LASER DC 5030 Classic, 5040, 5060, 10.06, en Metric

Data collection
TruLaser 5030 classic,

TruLaser 5040, TruLaser 5060
Data collection
TruLaser 5030 classic,

TruLaser 5040, TruLaser 5060
Edition: 10/2006
Material number: 0359036

Document number: D452EN-GB, Version 5
Ordering information Please specify the title of the document, the language desired,
and the date of the edition.
TRUMPF Werkzeugmaschinen GmbH + Co. KG

Technische Dokumentation
Johann-Maus-Straße 2
D-71254 Ditzingen, Germany
Tel: +49 (0) 71 56/3 03-0
Fax: +49 71 56/3 03-5 40
Internet: www.trumpf.com
E-mail: docu.tw@de.trumpf.com
This document was compiled by the Technical Documentation Department

of TRUMPF Werkzeugmaschinen GmbH + Co. KG.
All rights to this documentation, especially the rights of reproduction and

distribution as well as that of translation, are retained by TRUMPF Werkzeug-
maschinen GmbH + Co. KG., even in the case of notifications of protected
privilege. No part of this documentation may be reproduced or processed,
duplicated or distributed by means of electronic systems in any form whatso-
ever without the prior written consent of TRUMPF Werkzeugmaschinen GmbH
+ Co. KG. We reserve the right to make technical changes and to amend
errors/omissions.
TRUMPF Werkzeugmaschinen GmbH + Co. KG

TRUMPF Werkzeugmaschinen GmbH + Co. KG cannot be made liable for any
mistakes in this documentation. No liability is accepted for direct or indirect
damage or injury resulting from the delivery or the use of this documentation,
in so far as this is legally permissible.
Before you continue
Data collection The data collection contains recommended values for laser cutting
and piercing different materials. In practice, under certain circum-
stances it may be necessary to adapt these recommended values
to the respective operational situation.
Who this is for The data collection is not only intended for the user (owner) and
the machine operator, but also for the programmer. All of these
people must be able to access it.
Versions The data used in this data collection require the following software,
laser technology tables, and TruTops Laser versions:
Software update
x V07.00
1
Laser technology tables
x TC16_LTT_V05.03.01_B034
TruTops
x TruTops Laser / ToPs 100 Version 6.10.0
with patch installed "Patch_ToPs100_V061000_TC16_2.0"
x TruTops Laser / ToPs 100 Version 6.10.1
with patch installed "Patch_ToPs100_V061000_TC16_2.0"
x ToPs 100 lite Version 5.41 with patch installed
"Patch_ToPs100_lite_V0541_TC16_2.0"
Documentation for further Information on laser cutting can also be found in other documents:
reference
x Operator’s manual
x Programming guide
x Manuals for TRUMPF programming systems
The regulations and instructions of the documentation must be

observed to prevent unnecessary downtime and as a condition for
the recognition of warranty claims. The safety information must be
strictly observed to avoid accidents.
1
The versions listed reflect the publication date of the technology tables at
the time when the data collection was created. New machine are always
delivered with the most current version of the technology tables.
D452EN-GB.DOC Before you continue 5

Table of Contents
1. Modifications ..................................................................... 8
General .......................................................................... 8
TruFlow 6000 ................................................................. 8
TruFlow 5000 ................................................................. 9
2. Information on materials and gases ............................. 10

2.1 Material.............................................................................. 10
Material used ............................................................... 10
Material properties ....................................................... 10
Cutting foil-coated stainless steel ................................ 12
Material recommendations........................................... 13
2.2 Gas.................................................................................... 14
Cutting gas ................................................................... 14
Laser gas ..................................................................... 14
3. Piercing and approaching .............................................. 15

3.1 Piercing type ..................................................................... 15
Piercing with ramp cycles ............................................ 15
Normal piercing ............................................................ 17
Soft piercing ................................................................. 18
3.2 Piercing sensor ................................................................. 19
3.3 Approach strategies .......................................................... 20
Normal approach ......................................................... 20
Reduced approach....................................................... 20
Approach with precut ................................................... 20
4. Vaporizing ........................................................................ 21
4.1 Foil on stainless steel........................................................ 21
4.2 Scale layer on mild steel ................................................... 22
5. Marking ............................................................................ 22
6. Point marking .................................................................. 23

6.1 Geometric point marking ................................................... 23
6.2 Dot point marking .............................................................. 23
7. Cutting functions ............................................................ 24

7.1 SprintLine .......................................................................... 24
7.2 PlasmaLine ....................................................................... 24
7.3 FocusLine: Automatic focus position adjustment.............. 25
7.4 NitroLine (Plasma): Cutting with a high focus
position .............................................................................. 26
7.5 Microweld: Fixing cut parts................................................ 26
7.6 Compressed-air cutting (optional) ..................................... 27
6 Table of Contents D452EN-GB.DOC

7.7 High quality cutting (TruFlow 5000) .................................. 27
7.8 FlyLine............................................................................... 28
7.9 Nozzle changer (optional) ................................................. 29
8. Lenses and cutting nozzles ........................................... 30

8.1 Lenses............................................................................... 30
8.2 Cutting nozzles.................................................................. 30
9. TruFlow lasers: An overview of data ............................ 31

9.1 Cutting gas consumption................................................... 31
9.2 Power consumption........................................................... 32
9.3 Maximum material thicknesses and cutting speeds ......... 33
TruFlow 5000 ............................................................... 33
TruFlow 6000 ............................................................... 34
10. Working with technology tables.................................... 35

10.1 Display at the machine...................................................... 35
10.2 Numbers............................................................................ 36
10.3 Parameters........................................................................ 37
11. Table collections ............................................................. 39

11.1 General.............................................................................. 39
11.2 Overview Machining strategy, contour size and
approach strategy ............................................................. 39
TruFlow 5000 ............................................................... 39
TruFlow 6000 ............................................................... 40
11.3 Overview of cutting data.................................................... 41
TruFlow 5000 ............................................................... 41
TruFlow 6000 ............................................................... 42
D452EN-GB.DOC Table of Contents 7

1. Modifications
Only the most important modifications compared with the last

edition are listed. The technology tables contain several additional
modifications of the parameters based on actual values.
General
New value for "piercing There is a new value for the "piercing sensor" parameter: "3." It
sensor" parameter indicates that a ramp cycle pierces and the pierced end is
recognized by the PierceLine piercing sensor.
Area of application
The new value is only available for machines with software
update 6.02. Until now, it has only been used for gentle piercing 20
- 25 mm mild steel with TruFlow 6000.
Programming in TruTops:
New rules have been introduced for programming in TruTops:
x Software update 6.02 (piercing sensor "3" possible)
Rules "*P6.02" (e.g. T2D-7023-6P6.02).
x Software update 4.70 6.02 (piercing sensor "3" not possible)
Rules "*P4.70" (e.g. T2D-7023-6P4.70).
TruFlow 6000
Mild steel High speed cutting

1 mm mild steel and stainless steel: reduction in laser output, thus
less plasma formation and higher process safety.
Oxygas cutting
x 20 and 25 mm mild steel.
New parameter value "3" for piercing sensor parameter
x 5 - 8 mm mild steel.
Normal and soft piercing for improved piercing recognition.
Stainless steel Nitrogen high-pressure cutting

5 - 15 mm: Normal piercing for increased process safety when
piercing and for protecting the lens
Aluminum High speed cutting

Usage of oxygen as the cutting gas.

FlyLine – new tables
The nozzle distance is increased by 0.5 mm compared to the
standard tables and the FocusLine setting dimension decreased by
0.5 mm.
New tables:
x T2D-6217FC: 1 mm nitrogen cutting
x T2D-6262FC and T2D6263FC: 1 and 1.5 mm high-speed
cutting
TruFlow 5000
Mild steel Oxygas cutting

x 20 and 25 mm
New parameter value "3" for piercing sensor parameter.
x 8 - 12 mm
Approach with precut for increased process safety.
Stainless steel Nitrogen high-pressure cutting

3 mm: cutting speed for reduced approach speed increased for
shorter machining times.
Cutting foil coated sheet metal

Beam diameter increased to prevent sporadic pressure monitoring
error during the transition from cutting to piercing.

2. Information on materials and gases
The properties of the material and the quality of the cutting gas
have a decisive effect on the laser cutting result.
2.1 Material
Material used
The cutting and piercing parameters listed in the data collection

have been determined for the following materials:
Material Code Number of material.

Mild steel S235JR 1.0037
Stainless steel X5CrNi18-10 1.4301
Aluminum EN AW-AlMg3 EN-AW5754
Table 1
Note
Adjustment of the cutting and piercing parameters, particularly the
cutting speed, is necessary in most cases when other materials are
used.
Material properties
Mild steel
Negative Material properties Cutting result Reason
material properties
Rusty, oxidized, Burr formation, Oxides cause oxygen to
sandblasted, pronounced drag lines, be supplied, leading to
shotblasted formation of craters increased energy supply.
Coated Burr formation and drag Coating is drawn into the
lines kerf.
(Good cutting results with
high-pressure cutting up to
4 mm material thickness,
but with slow cutting
speed and higher gas
consumption)
Dry Cutting problems due to Metal spattering sticks to
distance control system the material surface during
piercing.
Table 2

Positive Material properties Cutting result Reason
material properties
Pickled, oiled Good cutting results Considerable reduction in
slag sticking to the surface
during piercing
Table 3
Stainless steel
NitroLine (Plasma) When using NitroLine (Plasma), a burr and a raw cut edge will
occur with the following material thicknesses:
x TruFlow 5000: 15 and 20 mm.
x TruFlow 6000: 20 and 25 mm.
Nitrogen x TruFlow 5000/6000: 8 - 12 mm burr formation possible.

high-pressure cutting x TruFlow 6000: 15 mm burr formation.
Aluminum
Burr formation from 8 mm material thickness.
Copper
Copper must only be cut using oxygen (O2), never nitrogen (N2).
Cutting copper can be complicated due to the reflection caused by
cutting errors (damage to optics). The "MD65 power monitor upper
limit" in the laser machine data must therefore be set correctly:
TruFlow MD65
5000 6300
6000 7500
Table 4

Cutting foil-coated
stainless steel
The data collection includes self-defined cutting data for cutting

foil-coated stainless steel. You should observe the following
information and recommendations in order to obtain ideal cutting
results:
Foil properties x Polyethylene foil t 90 μm thick.

x Natural rubber adhesive.
x Foil with "strong" adhesive strength.
x For a surface ground with grain > 240.
Processing information x Apply the foil at least one week before machining.
x Foil-coated side of the material must face upwards during
machining.
x Sheet should have the approximate ambient temperature while
applying the foil and prior to machining.
Foil recommendations x Type PF 563c or PF 83 CCT (for coarser grain) by Polyfilm.

x Type 4224 by Novacell.
x Type Laserguard 3100 H5 by Nitto.
Programming with The tables and process rules for machining foil-coated sheets are
TruTops Laser only available in TruTops Laser from version 5.1 (introduced in the
middle of 2003) or higher.

Material recommendations
Mild steel Sheet Recommendation Note

thickness
Up to 12 mm S235JR pickled with lightly
oiled surface
15 – 20 mm Ruukki LASER 250 C With mild steel of this type,
only one side of the sheet is
processed with an optimal
surface. It is even, has a
smooth layer of scale and
is labeled.
This side must face up-
wards. The bottom side is
slightly rougher.
Voest Alpine "Lasergüte"
(laser-quality products)
Thyssen "TS-ThermoCut 1"
Thyssen "S235 LC"
25 mm Ruukki LASER 250 C With mild steel of this type,
only one side of the sheet is
processed with an optimal
surface. It is even, has a
smooth layer of scale and
is labeled.
This side must face up-
wards. The bottom side is
slightly rougher.
Table 5
Note
Bright, blasted, or primed materials cannot be cut with the same
quality as the reference materials.
Rough, burnt-out cuts and burr formation are material-related
cutting problems which occur when laser cutting mild steel, fine-
grained steel or other low-alloy types of steel.

2.2 Gas
Cutting gas
Oxygen (O2), nitrogen (N2) or compressed air (AIR, optional) is

used for cutting, depending on the type of material and machining.
The following specifications apply for the quality and purity of the
gases:
Oxygen (O2) Nitrogen (N2)

Gas purity 3.5 5.0
Volume % 99.95 99.999
Table 6
Compressed air Please refer to your machine’s installation conditions for the
(optional) compressed air specifications.
Laser gas
To use TruFlow lasers, the gases helium (He), nitrogen (N2) and
carbon dioxide (CO2) are required.
The following table gives an overview of the composition and the

required quality of the gases:
He N2 CO2
Gas purity 4.6 5.0 4.5
Proportion of total gas 66 29 5
volume [%]
Gas consumption 13 6 1
(approx.) [l/h]
Table 7

3. Piercing and approaching
3.1 Piercing type
There are various options for piercing, depending on the material

and the workpiece contour.
The piercing type can be selected in accordance with the

customer’s specific optimization criteria (e.g. optimization for short
production times or for piercing without damaging the material
etc.).
Piercing with ramp cycles
In ramp mode, a start hole for laser cutting can be produced in a

low-impact manner. To do this, the laser power is increased and
maintained over a programmed time interval.
This piercing process ensures that material is not burned away in

an uncontrolled manner.
Up to 99 different piercing cycles can be entered in the laser unit’s

control system.
Parameters The following parameters must be defined for every cycle:
Parameter Min. value Max. value

Ramp cycle number 1 99
Start-up power (P1) 1% 100 %
Working power (P2 - P5) 1 % 100 %
Start-up time (t12) 10 ms 655350 ms
Working time (t23 - t45) 10 ms 655350 ms
Gating frequency (Tf) 100 Hz 99900 Hz
Table 8
The piercing time which is actually run is stated in the technology

table:
Piercing time: min. 0.01 s max. 99 s

Ramp cycles The startup power (P1), power (P2 - P6), startup time (t12), time
(t23 - t56) and gating frequency (Tf) must be adapted to the
material type and thickness.
For application, the customer must store the following ramp cycles
in the laser control system:
Note
The power specifications (P1 - P6) are percentage values and are
listed in order TruFlow 5000/6000 for the individual lasers.
Only the watt specifications in brackets are mandatory and the
corresponding percentages should be determined during manual
laser operation with the respective gating frequency.
Ramp P1 P2 P3 P4 P5 P6 t12 t23 t34 t45 t56 Tf

no. [%] (W) [%] (W) [%] (W) [%] (W) [%] (W) [%] (W) [ms] [ms] [ms] [ms] [ms] [Hz]
1 100 100 100 0.0 0.0 0.0 20000 20000 10 10 10 10000
3 6/5 10/8.3 10/8.3 80/66.7 80/66.7 0.0 800 10100 100 2000 10 100
(300) (500) (500) (4000) (4000)
4 1.2/1 18/15 18/15 0.0 0.0 0.0 1000 20000 10 10 10 100
(60) (900) (900)
5 3/2.5 6/5 6/5 0.0 0.0 0.0 800 20000 10 10 10 600
(150) (300) (300)
8 3.6/3 3.6/3 3.6/3 0.0 0.0 0.0 20000 20000 10 10 10 100
(180) (180) (180)
12 4.8/4 15/12.5 15/12.5 0.0 0.0 0.0 12000 20000 10 10 10 100
(240) (750) (750)
13 26/21.7 26/21.7 26/21.7 0.0 0.0 0.0 20000 20000 10 10 10 20000
(1300) (1300) (1300)
14 30/25 30/25 30/25 0.0 0.0 0.0 20000 20000 10 10 10 20000
(1500) (1500) (1500)
15 10/8.3 10/8.3 10/8.3 0.0 0.0 0.0 20000 20000 10 10 10 10000
(500) (500) (500)
16 36/30 36/30 36/30 0.0 0.0 0.0 20000 20000 10 10 10 20000
(1800) (1800) (1800)
17 5/4.2 5/4.2 5/4.2 0.0 0.0 0.0 20000 20000 10 10 10 10000
(250) (250) (250)
18 16/13.3 16/13.3 16/13.3 0.0 0.0 0.0 20000 20000 10 10 10 10000
(800) (800) (800)
19 60/50 60/50 60/50 0.0 0.0 0.0 20000 20000 10 10 10 10000
(3000) (3000) (3000)
21 1.2/1 18/15 18/15 26/21.7 26/21.7 0.0 1000 2000 3000 20000 10 100
(60) (900) (900) (1300) (1300)
222 10/8.3 12/10 12/10 80/66.7 80/66.7 0.0 500 15490 10 2500 10 100
(500) (600) (600) (4000) (4000)
232 6/5 10/8.3 16/13.3 100/83.3 100/83.3 0.0 800 15100 100 2000 10 100
(300) (500) (800) (5000) (5000)
25 1/0.8 20/16.7 24/20 32/26.7 37/30.8 42/35 1000 2000 3000 9000 15000 100
(50) (1000) (1200) (1600) (1850) (2100)
26 14/11.7 14/11.7 0 0 0 0 10000 0 0 0 0 100
(700) (700)
2
See note on next page

Ramp P1 P2 P3 P4 P5 P6 t12 t23 t34 t45 t56 Tf
no. [%] (W) [%] (W) [%] (W) [%] (W) [%] (W) [%] (W) [ms] [ms] [ms] [ms] [ms] [Hz]
27 80/66.7 80/66.7 0 0 0 0 10000 0 0 0 0 40
(4000) (4000)
30 70/58.3 70/58.3 0 0 0 0 10000 0 0 0 0 40
(3500) (3500)
Overview of ramp cycles TLF5000/TLF6000 Table 9
Notes on cycle For cycles 22 and 23, the material is actually pierced during t12
22 and 23 and t23 with powers P1 - P3. The piercing hole is then enlarged
with P4 and P5 to create ideal starting conditions for approaching
the contour.
Safety margins are added to times t12 and t23, since the piercing
time for thick materials varies considerably.
The piercing time may not be reduced in the technology table
however, even though the piercing process is usually already
carried out several seconds before the piercing time expires.
Otherwise the piercing hole would no longer be enlarged with
powers P4 and P5.
Normal piercing
Laser power Piercing on high power.
Advantages Gas Advantage

Oxygen Start hole is produced with minimal time
delay.
Oxygen with oil spray fitting Automated material flow, since oiling the
whole sheet of material is no longer
required.
Nitrogen Producing the start hole with nitrogen
prevents formation of oxides when
starting to cut.
Table 10

Soft piercing
Laser power Piercing with reduced power (P1 < 100 %), lower gating frequency
and low gas pressure.
Advantages x Gentle and precise piercing.

x Very little slag or weld splatter.
x Only way of creating a start hole of the same size as the
subsequent kerf. All other piercing types produce a cutting
crater of varying size at the start hole.
x A minimum amount of material is thrown up when the start hole
is produced when machining small contours in stainless steel.
This prevents abrasion of the nozzle when machining small
contours and thus ensures process safety.

