Seminars Elite Presents

Virtual ONLINE web based live cast one day training programme on

RCM Base Development with Equipment

Asset Management&Diagnostic
Strategy & Integration with Industry /
Maintenance 4.0 Module
Course Faculty Mr. Anoop Saxena
10th June, 23
Program Platform
Cisco WebEx

Seminars Elite Contact Number : +91 - 9429600039

Web id : www.seminarselite.com
Email id : info@seminarselite.com
Overview:
World Class Manufacturing companies (Process, Petrochemical, Power Plants etc.) have developed their Operation
& Maintenance Practices based on the optimization of Asset Management Strategy. This approach works well for
both stationary and rotating equipment and includes continuous Equipment Health monitoring and control with
online & offline inspection of key components of the equipment. The optimization of the Equipment upkeep-
activities includes Overall Planning based on Life Assessment and the selection of the maintenance resources (Man /
Material / Methods) with consideration of potential outsourcing of Expertise i.e. Subcontracting. Based on the
reliability Health Index data of the equipment of Operation, the Maintenance can evaluate the Fitness for Service with
Risk-based multi-parameters Condition Monitoring Diagnostics data & the decision can be made about 3Rs: Run,
Repair or Replace the equipment. The final decision regarding equipment replacement depends largely on the
economic and safety aspect, as per Equipment Health Index. This well can be well Integrated with Industry /
Maintenance 4.0 Digital Transformation with Cyber & Artificial Interface

This Optimizing Equipment Upkeep with Asset Management Life Assessment & Replacement Strategy training
seminar is intended to introduce the participant to the process of making decisions regarding Equipment Maintenance
optimization & Management including equipment replacement strategy. Various advanced optimization techniques
including Industry 4.0/ Maintenance 4.0 Artificial Interface will be presented and the optimization criteria explained.
This seminar will include manufacturing case studies and real-world problems. This will enable all participants to
actively take part in the teamwork and discussions& implement at respective Concerned Areas.

This training seminar will feature

?Asset Management Maintenance Strategy & RCM
?Latest Maintenance Methodologies, O& M Strategy Selection and Economic Aspects
?Equipment Failure characteristics& Mechanisms
?Equipment Diagnostics& Health Index
?Equipment Risk Assessment, Fitness for Service Analysis and Risk Based Inspection & Management
?Spare Parts Management based on Asset Management / Preventive / Overhauling / Inspection Health Index
trends
?Integrating Asset Management, Equipment Diagnostics with Industry / Maintenance 4.0 with Smart Sensors,
Artificial Intelligence & Cyber Interface.
?Steps for Developing base for Implementation

Objectives:
By the end of this training, the participants will be able to:
? Identify equipment failures, and the impact on plant reliability
? Understand the cost-effectiveness of Preventive / Asset Management Maintenance program
? Apply techniques of optimization of various maintenance activities
? Define criteria for Maintenance Resources and equipment Planning
? Make the important decision on the basis of the cost and benefit analysis
? Incorporate Risk Management safety hazard, objectives to the equipment repair or replacement optimization

The knowledge gained in this training seminar will:

? Enable the delegates to optimize the operation and maintenance of various equipment.
? Give the delegates the skill to analyze the efficiency of equipment maintenance techniques
? Enable measures to optimize maintenance for the given application
? Methodology for Integrating Maintenance 4.0 In Existing Systems for Equipment Overall Diagnostics

Who Should Attend?

This training is suitable to a wide range of professionals but will greatly benefit:
? Operation, Technical Production & Service Professionals
? Technical Professionals responsible for maintenance and repair of equipment
? Professionals involved in inspection and reliability
? Technical Professionals dealing with risk assessment and integrity analysis
? Technicians dealing with regulating and metering and other measurements

Web id : www.seminarselite.com
Contact Number : +91 - 9429600039 Email id : info@seminarselite.com
 Course Faculty - Mr. Anoop Saxena
(An Asset Management leader, Trainer, Consultant & Implementer)
He is having more than 37 years of experience and Specializing in
Reliability system, Condition Monitoring, TPM / TQM and Business
excellence for Plant Operation.

World Class Manufacturing System Implementation at Plant:

•Asset Management-RCM/RCFA/TPM/CBM, TQM-IMS-Integrated Management

System (QMS, EMS, OHSAS& EnMS) &Expertise on TQM-CII-Business Excellence
Assessor, System Management Audits-TPM,TQM-IMS (ISO Systems) etc.

