCUIT BOARD DIAGRAMS ....................................................................................................... 3-61

1. SMPS P.C.BOARD ............................................................................................................................... 3-61
2. MAIN P.C.BOARD ................................................................................................................................ 3-63
3. FRONT P. C. BOARD ........................................................................................................................... 3-65
4. JACK P. C. BOARD .............................................................................................................................. 3-67
5. SPEAKER LED DISPLAY P. C. BOARD .............................................................................................. 3-67
3-1
ONE POINT REPAIR GUIDE
1. NO POWER
If the unit doesn’t work by no power problem, repair the set according to the following guide.
1-1. FUSE & BRIDGE DIODE

1-1-1. Solution
Please check and replace F901, BD901, TH901 on SMPS board.
1-1-2. How to troubleshoot (Countermeasure)

1) Check if the fuse F901 is open or short-circuit.
2) Check if the bridge diode BD901 is short-circuit by over current with a digital multi meter.
3) Check if the NTC thermistor TH901 is normal or open.
1-1-3. Service hint (Any picture/ Remark)
< F901 > < BD901 > < TH901 >

If F901 is not short-circuit, If BD901 is short-circuit, If TH901 is open,
replace it with a same replace it with a new one. replace it with a new one.
specifications one.
3-2
NO POWER
If the unit doesn’t work by no power problem, repair the set according to the following guide.
1-2. D951
1-2-1. Solution
Please check and replace D951 on SMPS board.

1) Check the anode-cathod voltage of D951 with a digital multi-meter, it is normally 0.2 ~ 0.3 V.
 If it doesn’t have any voltage, it’s destroyed. Replace it with a new one.
< SMPS schematic diagram >
3-3
2. NO BOOTING WHEN POWER ON THE SET
The set doesn’t work when press the power button on the display board or the remote control.
2-1. FLASH MEMORY

2-1-1. Solution
Please check and replace IC502 on MAIN board.

1) Check 3.3 V to CN503 in standby mode.
 If there is no 3.6 V, check the SMPS.
2) Check 12 V, F+, F- and PVDD when power on the set.
 If the set doesn’t work regardless of what the KEY2 changes high to low while pressing the power
button. X500 and X501 work normally but, if you can not power on the set, replace IC502 with a new
one on the MAIN board.
AR514
PWR_CTRL
AR504
IC502 KEY2
< Main board top view > < Main board bottom view >
3-4
3. VFD IS NOT DISPLAYED WHEN POWER ON THE SET
When power on the set, any icons or characters on VFD are not displayed.
3-1. VFD
3-1-1. Solution
Please check and replace DIG800 on FRONT board.

1) Check if output from the MAIN board via a DC-DC 12VA, VCC_5V, VCC_3.3V.
2) Check if IC502 outputs VFD_D0, VFD_CLK and VFD_STB to the FRONT board.
3) check if DIG800 output SW signal to the FRONT board.
 If the SW signal isn’t output, replace DIG800 with new one.
4) check if Q801 and Q802 to the FRONT board.
 If the VH signal isn’t output, replace Q801, Q802 with new one.
 If the VH signal is output, replace DIG800 with new one.
3-5
4. NO OPERATION OF MD
When no sound output in the CD function, you can not listen to music reading data from a CD disc
if the servo motors in MD don’t work. This step is for checking the SPINDLE MOTOR among them.
4-1. SPINDLE MOTOR

4-1-1. Solution
Please check and replace IC400, IC401 on MAIN board.

1) Check the SPDO signal from pin24 of IC401.
 If no signal, check 3.3 V(RF) and X400.
2) Check the SPIN- & SPIN+ from IC401 to CN401 for driving SPINDLE motor. It is about 3.6 Vp-p.
 If no signal, check +1.8 V and +5 V for IC400.
3) Check if the FFC cable is solidly connected between CN401 and MD.
4) Check the MD.
 If the spindle motor is sort-circuit or has any trouble, it can not rotate CD discs.
Please check the function after changing another MD.
< Waveform of SP- & SP+

< Signal check point >
for driving SPINDLE motor >
3-6
NO OPERATION OF MD
When no sound output in the CD function, you can not listen to music reading data from a CD disc
if the servo motors in MD don’t work. This step is for checking the SLED MOTOR among them.
4-2. SLED MOTOR