3.2 Piercing sensor
Background information Safety margins have been added to the piercing time in the
technology tables to ensure process safety.
This is particularly necessary because the shortest possible
piercing time varies as follows depending on the technology:
x From piercing to piercing.
x Depending on the quality of the material.
Two sensor systems TRUMPF uses two sensor systems on its laser flatbed machines to
monitor the piercing process and even - with PierceLine - regulate
it:
x Piercing sensor based on PlasmaLine
Piercing monitoring with plasma recognition. Available for
machines with any software version.
x PierceLine
Optical monitoring and regulation of the piercing process.
A standard at machines that was delivered with the software
update V03.00.
Selection from the The "Piercing sensor" parameter is used to select the respective
technology table piercing sensor system. It is preset by TRUMPF and should not be
changed.
Parameter Value Definition
Piercing sensor 0 Not active
1 Sensor system with PlasmaLine
2 PierceLine
3 Piercing with ramp cycle
Parameters in the technology table Table 11
New cutting head Machines with PierceLine are equipped with a new cutting head. It
has a special air nozzle made of aluminum.
Make sure therefore that you only use the right cutting head for
your machine. Cutting with the wrong cutting head can result in
serious damage.
Adopting self-defined tables If you have created a program with a self-defined technology table
on a machine without PierceLine and you want to use this
program on a machine with PierceLine, you have to enter the
piercing parameters for the corresponding material preset by
TRUMPF before starting the cutting process.
Programs with standard Trumpf technology tables do not have to
be adapted.
Distance control system The piercing sensors can only be used when the distance control
system is activated.
Piercing gas pressure When using PierceLine, the piercing gas pressure should not be
with PierceLine reduced below the values preset by TRUMPF, as this may
contaminate the lens from underneath.
Exception: Piercing in 20 and 25 mm mild steel (oxygen cutting).

3.3 Approach strategies
In order to avoid damage to the contour from piercing, the material

is pierced a few millimeters to one side of the contour. The contour
is then approached using various strategies depending on the
material, material thickness and contour size.
Normal approach
With a normal approach, cutting takes place straight from the start
hole with the cutting parameters from the appropriate technology
table.
Reduced approach
The contour is approached at a reduced speed. The cutting head

remains at a raised nozzle distance and is only positioned to
cutting distance after covering the approach distance.
Piercing
Approach Cutting
Nozzle cutting standoff
Piercing Approach
Position to
time path
Cutting
standoff
Reduced approach with raised nozzle distance Fig. 26594EN
Approach with precut
With an approach with precut, a few millimeters are cut at reduced

cutting speed following piercing. The number of millimeters
depends on the material thickness.
The beam then returns to the start hole using the last active
positioning speed and the contour is then approached and cut with
the parameters from the appropriate technology table.

4. Vaporizing
4.1 Foil on stainless steel
Background If the foil does not adhere well, there is a danger that the strong
gas flow could penetrate between the foil and the material during
high-pressure cutting of steel; the foil could become inflated as a
result.
To prevent this, it is possible to vaporize foils prior to piercing and
cutting the material.
Operating principle The foil can either be vaporized in the area around the start hole
only, or, in the case of poorly adhering foils, the whole contour is
traveled and an approx. 3 mm path is vaporized before cutting.
Note
If necessary, a thinner vaporization track can be applied by
reducing the cutting distance.
Parameters The parameters are independent of the material thickness.

Parameter Value
Vaporizing nozzle distance [mm] 20
Laser power [W] 250
Gating frequency [Hz] 10000
Cutting speed [m/min] 10
Cutting gas N2
Cutting gas pressure [bar] 2
Table 12
Note
In TruTops Laser / ToPs 100 with version 6.0 and higher, a circle
with a diameter of 8 mm is vaporized when "Vaporize start hole" is
selected. The same parameters are used here as for "Vaporize
contour". There is thus no longer a value associated with "Vaporize
start hole".
Aluminum Foils currently available for aluminum do not adhere well to the
surface of the material. The parameters in the technology tables
can be used as starting points.

4.2 Scale layer on mild steel
To remove a scale layer from mild steel, the following parameters

apply (regardless of material thickness):
Parameter Value
Vaporizing nozzle distance [mm] 20
Laser power [W] 180
Gating frequency [Hz] 2000
Cutting speed [m/min] 4
Cutting gas O2
Cutting gas pressure [bar] 2
Table 13
A scale-free path 1 mm - 1.5 mm wide is produced.
5. Marking
Material parts are marked by a change in color on the material

surface.
Since only a minimum of material is removed, markings are no
longer visible after enameling.

6. Point marking
In point marking, a dot-shaped depression is made in the material

surface.
This can be done in two ways:

x Geometric point marking.
x Dot point marking.
TruTops Laser In the TruTops Laser programming system, "Point marking

geometry", is selected as standard for mild steel and stainless
steel, and "Dot point marking" for aluminum.
6.1 Geometric point marking
When point marking mild steel and stainless steel, the control
system must travel two small circles for every single dot mark.
For mild steel, the same circle with a diameter of 0.6 mm is
traveled twice.
In the case of stainless steel, two concentric circles are
programmed. The first is traveled with a diameter of 0.3 mm and
the second with a diameter of 0.6 mm.
Note
A deposit which can be removed with a paper towel in the case of
mild steel is formed on the material surface during point marking.
In the case of stainless steel, the deposit sticks more firmly to the
material surface. It is removed during drilling by the cutting edges
of the drill without causing the drill to run off center in the process.
6.2 Dot point marking
With point marking, a start hole is produced over a ramp cycle with
reduced power.

7. Cutting functions
7.1 SprintLine
Description In SprintLine, the timing of the control procedures for piercing,

cutting and positioning to the next contour in the sequence are
optimized.
Note
With software update 4.70 and higher, all processes are auto-
matically carried out with SprintLine even if "Normal processing" is
specified in the NC program.
Laser power Laser power is either kept constant or controlled via a ramp cycle
depending on the type of piercing programmed (normal, soft) and
the available piercing sensor (none, PlasmaLine piercing
recognition, PierceLine).
Advantages With SprintLine, the program run-times are reduced when laser
cutting.
The greatest time advantages are gained for parts which have a
number of contours with small distances between them.
FocusLine setting value When cutting large contours in material thickness up to 4 mm, the
same setting value is used for cutting and piercing (as far as is
technologically possible). This guarantees the shortest possible
machining time for a part.
If you change the setting value for quality optimization, you also
have to set the setting value for normal piercing to the same value.
Note
In most tables, the various setting values for cutting and piercing
are provided as standard. This is always determined by the
technology and for this reason you may not adjust the values given
here.
7.2 PlasmaLine
When high-pressure nitrogen machining stainless steel and

aluminum t 6 mm, the cut can break away despite optimal cutting
parameters e.g. during a change of direction or while cutting over a
support slat.
The molten mass can no longer be expelled downwards, resulting
in a cutting error.
Cutting errors can also be caused by impaired machining para-
meters like nozzle wear, dirty lenses, other material quality etc.
PlasmaLine recognizes a cutting error as it begins and prevents it.

Parameters in the The "Plasma sensor on/off" parameter in the technology table must
technology table be set to ON, and values must be entered for "Plasma sensor
threshold 1" and "Plasma sensor threshold 2."
Note
PlasmaLine can only be used when the distance control system is
active.
If PlasmaLine responds too often despite correctly set parameters,

the thresholds can be increased by the following increments. The
maximum acceptable threshold values are 4600 for threshold 1
and 2000 for threshold 2.
Material Increment threshold 1 Increment threshold 2

Mild steel, stainless 300 100
steel, aluminum
Table 14
7.3 FocusLine:
Automatic focus position adjustment
Description FocusLine is a system used to automatically adjust the focus

position. The main component is the autofocus mirror, whose
surface is specifically deformed by cooling water pressure. Thus
the angle of divergence of the laser beam is changed, allowing the
focus to be systematically repositioned upwards or downwards.
Advantages x Automatic adjustment of the focus position to the material type

and thickness

7.4 NitroLine (Plasma):
Cutting with a high focus position
Description With NitroLine (Plasma) stainless steel and aluminum are

machined with higher focus positions than with conventional high-
pressure cutting. This results in plasma formation in the kerf, which
in turn results in the laser power being applied to the material more
efficiently, enabling higher cutting speeds.
Area of application Material Laser Application range [mm]

Stainless steel 5000 15 and 20
6000 20 and 25
Aluminum 5000 8 - 12
6000 8 - 15
Table 15
Quality of cut Parts machined with NitroLine (Plasma) display rougher edges
than parts with conventional high-pressure machining.
7.5 Microweld:
Fixing cut parts
Description Certain circumstances during daily production can require that

processed parts are not completely cut out but remain attached to
the sheet.
Microweld is a technique which can be used for attaching the part
to the sheet panel using one or more welding points.
Operating principle One or more welding points are placed on the worked contour as
required.
Cutting is stopped just after the position of the intended welding
point has been reached. The cutting head moves back a little along
the contour already machined and applies a welding point.
Cutting is then resumed from the point where it was interrupted.
Advantages x Fixes small finished parts in place in the sheet.

x Preventing contours from tipping up after being cut free.
x Fixing long and narrow parts to the sheet which would
otherwise arch upwards due to the heat and could lead thereby
to a collision.
x Only slight damage to the contour, which generally does not
necessitate post processing.
x Parts can be released relatively easily from the sheet panel.

7.6 Compressed-air cutting (optional)
Compressed-air cutting uses filtered compressed air as the cutting

gas. The machine needs to be equipped with additional compo-
nents for the compressed-air cutting option.
The precise specifications can be taken from the installation
requirements of your machine.
Processing information When cutting with compressed air, please observe the following
information:
x The cutting edge is rougher than with high pressure oxygen or
nitrogen machining.
x The cutting edge of stainless steel oxidizes.
x Plasma formation may occur with some material types and
thickness.
7.7 High quality cutting (TruFlow 5000)
"High quality cutting" is a special cutting process which enables a

finer cutting edge than with conventional high pressure nitrogen
machining or with HiLas Plus when machining large contours in 10
- 20 mm stainless steel.
This is usually done by adjusting the FocusLine setting dimensions

and at the same time reducing the cutting speed.

7.8 FlyLine
What is FlyLine? FlyLine is a machining strategy that helps you to save a conside-
rable amount of time when machining certain sheet types. FlyLine
is particularly effective for hole grids. The most important features
of FlyLine are:
x Laser beam is switched on and off on-the-fly with a high
degree of position accuracy. Axes are not stopped when laser
is switched on and off.
x Fragmentation of individual right-angle contours located along
a single line. This makes it possible to avoid corner machining.
The speed is only reduced in the few instances where the
direction is changed.
Area of application Material Machining Application range

[mm]
Mild steel High speed 1 - 1.5
Oxygen 1
Stainless steel High speed 1
Aluminum High speed 1 - 1.5
High-pressure nitrogen 1
Table 16
Your advantage: Using FlyLine allows you to achieve drastic reduction of machining
substantially shorter times in a wide number of instances. The more contours there are
machining times in a part, the greater the time savings that can be obtained using
FlyLine.
Prerequisite The FlyLine is available on machines with software version 4.70 or

higher.
TruTops The FlyLine function is supported by TruTops Laser / ToPs 100

version 5.4 and higher.
Technology tables The standard tables can be used for FlyLine cutting of mild steel
and stainless steel.
Separate tables labeled with the "FC" suffix on their names are
used for aluminum (e.g. "T2D-6262FC").

7.9 Nozzle changer (optional)
Nozzle changes are necessary if there is a change in the material

or the material thickness, or if the nozzle is worn. For this reason,
there are two possibilities when operating in automated systems
without personnel; either programs are run which do not require
nozzle changes, or you must expect waiting/tool setup which result
from manual nozzle changes.
Automatic nozzle change With the TRUMPF nozzle changer, changing nozzles is no longer
an issue.
The nozzle changer is programmed to change nozzles
automatically, when required:
x When changing materials.
x When changing to other material thicknesses.
x When the nozzle is worn.
New technology tables In order to reduce the number of cutting head replacements for
processing without personnel, new data has been determined for a
few material thicknesses for the 7.5" cutting head in the
TruFlow 5000. For the TruFlow 6000, the 7.5" cutting head is
already used as standard over a greater range of material
thicknesses.
The new tables are labeled accordingly in the collection of data.
Restrictions In the separate technology tables for the nozzle changer, the
cutting speed was partially reduced and, for material thicknesses of
8 mm and greater, more burring may occur.
Only use this data if you would like to operate without personnel in
connection with a nozzle changer and are prepared to accept the
restrictions listed above.
Note
The restrictions only apply for the separate tables in the TruFlow
5000. For the restrictions with the TruFlow 6000 please read the
footnotes of the corresponding standard tables.

8. Lenses and cutting nozzles
8.1 Lenses
The following lenses are used:

x 3.75" Material no. 0346104.
x 5" Material no. 0088114.
x 7.5" Material no. 0097517.
x 9" (TruFlow 5000) Material no. 0141972.
x 10" (TruFlow 6000) Material no. 0350163.
8.2 Cutting nozzles
Chrome-plated nozzles Alongside the standard nozzles, TRUMPF also offers nozzles with
a chrome-plated surface.
Which nozzle? The following specification applies when using standard or chrome-
plated nozzles:
x For machines with PierceLine
use the standard nozzles.
x For machines without PierceLine
use the chrome-plated nozzles.
Nozzle Material No.
Standard Chromed
0.8 0124561 0352280
1.0 0124562 0352281
1.2 0966809 0352282
1.4 0237497 0352283
1.7 0237501 0352284

2.0 1253211 1253212
2.3 0126933 0352285
2.7 0942742 0352286
Overview of nozzles used Table 17

9. TruFlow lasers: An overview of data
9.1 Cutting gas consumption
Cutting gas consumption is dependent upon the following:

x Nozzle diameter.
x Cutting gas pressure.
100 d = 0.8
d = 1.0
d = 1.4
d = 1.7
80 d = 2.3
d = 2.7
60
V/t
40
20
0 2 4 6 8 10 12 14 16 18 20
p
V/t Gas consumption in Nm³/h p Pressure in bar

d Nozzle diameter in mm
Maximum gas consumption per hour Fig. 32078

9.2 Power consumption
The power consumption of the machine depends on the laser

output. In stand-by mode the power consumption is 23 kW.
Power consumption including suction unit and cooling unit at an
ambient temperature of 25 °C:
100
TruFlow 6000
P[KW]
90
TruFlow 5000
80
70
60
50
40
30
20
10
0
0 10 20 30 40 50 60 70 80 90 100
P[%]
P [kW] Power consumption of the machine and laser

P [%] Laser output as percentage of the maximum output
Fig. 48362

9.3 Maximum material thicknesses and
cutting speeds
TruFlow 5000
Maximum material Material Machining Max. material

thicknesses thickness [mm]
Mild steel Oxygen 25
High speed 2
Compressed air 3
Stainless steel High-pressure nitrogen 20
High speed 2
Compressed air 3
Aluminum High-pressure nitrogen 12
High speed 3
Compressed air 3
Table 18
Material Machining Max. cutting speed

Maximum cutting speeds [m/min]
Mild steel Oxygen 8.2
High speed 25
Compressed air 24
Stainless steel High-pressure nitrogen 11.5
High speed 25
Compressed air 24
Aluminum High-pressure nitrogen 14.5
High speed 40
Compressed air 24
Cutting large contours, material thickness 1 mm Table 19

TruFlow 6000
Maximum material Material Machining Max. material

thicknesses thickness [mm]
Mild steel Oxygen 25
High speed 3
Compressed air 3
Stainless steel High-pressure nitrogen 25
High speed 2.5
Compressed air 3
High speed 4
Compressed air 3
Table 20
Material Machining Max. cutting speed

Maximum cutting speeds [m/min]
Mild steel Oxygen 8.2
High-pressure nitrogen 11.5
High speed 25
Compressed air 26
Stainless steel High-pressure nitrogen 11.8
High speed 25
Compressed air 27
High speed 40
Compressed air 35
Cutting large contours, material thickness 1 mm Table 21

10. Working with technology tables
Technology data for laser cutting (e.g. material thickness, cutting

gas type or gating frequency) are required for executing an NC
program on the machine. This data is read in from technology
tables stored in the control system.
10.1 Display at the machine
For software update V03.11 and higher, technology table values on

the machine are displayed in two columns on series
TruLaser 5030 classic, 5040 and 5060 machines.
Two-column display The values in the left-hand column can be adapted as before. The
right column displays the corresponding TRUMPF standard para-
meter. These cannot be changed.
Display at the machine Fig. 36881EN
Deviations When a value in the left column deviates from the default value,
the default value is highlighted in dark gray (here: "Reduced nozzle
distance"). In this way you can quickly record deviations and
correct them if needed.