•Plant Key Monitoring &Control on System Management for Plant

Productivity/Reliability & Performance Enhancement for Key Manufacturing Industries.

•Talent Management-Human Resources Development from Trainees to Sr.

Management on Core Areas/ System/ Managerial – Skill & Knowledge.

?
Professional Expertise :21 years in Manufacturing Industries Like Steel,
Cement &Power - (With L&T,- Now Ultratech, UMIL –(Now Part of Tata Steel), JSPL,
IIPM, CCW etc.)- (In the field of Project, Maintenance, System Management Setups
&Audits) & 16 Years in Consultancy &Training (With IIPM, RMC & AMC)
on System Management Implementation with Key Industry (Above75 Nos.) as Sr.
Consultant, Trainer (Trained above 10000 Persons at Various Level(Sr. Management to Shop
floor) on System Management, Core Areas & Managerial Skill.

Presented Various Papers /Presentations at National & International

?
Conference Like- IMC Florida, CII – TPM Club India, Reliability Conferences, IIPM,
NPC, CPTI, SAIL – NSPC, MTI, RMC, AIRM, AMP etc.

Trained at University of Manchester in RCM & CBM. Panel of Judges/Jury at CII, Tata
Steel & its Subsidiary on TPM/ Kaizens/ Safety Assessment etc. Associated with Experts -
JMAC/ IMC/ RMC/ CII on RCM, CBM / TPM/ TQM etc.

Web id : www.seminarselite.com
Contact Number : +91 - 9429600039 Email id : info@seminarselite.com
 Content for training

Asset Management Strategy & Failure Analysis

? Asset Management
? Latest trends on Maintenance Management
? Nature and Key Modes of Equipment Failure
? Failure Modes & Effect Analysis (FMEA)
? Analysis of Component Failure data using the Weibull Failure Distribution

Reliability & Predictive Life Assessment Strategy

? Reliability and Availability Concept: MTBF & MTTR
? Predictive Key Maintenance Strategy
? Maintenance Performance Assessment
? Spare Parts Provisioning: Prediction Models and Techniques
? Management of Change

Equipment Risk Based Inspection & Fitness for Service

? Condition Monitoring & Inspection
? Risk Based Inspection (RBI)
? Equipment Health Index
? Risk Matrix: Management and Mitigation Measures
? Reliability Improvement with Focused Inspection
? Integrating PM/PI/ CBM / SD & Frequency v Key
Performance Parameters& Frequency for Maintenance 4.0 & Smart Sensor Interface with Artificial Intelligence
? Fitness For Service (FFS)

Understanding Economics/ Cost of Maintenance, Management of Maintenance Resources

?
Effective Use of CMMS/ERP & Integration
?
Maintenance Organization Effectiveness Analysis
?
Economic Cost Aspect of Equipment Replacement Strategy

·Integration of Total Productive Maintenance & Safety with RCM Strategy & Maintenance 4.0
?
Integrating TPM & RCM Approach for Zero Failures
?
Total Productive Maintenance Key Modules
?
Safety Impact & Improvement with TPM/ RCM
?
KPI and OEE: Leading and Lagging Indicators
?
Maintenance 4.0 Integration with above System
?
Summary and Conclusions

WHO SHOULD ATTEND ?

This training is suitable to a wide range of professionals in any country but will greatly benefit:
? Operation, Technical Production & Service Professionals
? Technical Professionals responsible for maintenance and repair of equipment
? Professionals involved in inspection and reliability
? Technical Professionals dealing with risk assessment and integrity analysis
? Technicians dealing with regulating and metering and other measurements

Web id : www.seminarselite.com
Contact Number : +91 - 9429600039 Email id : info@seminarselite.com
 Seminars Elite Presents
Virtual ONLINE web based live cast one day training programme on

RCM Base Development with Equipment Asset

Management&Diagnostic Strategy & Integration with Industry /
Maintenance 4.0 Module Course Director Mr. Anoop Saxena

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10th June, 23 Schedule for 10th June, 23

Program Platform - Cisco WebEx 9.30am Course Start
11.00 am to 11.15 am Tea Break
(Course Include Certificate of Attendance 1.00 pm to 2.00 pm Lunch Break
and Course material in Email) 3.15pm to 3.30 pm Tea Break
4.30pm Course End

Web id : www.seminarselite.com
Seminars Elite Contact Number : +91 - 9429600039 Email id : info@seminarselite.com