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Branch of Sinopec International Petroleum Services Corp.

MIP PKG 17 Ras Tanura Area Pipelines


CONTRACT No.: 6600044545 BI No.: BI-10-09004-0003

Hazard Identification Plan (HIP)


(Based on ‘’Four” Week Look Ahead Schedule)
August – 2023.

DOCUMENT No.: MIP17 – HSE – PP – 032 REVISION: 0

MIP17 – HSE – PP – 032 REV 0 Page 1 of 70


LSTK CONTRACTOR:
COMPANY Branch of Sinopec
Saudi Arabian Oil Company International Petroleum
Services Corp
Project: CONTRACT No# 6600044545
MIP PKG 17 Ras Tanura Area Pipelines
BI No. 10-09004-0003

Document title: Four Week Look Ahead Hazard Identification Plan (HIP) AUG- 2023

MIP PKG 17 Ras Tanura Area Pipelines

CONTRACT No.: 6600044545

BI-10-09004-0003

Julius G.
Xu Pingfei
Carbonell
HSSE
0 18/07/2023 First Issue for Review & Approval HSSE Manager Project Manager
Department
Prepared Reviewed Approved
Rev. No. Date Reason for Issue
By By By
Document Title:

Four Week Look Ahead Hazard Identification Plan (HIP) August- 2023
Document No.: Rev. No.: Issue/Rev. Date:
MIP17 – HSE – PP – 032 0 18/07/2023
Submitted by:

MIP17 – HSE – PP – 032 REV 0 Page 2 of 70


LSTK CONTRACTOR:
COMPANY Branch of Sinopec
Saudi Arabian Oil Company International Petroleum
Services Corp
Project: CONTRACT No# 6600044545
MIP PKG 17 Ras Tanura Area Pipelines
BI No. 10-09004-0003

Document title: Four Week Look Ahead Hazard Identification Plan (HIP) AUG- 2023

Table of Contents
1.0 INTRODUCTION ................................................................................................................................................................. 4
2.0 HAZARD CLASSIFICATION ............................................................................................................................................. 4
3.0 AUDIENCE ............................................................................................................................................................................ 5
4.0 EMERGENCY CONTACT LIST ........................................................................................................................................ 6
5.0 ROLES & RESPONSIBILITES........................................................................................................................................... 7

MIP17 – HSE – PP – 032 REV 0 Page 3 of 70


LSTK CONTRACTOR:
COMPANY Branch of Sinopec
Saudi Arabian Oil Company International Petroleum
Services Corp
Project: CONTRACT No# 6600044545
MIP PKG 17 Ras Tanura Area Pipelines BI No. 10-09004-0003
Document title: Four Week Look Ahead Hazard Identification Plan (HIP) AUG- 2023

1.0 INTRODUCTION

This Hazard Identification Plan is not intended to replace and/or repeat the content of the Project Hazard Identification Plan but only to focus on the
hazards, controls, barriers, and safeguards relating to the upcoming ‘Four Week Construction Look Ahead’.
These hazards, controls, barriers, and safeguards are triggered by the construction activities to be undertaken, environmental factors, current issues,
recent incidents, or assessments.

2.0 HAZARD CLASSIFICATION

When identifying hazards associated with the listed activity first determine what the realistic consequence is, then identify what the probability of that
consequence occurring is. By plotting these two in the A3 worksheet you will come up with Higher and Medium risk activities.

DEFINITION Severity Consequence


SAFETY / HEALTH ENVIRONMENTAL IMPACT DEFINITION
IMPACT 1 2 3 4 5
1 No injury or damage to No or slight effect 1 Very Low - Never heard of in the industry 5
health
CONSEQUENCE CATEGORY

PROBABILITY CATEGORY

2 Treatment beyond First Minor contamination 2 Low - Some instances in the industry 4 1,2,3,4,5,6,7,8,9,
Aid
10,11,12,13,14,15,
16,17,18,19

Probability
3 Lost time or restricted Localized event 3 Medium - Incident has happened in the company 3 20,21,
work
22,23,24,25,26,27

4 Single fatality or No significant lasting 4 High - Happens several times a year in the company 2
permanent disability consequence