Managing You can manage your tables using the Management softkey.
It opens a dialog that provides you functions for managing the
tables.
First enter the name of the table to be modified in the "Table name"
field and then press one of the following softkeys:
x Copy
Creates a copy of the specified table.
x Default
Sets all values of the specified table back to the TRUMPF
default values.
x Delete
Deletes the specified table.
Note
Only some tables can be deleted. TRUMPF standard tables
are retained.
x Cancel
Closes the window and returns to the table view.
10.2 Numbers
The numbers designating the technology tables consist of a conse-

cutive 4-digit number (XXXX) with a prefix (T2D-, TRO-) and some-
times a suffix (YY).
Technology table T2D-XXXXYY Numbers assigned by TRUMPF to tables for

numbers 2D machining
TRO-XXXX Numbers assigned by TRUMPF to tables for
tube processing (RotoLas,
TruLaser Tube 5000)
Table 22
Note
When assigning your own table names, make sure that your table
names do not begin with a "T".

10.3 Parameters
In the following, the cutting parameters are briefly explained.

Note
Not all of the parameters specified here are also displayed in the
rear part of the table. You will find them on the machine display.
General parameters Parameter Description

Material thickness Material thickness in [mm].
Lens Focal length of the installed lens in [inches].
FocusLine characteristic Number of the FocusLine system’s characteristic
curve curve.
Nozzle Nozzle diameter in [mm].
Table 23
Cutting the contour Parameter Description

FocusLine setting The setting value is the position of the focus in
dimension relation to the nozzle tip.
The following applies thereby:
Setting dimension = focus position – cutting
distance
Focus position = position of the focus in relation to
E<0 E=0 E>0 the upper edge of the sheet
Note
No setting values for bandwidths, but rather
definite setting values are given in the tables.
These setting values are empirical values of many
machines.
It may nevertheless be necessary to make adjust-
ments in some cases.
Beam diameter The diameter of the laser beam can be changed
between 12 and 18 mm. For laser output in excess
of 5000 W, the following graph applies for the
minimum diameter:
Gas type Cutting gas used.

Kerf Width of the kerf in [mm]. This value is used for the
kerf correction.
Laser output Laser output in [W].
Gating frequency Gating frequency of the laser in operation in [Hz].
Cutting velocity Cutting speed in [m/min].

Parameter Description
Nozzle distance Distance from nozzle to material surface during
cutting in [mm].
Gas pressure Cutting gas pressure compared to external
pressure in [bar].
Table 24
Microweld Parameter Description

FocusLine setting Position of the focus in relation to the nozzle tip in
dimension [mm].
Microweld time Duration of welding procedure in [s].
Ramp cycle number Number of the ramp cycle used for piercing.
Nozzle distance Distance from nozzle to material surface during
cutting in [mm].
Gas type Piercing gas used.
Gas pressure Gas pressure in [bar] compared to external
pressure during piercing.
Table 25
Piercing Parameter Description

FocusLine setting Position of the focus in relation to the nozzle tip in
dimension [mm].
Beam diameter The diameter of the TruFlow 5000 laser beam can
be changed between 12 and 18 mm.
For the TruFlow 6000, the minimum diameter is
14 mm when piercing with PierceLine, without
PierceLine 12 18 mm. The maximum diameter is
18 mm.
Piercing time Time in [s] after which piercing is cancelled. When
using a piercing sensor, piercing is usually
cancelled before the piercing time has elapsed.
Ramp cycle number Number of the ramp cycle used for piercing. No
ramp cycle is used (value "-1" or "0") when using
piercing sensor "2" (PierceLine). A valid ramp cycle
number must be entered when using piercing
sensor "3" (PierceLine with ramp cycle).
Blow-out time Duration in [s] of the blow-out procedure following
the programmed piercing time. Compressed air is
blown out through the "air nozzle" next to the
cutting nozzle.
Gas type Piercing gas used.
Gas pressure Gas pressure in [bar] compared to external
pressure when piercing.
Piercing sensor 0 = no piercing sensor system
1 = sensor system based on PlasmaLine
2 = PierceLine
3 = PierceLine with ramp cycle
Cross blowing Reduces the amount of thrown up material sticking
(PierceLine only) around the piercing hole. 1 = active, 0 = inactive
Table 26

11. Table collections
11.1 General
The table collections contain the recommended parameters and

specifications for piercing, approach and processing the contour.
They are divided into table collections with entries about machining
strategy/approach strategy/contour size and tables with
parameters for cutting/piercing/Microweld.
Sorting The individual tables are arranged by:

x Material
x Cutting type.
x Machining
11.2 Overview Machining strategy, contour

size and approach strategy
TruFlow 5000
Mild steel Cutting type Table Page

Oxygen Machining strategy 44
Contour size and approach strategy 45
High-pressure Machining strategy 46
nitrogen
Compressed air Machining strategy 48
High speed Machining strategy 50
Table 27
Stainless steel Cutting type Table Page

nitrogen
Special processing Machining strategy 58
Table 28
D452EN-GB.DOC Table collections 39

Aluminum Cutting type Table Page
nitrogen
FlyLine Machining strategy 66
Table 29
TruFlow 6000
Mild steel Cutting type Table Page

Oxygen Machining strategy 68
nitrogen
Table 30
Stainless steel Cutting type Table Page

nitrogen
Special processing Machining strategy 82
Table 31
40 Table collections D452EN-GB.DOC

Aluminum Cutting type Table Page
nitrogen
FlyLine Machining strategy 90
Table 32
11.3 Overview of cutting data
TruFlow 5000
Mild steel Cutting type Machining Page

Oxygen Contour, cutting 92
Microweld/piercing 93
High-pressure Contour, cutting 94
nitrogen
Compressed air Contour, cutting 96
High speed Contour, cutting 98
Table 33
Stainless steel Cutting type Machining Page

nitrogen
Special processing Contour, cutting 106
Table 34

Aluminum Cutting type Machining Page
nitrogen
FlyLine Contour, cutting 114
Table 35
TruFlow 6000
Mild steel Cutting type Machining Page

Oxygen Contour, cutting 116
nitrogen
Table 36
Stainless steel Cutting type Machining Page

nitrogen
Special processing Contour, cutting 130
Table 37
42 Table collections D452EN-GB.DOC

Aluminum Cutting type Machining Page
nitrogen
FlyLine Contour, cutting 138
Table 38

TruFlow 5000
Mild steel
Oxygen cutting
Processing strategy
Machines with nozzle changer
Material thickness 1 1,5 2 2,5 3 4 5 6 8 10 12 15 20 25 1 1,5 2 2,5 3
T2D- T2D- T2D- T2D- T2D- T2D- T2D- T2D- T2D- T2D- T2D- T2D- T2D- T2D- T2D- T2D- T2D- T2D- T2D-
Standard TruTops rules 5386-5P 5387-5P 5388-5P 5389-5P 5390-5P 5391-5P 5392-5P 5393-6P 5394-6P 5395-6P 5396-6P 5397-6P 7023- 7024- 6764-5P 6765-5P 6766-5P 6767-5P 6768-5P
6P6.02 1P6.02
Contour machining
Processing SprintLine (1), normal processing (0) 1 1 1 1 1 1 1 1 1 0 0 0 0 0 1 1 1 1 1

Large Piercing Normal (2), soft (1) 2 2 2 2 2 2 2 2 2 2 2 2 1 1 2 2 2 2 2
contour Sensor PierceLine Ramp (3), PierceLine (2), PlasmaLine (1), none (0) 2 2 2 2 2 2 2 2 2 2 2 2 3 3 2 2 2 2 2
Approach Normal (1), reduced (2), precut (3) 1 1 1 1 1 1 1 1 3 3 3 3 3 3 1 1 1 1 1
Processing SprintLine (1), normal processing (0) 1 1 0 0 0 0
Medium Piercing Normal (2), soft (1) 2 2 2 2 2 1
contour Sensor PierceLine Ramp (3), PierceLine (2), PlasmaLine (1), none (0) 2 2 2 2 2 3
Approach Normal (1), reduced (2), precut (3) 3 3 3 3 3 3
Processing SprintLine (1), normal processing (0) 1 1 1 1 1 1 1 1 1 0 0 0 0 1 1 1 1 1
Small Piercing Normal (2), soft (1) 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
contour Sensor PierceLine Ramp (3), PierceLine (2), PlasmaLine (1), none (0) 2 2 2 2 2 2 2 2 2 2 2 2 3 2 2 2 2 2
Approach Normal (1), reduced (2), precut (3) 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
PlasmaLine cutting error recognition active

Analog value control large contour active x x
Vaporizing available* No (0), Point (1), Contour (2) 2 0 0 0 0 0 0 0 0 0 0 0 2 2 0 0 0 0 0
Marking available x x x x x x x x x x x x x x x x x x x
General
Point marking available Dot x x x x x x x x x x x x x x x x x x x

Circle x x x x x x x x x x x x x x x x x x x
TruTops standard: Dot (1), Circle (2) 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
Microweld available x x x x x x x x x x x x x
Common cuts possible x x x x x x x x x x x x x
FlyLine possible x x
* Vaporizing a scale layer.
TruFlow 5000
Mild steel
Oxygen cutting
Contour size and approach strategy

Material thickness 1 1,5 2 2,5 3 4 5 6 8 10 12 15 20 25 1 1,5 2 2,5 3
Large contour
Contour surface min mm² 3,14 4,90 7,06 9,62 12,56 19,63 28,27 38,48 95,03 132,73 176,71 490,87 706,85 1256,63 3,14 4,90 7,06 9,62 12,56
Diameter min mm 2,00 2,50 3,00 3,50 4,00 5,00 6,00 7,00 11,00 13,00 15,00 25,00 30,00 40,00 2,00 2,50 3,00 3,50 4,00
Precut length mm 2,00 2,50 3,00 5,00 6,00 8,00
Approach path min mm 0,85 1,25 1,50 1,75 2,00 2,50 3,00 2,75 4,40 5,00 5,70 7,00 7,00 10,00 0,85 1,25 1,50 1,75 2,00
max mm 4,00 4,25 4,50 4,75 5,00 5,50 6,00 6,50 7,50 8,50 8,50 10,00 10,00 15,00 4,00 4,25 4,50 4,75 5,00
Approach radius min mm 0,25 0,25 0,25 0,25 0,25 0,25 0,25 0,25 0,25 0,50 0,70 1,50 2,50 3,00 0,25 0,25 0,25 0,25 0,25
max mm 0,25 0,25 0,25 0,25 0,25 0,25 0,25 0,25 0,25 0,50 0,70 1,50 2,50 3,00 0,25 0,25 0,25 0,25 0,25
Rounding radius mm 0,50 0,50 0,50 0,50 0,50 0,50 0,50 1,00 1,00 1,00 1,00 3,00 3,00 3,00 0,50 0,50 0,50 0,50 0,50
Contour surface min mm² 15,90 50,26 63,61 78,53 132,73 314,15
Medium contour
< mm² 38,48 95,03 132,73 176,71 490,87 706,85

Diameter min mm 4,50 8,00 9,00 10,00 13,00 20,00
< mm 7,00 11,00 13,00 15,00 25,00 30,00
Precut length mm 1,50 2,00 2,50 3,00 5,00 6,00
Approach path min mm 1,80 3,10 3,30 3,50 4,60 7,00
max mm 3,50 4,40 5,00 5,70 7,00 10,00
Approach radius min mm 0,25 0,25 0,50 0,70 1,50 2,50
max mm 0,25 0,25 0,50 0,70 1,50 2,50
Rounding radius mm 0,50 0,50 0,50 0,50 3,00 3,00
Contour surface min mm² 0,19 0,44 0,78 1,22 1,76 3,14 4,90 4,52 8,04 12,56 18,09 50,26 113,09 0,19 0,44 0,78 1,22 1,76
< mm² 3,14 4,90 7,06 9,62 12,56 19,63 28,27 15,90 50,26 63,61 78,53 132,73 314,15 3,14 4,90 7,06 9,62 12,56
Small contour
Diameter min mm 0,49 0,75 1,00 1,25 1,50 2,00 2,50 2,40 3,20 4,00 4,80 8,00 12,00 0,49 0,75 1,00 1,25 1,50
< mm 2,00 2,50 3,00 3,50 4,00 5,00 6,00 4,50 8,00 9,00 10,00 13,00 20,00 2,00 2,50 3,00 3,50 4,00
Precut length mm
Approach path min mm 0,10 0,38 0,50 0,63 0,75 1,00 1,25 0,90 1,20 1,50 1,90 1,90 4,00 0,10 0,38 0,50 0,63 0,75
max mm 2,00 1,25 1,50 1,75 2,00 2,50 3,00 1,80 3,30 3,70 3,70 4,60 8,00 2,00 1,25 1,50 1,75 2,00
Approach radius min mm 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 1,50 1,50 0,00 0,00 0,00 0,00 0,00
max mm 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 1,50 1,50 0,00 0,00 0,00 0,00 0,00
Rounding radius mm 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 1,00 1,00 0,50 0,50 0,50 0,50 0,50
45 D452EN-GB
TruFlow 5000
Mild steel
Nitrogen high pressure cutting
Processing strategy
Material thickness 1 1,5 2 2,5 3 4 5 6 8 10 8 10
T2D- T2D- T2D- T2D- T2D- T2D- T2D- T2D- T2D- T2D- T2D- T2D-
Standard TruTops rules 5442-5P 5443-5P 5444-5P 5445-5P 5446-5P 5447-5P 5448-5P 5449-5P 5450-5P 5451-5P 7072-5P 7073-5P
Contour machining
Processing SprintLine (1), normal processing (0) 1 1 1 1 1 1 1 1 1 1 1 1

Large Piercing Normal (2), soft (1) 2 2 2 2 2 2 2 2 2 2 2 2
contour Sensor PierceLine Ramp (3), PierceLine (2), PlasmaLine (1), none 2 2 2 2 2 2 2 2 2 2 2 2
Approach Normal (1), reduced (2), precut (3) 1 1 2 2 2 2 2 2 2 2 2 2
Processing SprintLine (1), normal processing (0)
Medium Piercing Normal (2), soft (1)
contour Sensor PierceLine Ramp (3), PierceLine (2), PlasmaLine (1), none
Approach Normal (1), reduced (2), precut (3)
Small Piercing Normal (2), soft (1) 1 1 1 1 1 1 1 1 1 1 1 1
PlasmaLine cutting error recognition active x x x x

Analog value control large contour active x x x x x
Vaporizing available* No (0), Point (1), Contour (2) 0 0 0 0 0 0 0 0 0 0 0 0
Marking available x x x x x x x x x x x x
General
Point marking available Dot x x x x x x x x x x x x

Circle x x x x x x x x x x x x
TruTops standard: Dot (1), Circle (2) 2 2 2 2 2 2 2 2 2 2 2 2
Microweld available x x x x x x x x
Common cuts possible x x x x x
FlyLine possible
TruFlow 5000
Mild steel

Large contour
Contour surface min mm² 7,06 8,55 10,75 13,20 15,90 22,06 28,27 38,48 63,61 95,03 63,61 95,03
Diameter min mm 3,00 3,30 3,70 4,10 4,50 5,30 6,00 7,00 9,00 11,00 9,00 11,00
Precut length mm
Approach path min mm 0,80 1,00 1,30 1,30 1,30 1,80 2,00 2,20 2,50 3,50 2,50 3,50
max mm 4,00 4,25 4,50 4,75 5,00 5,50 6,00 6,50 7,50 8,50 7,50 8,50
Approach radius min mm 0,50 0,50 0,50 0,50 0,50 0,50 0,65 0,80 1,10 1,40 1,10 1,40
max mm 0,50 0,50 0,50 0,50 0,50 0,50 0,65 0,80 1,10 1,40 1,10 1,40
Rounding radius mm 0,50 0,50 0,50 0,50 0,50 1,00 1,00 1,00 1,50 1,50 1,50 1,50
Contour surface min mm²

Medium contour
< mm²
Diameter min mm
< mm
Precut length mm
Approach path min mm
max mm
Approach radius min mm
max mm
Rounding radius mm
< mm² 7,06 8,55 10,75 13,20 15,90 22,06 28,27 38,48 63,61 95,03 63,61 95,03
Small contour
Diameter min mm 1,50 1,70 2,00 2,20 2,50 3,00 3,50 4,00 5,50 7,00 5,50 7,00
< mm 3,00 3,30 3,70 4,10 4,50 5,30 6,00 7,00 9,00 11,00 9,00 11,00
Precut length mm
max mm 2,00 2,20 2,40 2,60 2,80 3,20 3,70 4,20 5,30 6,50 5,30 6,50
max mm 0,50 0,50 0,50 0,50 0,50 0,50 0,65 0,80 1,10 1,40 1,10 1,40
47 D452EN-GB
TruFlow 5000
Mild steel
Compressed air cutting
Processing strategy
Material thickness 1 1,5 2 2,5 3

T2D- T2D- T2D- T2D- T2D-
Standard TruTops rules 6130-5P 6131-5P 6132-5P 6133-5P 6134-5P
Contour machining
Processing SprintLine (1), normal processing (0) 1 1 1 1 1

Large Piercing Normal (2), soft (1) 2 2 2 2 2
contour Sensor PierceLine Ramp (3), PierceLine (2), PlasmaLine (1), none 2 2 2 2 2
Approach Normal (1), reduced (2), precut (3) 1 1 2 2 2
contour Sensor PierceLine Ramp (3), PierceLine (2), PlasmaLine (1), none
Small Piercing Normal (2), soft (1) 1 1 1 1 1
contour Sensor PierceLine Ramp (3), PierceLine (2), PlasmaLine (1), none 2 2 2 2 2

Vaporizing available* No (0), Point (1), Contour (2) 0 0 0 0 0
Marking available x x x x x
General
Point marking available Dot x x x x x

Circle x x x x x
TruTops standard: Dot (1), Circle (2) 2 2 2 2 2
Microweld available x x x x x
FlyLine possible
TruFlow 5000
Mild steel

Large contour
Contour surface min mm² 3,14 4,90 7,06 9,62 12,56

Diameter min mm 2,00 2,50 3,00 3,50 4,00
Precut length mm
Approach path min mm 0,80 1,00 1,20 1,40 1,60
max mm 3,00 3,50 4,00 4,50 5,00
Approach radius min mm 0,00 0,00 0,25 0,25 0,25
max mm 0,00 0,00 0,25 0,25 0,25
Rounding radius mm 0,00 0,00 0,50 0,50 0,50

Medium contour
< mm²
Diameter min mm
< mm
Precut length mm
max mm
max mm
Rounding radius mm