4-2-1. Solution

1) Check the SLDO signal from Pin23 of IC401.
2) Check the SLED+ & SLED- from IC400 to CN401 for driving SPINDLE motor. It is about 2.9 Vp-p.
4) Check the MD.
 If the sled motor is sort-circuit or has any trouble, it can not move the pickup module.
SL- to CN401
SL+ to CN401
< Waveform of SLED- & SLED+ < Signal check point >
for driving SLED motor >
3-7
NO OPERATION OF MD
When no sound output in the CD function, you can not listen to music reading data from a CD disc if
the servo motors in MD don’t work. This step is for checking the TRAY OPEN/CLOSE MOTOR among
them.
4-3. TRAY OPEN/CLOSE MOTOR

4-3-1. Solution

1) Check MOT_OPEN & MOT_CLOSE signals from Pin K4, L4 of IC502 to IC400.
 If no signal, check +1.8 V & + 5 V to IC400.
2) Check LOAD± from IC408 to CN401 for driving the tray open / close motor. It is about 3.85 Vp-p.
 If no signal, check +5 V to IC400. If it has any trouble, replace it with a new one.
4) Check the MD.
 If the tray motor is sort-circuit or has any trouble, it can not open or close the tray.
MOT_OPEN
MOT_CLOSE
LO- to CN401
LO+ to CN401
< Waveform for driving

TRAY open/close motor >
3-8
NO OPERATION OF MD
the pickup module in MD doesn’t work. This step is for checking the LASER TRACKING ACTUATOR.
4-4. LASER TRACKING ACTUATOR

4-4-1. Solution

The tracking actuator makes the laser beam be positioned in the center of a track on CD disc.
1) Check the TRD signal from Pin14 of IC401.
2) Check TR- & TR+ from IC400 to CN400 for driving the tracking actuator.
4) Check the MD.
 If the pickup module has any trouble, it can not move the laser beam on the left or right side.
< Waveform of TR±

for driving TRACKING actuator >
3-9
NO OPERATION OF MD
the pickup module in MD doesn’t work. This step is for checking the LASER FOCUSING ACTUATOR.
4-5. LASER FOCUSING ACTUATOR

4-5-1. Solution

The focusing actuator makes the laser beam keep a regular interval with the surface of a CD disc.
1) Check the FOD signal from Pin13 of IC401.
2) Check F- & F+ from IC400 to CN400 for driving the focusing actuator.
4) Check the MD.
 If the pickup module has any trouble, it can not move the laser beam on the top or bottom side.
< Waveform of F±
for driving FOCUSING actuator >
3-10
5. NO SOUND
There is no sound output in the CD FUNCTION, repair the set according to the following guide.
5-1. IN THE CD FUNCTION

5-1-1. Solution

1) Check CD_BCLK, CD_LRCK, & CD_DOUTA signals from IC401 to IC502.
 If no signal, check if the RF & servo signals from MD is entered to IC401.
Refer to the “No operation of MD” guide on Item 4.
2) Check the following I2S signal flow. < I2S audio signal Interface >
- MCS_BCK : IC502_Pin E1 --> IC700_Pin23
- MCS_LRCK : IC502_Pin D1 --> IC700_Pin22 (44.1 kHz)
- MCS_DATA : IC502_Pin E2 --> IC700_Pin24
 If there is any trouble, check the power for each IC.
The power is normal but, if the signal waveform to the IC is distorted or no signal, replace it with a new one.
3) Check if “Digital audio AMP block” on Item 5-2 is normal.
< I2S Signal Flow >
< Waveform of I2S audio interface signals >
3-11
NO SOUND
There is no sound output by DIGITAL AUDIO AMP DAMAGE, repair the set according to the following
guide.
5-2. BY DIGITAL AUDIO AMP DAMAGE (IN ALL FUNCTIONS)

5-2-1. Solution

1) Check PWM_FL±, PWM_FR± & PWM_SW± signals from IC700 to IC701 each input function.
 If no signal, check if I2S audio signals are entered to IC700.
Refer to “I2S audio signal interface” on Item 5-1.
2) Check PVDD.
 If PVDD is abnormal, check the SMPS.
3) Check +12 V for driving the gate of AMP IC(IC701).
a. All the powers are normal, but if +12 V is low, there is possible for AMP IC to be damaged.
b. Remove L706 one. When removed a inductance, if +12 V is recovered, the IC connected to it was damaged.
c. Replace the IC with a new one.
4) Check the impedance between IC701_OUT_C/OUT_D & GND.
a. If the impedance is 0 Ω, the IC must be damaged.
b. After removing the heat sink, replace it with a new one.
3-12
NO SOUND
There is no sound output in the USB FUNCTION, repair the set according to the following guide.
5-3. IN THE USB FUNCTION

5-3-1. Solution
Please check and replace IC502 on MAIN board & CN801 on FRONT board.