5 Multiple fatalities Lasting consequence 5 Very High - Happens several times a year in the facility 1

MIP17 – HSE – PP – 032 REV 0 Page 4 of 70


LSTK CONTRACTOR:
COMPANY Branch of Sinopec
Saudi Arabian Oil Company International Petroleum
Services Corp
Project: CONTRACT No# 6600044545
MIP PKG 17 Ras Tanura Area Pipelines BI No. 10-09004-0003
Document title: Four Week Look Ahead Hazard Identification Plan (HIP) AUG- 2023

3.0 AUDIENCE

This Hazard Identification Plan is developed by the contractor and the intended audience are the Contractor Leads/Supervisors & Safety Officers. SAPMT
should also be made aware of the hazards involved and the controls that should be put in place to ensure an incident free workplace, SAPMT will use this
Hazard Identification Plan as reference for Safety Walks and Site Visits.

1,2,3,4,5,6,7,8,9,
4 10,11,12,1314,15,
16,17,18,19
LIKELIHOOD

20,21,
3 22,23,24,25,26,27

1 2 3 4 5

CONSEQUENCES

MIP17 – HSE – PP – 032 REV 0 Page 5 of 70


LSTK CONTRACTOR:
COMPANY Branch of Sinopec
Saudi Arabian Oil Company International Petroleum
Services Corp
Project: CONTRACT No# 6600044545
MIP PKG 17 Ras Tanura Area Pipelines BI No. 10-09004-0003
Document title: Four Week Look Ahead Hazard Identification Plan (HIP) AUG- 2023

4.0 EMERGENCY CONTACT LIST

MIP17 – HSE – PP – 032 REV 0 Page 6 of 70


LSTK CONTRACTOR:
COMPANY Branch of Sinopec
Saudi Arabian Oil Company International Petroleum
Services Corp
Project: CONTRACT No# 6600044545
MIP PKG 17 Ras Tanura Area Pipelines BI No. 10-09004-0003
Document title: Four Week Look Ahead Hazard Identification Plan (HIP) AUG- 2023

5.0 ROLES & RESPONSIBILITES

The Roles & Responsibilities involved in executing this Hazard Identification Plan are detailed in the RACI Chart below:

Contractor
Contractor Contractor HSE Contractor Contractor SAPMT SAPMT
Discipline
Const. Mgr. Team HSE DC SPE Engineer
Lead
Develop Hazard Identification Plan
based on the Four Week Look ahead A R - - -
Schedule
Determine activities for each craft A C&R - - -
Identify potential hazards
A C&R I C

Assess the level of risk (consequence


C&R C
x probability)
Identify controls barriers & safeguards
to eliminate/reduce C&R C
consequence/severity of an incident
Disseminate to Craft Supervisors C&R
Transmit to SAPMT A R I
Assign to SAPMT Engineer to verify
that controls barriers & safeguards R I
listed have been implemented

SAPMT Engineer to verify that


controls barriers & safeguards listed A R
have been implemented
Communicate any gaps to the
I A R
Contractor WHO?

R = Responsible, A = Accountable, C = Consult, I = Informed

MIP17 – HSE – PP – 033 REV 0 Page 7 of 70


LSTK CONTRACTOR:
COMPANY Branch of Sinopec
Saudi Arabian Oil Company International Petroleum
Services Corp
Project: CONTRACT No# 6600044545
MIP PKG 17 Ras Tanura Area Pipelines BI No. 10-09004-0003
Document title: Four Week Look Ahead Hazard Identification Plan (HIP) Aug - 2023

Pre-Mitigated Risk Controls / Barriers / Safeguards


Category/
No
Activity
Location Scenario Potential Hazards Consequenc Probabilit Responsible
e y
Rating List all required
ENGINEERING CONTROL:-
a. Uncertified welder a. Obtain the valid work permit from Saudi
Aramco or Internal work permit system
b. Fire/explosion b. Approved HIP, Method Statement and JSA Construction
c. Damage to new must be in place. Sinopec PM
instruments / c. Permit issuer and Permit receiver shall conduct Sinopec CM
cables, etc. joint inspection prior to start the welding activity
d. Only an approved welder shall be allowed to Sinopec Supv.
d. Electrocution perform welding job HSE Manager
All Active e. Prior to commencing open flame work, all
Pipeline e. Hand injury HSE Supv.
combustible materials should be removed from
Location Welding,
Welding and f. Eye injury the working area. HSE officer
1 (If
Grinding (Hot Cutting, f. Install proper welding booth with approved fire
applicabl g. Lack of work permit Work permit
works) Grinding Brazing blanket.
e) a related document. g. Watering of work area at completion of work to receiver/issuer
and Tie-in