< mm² 3,14 4,90 7,06 9,62 12,56
Small contour
Diameter min mm 1,00 1,25 1,50 1,75 2,00

< mm 2,00 2,50 3,00 3,50 4,00
Precut length mm
max mm 1,00 1,25 1,50 1,75 2,00
max mm 0,00 0,00 0,25 0,25 0,25
49 D452EN-GB
TruFlow 5000
Mild steel
Highspeed cutting
Processing strategy
Material thickness 1 1,5 2

T2D- T2D- T2D-
Standard TruTops rules 5427HS- 5428HS- 5429HS-
5P 5P 5P
Contour machining
Processing SprintLine (1), normal processing (0) 1 1 1

Large Piercing Normal (2), soft (1) 2 2 2
contour Sensor PierceLine Ramp (3), PierceLine (2), PlasmaLine (1), none ( 2 2 2
Approach Normal (1), reduced (2), precut (3) 1 1 1
contour Sensor PierceLine Ramp (3), PierceLine (2), PlasmaLine (1), none (
Small Piercing Normal (2), soft (1)

Analog value control large contour active x x x
Vaporizing available* No (0), Point (1), Contour (2) 0 0 0
Marking available x x x
General
Point marking available Dot x x x

Circle x x x
TruTops standard: Dot (1), Circle (2) 2 2 2
Microweld available x x x
Common cuts possible x x x
TruFlow 5000
Mild steel
Highspeed cutting

Large contour
Contour surface min mm² 0,78 1,76 3,14

Diameter min mm 1,00 1,50 2,00
Precut length mm
Approach path min mm 0,40 0,60 0,80
max mm 4,00 4,00 4,00
Approach radius min mm 0,00 0,00 0,00
max mm 0,00 0,00 0,00
Rounding radius mm 0,00 0,00 0,00

Medium contour
< mm²
Diameter min mm
< mm
Precut length mm
max mm
max mm
Rounding radius mm

< mm²
Small contour
Diameter min mm
< mm
Precut length mm
max mm
max mm
Rounding radius mm
51 D452EN-GB
TruFlow 5000
Stainless steel
Processing strategy
Material thickness 1 1,5 2 2,5 3 4 5 6 8 10 12 15 20 8 10 12
T2D- T2D- T2D- T2D- T2D- T2D- T2D- T2D- T2D- T2D- T2D- T2D- T2D- T2D- T2D- T2D-
Standard TruTops rules 6769-5P 6770-5P 6771-5P 6772-5P 6773-5P 5406-5P 5407-5P 5408-5P 5409-5P 5410-5P 5411-1P 5412-1P 5413-1P 7067-5P 7068-5P 7069-1P
Contour machining
Processing SprintLine (1), normal processing (0) 1 1 1 1 1 1 1 1 1 1 0 0 0 1 1 0

Large Piercing Normal (2), soft (1) 2 2 2 2 2 2 2 2 2 2 2 1 1 2 2 2
contour Sensor PierceLine Ramp (3), PierceLine (2), PlasmaLine (1), none 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
Approach Normal (1), reduced (2), precut (3) 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2
Medium Piercing Normal (2), soft (1) 2 2 2 2 2 2 2 2 2 2 2 2
Processing SprintLine (1), normal processing (0) 1 1 1 1 1 1 1 1 1 1 0 0 1 1 0
Small Piercing Normal (2), soft (1) 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
contour Sensor PierceLine Ramp (3), PierceLine (2), PlasmaLine (1), none 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
Approach Normal (1), reduced (2), precut (3) 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2
PlasmaLine cutting error recognition active x x x x x x x x

Vaporizing available* No (0), Point (1), Contour (2) 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
Marking available x x x x x x x x x x x x x x x x
General
Point marking available Dot x x x x x x x x x x x x x x x x

Circle x x x x x x x x x x x x x x x x
TruTops standard: Dot (1), Circle (2) 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
FlyLine possible
* Vaporizing a foil.
TruFlow 5000
Stainless steel

Material thickness 1 1,5 2 2,5 3 4 5 6 8 10 12 15 20 8 10 12
Large contour
Contour surface min mm² 3,14 4,90 12,56 15,90 19,63 25,96 33,18 44,17 113,09 201,06 283,52 176,71 254,46 113,09 201,06 283,52
Diameter min mm 2,00 2,50 4,00 4,50 5,00 5,75 6,50 7,50 12,00 16,00 19,00 15,00 18,00 12,00 16,00 19,00
Precut length mm
Approach path min mm 0,80 1,00 1,40 1,60 1,80 2,10 2,30 2,60 3,50 4,50 5,50 5,00 6,00 3,50 4,50 5,50
max mm 4,00 4,25 4,50 4,75 5,00 5,50 6,00 6,50 7,50 8,50 10,00 10,00 10,00 7,50 8,50 10,00
Approach radius min mm 0,15 0,15 0,15 0,15 0,15 0,15 0,30 0,30 0,90 1,10 1,35 0,00 0,00 0,90 1,10 1,35
max mm 0,15 0,15 0,15 0,15 0,15 0,15 0,30 0,30 0,90 1,10 1,35 0,00 0,00 0,90 1,10 1,35
Rounding radius mm 0,50 0,50 0,50 0,50 0,50 1,00 1,00 1,00 1,50 1,50 1,50 2,00 2,00 1,50 1,50 1,50
Medium contour
< mm² 12,56 15,90 19,63 25,96 33,18 44,17 113,09 201,06 283,52 113,09 201,06 283,52
Diameter min mm 2,50 2,75 3,00 4,00 4,50 5,00 7,00 10,00 12,00 7,00 10,00 12,00
< mm 4,00 4,50 5,00 5,75 6,50 7,50 12,00 16,00 19,00 12,00 16,00 19,00
Precut length mm
max mm 3,00 3,30 3,70 4,30 4,80 5,40 6,50 7,50 8,50 6,50 7,50 8,50
max mm 0,15 0,15 0,15 0,15 0,20 0,20 0,20 0,50 0,50 0,20 0,50 0,50
Contour surface min mm² 0,19 0,44 0,78 1,22 1,76 3,14 4,90 7,06 12,56 19,63 44,17 63,61 12,56 19,63 44,17
< mm² 3,14 4,90 4,90 5,93 7,06 12,56 15,90 19,63 38,48 78,53 113,09 176,71 38,48 78,53 113,09
Small contour
Diameter min mm 0,49 0,75 1,00 1,25 1,50 2,00 2,50 3,00 4,00 5,00 7,50 9,00 4,00 5,00 7,50
< mm 2,00 2,50 2,50 2,75 3,00 4,00 4,50 5,00 7,00 10,00 12,00 15,00 7,00 10,00 12,00
Precut length mm
Approach path min mm 0,06 0,10 0,23 0,35 0,50 0,70 1,20 1,60 1,45 1,75 3,50 4,30 1,45 1,75 3,50
max mm 1,00 1,25 1,50 1,75 2,00 2,50 3,00 3,50 4,50 5,50 5,50 7,00 4,50 5,50 5,50
Approach radius min mm 0,08 0,14 0,15 0,15 0,15 0,15 0,30 0,30 0,90 1,10 0,00 0,00 0,90 1,10 0,00
max mm 0,08 0,14 0,15 0,15 0,15 0,15 0,30 0,30 0,90 1,10 0,00 0,00 0,90 1,10 0,00
Rounding radius mm 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 1,50 1,50 1,50 2,00 1,50 1,50 1,50
53 D452EN-GB
TruFlow 5000
Stainless steel
Processing strategy

Contour machining

contour Sensor PierceLine Ramp (3), PierceLine (2), PlasmaLine (1), none (0) 2 2 2 2 2
contour Sensor PierceLine Ramp (3), PierceLine (2), PlasmaLine (1), none (0)

General

Circle x x x x x
FlyLine possible
TruFlow 5000
Stainless steel

Large contour

Diameter min mm 2,00 2,50 3,00 3,50 4,00
Precut length mm
max mm 3,00 3,50 4,00 4,50 5,00
max mm 0,00 0,00 0,25 0,25 0,25

Medium contour
< mm²
Diameter min mm
< mm
Precut length mm
max mm
max mm
Rounding radius mm

< mm² 3,14 4,90 7,06 9,62 12,56
Small contour
Diameter min mm 1,00 1,25 1,50 1,75 2,00

< mm 2,00 2,50 3,00 3,50 4,00
Precut length mm
max mm 1,00 1,25 1,50 1,75 2,00
max mm 0,00 0,00 0,25 0,25 0,25
55 D452EN-GB
TruFlow 5000
Stainless steel
Highspeed cutting
Processing strategy

T2D- T2D- T2D-
Standard TruTops rules 5457HS- 5458HS- 5459HS-
5P 5P 5P
Contour machining


General

Circle x x x
Microweld available x x x
FlyLine possible x
TruFlow 5000
Stainless steel
Highspeed cutting

Large contour

Precut length mm
max mm 4,00 4,00 4,00
max mm 0,00 0,00 0,00

Medium contour
< mm²
Diameter min mm
< mm
Precut length mm
max mm
max mm
Rounding radius mm

< mm²
Small contour
Diameter min mm
< mm
Precut length mm
max mm
max mm
Rounding radius mm
57 D452EN-GB
TruFlow 5000
Stainless steel
Special processing
Processing strategy
Foilcoated sheets High quality cutting
Material thickness 1** 1,5** 2** 1 1,5 2 2,5 3 10 12 15 20
Standard TruTops rules 5457FO- 5458FO- 5459FO- 6769FO- 6770FO- 6771FO- 6772FO- 6773FO- 6145HQ- 6146HQ- 6147HQ- 6148HQ-
4P 4P 4P 4P 4P 4P 4P 4P 5P 1P 1P 1P
Contour machining

Large Piercing Normal (2), soft (1) 2 2 2 2 2 2 2 2 2 2 1 1
contour Sensor PierceLine Ramp (3), PierceLine (2), PlasmaLine (1), none ( 2 2 2 2 2 2 2 2 2 2 2 2
Medium Piercing Normal (2), soft (1) 2 2 2
Processing SprintLine (1), normal processing (0) 1 1 1 1 1 1 0 0
Small Piercing Normal (2), soft (1) 1 1 1 1 1 1 1 1
contour Sensor PierceLine Ramp (3), PierceLine (2), PlasmaLine (1), none ( 2 2 2 2 2 2 2 2
Approach Normal (1), reduced (2), precut (3) 1 1 2 2 2 2 2 2
PlasmaLine cutting error recognition active x x x x

Analog value control large contour active x x x x x x x x
General

Circle x x x x x x x x x x x x
Common cuts possible x x x x x x x x
FlyLine possible
** Highspeed cutting
TruFlow 5000
Stainless steel
Special processing
Foilcoated sheets High quality cutting

Material thickness 1* 1,5* 2* 1 1,5 2 2,5 3 10 12 15 20
Large contour
Diameter min mm 1,00 1,50 2,00 2,00 2,50 4,00 4,50 5,00 11,00 13,00 15,00 18,00
Precut length mm
max mm 4,00 4,00 4,00 1,50 1,50 1,50 1,50 1,50 8,50 10,00 10,00 10,00
max mm 0,00 0,00 0,00 0,15 0,15 0,15 0,15 0,15 1,10 1,35 0,00 0,00

Medium contour
< mm² 12,56 15,90 19,63

< mm 4,00 4,50 5,00
Precut length mm
max mm 1,50 1,50 1,50
max mm 0,15 0,15 0,15
Contour surface min mm² 0,19 0,44 0,78 1,22 1,76 19,63 44,17 63,61
< mm² 3,14 4,90 4,90 5,93 7,06 95,03 132,73 176,71
Small contour
Diameter min mm 0,49 0,75 1,00 1,25 1,50 5,00 7,50 9,00
< mm 2,00 2,50 2,50 2,75 3,00 11,00 13,00 15,00
Precut length mm
Approach path min mm 0,06 0,10 0,23 0,35 0,50 1,75 3,50 4,30
max mm 1,00 1,25 1,50 1,75 2,00 5,50 5,50 7,00
Approach radius min mm 0,08 0,14 0,15 0,15 0,15 1,10 0,00 0,00
max mm 0,08 0,14 0,15 0,15 0,15 1,10 0,00 0,00
Rounding radius mm 0,50 0,50 0,50 0,50 0,50 1,50 1,50 2,00
59 D452EN-GB
TruFlow 5000
Aluminium
Processing strategy
Material thickness 1 1,5 2 2,5 3 4 5 6 8 10 12 8 10
T2D- T2D- T2D- T2D- T2D- T2D- T2D- T2D- T2D- T2D- T2D- T2D- T2D-
Standard TruTops rules 5415-5P 5416-5P 5417-5P 5418-5P 5419-5P 5420-5P 5421-5P 5422-5P 5423-5P 5424-1P 5425-1P 7070-5P 7071-1P
Contour machining
Processing SprintLine (1), normal processing (0) 1 1 1 1 1 1 1 1 1 0 0 1 0

Large Piercing Normal (2), soft (1) 2 2 2 2 2 2 2 2 2 1 1 2 1
contour Sensor PierceLine Ramp (3), PierceLine (2), PlasmaLine (1), none ( 2 2 2 2 2 2 2 2 2 0 0 2 0
Approach Normal (1), reduced (2), precut (3) 1 1 2 2 2 2 2 2 2 2 2 2 2
Small Piercing Normal (2), soft (1) 1 1 1 1 1 1 1 1 1 1 1 1 1
contour Sensor PierceLine Ramp (3), PierceLine (2), PlasmaLine (1), none ( 2 2 2 2 2 2 2 2 0 0 0 0 0
PlasmaLine cutting error recognition active x x x x x x

Analog value control large contour active x x
Vaporizing available* No (0), Point (1), Contour (2) 2 2 2 2 2 2 2 2 2 2 2 2 2
Marking available x x x x x x x x x x x x x
General
Point marking available Dot x x x x x x x x x x x x x

Circle
TruTops standard: Dot (1), Circle (2) 1 1 1 1 1 1 1 1 1 1 1 1 1
Microweld available
FlyLine possible
TruFlow 5000
Aluminium

Material thickness 1 1,5 2 2,5 3 4 5 6 8 10 12 8 10
Large contour
Contour surface min mm² 3,14 4,90 7,06 9,62 12,56 19,63 28,27 38,48 63,61 95,03 132,73 63,61 95,03
Diameter min mm 2,00 2,50 3,00 3,50 4,00 5,00 6,00 7,00 9,00 11,00 13,00 9,00 11,00
Precut length mm
Approach path min mm 0,80 1,00 1,30 1,45 1,70 2,20 2,60 3,00 4,00 4,00 5,00 4,00 4,00
max mm 4,00 4,25 4,50 4,75 5,00 5,50 6,00 5,25 7,00 7,00 8,00 7,00 7,00
Approach radius min mm 0,15 0,15 0,15 0,25 0,25 0,25 0,25 0,25 0,25 0,25 0,25 0,25 0,25
max mm 0,15 0,15 0,15 0,25 0,25 0,25 0,25 0,25 0,25 0,25 0,25 0,25 0,25
Rounding radius mm 0,50 0,50 0,50 0,50 0,50 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00

Medium contour
< mm²
Diameter min mm
< mm
Precut length mm
max mm
max mm
Rounding radius mm
< mm² 3,14 4,90 7,06 9,62 12,56 19,63 28,27 38,48 63,61 95,03 132,73 63,61 95,03
Small contour
Diameter min mm 1,00 1,25 1,50 1,75 2,00 2,50 3,50 4,00 5,00 7,00 8,00 5,00 7,00
< mm 2,00 2,50 3,00 3,50 4,00 5,00 6,00 7,00 9,00 11,00 13,00 9,00 11,00
Precut length mm
max mm 1,00 1,25 1,50 1,75 2,00 2,50 3,00 3,50 4,40 5,00 6,00 4,40 5,00
max mm 0,08 0,14 0,15 0,25 0,25 0,25 0,25 0,25 0,00 0,00 0,25 0,00 0,00
61 D452EN-GB
TruFlow 5000
Aluminium
Processing strategy

Contour machining

contour Sensor PierceLine Ramp (3), PierceLine (2), PlasmaLine (1), none ( 2 2 2 2 2
contour Sensor PierceLine Ramp (3), PierceLine (2), PlasmaLine (1), none ( 2 2 2 2 2

General

Circle
Microweld available
FlyLine possible
TruFlow 5000
Aluminium

Large contour

Diameter min mm 2,00 2,50 3,00 3,50 4,00
Precut length mm
max mm 3,00 3,50 4,00 4,50 5,00
max mm 0,00 0,00 0,25 0,25 0,25

Medium contour
< mm²
Diameter min mm
< mm
Precut length mm
max mm
max mm
Rounding radius mm

< mm² 3,14 4,90 7,06 9,62 12,56
Small contour
Diameter min mm 1,00 1,25 1,50 1,75 2,00

< mm 2,00 2,50 3,00 3,50 4,00
Precut length mm
max mm 1,00 1,25 1,50 1,75 2,00
max mm 0,00 0,00 0,25 0,25 0,25
63 D452EN-GB
TruFlow 5000
Aluminium
Highspeed cutting
Processing strategy

Standard TruTops rules 5471HS- 5472HS- 5473HS- 5474HS- 5475HS-
5P 5P 5P 5P 5P
Contour machining


General

Circle
Microweld available
TruFlow 5000
Aluminium
Highspeed cutting

Large contour

Diameter min mm 1,00 1,50 2,00 2,50 3,00
Precut length mm
max mm 4,00 4,00 4,00 4,00 4,00
max mm 0,00 0,00 0,00 0,00 0,00

Medium contour
< mm²
Diameter min mm
< mm
Precut length mm
max mm
max mm
Rounding radius mm

< mm²
Small contour
Diameter min mm
< mm
Precut length mm
max mm
max mm
Rounding radius mm
65 D452EN-GB
TruFlow 5000
Aluminium
FlyLine
Processing strategy
Material thickness 1** 1,5** 1