1) Check +5V_USB to FRONT board.
 If an insert, search, or file search on the VFD display USB Device into the USB jack, the voltage is okay,
if so not, check +5V to pin10 of CN801.
2) Check USB D± from MAIN board to FRONT board.
a. Check 1.1_D± signals(pin A7, A8 ) to IC502.
b. Check USB± signals to CN801(pin1, 2, 4, 5).
The power is normal but , if the signal waveform to the IC is distorted or no signal, replace it with a new one.
3) Check if “Digital audio AMP block” on item 5-2 is normal.
< USB function signal flow >
< Waveform of USB D± signal >
3-13
NO SOUND
There is no sound output in the AUX FUNCTION, repair the set according to the following guide.
5-4. IN THE AUX FUNCTION

5-4-1. Solution
Please check and replace IC202 on MAIN board.

1) Check AUX_L/R signals to IC202 (Pin26, 27).
2) Check if MCS_BCK, MCS_LRCK & MCS_MCLK are entered from IC502 to IC202.
3) Check if ADC_DATA is entered from IC202 to IC502.
 If no signal, check +5 V & +3.3 V(ADC) for IC202. If is NG, replace it a new one.
4) Check the following I2S signal flow from IC701 to IC700. (Refer to Item 5-1.)
5) Check if the digital audio AMP block is okay. Refer to “Digital Audio AMP” guide on Item 5-2.
 If AMP is damaged, replace it with a new one.
5-4-3. Service hint (Any picture/ Remark) < AUX function signal flow >
< Signal check point - Top PCB > < Signal check point - Bottom PCB >
3-14
NO SOUND
There is no sound output in the TUNER FUNCTION, repair the set according to the following guide.
5-5. IN THE TUNER FUNCTION

5-5-1. Solution

1) Check if TUNER_LR is entered from Pin13, 14 of IC200 to IC202(Pin11, 12).
 If no signals, check +3.3 V for tuner power.
 Check if the tuner control signals (CLK, DAT, CE, RST, SLT) are entered from IC502 to IC200.
If it doesn’t work, replace TUNER with a new one.
2) Check if MCS_BCK, MCS_LRCK, & MCS_MCLK are entered from IC502 to IC202.
3) Check if ADC_DATA is entered from IC202 to IC502.
 If no signal, check +5 V & +3.3 V(ADC) for IC202. If is NG, replace it with a new one.
4) Check the following I2S audio signal flow from IC502 to IC700. (Refer to Item 5-1.)
5) Check if the digital audio AMP block is okay. Refer to “Digital Audio AMP” guide on Item 5-2.
 If AMP is damaged, replace it with a new one.
< TUNER IN function signal flow >
3-15
6. PROTECTION
6-1. D(DC) Protection
6-1-1. Solution
Replace IC701(AMP IC) on MAIN top board.

1) After main set power off, check red LED blink at intervals of 1 second. (D Protection or S Protection)
2) Turn main set power on again.
3) Check DC voltage of speaker out channel + & - (CN701 pin1, 2).
4) Check resistor crack, cold solder of PWM IC out (R707, R745).
5) If PWM IC out is ok & speaker out (+/-) has DC voltage, replace IC701(AMP IC) on MAIN top board.
IC700 (PWM IC)
R745, R707
IC701 (AMP IC)
CN701
< Main board top view >
3-16
PROTECTION
6-2. S(Shut down) Protection
6-2-1. Solution
Replace IC701(AMP IC) on MAIN top board.

