2x500 MW HERIS Combined Cycle Power Plant

WELDING PROCEDURE SPECIFICATION

(ASME.SEC IX )
COMPANY NAME : GIL SANAT CLIENT : HERIS POWER PLANT Co.
W.P.S NO : 035 SUPPORTING P.Q.R NO : P 20
REVISION NO : 2 DATE : 02/12/2019
WELDING PROCESS(ES) : SMAW TYPE(S) : MANUAL
Joint Details

1~3 mm

Joints (QW-402)

Joint Design Fillet

Backing NO
Type Of Backing Material N/A

Base Metals (QW-403)

P NO : 15E P NO : 7
Group NO : 1 Group NO : 1
Specification : A 335,A 213, A182, A387 TO Specification : SA240
Type & Grade : P91, T91, F91, Gr91 Type & Grade : 409
Chemical Analysis : 9Cr-1Mo-V Chemical Analysis :

Thickness Range : Groove : N/A Fillet : ALL

Pipe Dia Range : Groove : N/A Fillet : ALL

Filler Metals (QW-404)

Specification NO (SFA) : SFA-5.4

AWS NO (Class) : E309L
F - Number : 5
A - Number :
Size Of Filler Metals : 2.5~3.25 mm
Electrode Flux (Class) : N/A
Flux Trade Name : N/A
Consumable Insert : N/A
Other : N/A
Weld Metal (max deposited) : Groove : N/A Fillet : ALL
Drying temp: 300-350˚C For 2 hr
Brand: According to AVL
Positions (QW-405)

Position(s) Of Groove : N/A

Welding Progression : UPHILL
Position(s) Of Fillet : ALL

WPS NO : Prepared Checked Approved page :

035 GIL SANAT IRANIAN Co. TANA ENERGY Co. AMERAN OFOGH 1 of 2
 2x500 MW HERIS Combined Cycle Power Plant

WELDING PROCEDURE SPECIFICATION

COMPANY NAME : GIL SANAT CLIENT : HERIS POWER PLANT Co.

W.P.S NO : 035 SUPPORTING P.Q.R NO : P 20
REVISION NO : 2 DATE : 02/12/2019
WELDING PROCESS(ES) : SMAW TYPE(S) : MANUAL
PreHeat (QW-406)

Preheat Temperature Min . 200˚C for P No. 15E side 20˚C for P No. 7 side
Interpass Temperature Max . 350ºC
Preheat Maintenance NO

Post Weld Heat Treatment (QW-407)

Holding Time/Temp:
Heating Rate:
Cooling Rate:

Gas (QW-408)

Gas(es) Mixture Flow Rate

Shielding : N/A N/A N/A
Trailing : N/A N/A N/A
Backing : N/A N/A N/A

Electrical Characteristics (QW-409)

Current (AC or DC) : DC Tungsten Electrodes : N/A

Polarity : DCEP Mode Of Metal : N/A
Ampers (Range) : 70~100 Transfer For GMAW : N/A
Volts (Range) : 22~28 Wire Feed Speed : N/A

Technique (QW-410)
String Or Weave Bead : Both
Orrifice Or Gas Cup Size : N/A
Initial and Interpass Cleaning : Brushing/Grinding
Method Of Back Gouging : N/A
Oscillation : N/A
Multiple Or Single Pass(per side) : Multiple
Multiple Or Single Electrode : Single
Travel Speed Range : 7~10 cm/min
Peening : Not Allowed
Other : N/A

Filler Metal Current Travel

Layers process Volt range Other
Class Diam. Polarity Amp range speed
1~N(Filling) SMAW E309L 2.5~3.25mm DCEP 70~100 22~28 7-10cm/min

WPS NO Prepared Checked Approved page

035 GIL SANAT IRANIAN Co. TANA ENERGY Co. AMERAN OFOGH 2 of 2