T2D- T2D- T2D-
Standard TruTops rules 5471FC- 5472FC- 5415FC-
5P 5P 5P
Contour machining

Processing SprintLine (1), normal processing (0) 1
Small Piercing Normal (2), soft (1) 1
contour Sensor PierceLine Ramp (3), PierceLine (2), PlasmaLine (1), none ( 2
Approach Normal (1), reduced (2), precut (3) 1

General

Circle
Microweld available
FlyLine possible x x x
TruFlow 5000
Aluminium
FlyLine
Material thickness 1* 1,5* 1

Large contour

Precut length mm
max mm 4,00 4,00 4,00
max mm 0,00 0,00 0,15

Medium contour
< mm²
Diameter min mm
< mm
Precut length mm
max mm
max mm
Rounding radius mm
Contour surface min mm² 0,78

< mm² 3,14
Small contour
Diameter min mm 1,00

< mm 2,00
Precut length mm
Approach path min mm 0,06
max mm 1,00
Approach radius min mm 0,08
max mm 0,08
Rounding radius mm 0,50
67 D452EN-GB
TruFlow 6000
Mild steel
Oxygen cutting
Processing strategy
Material thickness 1 1,5 2 2,5 3 4 5 6 8 10 12 15 20 25

T2D- T2D- T2D- T2D- T2D- T2D- T2D- T2D- T2D- T2D- T2D- T2D- T2D- T2D-
Standard TruTops rules 6185-5P 6186-5P 6187-5P 6188-5P 6189-5P 6190-5P 6191-5P 6192-5P 6193-5P 6194-1P 6195-1P 6196-1P 7014- 7015-
1P6.02 1P6.02
Processing SprintLine (1), normal processing (0) 1 1 1 1 1 1 1 1 1 0 0 0 0 0
Contour machining
Piercing Normal (2), soft (1) 2 2 2 2 2 2 2 2 2 2 2 2 1 1

Large
Sensor PierceLine Ramp (3), PierceLine (2), 2 2 2 2 2 2 2 2 2 2 2 2 3 3
contour
PlasmaLine (1), none (0)
Approach Normal (1), reduced (2), precut (3) 1 1 1 1 1 1 1 1 3 3 3 3 3 3
Piercing Normal (2), soft (1) 2 2 2 2 2 1
Medium
Sensor PierceLine Ramp (3), PierceLine (2), 2 2 2 2 2 3
contour
Piercing Normal (2), soft (1) 1 1 1 1 1 1 1 1 1 1 1 1 1
Small
Sensor PierceLine Ramp (3), PierceLine (2), 2 2 2 2 2 2 2 2 2 2 2 2 3
contour

Analog value control large contour active
Vaporizing available* No (0), Point (1), Contour (2) 0 0 0 0 0 0 0 0 0 0 0 2 2 2
Marking available x x x x x x x x x x x x x x
General
Point marking available Dot x x x x x x x x x x x x x x

Circle x x x x x x x x x x x x x x
TruTops standard: Dot (1), Circle (2) 2 2 2 2 2 2 2 2 2 2 2 2 2 2
FlyLine possible x
TruFlow 6000
Mild steel
Oxygen cutting

Large contour
Contour surface min mm² 3,14 3,14 7,06 9,62 9,62 19,63 28,27 38,48 95,03 132,73 176,71 490,87 706,85 1256,63
Diameter min mm 2,00 2,00 3,00 3,50 3,50 5,00 6,00 7,00 11,00 13,00 15,00 25,00 30,00 40,00
Precut length mm 2,00 2,50 3,00 5,00 6,00 8,00
Approach path min mm 0,85 0,85 1,50 1,75 1,75 2,50 3,00 2,75 4,40 5,00 5,70 7,00 7,00 10,00
max mm 4,00 4,00 4,50 4,75 4,75 5,50 6,00 6,50 7,50 8,50 8,50 10,00 10,00 15,00
Approach radius min mm 0,25 0,25 0,25 0,25 0,25 0,25 0,25 0,25 0,25 0,50 0,70 1,50 2,50 3,00
max mm 0,25 0,25 0,25 0,25 0,25 0,25 0,25 0,25 0,25 0,50 0,70 1,50 2,50 3,00
Rounding radius mm 0,50 0,50 0,50 0,50 0,50 0,50 0,50 1,00 1,00 1,00 1,00 3,00 3,00 3,00
Medium contour
< mm² 38,48 95,03 132,73 176,71 490,87 706,85

Diameter min mm 4,50 8,00 9,00 10,00 13,00 20,00
< mm 7,00 11,00 13,00 15,00 25,00 30,00
Precut length mm 1,50 2,00 2,50 3,00 5,00 6,00
max mm 3,50 4,40 5,00 5,70 7,00 10,00
max mm 0,25 0,25 0,50 0,70 1,50 2,50
< mm² 3,14 3,14 7,06 9,62 9,62 19,63 28,27 15,90 50,26 63,61 78,53 132,73 314,15
Small contour
Diameter min mm 0,49 0,49 1,00 1,25 1,25 2,00 2,50 2,40 3,20 4,00 4,80 8,00 12,00
< mm 2,00 2,00 3,00 3,50 3,50 5,00 6,00 4,50 8,00 9,00 10,00 13,00 20,00
Precut length mm
max mm 2,00 2,00 1,50 1,75 1,75 2,50 3,00 1,80 3,30 3,70 3,70 4,60 8,00
max mm 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 1,50 1,50
69 D452EN-GB
TruFlow 6000
Mild steel
Processing strategy
Material thickness 1 1,5 2 2,5 3 4 5 6 8 10

T2D- T2D- T2D- T2D- T2D- T2D- T2D- T2D- T2D- T2D-
Standard TruTops rules 6275-5P 6276-5P 6277-5P 6278-5P 6279-5P 6280-5P 6281-5P 6282-5P 6283-5P 6284-5P
Processing SprintLine (1), normal processing (0) 1 1 1 1 1 1 1 1 1 1
Piercing Normal (2), soft (1) 2 2 2 2 2 2 2 2 2 2
Contour machining
Large
Sensor PierceLine Ramp (3), PierceLine (2), 2 2 2 2 2 2 2 2 2 2
contour
Approach Normal (1), reduced (2), precut (3) 1 1 2 2 2 2 2 2 2 2
Piercing Normal (2), soft (1)
Medium
Sensor PierceLine Ramp (3), PierceLine (2),
contour
Small
contour
PlasmaLine cutting error recognition active x x

Vaporizing available* No (0), Point (1), Contour (2) 0 0 0 0 0 0 0 0 0 0
Marking available x x x x x x x x x x
General
Point marking available Dot x x x x x x x x x x

Circle x x x x x x x x x x
TruTops standard: Dot (1), Circle (2) 2 2 2 2 2 2 2 2 2 2
FlyLine possible
TruFlow 6000
Mild steel
Material thickness 1 1,5 2 2,5 3 4 5 6 8 10

Large contour
Contour surface min mm² 7,06 8,55 10,75 13,20 15,90 22,06 28,27 38,48 63,61 95,03
Diameter min mm 3,00 3,30 3,70 4,10 4,50 5,30 6,00 7,00 9,00 11,00
Precut length mm
Approach path min mm 0,80 1,00 1,30 1,30 1,30 1,80 2,00 2,20 2,50 3,50
max mm 4,00 4,25 4,50 4,75 5,00 5,50 6,00 6,50 7,50 8,50
Approach radius min mm 0,50 0,50 0,50 0,50 0,50 0,50 0,65 0,80 1,10 1,40
max mm 0,50 0,50 0,50 0,50 0,50 0,50 0,65 0,80 1,10 1,40
Rounding radius mm 0,50 0,50 0,50 0,50 0,50 1,00 1,00 1,00 1,50 1,50

Medium contour
< mm²
Diameter min mm
< mm
Precut length mm
max mm
max mm
Rounding radius mm
< mm² 7,06 8,55 10,75 13,20 15,90 22,06 28,27 38,48 63,61 95,03
Small contour
Diameter min mm 1,50 1,70 2,00 2,20 2,50 3,00 3,50 4,00 5,50 7,00
< mm 3,00 3,30 3,70 4,10 4,50 5,30 6,00 7,00 9,00 11,00
Precut length mm
max mm 2,00 2,20 2,40 2,60 2,80 3,20 3,70 4,20 5,30 6,50
max mm 0,50 0,50 0,50 0,50 0,50 0,50 0,65 0,80 1,10 1,40
71 D452EN-GB
TruFlow 6000
Mild steel
Processing strategy

Piercing Normal (2), soft (1) 2 2 2 2 2
Contour machining
Large
Sensor PierceLine Ramp (3), PierceLine (2), 2 2 2 2 2
contour
Medium
contour
Small
contour

General

Circle x x x x x
FlyLine possible
TruFlow 6000
Mild steel

Large contour

Diameter min mm 2,00 2,50 3,00 3,50 4,00
Precut length mm
max mm 3,00 3,50 4,00 4,50 5,00
max mm 0,00 0,00 0,25 0,25 0,25

Medium contour
< mm²
Diameter min mm
< mm
Precut length mm
max mm
max mm
Rounding radius mm

< mm² 3,14 4,90 7,06 9,62 12,56
Small contour
Diameter min mm 1,00 1,25 1,50 1,75 2,00

< mm 2,00 2,50 3,00 3,50 4,00
Precut length mm
max mm 1,00 1,25 1,50 1,75 2,00
max mm 0,00 0,00 0,25 0,25 0,25
73 D452EN-GB
TruFlow 6000
Mild steel
Highspeed cutting
Processing strategy

Standard TruTops rules 6230HS- 6231HS- 6232HS- 6233HS- 6234HS-
5P 5P 5P 5P 5P
Contour machining

Large
contour
Medium
contour
Small
contour

General

Circle x x x x x
TruFlow 6000
Mild steel
Highspeed cutting

Large contour

Diameter min mm 1,00 1,50 2,00 2,50 3,00
Precut length mm
max mm 4,00 4,00 4,00 4,00 4,00
max mm 0,00 0,00 0,00 0,00 0,00

Medium contour
< mm²
Diameter min mm
< mm
Precut length mm
max mm
max mm
Rounding radius mm

< mm²
Small contour
Diameter min mm
< mm
Precut length mm
max mm
max mm
Rounding radius mm
75 D452EN-GB
TruFlow 6000
Stainless steel
Processing strategy

Standard TruTops rules 6201-5P 6202-5P 6203-5P 6204-5P 6205-5P 6206-5P 6207-5P 6208-5P 6209-5P 6210-5P 6211-5P 6212-5P 6213-5P 6214-1P
Processing SprintLine (1), normal processing (0) 1 1 1 1 1 1 1 1 1 1 1 1 1 0
Piercing Normal (2), soft (1) 2 2 2 2 2 2 2 2 2 2 2 2 1 1
Contour machining
Large
Sensor PierceLine Ramp (3), PierceLine (2), 2 2 2 2 2 2 2 2 2 2 2 2 2 2
contour
Approach Normal (1), reduced (2), precut (3) 1 1 2 2 2 2 2 2 2 2 2 2 2 2
Medium
contour
Piercing Normal (2), soft (1) 1 1 1 1 1 1 1 1 1 1 1 1
Small
Sensor PierceLine Ramp (3), PierceLine (2), 2 2 2 2 2 2 2 2 2 2 2 2
contour
PlasmaLine cutting error recognition active x x x x x x

Vaporizing available* No (0), Point (1), Contour (2) 2 2 2 2 2 2 2 2 2 2 2 2 2 2
Marking available x x x x x x x x x x x x x x
General
Point marking available Dot x x x x x x x x x x x x x x

Circle x x x x x x x x x x x x x x
TruTops standard: Dot (1), Circle (2) 2 2 2 2 2 2 2 2 2 2 2 2 2 2
FlyLine possible
TruFlow 6000
Stainless steel

Large contour
Contour surface min mm² 3,14 4,90 12,56 15,90 19,63 25,96 33,18 44,17 113,09 201,06 283,52 490,87 254,46 380,00
Diameter min mm 2,00 2,50 4,00 4,50 5,00 5,75 6,50 7,50 12,00 16,00 19,00 25,00 18,00 22,00
Precut length mm
Approach path min mm 0,80 1,00 1,40 1,60 1,80 2,10 2,30 2,60 3,50 3,50 4,00 10,00 6,00 8,00
max mm 4,00 4,25 4,50 4,75 5,00 5,50 6,00 6,50 7,50 8,50 10,00 12,00 10,00 12,00
Approach radius min mm 0,15 0,15 0,15 0,15 0,15 0,15 0,30 0,30 0,90 1,10 1,35 1,50 0,00 0,00
max mm 0,15 0,15 0,15 0,15 0,15 0,15 0,30 0,30 0,90 1,10 1,35 1,50 0,00 0,00
Rounding radius mm 0,50 0,50 0,50 0,50 0,50 1,00 1,00 1,00 1,50 2,00 2,00 3,00 2,00 2,00
Medium contour
< mm² 12,56 15,90 19,63 25,96 33,18 44,17 113,09 201,06 283,52 490,87
Diameter min mm 2,50 2,75 3,00 4,00 4,50 5,00 7,00 10,00 12,00 15,00
< mm 4,00 4,50 5,00 5,75 6,50 7,50 12,00 16,00 19,00 25,00
Precut length mm
max mm 3,00 3,30 3,70 4,30 4,80 5,40 6,50 7,50 8,50 10,00
max mm 0,15 0,15 0,15 0,15 0,20 0,20 0,20 0,50 0,50 1,50
< mm² 3,14 4,90 4,90 5,93 7,06 12,56 15,90 19,63 38,48 78,53 113,09 176,71
Small contour
Diameter min mm 0,49 0,75 1,00 1,25 1,50 2,00 2,50 3,00 4,00 5,00 7,50 9,00
< mm 2,00 2,50 2,50 2,75 3,00 4,00 4,50 5,00 7,00 10,00 12,00 15,00
Precut length mm
max mm 1,00 1,25 1,50 1,75 2,00 2,50 3,00 3,50 4,50 5,50 5,50 7,00
max mm 0,08 0,14 0,15 0,15 0,15 0,15 0,30 0,30 0,90 1,10 0,00 0,00
77 D452EN-GB
TruFlow 6000
Stainless steel
Processing strategy

Contour machining

Large
contour
Medium
contour
Small
contour

General
Circle x x x x x
FlyLine possible
TruFlow 6000
Stainless steel

Large contour

Diameter min mm 2,00 2,50 3,00 3,50 4,00
Precut length mm
max mm 3,00 3,50 4,00 4,50 5,00
max mm 0,00 0,00 0,25 0,25 0,25

Medium contour
< mm²
Diameter min mm
< mm
Precut length mm
max mm
max mm
Rounding radius mm

< mm² 3,14 4,90 7,06 9,62 12,56
Small contour
Diameter min mm 1,00 1,25 1,50 1,75 2,00

< mm 2,00 2,50 3,00 3,50 4,00
Precut length mm
max mm 1,00 1,25 1,50 1,75 2,00
max mm 0,00 0,00 0,25 0,25 0,25
79 D452EN-GB
TruFlow 6000
Stainless steel
Highspeed cutting
Processing strategy
Material thickness 1 1,5 2 2,5

T2D- T2D- T2D- T2D-
Standard TruTops rules 6246HS- 6247HS- 6248HS- 6249HS-
5P 5P 5P 5P
Processing SprintLine (1), normal processing (0) 1 1 1 1
Contour machining
Piercing Normal (2), soft (1) 2 2 2 2

Large
Sensor PierceLine Ramp (3), PierceLine (2), 2 2 2 2
contour
Approach Normal (1), reduced (2), precut (3) 1 1 1 1
Medium
contour
Small
contour

Analog value control large contour active x x x x
Vaporizing available* No (0), Point (1), Contour (2) 2 2 2 2
Marking available x x x x
General
Point marking available Dot x x x x

Circle x x x x
TruTops standard: Dot (1), Circle (2) 2 2 2 2
Microweld available x x x x
Common cuts possible x x x x
FlyLine possible x
TruFlow 6000
Stainless steel
Highspeed cutting
Material thickness 1 1,5 2 2,5

Large contour
Contour surface min mm² 0,78 1,76 3,14 4,90

Diameter min mm 1,00 1,50 2,00 2,50
Precut length mm
Approach path min mm 0,40 0,60 0,80 1,00
max mm 4,00 4,00 4,00 4,00
Approach radius min mm 0,00 0,00 0,00 0,00
max mm 0,00 0,00 0,00 0,00
Rounding radius mm 0,00 0,00 0,00 0,00

Medium contour
< mm²
Diameter min mm
< mm
Precut length mm
max mm
max mm
Rounding radius mm

< mm²
Small contour
Diameter min mm
< mm
Precut length mm
max mm
max mm
Rounding radius mm
81 D452EN-GB
TruFlow 6000
Stainless steel
Special processing
Processing strategy
Foilcoated sheets
Material thickness 1 1,5 2 2,5 3 1** 1,5** 2**
T2D- T2D- T2D- T2D- T2D- T2D- T2D- T2D-
Standard TruTops rules 6201FO- 6202FO- 6203FO- 6204FO- 6205FO- 6246FO- 6247FO- 6248FO-
4P 4P 4P 4P 4P 4P 4P 4P
Processing SprintLine (1), normal processing (0) 1 1 1 1 1 1 1 1
Contour machining
Piercing Normal (2), soft (1) 2 2 2 2 2 2 2 2

Large
Sensor PierceLine Ramp (3), PierceLine (2), 2 2 2 2 2 2 2 2
contour
Approach Normal (1), reduced (2), precut (3) 1 1 2 2 2 1 1 1
Piercing Normal (2), soft (1) 2 2 2
Medium
Sensor PierceLine Ramp (3), PierceLine (2), 2 2 2
contour
Small
contour

Analog value control large contour active x x x x x x x x
Vaporizing available* No (0), Point (1), Contour (2) 0 0 0 0 0 0 0 0
Marking available x x x x x x x x
General
Point marking available Dot x x x x x x x x