1) After main set power off, check red LED blink at intervals of 1 second. (D Protection or S Protection)
3) Check PVDD voltage (34 V) of CN600 pin4, 5, 6.
- If PVDD voltage has 25 V under, refer to SMPS board repair guide.
4) Check GVDD, VDD voltage (12 V) of IC701 pin1, 22.
- If GVDD, VDD voltage has 8.5 V under, refer to 12V no power repair guide.
5) Check impedance (3 ohm) of speaker unit.
- If Impedance of speaker unit has 1 ohm under, replace speaker unit.
6) If check point 3, 4, 5 is ok, replace IC701(AMP IC) on MAIN top board
CN600
IC701 (AMP IC)
< Main board top view >
3-17
PROTECTION
6-3. B(Burnt) Protection
6-3-1. Solution
Replace IC703(AMP IC) on MAIN bottom board.

1) After main set power off, check red LED blink at intervals of 0.5 second. (B Protection)
3) Check voltage 3.3 V of AMP_Protect signal (pin2 of Q702).
4) If pin2 of Q702 is low (0 V) , replace IC701(AMP IC) on MAIN top board.
Q702 pin2
IC701 (AMP IC)
< Main board top view > < Main board bottom view >
3-18
ELECTRICAL TROUBLESHOOTING GUIDE
1. POWER (SMPS)
No 5.6 VA
YES
NO
F901 normal? Replace F901 (Use the same fuse).
YES
NO
BD901 normal? Replace BD901.
YES
NO
TH901 normal? Replace TH901.
YES
Is Vcc NO
(10 V ~ 18 V) supplied to D902 normal?
IC901 Pin7?
YES NO
Check or replace D902.
NO
D933/ D934 normal? Replace D933/ D934.
YES
Is there about 2.5 V NO

Replace IC941.
at IC941 Pin1?
YES
NO
D935 normal? Replace D935.
YES
Power line of main PCB is short.
3-19
No PVDD
YES
NO
F901 normal? Replace F901 (Use the same fuse).
YES
NO
BD901 normal? Replace BD901.
YES
NO
TH901 normal? Replace TH901.
YES
Is Vcc NO
(10 V ~ 18 V) supplied to R959, R960, R961, R963, R964 normal?
IC911 Pin4?
YES NO
Check or replace
R959, R960, R961, R963, R964.
NO
Q901 normal? Replace Q901.
YES
NO
D951 normal? Replace D951.
YES
Is there about 2.5 V NO

Replace IC951.
at IC951 Pin1?
YES
Power line of main PCB is short.
3-20
No 12 V
YES
Is VIN (34 VA) NO

Check the PVDD (34 VA) from SMPS.
Supplied to IC602?
YES
Is 12 VA Supplied NO
To L611? Check the IC602 Pin2 “H”.
YES
Check or replace IC602
No VFD
YES
Is the power supplied from the NO

Check the Pin4, Pin5, Pin6 from CN503.
Pin8, Pin9, Pin10 of CN801?
YES
NO
D801/ D805/ D806 normal? Check or replace D801/ D805/ D806.
YES
NO
DIGI800 Pin26 normal? Check or replace DIGI800.
YES
Check or replace VFD.
3-21
2. MCS PART CHECK
MCS PART CHECK
YES
Check if IC600 NO
Check and change IC600.
have 3.3 V output.
YES
Check if IC605 NO
Check and change IC605.
have 1.2 V output.
YES
X501: 32.768 kHz, NO

X500: 24 MHz, Check the IC602 Pin2 “H”.
Check the operation.
YES
OK
3. IC503(MX25L3235E) CHECK
CHECK IC501
YES
Check pinB12, pinB11 NO Check MCS NO

Refer to MCS troubleshooting.
DATA : CLK voltage 3.3 VA.
YES
YES
NO
Check MCS.. Replace MCS.
YES
OK OK
3-22
4. VFD DISPLAY CHECK
VFD Display Check
YES
Check NO
CN801 Pin8, 9, 10 input Refer to SMPS troubleshooting.
voltage.
YES
Check if both end voltage

of FL+, FL- are over 2.26 V
VKK : over 33 V.
YES
Check DC-DC power

L614(VCC_5.1V - F+),
NO
L611(+12VA - VIN), Check CN801 connection.
L607(VCC_3.3V - VDD).
YES
YES
Check each Pin voltage.
YES
OK
Check
IC502 -> CN801 pin4, 5, 6 NO Check input data
data communication
CLK/ STB/ DATA. IC502 Pin F1, F2, G1.
YES
YES
Check MCS_MCLK output data
Check DIGI800 pin26 IC502 Pin D2.
SW signal output.
YES
YES
NO
Check IC501. Replace IC502.
VFD light on?
YES YES
OK OK
3-23
5. PWM MODULATION CHECK
PWM MODULATION PART
CHECK
YES
Check NO Refer to SMPS and DC-DC

L605(PWM_3.3V). convertor troubleshooting.
YES
• Check IC700(TAS5548) VDD 3.3 V - Pin9, 14, 35, 50.