High
4 4 ensure no smoldering occurs.
h. Fire, injury to h. Ensure Proper housekeeping
i. Trained fire watch must stay a minimum of 30
personnel Client:
minutes at the end-of-shift for inspection of the
i. Damage to area to detect possible smoldering fires / Abdullah
ensure area is in safe condition after work shift. Muhawish
equipment
j. Construction supervisor Task-specific JSA
j. Burn / eye irritation should be discussed and explained to the work Fahad Al-
force. Almokhlies
k. Pinch point when
k. Adequate proper handling of lifting equipment Michael labios
installing / removing
to be use and proper inspection shall be
fit-up clamps Omar Malki
conducted prior to start the activity
l. Ensure to maintain adequate welding habitat Ali Alaradi
l. Struck by Vehicles OE&CG
(box up) using fire blanket
& H. E
m. Ensure the surrounding working area shall be
free of combustible materials
m. Caught in between

MIP17 – HSE – PP – 032 REV 0 Page 8 of 70


LSTK CONTRACTOR:
COMPANY Branch of Sinopec
Saudi Arabian Oil Company International Petroleum
Services Corp
Project: CONTRACT No# 6600044545
MIP PKG 17 Ras Tanura Area Pipelines BI No. 10-09004-0003
Document title: Four Week Look Ahead Hazard Identification Plan (HIP) Aug - 2023

n. Provide adequate UL fire extinguishers


n. Striking the existing o. Pay welding machine shall in good working
facilities condition
p. Only qualified operator shall operate the pay
o. Defective equipment welding tractor
q. Make sure that the Pay welder with Lifting
Capacity is rated with the equipment being lift.
r. Daily checklists of the pay welding tractor shall
be conducted prior the start of the job
s. Make sure that the 3rd party inspection sticker
of pay welding tractor are conducted and valid
t. Electrical equipment shall be regularly checked
for defects.
u. All electrical cable, distribution panel box on
the pay welding tractor is properly arranged
and protected from the contact of employees at
the working area.
v. Danger electrical hazard Warning signages
shall be posted on the power engine and
distribution panel box.
w. Proper bonding and grounding techniques shall
be used for any operation where static
electricity could become an ignition source.
x. All employees should be stay away from pay
welding tractor while operating.
y. Compressed gas cylinders shall not be placed
in a confined space.
z. Compressed gas cylinders shall be properly
marked or labeled, including their contents,
with lettering in Arabic and English
aa. Cylinders shall be inspected for damage,
severe corrosion, valve leakage and current
hydro test date prior to each use.

MIP17 – HSE – PP – 032 REV 0 Page 9 of 70


LSTK CONTRACTOR:
COMPANY Branch of Sinopec
Saudi Arabian Oil Company International Petroleum
Services Corp
Project: CONTRACT No# 6600044545
MIP PKG 17 Ras Tanura Area Pipelines BI No. 10-09004-0003
Document title: Four Week Look Ahead Hazard Identification Plan (HIP) Aug - 2023

bb. All cylinders shall have an approved pressure-


reducing regulator with check valve connected
to the cylinder valve.
cc. Continuous monitoring of gas present in the
working area.
dd. Tools constructed of good quality materials
shall be used. Use of “homemade” tools is
prohibited.
ee. Hand and power tools shall be always kept
clean. Tools shall be inspected before and
after use, as well as before storage.
ff. Personnel shall not operate power tools unless
they are appropriately trained in their selection,
use, inspection, and storage. Training records
shall be made available upon request.
ADMINISTRATIVE CONTROLS:-
a. Familiarize workers with tool operation.
b. Tools and equipment used should be color-cod
ed and shall be inspected by authorized compe
tent person.
c. Power tools and hand tools usage shall comply
with the CSM I-11 Hand Tools and Power
Tools.
d. The workers involved in this activity should be
aware of pinch points.
e. Adequate ergonomics training.
f. Awareness on welding activities.
g. Only approved well-maintained equipment shall
be used.
h. All personnel working around electrical equipm
ent have completed electrical safety training.
i. Regular housekeeping shall be done to prevent
slips, trips and fall.
PERSONAL PROTECTIVE EQUIPMENT:-
a. Wear eye protection when using hand/power to

