JOB SAFTY ANALYSIS

Main Activity Pump seal bearing replacement or overhauling Plant & Location:
Date Day 1 Day 2 Day 3 Day 4 Day 5 Day 6 Day 7

Permit Nos.
(Day1-7)
S.No Sub Activities Hazards Control Measures
1. Exposure to HC/toxic gas release due to improper 1. Isolation procedure will be planed.
isolation. Reviewed and implemented by
2. Injury/electrical shock during pump dismantling due to FS/FE
improper electrical isolation 2. Remote and local push buttons of XV
should be in stop condition (if
applicable).
3. Ensure no hot work is in progress in
1. Preparing the pump for handover. radius of 15 m
Electrical and mechanical isolations 4. Electrical isolation to be done from
substation
5. Electrical isolation tag should be
available with permit.
6. FE shall crosscheck isolation by
pressing start button before
commencement of job. LOTO
procedure to be followed.

1. Exposure to HC/ toxic release due to improper draining 1. Wherever possible draining
method. /venting will be done to closed
system /flare.
2. Completion of draining to e
ensured by checking the level
2. Draining of pump holdup liquid
rise in CBD vessels.
3. Ensure with open drain with
help of H2S meter.
4. If hot service allow sufficient
time to cool after isolation.
1. Exposure to HC/toxic release due to holdup martial or 1. Stay in upwind direction FE will
physically show the correct
passing valve.
Blinding of pump suction/discharge line flange to be opened.
3. and seal flush lines. 2. Fire hazard due to holdup material falling on hot lines. 2. First loosen the flange on the
side away from the body check
 3. Fire due to oil soaking insulation for any leakage.
3. Use LEL/H2S detectors.
4. Injury due to improper tool/lifting methods
4. If valve seems passing
immediately tighten the flange.
Keep arrangement.
5. (tray/bucket)
6. Ready for collecting oil. Check
seal port level has been fully
drained
7. Keep cartridge mask ready to
escape/USE SCBA set if H2s
prone
8. Collect holdup oil in trays. Use
wet blankets over hot surfaces
9. Don’t allow oil into insulation.
Remove oil soaked insulation
after the job.
10. Checked that the insulation
cladding faces/end are not
damage
11. Use certified and right capacity
sling/chains (if required)
12. Use spanner tied with strings.
Protect SBCs nearby during
lowering.

Injury during pump dismantling due to improper electrical

isolation See serial no-01
Pump coupling guard removal and
decoupling.
4.
Injury to workers Use correct tools
Pump removal/opening coupling hub Use mandatory PPEs
5. removal opening bearing housing and Health hazard due to handling oil/grease Proper lifting procedure to be followed if
bearing removal dismantling seal applicable
assembly cleaning of seal flush lines. Use chemical resistant gloves
Wash hands after job
Dispose all oily rags in accordance with
procedure
 6.
Pump assembling insulation, de-blinding,
warm-up, alignment, checking &
coupling.
7 All sub activities (1-7)
All above control applies.
As above
Physical injury while working Use correct tools. Use mandatory PPEs.

Note
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Name & Sign

issuer
Requester
* app-1 issuer
* app-1 requester

Day 2 Day 3 Day 4 Day 5 Day 6 Day 7

Remarks