• Check X701 (12.288 MHz).
YES
Check NO Check X701 NO

X701(12.288 MHz) Replace X701 (12.288 MHz).
operation. (12.288 MHz)
YES YES
Check IC701 Pin21 CLK input. OK
YES
Check IC502(MLC3730S)
Pin B3: PWM_RST, Pin A1: PWM_DATA
NO Check input data
Pin A2: PWM_CLK output. IC502 Pin F1, F2, G1.
YES
YES
Check MCS_MCLK output data
IC502 Pin D2.
YES
NO Replace IC502.
Check IC502.
YES
OK
Check Check
IC701(TAS5548) NO NO Refer to AUX or Data
input data Pin24 Data communication troubleshooting.
PWM wave. Pin24, 25.
YES YES
Check NO Check each line

IC701 input data.. resistor output.
YES
OK
Check PWM NO NO
modulator output Check IC701. Replace IC502.
FL: Pin48(-), 49(+)
YES YES
OK OK
3-24
6. POWER AMP PART CHECK
POWER AMP PART CHECK
YES
Check NO
CN600 Pin4, 5, 6: +34 V Refer to SMPS troubleshooting.
L611: +12 V.
YES
Check IC701 Pin1, 2, 8,13, 22 input voltage.
YES
Check IC701 NO
Check each line resistor output voltage.
Pin2: +12 V input.
YES
Check PWM Modulator input IC701 Pin5, 6, 14, 15.
YES
Check IC701, IC702 Pin27, 28, 32.
YES
NO
Check output line coil. Replace the coil.
YES
OK
3-25
7. TUNER / AUX FUNCTION CHECK
FUNCTION CHECK
YES
Check IC202 NO
(CS5346) Pin11, 12, Check JK201, IC200.
26, 27 input
YES
Check IC202 NO Check IC202 NO

(CS5346) Pin41 Pin5: +3.3 V Check L202 VCC+5 V.
output data. Pin14: +5 V.
YES YES
Check NO Check IC202 NO Check IC202

IC502(MLC3730) Pin5: +3.3 V, Pin6: High, Pin41: SDOUT, Pin42: SLCK,
input data. Pin14: +5 V. Pin43: LRCK, Pin44: MCLK.
YES YES YES
IC502(MLC3730)
output data. OK Replace IC202.
YES
OK
3-26
8. TUNER FUNCTION CHECK
TUNER FUNCTION CHECK
YES
Check tuner NO
IC200 Pin11 VCC_3.3V. Check or L604 (VCC_3.3 V).
YES
X200 : 32.768 kHz NO

Check or replace X200.
Check opration.
YES
Check IC200 Pin5, 6, 7, 8 NO

(RST, CS, SCLK, SDIO). Check or replace IC502.
YES
Check JK200 NO
Check antenna cable insert again.
Antenna input cable insert.
YES
Check IC200 Pin13, 14 NO

Check or replace IC200.
Tuner output.
YES
OK
3-27
9. CD FUNCTION CHECK
CD FUNCTION
YES
NO NO Is Motor_open/close
Can the disc insert? Is load +,- ok? OK? (IC400 Pin6, 7)
YES
YES YES
Check IC400.
NO
Is Motor ok? (about 12 Ω) Check loading motor.
Check IC408
(Motor drive IC).
NO
NO NO Focus,
IM driving
Disc reading is ok? tracking, sled signal
(Focus and tracking) is ok?
is ok?
YES YES
Is no signal at spk? Is the MD(CN404

Pin22) about 190 mV?
YES NO
Check the signal of NO Check IM (pick-up).