MIP17 – HSE – PP – 032 REV 0 Page 10 of 70


LSTK CONTRACTOR:
COMPANY Branch of Sinopec
Saudi Arabian Oil Company International Petroleum
Services Corp
Project: CONTRACT No# 6600044545
MIP PKG 17 Ras Tanura Area Pipelines BI No. 10-09004-0003
Document title: Four Week Look Ahead Hazard Identification Plan (HIP) Aug - 2023

ols, which cause flying debris.


b. Wear appropriate hand protection; observe goo
d work practices in ensuring that work gloves a
re in good condition.
c. Wear safety goggles/glasses at all times & prop
er protective gloves
d. Face shields over safety glasses
e. Approved hearing protection (e.g., earplugs) sh
all be provided at the job site and shall be worn
in high noise areas (i.e., 85 decibel [dBA] or hi
gher).
f. Fire retardant clothing / apron gloves for welder
s
g. Proper welding hoods for welding, respiratory
and eye protections for welding crew.
h.
REFERENCES: -
a. All relevant controls in Saudi Aramco CSM.

ENGINEERING CONTROL: - Construction


a) Gas release a. Obtain the valid work permit from Saudi
(i.e.H2S or any Sinopec PM
Aramco or Internal work permit system
Toxic gas) b. Approved HIP, Method Statement and JSA Sinopec CM
Civil Works All Active b) Fire, Explosion must be in place.
Working Near Sinopec Supv.
Location c) Struck by moving c. Permit issuer and Permit receiver shall
Hydrocarbon conduct joint inspection prior to start the HSE Manager
Right of way (If equipment

High
2 Area/Restricted d) Stuck in desert activity
(Man applicabl 4 4 HSE Supv.
Area e) Struck by heavy d. Continuous monitoring of gas present in the
Machine e) HSE officer
equipment the working area.
Interface) e. Give awareness to workforce regarding Work permit
existing facilities.
H2S safety. receiver/issuer
f. Fire Extinguisher that are UL/FM approved
shall be made available when working near
hydrocarbon area.

MIP17 – HSE – PP – 032 REV 0 Page 11 of 70


LSTK CONTRACTOR:
COMPANY Branch of Sinopec
Saudi Arabian Oil Company International Petroleum
Services Corp
Project: CONTRACT No# 6600044545
MIP PKG 17 Ras Tanura Area Pipelines BI No. 10-09004-0003
Document title: Four Week Look Ahead Hazard Identification Plan (HIP) Aug - 2023

g. Do not allow any naked flame in live Client:


hydrocarbon area. Abdullah
h. Evacuate the area in case of gas release. Muhawish
i. Designated assembly area shall be at safe
distance from live area. Fahad Al-
j. Mechanical excavators shall not be used Almokhlies
within 3 m (10 ft.) of underground utilities or Michael labios
installations. Omar Malki
k. Excavations are not permitted under an Ali Alaradi
existing foundation. Excavations are not OE&CG
allowed to intersect a forty- five-degree
(45°) plane extending downward from the
bottom edge of an existing foundation,
unless a properly engineered support
system is installed prior to start of work or
the excavation is in stable rock.
l. Existing underground piping, manholes,
electrical cables, duct banks, sidewalks,
etc., that could be undermined by an
excavation shall be properly braced or
shored.

ADMINISTRATIVE CONTROLS: -
a. If any utility found during excavation worker
shall stop the work and inform to work
supervisor. Work supervisor then shall inform
to company.
b. SA certified operator shall be utilized to
operate heavy equipment
c. Operator shall have valid SAG license and
experience in operating the equipment
d. Spotter assigned for monitoring equipment
operation

MIP17 – HSE – PP – 032 REV 0 Page 12 of 70


LSTK CONTRACTOR:
COMPANY Branch of Sinopec
Saudi Arabian Oil Company International Petroleum
Services Corp
Project: CONTRACT No# 6600044545
MIP PKG 17 Ras Tanura Area Pipelines BI No. 10-09004-0003
Document title: Four Week Look Ahead Hazard Identification Plan (HIP) Aug - 2023

e. Isolate equipment swing areas


f. Make eye contact with operators before
approaching equipment
g. Restrict work area entry to authorized
personnel only during construction activities
h. Safe access should be clearly marked
i. Access shall be kept clear from any obstruction
j. Spray water/ dust control.
k. Barricading all work place, equipment and plant
at work site
l. No one shall be under a suspended load or the
swing radius of the excavator/backhoe bucket.
m. Operator must have sufficient experience to
operate the equipment

PERSONAL PROTECTIVE EQUIPMENT:-


a. Use appropriate PPE.