Circle x x x x x x x x
TruTops standard: Dot (1), Circle (2) 2 2 2 2 2 2 2 2
FlyLine possible
TruFlow 6000
Stainless steel
Special processing
Foilcoated sheets
Material thickness 1 1,5 2 2,5 3 1* 1,5* 2*
Large contour
Contour surface min mm² 3,14 4,90 12,56 15,90 19,63 0,78 1,76 3,14
Diameter min mm 2,00 2,50 4,00 4,50 5,00 1,00 1,50 2,00
Precut length mm
Approach path min mm 0,80 1,00 1,30 1,30 1,30 0,40 0,60 0,80
max mm 1,50 1,50 1,50 1,50 1,50 4,00 4,00 4,00
Approach radius min mm 0,15 0,15 0,15 0,15 0,15 0,00 0,00 0,00
max mm 0,15 0,15 0,15 0,15 0,15 0,00 0,00 0,00
Rounding radius mm 0,50 0,50 0,50 0,50 0,50 0,50 0,00 0,00

Medium contour
< mm² 12,56 15,90 19,63

< mm 4,00 4,50 5,00
Precut length mm
max mm 1,50 1,50 1,50
max mm 0,15 0,15 0,15

< mm² 3,14 4,90 4,90 5,93 7,06
Small contour
Diameter min mm 0,49 0,75 1,00 1,25 1,50

< mm 2,00 2,50 2,50 2,75 3,00
Precut length mm
max mm 1,00 1,25 1,50 1,75 2,00
max mm 0,08 0,14 0,15 0,15 0,15
83 D452EN-GB
TruFlow 6000
Aluminium
Processing strategy

Standard TruTops rules 6217-5P 6218-5P 6219-5P 6220-5P 6221-5P 6222-5P 6223-5P 6224-5P 6225-5P 6226-5P 6227-5P 6228-5P
Contour machining
Large
contour
Medium
contour
Small
contour
PlasmaLine cutting error recognition active x x x x x

General

Circle
Microweld available
FlyLine possible
TruFlow 6000
Aluminium

Large contour
Diameter min mm 2,00 2,50 3,00 3,50 4,00 5,00 6,00 7,00 9,00 20,00 21,00 22,00
Precut length mm
max mm 4,00 4,25 4,50 4,75 5,00 5,50 6,00 5,25 7,00 10,00 10,00 10,00
max mm 0,15 0,15 0,15 0,25 0,25 0,25 0,25 0,25 0,25 0,25 0,25 0,25

Medium contour
< mm² 314,15 346,36 380,13

Diameter min mm 11,00 13,00 16,00
< mm 20,00 21,00 22,00
Precut length mm
max mm 6,00 7,00 8,00
max mm 0,25 0,25 0,25
< mm² 3,14 4,90 7,06 9,62 12,56 19,63 28,27 38,48 63,61 95,03 132,73 201,06
Small contour
Diameter min mm 1,00 1,25 1,50 1,75 2,00 2,50 3,50 4,00 5,00 7,00 8,00 10,00
< mm 2,00 2,50 3,00 3,50 4,00 5,00 6,00 7,00 9,00 11,00 13,00 16,00
Precut length mm
max mm 1,00 1,25 1,50 1,75 2,00 2,50 3,00 3,50 4,40 5,00 6,00 6,00
max mm 0,08 0,14 0,15 0,25 0,25 0,25 0,25 0,25 0,00 0,00 0,25 0,25
85 D452EN-GB
TruFlow 6000
Aluminium
Processing strategy

Contour machining
Large
contour
Medium
contour
Small
contour

General

Circle
Microweld available
FlyLine possible
TruFlow 6000
Aluminium

Large contour

Diameter min mm 2,00 2,50 3,00 3,50 4,00
Precut length mm
max mm 3,00 3,50 4,00 4,50 5,00
max mm 0,00 0,00 0,25 0,25 0,25

Medium contour
< mm²
Diameter min mm
< mm
Precut length mm
max mm
max mm
Rounding radius mm

< mm² 3,14 4,90 7,06 9,62 12,56
Small contour
Diameter min mm 1,00 1,25 1,50 1,75 2,00

< mm 2,00 2,50 3,00 3,50 4,00
Precut length mm
max mm 1,00 1,25 1,50 1,75 2,00
max mm 0,00 0,00 0,25 0,25 0,25
87 D452EN-GB
TruFlow 6000
Aluminium
Highspeed cutting
Processing strategy
Material thickness 1 1,5 2 2,5 3 4

T2D- T2D- T2D- T2D- T2D- T2D-
Standard TruTops rules 6262HS- 6263HS- 6264HS- 6265HS- 6266HS- 6267HS-
5P 5P 5P 5P 5P 5P
Contour machining
Piercing Normal (2), soft (1) 2 2 2 2 2 2

Large
Sensor PierceLine Ramp (3), PierceLine (2), 0 0 0 0 0 0
contour
Medium
contour
Small
contour

Analog value control large contour active x x x x x x
Vaporizing available* No (0), Point (1), Contour (2) 2 2 2 2 2 2
Marking available x x x x x x
General
Point marking available Dot x x x x x x

Circle
TruTops standard: Dot (1), Circle (2) 1 1 1 1 1 1
Microweld available
Common cuts possible x x x x x x
TruFlow 6000
Aluminium
Highspeed cutting
Material thickness 1 1,5 2 2,5 3 4

Large contour
Diameter min mm 1,00 1,50 2,00 2,50 3,00 3,50
Precut length mm
max mm 4,00 4,00 4,00 4,00 4,00 4,00
max mm 0,00 0,00 0,00 0,00 0,00 0,00

Medium contour
< mm²
Diameter min mm
< mm
Precut length mm
max mm
max mm
Rounding radius mm

< mm²
Small contour
Diameter min mm
< mm
Precut length mm
max mm
max mm
Rounding radius mm
89 D452EN-GB
TruFlow 6000
Aluminium
FlyLine
Processing strategy
Material thickness 1** 1,5** 1

T2D- T2D- T2D-
Standard TruTops rules 6262FC- 6263FC- 6217FC-
5P 5P 5P
Contour machining

Large
contour
Medium
contour
Processing SprintLine (1), normal processing (0) 1
Piercing Normal (2), soft (1) 1
Small
Sensor PierceLine Ramp (3), PierceLine (2), 2
contour
Approach Normal (1), reduced (2), precut (3) 1

General

Circle
Microweld available
FlyLine possible x x x
TruFlow 6000
Aluminium
FlyLine
Material thickness 1* 1,5* 1

Large contour

Precut length mm
max mm 4,00 4,00 4,00
max mm 0,00 0,00 0,15

Medium contour
< mm²
Diameter min mm
< mm
Precut length mm
max mm
max mm
Rounding radius mm
Contour surface min mm² 0,78

< mm² 3,14
Small contour
Diameter min mm 1,00

< mm 2,00
Precut length mm
Approach path min mm 0,06
max mm 1,00
Approach radius min mm 0,08
max mm 0,08
Rounding radius mm 0,50
91 D452EN-GB
Table collection 1
TruFlow 5000
Machine: TruLaser 5030 classic/5040/5060 Mild steel
Laser: TruFlow 5000 Oxygen cutting
Material: Mild steel
Cutting contour
General Parameters Machines with nozzle changer*
Table name 5386 5387 5388 5389 5390 5391 5392 5393 5394 5395 5396 5397 7023 7024 6764 6765 6766 6767 6768
Material thickness mm 1 1,5 2 2,5 3 4 5 6 8 10 12 15 20 25 1 1,5 2 2,5 3
Lens focal length inch 5 5 5 5 5 7,5 7,5 7,5 7,5 7,5 7,5 7,5 7,5 7,5 7,5 7,5 7,5 7,5 7,5
Nozzle diameter mm 0.8 0.8 0.8 0.8 0.8 0.8 1.0 1.0 1.2 1.2 1.4 1.7 2.0 2.3 0.8 0.8 0.8 0.8 0.8
Cutting large contour
Contour machining 1) 1) 3) 1) 3)
Laser power W 1200 1200 1100 1500 2000 4000 4800 4800 4800 4800 4800 4800 4800 4700 1500 1500 1500 2500 3000
Cutting speed m/min 8,2 6,4 5,4 5,1 4,9 4,3 4 3,3 2,8 2,4 1,9 1,55 1,1 0,8 8,2 6,4 5 5 4,9
Gas pressure bar 4 4,5 3,5 0,8 0,8 0,8 0,8 0,8 0,7 0,8 0,7 0,6 0,6 0,6 3,5 4 4 0,6 0,7
Contour approach
Cutting speed m/min 1,5 1,1 0,9 0,7 0,4 0,3
Cutting medium contour
Contour machining
Laser power W 2000 2000 3000 3000 3000 4400
Gas pressure bar 0,8 0,8 0,8 0,8 0,6 0,6
Contour approach
Cutting small contour
Contour machining 2) 2) 2) 2) 2) 2) 2) 2) 2) 2) 2) 2) 2) 2)
Laser power W 300 300 300 300 300 300 400 400 450 550 650 700 1200 300 300 300 300 300
Cutting speed m/min 0,6 0,5 0,4 0,35 0,3 0,3 0,25 0,1 0,1 0,1 0,1 0,1 0,1 0,6 0,5 0,4 0,35 0,3
Gas pressure bar 4,5 4,5 4,5 4 4 4 3 3 0,8 0,8 0,6 0,6 0,6 4,5 4,5 4 4 4
Contour approach
Cutting speed m/min 0,05
1) Material surface must be scale-free and lightly oiled. Program R3 as the corner radius. If the sheet layout is too thick, the sheet may overheat and the cutting quality can be very poor!
2) Burr forms on the material underside.
3) Tables are only for machine versions SW V4.70 and higher. For older SW versions, use previous tables.
*) The cutting speed is partially reduced compared to those in the standard tables.
TruFlow 5000
Mild steel
Oxygen cutting
Piercing/Microweld
General Parameters Machines with nozzle changer
Table name 5386 5387 5388 5389 5390 5391 5392 5393 5394 5395 5396 5397 7023 7024 6764 6765 6766 6767 6768
Material thickness mm 1 1,5 2 2,5 3 4 5 6 8 10 12 15 20 25 1 1,5 2 2,5 3
Piercing machine with PierceLine
Normal piercing 1) 2) 1) 2)
Piercing time s 0 0,04 0,05 0,05 0,06 0,07 0,09 0,11 0,18 0,3 0,5 0,9 2,4 5,5 0,04 0,05 0,05 0,05 0,06
Blow-out time s 0 0 0 0 0 0 0 0 0 0,5 1 1 3 4 0 0 0 0 0
Gas type O2 O2 O2 O2 O2 O2 O2 O2 O2 O2 O2 O2 O2 O2 O2 O2 O2 O2 O2
Gas pressure bar 3 3 3 3 3 3 2,5 2 1,5 1,5 0,6 0,6 0,5 0,4 3 3 3 3 3
Soft piercing
Piercing time s 0,04 0,05 0,06 0,07 0,08 0,1 0,15 0,18 0,8 1,6 2,4 3,5 2,4 5,5 0,07 0,07 0,07 0,07 0,08
Blow-out time s 0 0 0 0 0 0 0 0 0 0,5 1 1 3 4 0 0 0 0 0
Gas type O2 O2 O2 O2 O2 O2 O2 O2 O2 O2 O2 O2 O2 O2 O2 O2 O2 O2 O2
Gas pressure bar 3 3 3 3 3 3 2,5 1,5 1,5 1,5 1 1 0,5 0,5 3 3 3 3 3
Microweld
Microweld time soft s 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3
Microweld time firm s 0,3 0,3 0,5 0,5 0,5 0,5 0,5 0,5 0,3 0,3 0,5 0,5 0,5
1) The gas pressure shown guarantees that the material will be pierced through. When the piercing hole burns out widely the gas pressure can be reduced to 0.3 bar.
93 D452EN-GB
Table collection 2
TruFlow 5000
Laser: TruFlow 5000 Nitrogen high pressure cutting
Cutting contour
Table name 5442 5443 5444 5445 5446 5447 5448 5449 5450 5451 7072 7073
Material thickness mm 1 1,5 2 2,5 3 4 5 6 8 10 8 10
Lens focal length inch 7,5 7,5 7,5 7,5 7,5 7,5 7,5 7,5 9 9 7,5 7,5
Nozzle diameter mm 1.4 1.4 1.4 1.4 1.4 1.7 2.3 2.3 2.3 2.7 2.3 2.7
Contour machining 1) 1) 1) 1)
Laser power W 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000
Cutting speed m/min 10 8 6,9 5,8 4,9 3,8 2,8 2,45 1,65 1,2 1,65 1
Gas pressure bar 13 14 15 16 17 18 19 20 22 22 22 22
Contour approach
Cutting speed m/min 4 2,5 2 1,5 1,2 1 0,7 0,4 0,7 0,4
Contour machining 1) 1)
Laser power W 5000 5000
Cutting speed m/min 1,4 1
Gas pressure bar 22 22
Contour approach
Cutting speed m/min 0,5 0,2
Contour machining 2) 2) 2) 2) 2) 2) 2) 2) 2) 2) 2) 2)
Laser power W 850 900 1000 1100 1250 1500 5000 5000 5000 5000 5000 5000
Cutting speed m/min 1,3 1,1 1,1 1 0,9 0,75 2 1,8 1,2 1 1,2 0,7
Gas pressure bar 13 14 12 14 15 17 17 18 18 18 22 22
Contour approach
Cutting speed m/min 0,5 0,4 0,3 0,25 0,25 0,2 0,15 0,1 0,15 0,1
2) Burr forms on the material underside. Der Grat kann mit einem harten Werkzeug abgeschabt werden.
*) Compared to the values in the standard tables, there is more burring and the cutting speed is partially reduced.
TruFlow 5000
Mild steel
Piercing/Microweld
Table name 5442 5443 5444 5445 5446 5447 5448 5449 5450 5451 7072 7073
Normal piercing
Piercing time s 0,04 0,04 0,05 0,05 0,06 0,09 0,14 0,17 0,25 0,4 0,25 0,4
Blow-out time s 0 0 0 0 0 0 0 0 0 0 0 0
Gas type N2 N2 N2 N2 N2 N2 N2 N2 N2 N2 N2 N2
Gas pressure bar 9 10 2 3,5 5 7 4 1 0,7 0,5 0,7 0,5
Soft piercing
Piercing time s 0,05 0,05 0,05 0,05 0,06 0,09 2,7 3,4 5,2 7 5,2 7
Blow-out time s 0 0 0 0 0 0 0 0 0 0 0 0
Gas type N2 N2 N2 N2 N2 N2 O2 O2 O2 O2 O2 O2
Gas pressure bar 9 9 4 4 4 4 1,6 1,3 1,3 1,3 1,3 1,3
Microweld
Microweld time soft s 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3
Microweld time firm s 0,3 0,3 0,5 0,5 0,5 0,5 0,5 0,5
95 D452EN-GB
Table collection 3
TruFlow 5000
Laser: TruFlow 5000 Compressed air cutting
Cutting contour
General Parameters
Table name 6130 6131 6132 6133 6134
Material thickness mm 1 1,5 2 2,5 3
Lens focal length inch 5 5 5 5 5
Nozzle diameter mm 1.7 2.3 2.3 2.7 2.7
Contour machining
Laser power W 5000 5000 5000 5000 5000
Cutting speed m/min 24 17 12 7,5 6,1
Gas pressure bar 5 5 5 5 5
Contour approach
Cutting speed m/min 6 3,7 3
Contour machining
Laser power W
Cutting speed m/min
Gas pressure bar
Contour approach
Cutting speed m/min
Contour machining
Laser power W 600 700 800 900 1000
Cutting speed m/min 2,5 1,6 1,2 1 1
Contour approach
Cutting speed m/min 0,6 0,5 0,5
Plasma is formed. Burr can form on the underside of materials, in particular in transitional contour areas with a material thickness of at least 2 mm.
TruFlow 5000
Mild steel
Piercing/Microweld
General Parameters
Table name 6130 6131 6132 6133 6134
Normal piercing
Piercing time s 0,05 0,05 0,05 0,05 0,05
Blow-out time s 0 0 0 0 0
Gas type AIR AIR AIR AIR AIR
Soft piercing
Piercing time s 0,05 0,05 0,05 0,05 0,06
Microweld
Microweld time soft s 0,3 0,3 0,3 0,3 0,3
Microweld time firm s 0,3 0,3 0,5 0,5 0,5
97 D452EN-GB
Table collection 4
TruFlow 5000
Laser: TruFlow 5000 Highspeed cutting
Cutting contour
General Parameters
T2D- T2D- T2D-
Table name 5427HS 5428HS 5429HS
Material thickness mm 1 1,5 2
Lens focal length inch 3,75 3,75 3,75
Nozzle diameter mm 1.7 1.7 2.7
Contour machining
Laser power W 5000 5000 5000
Cutting speed m/min 25 17 10
Gas pressure bar 7,5 9 7
Contour approach
Cutting speed m/min
Contour machining
Laser power W
Cutting speed m/min
Gas pressure bar
Contour approach
Cutting speed m/min
Contour machining
Laser power W
Cutting speed m/min
Gas pressure bar
Contour approach
Cutting speed m/min
Easily removable burr on the material underside and increased roughness on the cutting surface.
TruFlow 5000
Mild steel
Highspeed cutting
Piercing/Microweld
General Parameters
T2D- T2D- T2D-
Normal piercing
Piercing time s 0,04 0,06 0,06
Blow-out time s 0 0 0
Gas type N2 N2 N2
Gas pressure bar 7 9 9
Soft piercing
Gas type N2 N2 N2
Microweld
Microweld time soft s 0,3 0,3 0,3
Microweld time firm s 0,3 0,3 0,3
99 D452EN-GB
Table collection 5
TruFlow 5000
Machine: TruLaser 5030 classic/5040/5060 Stainless steel
Material: Stainless steel
Cutting contour
Table name 6769 6770 6771 6772 6773 5406 5407 5408 5409 5410 5411 5412 5413 7067 7068 7069
Material thickness mm 1 1,5 2 2,5 3 4 5 6 8 10 12 15 20 8 10 12
Lens focal length inch 7,5 7,5 7,5 7,5 7,5 7,5 7,5 7,5 9 9 9 9 9 7,5 7,5 7,5
Nozzle diameter mm 1.7 1.7 1.7 1.7 1.7 1.7 2.3 2.3 2.3 2.7 2.7 2.7 2.7 2.3 2.7 2.7
Contour machining 1) 1) 1) 1) 2) 1) 2)
Laser power W 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000
Cutting speed m/min 11,5 8,8 7,3 6,1 5 3,9 3,2 2,6 1,7 1,25 0,9 0,65 0,4 1,7 1,25 0,9
Gas pressure bar 13 14 15 16 17 18 18 18 19 20 21 22 22 19 22 21
Contour approach
Cutting speed m/min 0,5 0,5 0,8 1,4 1,1 1,1 0,6 0,2 0,2 0,3 0,1 0,6 0,2 0,2
Contour machining
Laser power W 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000
Cutting speed m/min 3,65 3,05 2,5 1,95 1,6 1,3 0,85 0,63 0,5 0,85 0,63 0,5
Gas pressure bar 16 16 16 16 16 16 19 20 18 19 20 18
Contour approach
Contour machining 1) 1) 1) 1)
Laser power W 500 650 750 900 1200 2000 2000 3500 2000 2000 3000 3500 2000 2000 3000
Cutting speed m/min 1,1 1,1 1,1 1 1 1 1 0,9 0,25 0,2 0,15 0,15 0,25 0,2 0,15
Gas pressure bar 13 14 14 15 10 16 16 18 17 17 15 10 17 17 15
Contour approach
Cutting speed m/min 0,5 0,4 0,35 0,35 0,5 0,3 0,2 0,05 0,031 0,031 0,2 0,05 0,031
2) NitroLine (Plasma) parameters
TruFlow 5000
Stainless steel
Piercing/Microweld
Table name 6769 6770 6771 6772 6773 5406 5407 5408 5409 5410 5411 5412 5413 7067 7068 7069
Material thickness mm 1 1,5 2 2,5 3 4 5 6 8 10 12 15 20 8 10 12
Normal piercing 1) 1)
Piercing time s 0,05 0,05 0,05 0,05 0,05 0,06 0,07 0,1 0,2 0,4 1 17 17,5 0,2 0,4 1
Blow-out time s 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Gas type N2 N2 N2 N2 N2 N2 N2 N2 N2 N2 N2 O2 O2 N2 N2 N2
Gas pressure bar 12 12 2,5 2,5 2,5 1 1 1 1 2 4 1 0,8 1 2 4
Soft piercing
Piercing time s 0,05 0,05 0,05 0,06 0,07 0,08 0,15 0,26 4 6 8,5 14 24 4 6 8,5
Blow-out time s 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Gas type N2 N2 N2 N2 N2 N2 N2 N2 O2 O2 O2 O2 O2 O2 O2 O2
Gas pressure bar 2 2 2,5 2,5 2,5 1,2 1,2 1,2 1 1 1 0,8 1 1 1 1
Microweld
1) The piercing time may not be reduced.
101 D452EN-GB
Table collection 6
TruFlow 5000
Cutting contour
General Parameters
Table name 6135 6136 6137 6138 6139
Contour machining
Laser power W 5000 5000 5000 5000 5000
Contour approach
Cutting speed m/min 5 4,2 3,7
Contour machining
Laser power W
Cutting speed m/min
Gas pressure bar
Contour approach
Cutting speed m/min
Contour machining
Laser power W 750 750 800 1100 1400
Cutting speed m/min 2,8 1,9 1,7 1,6 1,5
Contour approach
TruFlow 5000
Stainless steel
Piercing/Microweld
General Parameters
Table name 6135 6136 6137 6138 6139
Normal piercing
Piercing time s 0,05 0,05 0,05 0,05 0,05
Soft piercing
Piercing time s 0,05 0,05 0,05 0,05 0,06
Microweld
103 D452EN-GB
Table collection 7
TruFlow 5000
Cutting contour
General Parameters
T2D- T2D- T2D-
Contour machining
Laser power W 5000 5000 5000
Contour approach
Cutting speed m/min
Contour machining
Laser power W
Cutting speed m/min
Gas pressure bar
Contour approach
Cutting speed m/min
Contour machining
Laser power W
Cutting speed m/min
Gas pressure bar
Contour approach
Cutting speed m/min
TruFlow 5000
Stainless steel
Highspeed cutting
Piercing/Microweld
General Parameters
T2D- T2D- T2D-
Normal piercing
Gas type N2 N2 N2
Gas pressure bar 9 10 2,5
Soft piercing
Gas type N2 N2 N2
Microweld
Microweld time soft s 0,3 0,3 0,3
Microweld time firm s 0,3 0,3 0,3
105 D452EN-GB
Table collection 8
TruFlow 5000
Laser: TruFlow 5000 Special processing
Foilcoated sheets High quality cutting Cutting contour