IC407 Pin52, 53, 54.
Check Vcc of IC401.
YES
Check NO NO
the signal (16.0344 MHz) Check Cristal (X400). Replace Cristal (X400).
at IC401 Pin51.
YES
Check IC502 NO
input/output and Replace IC502.
control line.
YES
Refer to function check.
3-28
10. SINGLE USB FUNCTION
USB FUNCTION
YES
Plug-in USB device.
YES
NO NO
Display “NO USB”. Check USB_5V. Check L617 USB_5 V.
YES
YES
Check USB_D+/ D- NO
Display “READ”. Check USB jack (CN802).
(CN802 Pin2, 3).
YES
YES
NO
Display “NO FILE”. Check IC502 (Pin A7, A8). Replace IC502.
YES
Check USB audio file in USB device

(MP3, WMA file is playable)
3-29
WAVEFORMS OF MAJOR CHECK POINT
1. SDRAM 2. SERVO
1 CLK 5
DATA CD-16M
2
3 ADDRESS
CS
4
1. IC502 pin38, 2. IC502 pin53,

5. IC501 pin M1
3. IC502 pin35, 4. IC503 pin1
3. AUDIO PATH
DAC_MCLK
9
6 CD_BCK
DAC_BCK
10
7 CD_LRCK
DAC_LRCK
11
CD_DATA DAC_DATA
8 12
6. IC501 pin N4, 7. IC501 pin N1, 9. IC501 pin D2, 10. IC501 pin E1,
8. IC501 pin N2 11. IC501 pin D1, 12. IC501 pin E2
4. USB
USB_5V
13
D+
D-
14
13. IC501 pin A8, 14. IC501 pin A7
3-30
WIRING DIAGRAM
1. [Total CNT : 7 ea]
1. FFC Cable MAIN
£ MAIN ȧ BT Module : 1EA