REFERENCES:-
b. Refer to GI 1021.000 Street and Road Closure,
Excavation Reinstatement and Traffic Controls.
c. Saudi Aramco Engineering Standard:SAES-A-
111 Borrow Pit Requirements ,OSHA Safety
And Health Standards:29 CFR 1926 Subpart P
Excavations
Construction
ENGINEERING CONTROL:-
Working close to
Sinopec PM
Overhead Power a. Obtain the valid work permit from Saudi
All Active Sinopec CM
Location lines and Aramco or Internal work permit system
Civil Works

High
Underground Electrocution b. Approved HIP, Method Statement and JSA Sinopec Supv.
3 s (If
Applicabl Cables must be in place. HSE Manager
e) c. Permit issuer and Permit receiver shall
conduct joint inspection prior to start the HSE Supv.
activity HSE officer

MIP17 – HSE – PP – 032 REV 0 Page 13 of 70


LSTK CONTRACTOR:
COMPANY Branch of Sinopec
Saudi Arabian Oil Company International Petroleum
Services Corp
Project: CONTRACT No# 6600044545
MIP PKG 17 Ras Tanura Area Pipelines BI No. 10-09004-0003
Document title: Four Week Look Ahead Hazard Identification Plan (HIP) Aug - 2023

d. Ensure that goal posts of corresponding Work permit


height as per CSM III-2 Table 2.1 shall be receiver/issuer
installed.at a minimum of 25 meters
horizontal distance from power line.
e. Movement of drilling rigs, cranes, or heavy
equipment near or under overhead power Client:
lines shall be coordinated with the SA Power Abdullah
Operation Department as per GI 2.702. Muhawish
4 4
f. Access below overhead power lines shall be
restricted by barriers where the “goal posts” Fahad Al-
are located. Almokhlies
g. Continuous monitoring of gas present in the Michael labios
working area. Omar Malki
Ali Alaradi
OE&CG

ADMINISTRATIVE CONTROLS:-
a. Overhead power lines shall be protected per
GI 2.702 by barriers and/or timber/wire “goal
posts” to maintain required clearances.
b. Overhead power lines shall be rerouted away
from construction work or placed
underground, if possible.
c. Only inspected and color coded hand tools
must be used

PERSONAL PROTECTIVE EQUIPMENT:-


d. Use appropriate PPE.

REFERENCES:-

MIP17 – HSE – PP – 032 REV 0 Page 14 of 70


LSTK CONTRACTOR:
COMPANY Branch of Sinopec
Saudi Arabian Oil Company International Petroleum
Services Corp
Project: CONTRACT No# 6600044545
MIP PKG 17 Ras Tanura Area Pipelines BI No. 10-09004-0003
Document title: Four Week Look Ahead Hazard Identification Plan (HIP) Aug - 2023

e. Refer to GI 1021.000 Street and Road Closure,


Excavation Reinstatement and Traffic Controls.
Saudi Aramco Engineering Standard:SAES-A-
111 Borrow Pit Requirements ,OSHA Safety And
Health Standards:29 CFR 1926 Subpart P
Excavations

ENGINEERING CONTROL:-
Construction
a. Lack of necessary a. Obtain the valid work permit from Saudi Sinopec PM
permits & Aramco or Internal work permit system
Sinopec CM
documents b. Approved HIP, Method Statement and JSA
must be in place. Sinopec Supv.
b. Falling of
load/unsafe rigging c. Permit issuer and Permit receiver shall HSE Manager
& lifting conduct joint inspection prior to start the
activity HSE Supv.
c. Side boom
failure/tipped over d. If critical lift required, lifting plan shall be HSE officer
Lifting Operation prepared by approved rigger 1 as per
d. Caught in between Work permit
All Active Unloading and e. Pinch point WMS/JSA and GI 7.028, Crane Lifts: Types
and Procedures receiver/issuer
Location Stringing of f. Struck by load or
Cranes and