General Parameters Highspeed Standard high pressure
Table name 5457FO 5458FO 5459FO 6769FO 6770FO 6771FO 6772FO 6773FO 6145HQ 6146HQ 6147HQ 6148HQ
Material thickness mm 1 1,5 2 1 1,5 2 2,5 3 10 12 15 20
Lens focal length inch 3,75 3,75 3,75 7,5 7,5 7,5 7,5 7,5 9 9 9 9
Laser power W 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000
Cutting speed m/min 25 17 13 11 7,8 6,4 5,2 4,3 0,6 0,6 0,35 0,12
Gas pressure bar 11 12 11 13 14 15 16 17 20 22 24 24
Contour approach
Cutting speed m/min 0,5 0,5 0,5 0,5 0,5 0,3 0,3 0,1 0,05
Contour machining
Laser power W 5000 5000 5000
Contour approach
Contour machining 1) 1) 1)
Laser power W 500 650 750 900 900 2000 3000 3500
Cutting speed m/min 1,1 1,1 1,1 1 1 0,2 0,15 0,15
Gas pressure bar 13 14 14 15 16 17 15 10
Contour approach
2) The characteristic curve must be adapted for machines with PierceLine and software updates < V03.10. In these cases, please get in touch with TRUMPF’s customer service.
TruFlow 5000
Stainless steel
Special processing
Foilcoated sheets High quality cutting Piercing/Microweld

Table name 5457FO 5458FO 5459FO 6769FO 6770FO 6771FO 6772FO 6773FO 6145HQ 6146HQ 6147HQ 6148HQ
Material thickness mm 1 1,5 2 1 1,5 2 2,5 3 10 12 15 20
Normal piercing 1) 1)
Piercing time s 0,04 0,06 0,08 0,05 0,05 0,05 0,05 0,05 0,4 1 17 17,5
Blow-out time s 0 0 0 0 0 0 0 0 0 0 0 0
Gas type N2 N2 N2 N2 N2 N2 N2 N2 N2 N2 O2 O2
Gas pressure bar 8 9 8 3 3 2,5 2,5 2,5 2 4 1 0,8
Soft piercing
Piercing time s 0,2 0,5 0,5 0,05 0,05 0,05 0,06 0,07 6 8,5 14 24
Blow-out time s 0 0 0 0 0 0 0 0 0 0 0 0
Gas type N2 N2 N2 N2 N2 N2 N2 N2 O2 O2 O2 O2
Gas pressure bar 2 2 2 2 2 2,5 2,5 2,5 1 1 0,8 1
Microweld
1) The piercing time may not be reduced.
107 D452EN-GB
Table collection 9
TruFlow 5000
Machine: TruLaser 5030 classic/5040/5060 Aluminium
Material: Aluminium
Cutting contour
Table name 5415 5416 5417 5418 5419 5420 5421 5422 5423 5424 5425 7070 7071
Material thickness mm 1 1,5 2 2,5 3 4 5 6 8 10 12 8 10
Lens focal length inch 7,5 7,5 7,5 7,5 7,5 7,5 7,5 7,5 9 9 9 7,5 7,5
Nozzle diameter mm 1.4 1.4 1.4 1.4 1.4 1.4 1.7 1.7 2 2.3 2.3 1.7 2
Contour machining 1) 2) 1) 2) 1) 2) 1) 2) 1) 2)
Laser power W 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000
Cutting speed m/min 14,5 11 8,6 7 5,8 4,2 3 2,3 1,2 0,8 0,5 0,9 0,5
Gas pressure bar 8 8 8 10 12 14 15 16 16 16 18 16 16
Contour approach
Cutting speed m/min 4,7 3,5 2,7 2 1,3 1,1 0,15 0,1 0,08 0,1 0,05
Contour machining
Laser power W
Cutting speed m/min
Gas pressure bar
Contour approach
Cutting speed m/min
Contour machining 1) 3) 1) 3) 1) 3) 1) 3) 1) 3) 1) 3) 1) 3) 1) 3) 1) 3) 1) 3) 1) 3) 1) 3) 1) 3)
Laser power W 1200 1400 1700 1900 2200 2800 3200 3600 3500 3500 3200 3500 3500
Cutting speed m/min 1 1 1 1 1 1 1 1 0,15 0,15 0,15 0,15 0,15
Gas pressure bar 12 16 14 16 16 16 16 14 10 10 10 10 10
Contour approach
Cutting speed m/min 0,4 0,4 0,4 0,4 0,6 0,4 0,031 0,031 0,031 0,031 0,031
3) The melting which is deposited on the material surface when the start hole is created can cause indents on the cutting edge when cut across.
TruFlow 5000
Aluminium
Piercing/Microweld
Table name 5415 5416 5417 5418 5419 5420 5421 5422 5423 5424 5425 7070 7071
Material thickness mm 1 1,5 2 2,5 3 4 5 6 8 10 12 8 10
Normal piercing
Piercing time s 0 0,04 0,04 0,05 0,06 0,09 0,13 0,2 0,4 12 18 0,4 12
Blow-out time s 0 0 0 0 0 0 0 0 0 0 0 0 0
Gas type N2 N2 N2 N2 N2 N2 N2 N2 N2 O2 O2 N2 O2
Gas pressure bar 5 5 5 5 5 1,5 1,5 1,5 5 0,8 0,8 5 0,8
Soft piercing
Piercing time s 0,06 0,06 0,07 0,07 0,08 0,1 0,13 0,25 7 12 18 7 12
Blow-out time s 0 0 0 0 0 0 0 0 0 0 0 0 0
Gas type N2 N2 N2 N2 N2 N2 N2 N2 O2 O2 O2 O2 O2
Gas pressure bar 4 4 3 3 2,5 1,5 1,5 1 2 0,8 0,8 2 0,8
Microweld
Microweld time soft s
Microweld time firm s
109 D452EN-GB
Table collection 10
TruFlow 5000
Material: Aluminium
Cutting contour
General Parameters
Table name 6140 6141 6142 6143 6144
Contour machining
Laser power W 5000 5000 5000 5000 5000
Cutting speed m/min 24 17 12 8,5 7
Contour approach
Contour machining
Laser power W
Cutting speed m/min
Gas pressure bar
Contour approach
Cutting speed m/min
Contour machining
Laser power W 1300 1300 1300 1300 1300
Cutting speed m/min 1,55 1,3 1,1 1 0,9
Contour approach
TruFlow 5000
Aluminium
Piercing/Microweld
General Parameters
Table name 6140 6141 6142 6143 6144
Normal piercing
Piercing time s 0,05 0,05 0,1 0,1 0,15
Soft piercing
Piercing time s 0,06 0,06 0,15 0,15 0,2
Microweld
111 D452EN-GB
Table collection 11
TruFlow 5000
Material: Aluminium
Cutting contour
General Parameters
Table name 5471HS 5472HS 5473HS 5474HS 5475HS
Lens focal length inch 3,75 3,75 3,75 3,75 3,75
Contour machining
Laser power W 5000 5000 5000 5000 5000
Cutting speed m/min 40 27 20 12 9,5
Contour approach
Cutting speed m/min
Contour machining
Laser power W
Cutting speed m/min
Gas pressure bar
Contour approach
Cutting speed m/min
Contour machining
Laser power W
Cutting speed m/min
Gas pressure bar
Contour approach
Cutting speed m/min
TruFlow 5000
Aluminium
Highspeed cutting
Piercing/Microweld
General Parameters
Normal piercing
Piercing time s 0,04 0,06 0,08 0,1 0,12
Gas type N2 N2 N2 N2 N2
Soft piercing
Piercing time s 0,4 0,6 0,8 1,2 1,8
Gas type O2 O2 O2 O2 O2
Microweld
113 D452EN-GB
Table collection 12
TruFlow 5000
Laser: TruFlow 5000 FlyLine
Material: Aluminium
Cutting contour
General Parameters
*T2D- *T2D- **T2D-
Table name 5471FC 5472FC 5415FC
Contour machining
Laser power W 5000 5000 5000
Cutting speed m/min 40 27 14,5
Contour approach
Cutting speed m/min
Contour machining
Laser power W
Cutting speed m/min
Gas pressure bar
Contour approach
Cutting speed m/min
Contour machining
Laser power W 1200
Cutting speed m/min 1
Gas pressure bar 12
Contour approach
Cutting speed m/min
*) Tables for high speed cutting
**) Standard nitrogen high pressure cutting.
TruFlow 5000
Aluminium
FlyLine
Piercing/Microweld
General Parameters
*T2D- *T2D- **T2D-
Normal piercing
Piercing time s 0,04 0,06 0
Gas type N2 N2 N2
Soft piercing
Gas type O2 O2 N2
Microweld
*) Tables for high speed cutting
**) Standard nitrogen high pressure cutting.
115 D452EN-GB
Table collection 13
TruFlow 6000
Laser: TruFlow 6000 Oxygen cutting
Cutting contour
General Parameters
Table name 6185 6186 6187 6188 6189 6190 6191 6192 6193 6194 6195 6196 7014 7015
Material thickness mm 1 1,5 2 2,5 3 4 5 6 8 10 12 15 20 25
Lens focal length inch 7,5 7,5 7,5 7,5 7,5 7,5 7,5 7,5 7,5 7,5 7,5 7,5 7,5 7,5
Nozzle diameter mm 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 1.2 1.2 1.4 1.7 2.0 2.3
Laser power W 2100 1200 1100 2500 2500 4500 5300 5700 5700 5700 5700 5700 5700 5600
Cutting speed m/min 8,2 6,4 5,4 5,2 5 4,7 4,2 3,8 3,1 2,65 2,15 1,75 1,2 0,9
Gas pressure bar 3 4 3,5 0,6 0,6 0,8 0,8 0,8 0,6 0,6 0,6 0,6 0,5 0,5
Contour approach
Contour machining
Laser power W 2000 2000 3000 3000 4000 5000
Gas pressure bar 0,8 0,8 0,8 0,8 0,6 0,6
Contour approach
Laser power W 300 300 500 300 300 300 350 450 450 550 650 1200 1200
Cutting speed m/min 0,6 0,5 0,4 0,35 0,3 0,3 0,15 0,1 0,1 0,1 0,1 0,1 0,1
Gas pressure bar 5 5 4,5 4 4 4 2 3 0,8 0,8 0,6 0,6 0,7
Contour approach
Cutting speed m/min 0,05
1) Material surface must be scale-free and lightly oiled. Program R3 as the corner radius. If the sheet layout is too thick, the sheet may overheat and the cutting quality can be very poor!
TruFlow 6000
Mild steel
Oxygen cutting
Piercing/Microweld
General Parameters
Table name 6185 6186 6187 6188 6189 6190 6191 6192 6193 6194 6195 6196 7014 7015
Normal piercing 1) 2) 1) 2)
Piercing time s 0 0,04 0,05 0,05 0,06 0,07 0,09 0,11 0,18 0,3 0,5 0,9 2,4 5,5
Blow-out time s 0 0 0 0 0 0 0 0 0 0,5 1 1 3 4
Gas type O2 O2 O2 O2 O2 O2 O2 O2 O2 O2 O2 O2 O2 O2
Gas pressure bar 3 3 3 3 3 3 3 3 1,5 1,5 0,8 0,8 0,5 0,4
Soft piercing
Piercing time s 0,04 0,05 0,05 0,07 0,08 0,1 0,15 0,18 0,8 1,6 2,4 3,5 2,4 5,5
Blow-out time s 0 0 0 0 0 0 0 0 0 0,5 1 1 3 4
Gas type O2 O2 O2 O2 O2 O2 O2 O2 O2 O2 O2 O2 O2 O2
Gas pressure bar 3 3 3 3 3 3 2,5 2 1,5 1,5 1 1 0,4 0,4
Microweld
1) The gas pressure shown guarantees that the material will be pierced through. When the piercing hole burns out widely the gas pressure can be reduced to 0.3 bar.
117 D452EN-GB
Table collection 14
TruFlow 6000
Cutting contour
General Parameters
Table name 6275 6276 6277 6278 6279 6280 6281 6282 6283 6284
Material thickness mm 1 1,5 2 2,5 3 4 5 6 8 10
Lens focal length inch 7,5 7,5 7,5 7,5 7,5 7,5 7,5 7,5 10 10
Nozzle diameter mm 1.4 1.4 1.4 1.4 1.4 1.7 2.3 2.3 2.3 2.7
Contour machining 1) 1)
Laser power W 6000 6000 6000 6000 6000 6000 6000 6000 6000 6000
Cutting speed m/min 11,5 9,4 8 6 5,5 4,2 3,4 2,8 1,8 1,3
Gas pressure bar 16 17 17 17 17 18 19 21 24 24
Contour approach
Cutting speed m/min 4 2,5 2 1,5 1,2 1 0,7 0,4
Contour machining
Laser power W
Cutting speed m/min
Gas pressure bar
Contour approach
Cutting speed m/min
Laser power W 850 900 1000 1100 1250 1500 6000 6000 6000 6000
Cutting speed m/min 1,3 1,1 1,1 1 0,9 0,75 2 1,8 1,2 1
Gas pressure bar 13 13 13 14 15 18 19 20 20 22
Contour approach
Cutting speed m/min 0,5 0,4 0,3 0,25 0,25 0,2 0,15 0,1
2) Burr forms on the material underside. Der Grat kann mit einem harten Werkzeug abgeschabt werden.
TruFlow 6000
Mild steel
Piercing/Microweld
General Parameters
Table name 6275 6276 6277 6278 6279 6280 6281 6282 6283 6284
Material thickness mm 1 1,5 2 2,5 3 4 5 6 8 10
Normal piercing
Piercing time s 0,04 0,04 0,05 0,05 0,06 0,09 0,14 0,17 0,25 0,4
Blow-out time s 0 0 0 0 0 0 0 0 0 0
Gas type N2 N2 N2 N2 N2 N2 N2 N2 N2 N2
Gas pressure bar 13 14 2 3,5 5 7 4 1 0,7 0,5
Soft piercing
Piercing time s 0,05 0,05 0,05 0,05 0,06 0,09 2,7 3,4 5,2 7
Blow-out time s 0 0 0 0 0 0 0 0 0 0
Gas type N2 N2 N2 N2 N2 N2 O2 O2 O2 O2
Gas pressure bar 10 10 4 4 4 4 1,6 1,3 1,3 1,3
Microweld
119 D452EN-GB
Table collection 15
TruFlow 6000
Cutting contour
General Parameters
Table name 6300 6301 6302 6303 6304
Contour machining
Laser power W 6000 6000 6000 6000 6000
Cutting speed m/min 26 19 12,5 8 6,6
Contour approach
Contour machining
Laser power W
Cutting speed m/min
Gas pressure bar
Contour approach
Cutting speed m/min
Contour machining
Laser power W 600 700 800 900 1000
Contour approach
TruFlow 6000
Mild steel
Piercing/Microweld
General Parameters
Table name 6300 6301 6302 6303 6304
Normal piercing
Piercing time s 0,05 0,05 0,05 0,05 0,05
Soft piercing
Piercing time s 0,05 0,05 0,05 0,05 0,06
Microweld
121 D452EN-GB
Table collection 16
TruFlow 6000
Cutting contour
General Parameters
Contour machining
Laser power W 5000 6000 6000 5500 5800
Cutting speed m/min 25 20,5 14 10 8
Contour approach
Cutting speed m/min
Contour machining
Laser power W
Cutting speed m/min
Gas pressure bar
Contour approach
Cutting speed m/min
Contour machining
Laser power W
Cutting speed m/min
Gas pressure bar
Contour approach
Cutting speed m/min
TruFlow 6000
Mild steel
Highspeed cutting
Piercing/Microweld
General Parameters
Normal piercing
Piercing time s 0,04 0,06 0,08 0,1 0,12
Gas pressure bar 7 9 9 2,5 3,5
Soft piercing
Piercing time s 0,2 0,5 0,8 1,1 1,4
Microweld
123 D452EN-GB
Table collection 17
TruFlow 6000
Cutting contour
General Parameters
Table name 6201 6202 6203 6204 6205 6206 6207 6208 6209 6210 6211 6212 6213 6214
Lens focal length inch 7,5 7,5 7,5 7,5 7,5 7,5 7,5 10 10 10 10 10 10 10
Nozzle diameter mm 1.4 1.4 1.7 1.7 1.7 2.3 2.3 2.3 2.3 2.7 2.7 2.7 2.7 2.7
Contour machining 1) 1) 1) 1) 1) 2) 1) 2)
Laser power W 5500 5500 5000 5000 5300 6000 6000 6000 6000 6000 6000 6000 6000 6000
Cutting speed m/min 11,8 9,1 7,5 6,3 5,2 4,5 3,7 2,95 2,1 1,5 1,1 0,75 0,5 0,25
Gas pressure bar 14 16 16 17 17 17 18 18 20 21 20 22 20 22
Contour approach
Contour machining
Laser power W 6000 6000 6000 6000 6000 6000 3000 3000 3500 4000
Gas pressure bar 16 16 16 16 16 16 21 22 22 24
Contour approach
Contour machining
Laser power W 750 3000 3000 3000 3000 3000 4000 3000 3000 2000 2000 2000
Gas pressure bar 14 14 14 16 16 16 18 18 17 17 18 22
Contour approach
TruFlow 6000
Stainless steel
Piercing/Microweld
General Parameters
Table name 6201 6202 6203 6204 6205 6206 6207 6208 6209 6210 6211 6212 6213 6214
Normal piercing
Piercing time s 0,05 0,05 0,05 0,1 0,1 0,1 0,1 0,1 0,2 0,2 2 1
Blow-out time s 0 0 0 0 0 0 0 0 0 0 0 0
Gas pressure bar 12 12 1,5 1,5 1,5 1,5 1,5 1,5 2 2 3,5 3,2
Soft piercing
Piercing time s 0,05 0,05 0,1 0,26 0,26 0,26 0,26 0,26 4 5,5 9 18 18 32
Blow-out time s 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Gas type N2 N2 N2 N2 N2 N2 N2 N2 N2 N2 N2 O2 O2 O2
Gas pressure bar 1,5 1,5 1,5 1,5 1,5 1 1 1 1,3 1,5 1,5 1 1 1,6
Microweld
125 D452EN-GB
Table collection 18
TruFlow 6000
Cutting contour
General Parameters
Table name 6305 6306 6307 6308 6309
Contour machining
Laser power W 6000 6000 6000 6000 6000
Cutting speed m/min 27 20 12 9 8
Contour approach
Cutting speed m/min 5 4,2 3,7
Contour machining
Laser power W
Cutting speed m/min
Gas pressure bar
Contour approach
Cutting speed m/min
Contour machining
Laser power W 750 750 800 1100 1400
Contour approach
TruFlow 6000
Stainless steel
Piercing/Microweld
General Parameters
Table name 6305 6306 6307 6308 6309
Normal piercing
Piercing time s 0,05 0,05 0,05 0,05 0,05
Soft piercing
Piercing time s 0,05 0,05 0,05 0,05 0,06
Microweld
127 D452EN-GB
Table collection 19
TruFlow 6000
Cutting contour
General Parameters
T2D- T2D- T2D- T2D-
Table name 6246HS 6247HS 6248HS 6249HS
Material thickness mm 1 1,5 2 2,5
Lens focal length inch 3,75 3,75 3,75 3,75
Nozzle diameter mm 1.7 1.7 1.7 2.7
Contour machining
Laser power W 5000 6000 6000 6000
Cutting speed m/min 25 22 16 12
Gas pressure bar 7 8 7 7
Contour approach
Cutting speed m/min
Contour machining
Laser power W
Cutting speed m/min
Gas pressure bar
Contour approach
Cutting speed m/min
Contour machining
Laser power W
Cutting speed m/min
Gas pressure bar
Contour approach
Cutting speed m/min
TruFlow 6000
Stainless steel
Highspeed cutting
Piercing/Microweld
General Parameters
T2D- T2D- T2D- T2D-
Table name 6246HS 6247HS 6248HS 6249HS
Material thickness mm 1 1,5 2 2,5
Normal piercing
Piercing time s 0,04 0,06 0,08 0,1
Blow-out time s 0 0 0 0
Gas type N2 N2 N2 N2
Gas pressure bar 7 8 2,5 2,5
Soft piercing
Piercing time s 0,2 0,5 0,5 0,5
Blow-out time s 0 0 0 0
Gas type N2 N2 N2 N2
Gas pressure bar 2 2 2 2
Microweld
Microweld time soft s 0,3 0,3 0,3 0,3
Microweld time firm s 0,3 0,3 0,3 0,3
129 D452EN-GB
Table collection 20
TruFlow 6000
Laser: TruFlow 6000 Special processing
Foilcoated sheets Cutting contour