¤ MAIN ȧ MD : 2EA
2. Harness Single
཰ MAIN ർ SMPS : 1EA

¤ MAIN ȧ FRONT : 1EA
¥ MAIN ȧ JACK : 1EA
¦ JACK ȧ LED : 1EA
3-31 3-32
BLOCK DIAGRAMS
1. SYSTEM BLOCK DIAGRAM
3-33 3-34
2. SMPS BLOCK DIAGRAM
6QXEEHU Ws
%ORFN
&1
7
5
$
0DLQ 1
6036,& 6
:LWK)(7
%ORFN
1RLVH
)LOWHU <&DS <&DS 3KRWR &ĞĞĚďĂĐŬ 6KXQW
&RXSOHU
S 5HJ
J
%ORFN
;&DS WͲd>
6:
/LQH)LOWHU
)
8
6
(
3-35 3-36
3. AUDIO PATH BLOCK DIAGRAM
3-37 3-38
4. POWER BLOCK DIAGRAM
3-39 3-40
CIRCUIT VOLTAGE CHART
1. ICs
Location & Description IC Name/ Type Vcc/ Vdd Location & Description IC Name/ Type Vcc/ Vdd Location & Description IC Name/ Type Vcc/ Vdd
Main Board MCS3730S • Spec: TPS563200 • Spec:
SI4704-D60-GM • Spec: TYPE: 176 FBGA VDD33 : 3.1 ~ 3.6 V TYPE: SOT 6PIN VIN : 4.5 ~ 17 V
IC606
TYPE: QFN 20 VA : 2.7 ~ 5.5 V IC502 VENDER: MCS VDD12 : 1.1 ~ 1.3 V Step-Down Voltage VENDER: TI • Measured Voltage:
DSP Regulator IC
IC200 VENDER: SILICONLAB VD : 1.62 ~ 3.6 V VDD33 : 3,29,50,82,114 • Measured Voltage: VIN : 3 VIN : 12.33 V
Silicon Tuner IC VA : 10 • Measured Voltage: VDD12 :14,46,95 VDD33 : 3.374 V VOUT : 2
VD : 11 VA : 3.288 V VDD12 : 1.214 V TAS5548 • Spec:
VD : 3.288 V W25Q32FVSSIG • Spec: TYPE: HTSSOP 56 AVDD : 3.0 ~ 3.6 V
PCM1808 • Spec: IC50 TYPE : SOIC-8 VDD : 2.7 ~ 3.6 V IC700 VENDER: TI DVDD : 3.0 ~ 3.6 V
TYPE : TSSOP 14P VDD : 2.7 ~ 3.6 V Serial Flash VENDER: WINBOND • Measured Voltage: PWM DRIVER IC AVDD : 9 • Measured Voltage:
IC201 VENDER:TI VCC : 4.5 ~ 5.5 V VDD : 8 VDD : 3.376 V DVDD : 14, 35 AVDD : 3.257 V
MIC ADC VDD : 4 • Measured Voltage: W9812G6KH-6 • Spec: DVDD : 3.257 V
VCC : 3 VDD : 3.288 V IC504 TYPE:TSOP-54 VDD: +3.0 ~ +3.6 V TAS5612LA • Spec:
VCC : 5.16 V SDRAM VENDER: WINBOND • Measured Voltage: TYPE: HTSSOP 44 VDD : 10.8 ~ 13.2 V
CS5346-CQZR • Spec: VDD : 1 VDD54: 3.377 V VENDER: TI GVDD : 10.8 ~ 13.2 V
TYPE : LQFP 48P VDD : 3.1 ~ 3.6 V TPS563200 • Spec: IC701 VDD : 2 PVDD : 12 ~ 34 V
VENDER : CIRRUS LOGIC VCC : 2.7 ~ 5.5 V TYPE: SOT 6PIN VIN : 4.5 ~ 17 V AMP IC GVDD : 1, 22 • Measured Voltage:
IC202 IC600
ADC VDD : 5, 36, 46 • Measured Voltage: Step-Down Voltage VENDER: TI • Measured Voltage: PVDD : 29, 30, 31, VDD : 12.46 V
Regulator IC
VCC : 14 VDD : 3.287 V VIN : 3 VIN : 12.52 V 36, 37, 38 GVDD : 12.4 V
VCC : 5.14 V VOUT : 2 VOUT : 3.407 V PVDD : 34.77 V
AM5890S • Spec: BD2242G • Spec:
IC400 TYPE : HSOP 28 VCC : 4.3 ~ 13.2 V TYPE: SSOP 6PIN VIN : 2.8 ~ 5.5 V
Motor Driver IC IC601
VENDER : AMTEK • Measured Voltage: VENDER: ROHM • Measured Voltage:
VCC : 8, 19 VCC : 7.13 V
Power Switch IC
VIN : 1 VIN : 3.329 V
2. CAPACITORS
BU9546KV • Spec: VOUT : 6 VOUT : 3.30 V Location No. Specification Test (V)
TYPE: VQFP 64 AVDD : 2.7 ~ 3.6 V MP1432DN • Spec: SMPS Board
VENDER: ROHM DVDD : 2.7 ~ 3.6 V TYPE: SOIC8E 8PIN VIN : 4.5 ~ 45 V Primary Side AC in 230 V/ 50 Hz
DVDD_CORE : IC602 VENDER: MPS VOUT : 0.8 ~ 42 V C902 100 uF / 460 V 317
IC401 AVDD : 1
1.4 ~ 1.65 V Step-Down Convertor IC
RF SERVO IC VIN : 7 • Measured Voltage: Secondary Side Standby / Power On
DVDD : 17, 33, 53, 58 • Measured Voltage:
VOUT : 1 VIN : 34.78 V C907 100 uF / 50 V 11.8 / 20.1
DVDD_CORE : 26, 37 AVDD : 3.287 V
VOUT : 12.65 V C909 22 uF / 50 V 10.8 / 18.7
DVDD : 3.287 V
TPS563200 • Spec: C951 1000 uF / 50 V 2.044 / 34.78
DVDD_CORE : 1.499 V
TYPE: SOT 6PIN VIN : 4.5 ~ 17 V C952 1000 uF / 50 V 2.044 / 34.78
IC603
W25Q80DVSSIG • Spec:
Step-Down Voltage VENDER: TI • Measured Voltage: C955 1 uF / 50 V 10.47 / 24.75
IC500 TYPE : SOIC-8 VDD : 2.7 ~ 3.6 V Regulator IC
VIN : 3 VIN : 12.52 V
Serial Flash VENDER: WINBOND • Measured Voltage:
VOUT : 2 VOUT : 5.17 V
VDD : 8 VDD : 3.376 V
BD2242G • Spec:
AZ7027RTR-E1 • Spec:
TYPE: SSOP 6PIN VIN : 2.8 ~ 5.5 V
IC501 TYPE: SOT89 3PIN VCC : 0.3 ~ 18 V IC604
VENDER: ROHM • Measured Voltage:
Voltage Detector IC Power Switch IC
VENDER: BCD • Measured Voltage:
VIN : 1 VIN : 5.13 V
VCC : 1 VCC : 3.374 V
VOUT : 6 VOUT : 5.13 V
TPS563200 • Spec:
TYPE: SOT 6PIN VIN : 4.5 ~ 17 V
IC605
Step-Down Voltage VENDER: TI • Measured Voltage:
Regulator IC
VIN : 3 VIN : 12.57 V
VOUT : 2
3-59 3-60
PRINTED CIRCUIT BOARD DIAGRAMS
1. SMPS P. C. BOARD
(TOP VIEW) (BOTTOM VIEW)
NOTE) Warning
Parts that are critical with respect to risk
of fire or electrical shock.
3-61 3-62
2. MAIN P. C. BOARD
3-63 3-64
3. FRONT P. C. BOARD
(TOP VIEW)
(BOTTOM VIEW)
3-65 3-66
4. JACK P. C. BOARD
5. SPEAKER LED DISPLAY P. C. BOARD

3-67 3-68
3-69 3-70

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Internal Use Only

P/NO : AFN77483237 APRIL, 2016

SECTION 1 ........ GENERAL

SERVICING PRECAUTIONS ............................................................................................................................ 1-3

ESD PRECAUTIONS ......................................................................................................................................... 1-5

HIDDEN KEY MODE ......................................................................................................................................... 1-6

SERVICE INFORMATION FOR EEPROM ........................................................................................................ 1-7

PROGRAM DOWNLOAD & UPDATE GUIDE .................................................................................................. 1-8

SPECIFICATIONS ........................................................................................................................................... 1-10

Storage in conductive bag Drop impact

NEVER look directly at the laser beam, and don’t allow

5) Cleaning the lens surface

How to hold the pick-up

6) Never attempt to disassemble the pick-up.

CAUTION. GRAPHIC SYMBOLS

THE LIGHTNING FLASH WITH APROWHEAD SYMBOL. WITHIN AN EQUILATERAL TRIANGLE, IS

THE EXCLAMATION POINT WITHIN AN EQUILATERAL TRIANGLE IS INTENDED TO ALERT THE

1. Disc Lock On/Off (CD Function Only Active)

2. Check Version and Option code

6. Power Disc Lock On/Off (CD Function Only Active)

7. Amp Clip On/Off

FLD no disc status or AUX status.

Press Remote control (STOP) key

FLD ‘write ok’

FLD ‘E2P CLR’

ON VFD DISPLAY SCREEN

 Insert USB device at USB function.

ON VFD DISPLAY SCREEN

 Insert USB device at USB function.

• AMPLIFIER (RMS OUTPUT POWER)

• Design and specifications are subject to change without notice.

EXPLODED VIEWS ........................................................................................................................................... 2-3

1026 1003 1004

1013 1016 1015 1049

1018 1045 A005

801 Owner’s Manual 808 Battery

825 FM Wire Antenna 900 Remote Control

ELECTRICAL TROUBLESHOOTING GUIDE................................................................................................. 3-19

WAVEFORMS OF MAJOR CHECK POINT.................................................................................................... 3-30

WIRING DIAGRAM .......................................................................................................................................... 3-31

BLOCK DIAGRAMS ........................................................................................................................................ 3-33

CIRCUIT DIAGRAMS ...................................................................................................................................... 3-41

CIRCUIT VOLTAGE CHART ........................................................................................................................... 3-59

PRINTED CIRCUIT BOARD DIAGRAMS ....................................................................................................... 3-61

1-1. FUSE & BRIDGE DIODE

1-1-2. How to troubleshoot (Countermeasure)

1-1-3. Service hint (Any picture/ Remark)

< F901 > < BD901 > < TH901 >

1-2-2. How to troubleshoot (Countermeasure)

1-2-3. Service hint (Any picture/ Remark)

< SMPS schematic diagram >

2-1. FLASH MEMORY

2-1-2. How to troubleshoot (Countermeasure)

2-1-3. Service hint (Any picture/ Remark)

3-1-2. How to troubleshoot (Countermeasure)

3-1-3. Service hint (Any picture/ Remark)

4-1. SPINDLE MOTOR