Table name 6246FO 6247FO 6248FO 6201FO 6202FO 6203FO 6204FO 6205FO
Material thickness mm 1 1,5 2 1 1,5 2 2,5 3
Lens focal length inch 3,75 3,75 3,75 7,5 7,5 7,5 7,5 7,5
Nozzle diameter mm 1.2 1.2 1.7 1.7 1.7 1.7 1.7 1.7
Contour machining
Laser power W 5000 5000 5000 5000 5000 5000 5000 5000
Cutting speed m/min 25 17 13 11 7,8 6,4 5,2 4,3
Gas pressure bar 11 12 11 13 14 15 16 17
Contour approach
Contour machining
Laser power W 5000 5000 5000
Contour approach
Contour machining
Laser power W 500 650 750 900 900
Contour approach
TruFlow 6000
Stainless steel
Special processing
Foilcoated sheets Piercing/Microweld

Table name 6246FO 6247FO 6248FO 6201FO 6202FO 6203FO 6204FO 6205FO
Material thickness mm 1 1,5 2 1 1,5 2 2,5 3
Normal piercing
Piercing time s 0,04 0,06 0,08 0,05 0,05 0,05 0,05 0,05
Blow-out time s 0 0 0 0 0 0 0 0
Gas type N2 N2 N2 N2 N2 N2 N2 N2
Gas pressure bar 8 9 8 3 3 2,5 2,5 2,5
Soft piercing
Piercing time s 0,2 0,5 0,5 0,05 0,05 0,05 0,06 0,07
Blow-out time s 0 0 0 0 0 0 0 0
Gas type N2 N2 N2 N2 N2 N2 N2 N2
Gas pressure bar 2 2 2 2 2 2,5 2,5 2,5
Microweld
131 D452EN-GB
Table collection 21
TruFlow 6000
Material: Aluminium
Cutting contour
General Parameters
Table name 6217 6218 6219 6220 6221 6222 6223 6224 6225 6226 6227 6228
Lens focal length inch 7,5 7,5 7,5 7,5 7,5 7,5 7,5 7,5 10 10 10 10
Contour machining 1) 2) 1) 2) 1) 2) 1) 2)
Laser power W 6000 6000 6000 6000 6000 6000 6000 6000 6000 6000 6000 6000
Cutting speed m/min 17 13 10 8,1 6,8 5 3,6 2,7 1,5 0,95 0,6 0,4
Gas pressure bar 8 8 8 8 10 14 15 16 15 14,5 16 16
Contour approach
Cutting speed m/min 4,7 3,5 2,7 2 1,3 1,5 0,15 0,1 0,08 0,07
Contour machining
Laser power W 6000 6000 6000
Gas pressure bar 14,5 16 16
Contour approach
Contour machining 1) 3) 1) 3) 1) 3) 1) 3) 1) 3) 1) 3) 1) 3) 1) 3) 1) 3) 1) 3) 1) 3) 1) 3)
Laser power W 1400 1500 1700 1900 2200 2800 3200 3600 3500 3500 3200 5000
Cutting speed m/min 1 1 1 1 1 1 1 1 0,15 0,15 0,15 0,1
Gas pressure bar 13 14 14 16 16 16 16 14 10 10 10 8,5
Contour approach
3) The melting which is deposited on the material surface when the start hole is created can cause indents on the cutting edge when cut across.
TruFlow 6000
Aluminium
Piercing/Microweld
General Parameters
Table name 6217 6218 6219 6220 6221 6222 6223 6224 6225 6226 6227 6228
Normal piercing
Piercing time s 0 0,04 0,04 0,05 0,06 0,09 0,13 0,2 0,8 2 2 3
Blow-out time s 0 0 0 0 0 0 0 0 0 0 0 0
Gas pressure bar 5 5 5 5 2 1,5 1,5 1,5 1 0,8 0,8 0,8
Soft piercing
Piercing time s 0,06 0,06 0,07 0,07 0,08 0,1 0,13 0,25 10 12 18 30
Blow-out time s 0 0 0 0 0 0 0 0 0 0 0 0
Gas type N2 N2 N2 N2 N2 N2 N2 N2 O2 O2 O2 O2
Gas pressure bar 1 1 1,5 1,5 1 1 1,5 1 2 0,8 0,8 1,2
Microweld
133 D452EN-GB
Table collection 22
TruFlow 6000
Material: Aluminium
Cutting contour
General Parameters
Table name 6310 6311 6312 6313 6314
Contour machining
Laser power W 6000 6000 6000 6000 5500
Contour approach
Contour machining
Laser power W
Cutting speed m/min
Gas pressure bar
Contour approach
Cutting speed m/min
Contour machining
Laser power W 1300 1300 1300 1300 1300
Cutting speed m/min 1,55 1,3 1,1 1 0,9
Contour approach
TruFlow 6000
Aluminium
Piercing/Microweld
General Parameters
Table name 6310 6311 6312 6313 6314
Normal piercing
Piercing time s 0,05 0,06 0,08 0,1 0,15
Soft piercing
Piercing time s 0,06 0,06 0,15 0,15 0,2
Microweld
135 D452EN-GB
Table collection 23
TruFlow 6000
Material: Aluminium
Cutting contour
General Parameters
Table name 6262HS 6263HS 6264HS 6265HS 6266HS 6267HS
Material thickness mm 1 1,5 2 2,5 3 4
Lens focal length inch 3,75 3,75 3,75 3,75 3,75 3,75
Nozzle diameter mm 1.7 1.7 1.7 2.3 2.3 2.7
Contour machining
Laser power W 6000 6000 6000 6000 6000 6000
Cutting speed m/min 40 32,5 23,5 17,5 13 7
Gas pressure bar 6 6 6 6 6 6
Contour approach
Cutting speed m/min
Contour machining
Laser power W
Cutting speed m/min
Gas pressure bar
Contour approach
Cutting speed m/min
Contour machining
Laser power W
Cutting speed m/min
Gas pressure bar
Contour approach
Cutting speed m/min
TruFlow 6000
Aluminium
Highspeed cutting
Piercing/Microweld
General Parameters
Table name 6262HS 6263HS 6264HS 6265HS 6266HS 6267HS
Material thickness mm 1 1,5 2 2,5 3 4
Normal piercing
Piercing time s 0,15 0,15 0,15 0,2 0,2 0,3
Blow-out time s 0 0 0 0 0 0
Gas type O2 O2 O2 O2 O2 O2
Soft piercing
Piercing time s 0,4 0,6 0,8 1,2 1,8 1,5
Blow-out time s 0 0 0 0 0 0
Gas type O2 O2 O2 O2 O2 O2
Microweld
137 D452EN-GB
Table collection 24
TruFlow 6000
Laser: TruFlow 6000 FlyLine
Material: Aluminium
Cutting contour
General Parameters
*T2D- *T2D- T2D-
Contour machining
Laser power W 6000 6000 6000
Contour approach
Cutting speed m/min
Contour machining
Laser power W
Cutting speed m/min
Gas pressure bar
Contour approach
Cutting speed m/min
Contour machining
Laser power W 1400
Cutting speed m/min 1
Gas pressure bar 13
Contour approach
Cutting speed m/min
*) Highspeed cutting
TruFlow 6000
Aluminium
FlyLine
Piercing/Microweld
General Parameters
T2D- T2D- T2D-
Normal piercing
Piercing time s 0,15 0,15 0
Gas type O2 O2 N2
Soft piercing
Gas type O2 O2 N2
Microweld
139 D452EN-GB

LASER DC 5030 Classic, 5040, 5060, 10.06, en Metric

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

LASER DC 5030 Classic, 5040, 5060, 10.06, en Metric

Uploaded by

Copyright:

Available Formats

Data collection

TruLaser 5030 classic,

TruLaser 5030 classic,

Material number: 0359036

TRUMPF Werkzeugmaschinen GmbH + Co. KG

This document was compiled by the Technical Documentation Department

All rights to this documentation, especially the rights of reproduction and

 TRUMPF Werkzeugmaschinen GmbH + Co. KG

The regulations and instructions of the documentation must be

D452EN-GB.DOC Before you continue 5

2. Information on materials and gases ............................. 10

3. Piercing and approaching .............................................. 15

6. Point marking .................................................................. 23

7. Cutting functions ............................................................ 24

6 Table of Contents D452EN-GB.DOC

8. Lenses and cutting nozzles ........................................... 30

9. TruFlow lasers: An overview of data ............................ 31

10. Working with technology tables.................................... 35

11. Table collections ............................................................. 39

D452EN-GB.DOC Table of Contents 7

Only the most important modifications compared with the last

Mild steel High speed cutting

Stainless steel Nitrogen high-pressure cutting

Aluminum High speed cutting

8 Table of Contents D452EN-GB.DOC

Mild steel Oxygas cutting

Stainless steel Nitrogen high-pressure cutting

Cutting foil coated sheet metal

D452EN-GB.DOC Table of Contents 9

The cutting and piercing parameters listed in the data collection

Material Code Number of material.

10 Table of Contents D452EN-GB.DOC

Nitrogen x TruFlow 5000/6000: 8 - 12 mm burr formation possible.

D452EN-GB.DOC Table of Contents 11

The data collection includes self-defined cutting data for cutting

Foil properties x Polyethylene foil t 90 μm thick.

Foil recommendations x Type PF 563c or PF 83 CCT (for coarser grain) by Polyfilm.

12 Table of Contents D452EN-GB.DOC

Mild steel Sheet Recommendation Note

D452EN-GB.DOC Table of Contents 13

Oxygen (O2), nitrogen (N2) or compressed air (AIR, optional) is

Oxygen (O2) Nitrogen (N2)

The following table gives an overview of the composition and the

14 Table of Contents D452EN-GB.DOC

3.1 Piercing type

There are various options for piercing, depending on the material

The piercing type can be selected in accordance with the

Piercing with ramp cycles

In ramp mode, a start hole for laser cutting can be produced in a

This piercing process ensures that material is not burned away in

Up to 99 different piercing cycles can be entered in the laser unit’s

Parameters The following parameters must be defined for every cycle:

Parameter Min. value Max. value

The piercing time which is actually run is stated in the technology

D452EN-GB.DOC Table of Contents 15

Ramp P1 P2 P3 P4 P5 P6 t12 t23 t34 t45 t56 Tf

16 Table of Contents D452EN-GB.DOC

Laser power Piercing on high power.

Advantages Gas Advantage

D452EN-GB.DOC Table of Contents 17

Advantages x Gentle and precise piercing.

18 Table of Contents D452EN-GB.DOC

D452EN-GB.DOC Table of Contents 19

TRUMPF Werkzeugmaschinen GmbH + Co. KG