High
4 s (If equipment e. The Critical Lift Plan form shall be properly
Lifting Pipes on the 4 4
Applicabl g. Human injury. completed, signed, and approved prior to
Operations Right of Way
h. Man, or materials the lift. It shall first be signed by the
e using Side Client:
Fall from height. originator; then signed by the crane
Boom. operator, rigger, and USER supervisor. It
i. Material and Abdullah
property damage. shall then be reviewed and approved by a Muhawish
j. High Speed wind Saudi Aramco certified Rigger-I.
Fahad Al-
k. Lack of proper f. Cranes shall have a minimum tail swing
communication Almokhlies
clearance of 0.6 m (2 ft). Barricades shall be
between operator provided at the crane's working radius when Michael labios
and rigger working around personnel. Omar Malki
g. All chains, hooks, slings, shackles, wire Ali Alaradi
ropes, and other equipment used with lifting OE&CG
equipment shall meet Saudi Aramco

MIP17 – HSE – PP – 032 REV 0 Page 15 of 70


LSTK CONTRACTOR:
COMPANY Branch of Sinopec
Saudi Arabian Oil Company International Petroleum
Services Corp
Project: CONTRACT No# 6600044545
MIP PKG 17 Ras Tanura Area Pipelines BI No. 10-09004-0003
Document title: Four Week Look Ahead Hazard Identification Plan (HIP) Aug - 2023

standards. In addition, a record shall be kept


on site. Saudi Aramco G.I. 7.029 shall be
followed
h. Maintain safe working distances based
upon the voltage of the line for any part of
the equipment, including booms, buckets,
articulating arms, masts, etc. (Reference:
SACSM Vol.2 , Part III, Crane & Lifting
Equipment, Paragraph 7.3.23, table 7.1)
i. Lifting equipment working in an operating
area must display a current inspection
sticker. Operators must have a valid SAG
license, and Saudi Aramco certificate for the
type of lifting equipment they are operating.
j. Ensure that the soil is compacted and
stable.
k. Provision of steel matting. Fully extended
outriggers with wood matting prior to lifting.
l. The outrigger should be fully extended with
150% outrigger pad.
m. Cranes working near trenches and
excavations shall be a minimum distance
equal to the depth of the trench or
excavation for Class A soils and twice
the distance for Class B and C soils
n. Lifting activity must be stopped when wind
speed exceeds 32 KPH or manufacturer
specification (Whatever is less).

ADMINISTRATIVE CONTROLS:-
a. Crane operator should undergo competency
training and certification before operating as
per GI 7.025

MIP17 – HSE – PP – 032 REV 0 Page 16 of 70


LSTK CONTRACTOR:
COMPANY Branch of Sinopec
Saudi Arabian Oil Company International Petroleum
Services Corp
Project: CONTRACT No# 6600044545
MIP PKG 17 Ras Tanura Area Pipelines BI No. 10-09004-0003
Document title: Four Week Look Ahead Hazard Identification Plan (HIP) Aug - 2023

b. All equipment will be inspected and shall have


the inspection certificate/sticker provided by SA
approve 3rd party inspection company for
elevating/lifting equipment.
c. Loads noted in approved Critical Lift Plans
shall be rigged by a rigger certified for that load
category (Rigger-I, II, or III).
d. The Critical Lift Plan form shall be properly
completed, signed, and approved prior to the lift.
It shall first be signed by the originator; then
signed by the crane operator, rigger, and USER
supervisor. It shall then be reviewed and
approved by a Saudi Aramco certified Rigger-I.
e. Well maintained equipment must be used with
the 3rd party certification and sticker.
f. Operators must have a valid license from
government of SA and must be Saudi Aramco
Certified.
g. Fill-up / complete pre-use inspection checklist
prior to equipment operation.
h. Checklist for the crane used and other rigging
activities to be filled out before any lifting
activities.

PERSONAL PROTECTIVE EQUIPMENT:-


a. Wear reflective hi-visibility vest when exposed
to vehicular traffic.

b. Proper PPE to be worn at all times.

REFERENCES:-
Refer to the Saudi Aramco Safety Handbook ,
Refer to GI 7.025 for crane operator certification
requirements, G.I. 07.026 Cranes and Heavy

MIP17 – HSE – PP – 032 REV 0 Page 17 of 70


LSTK CONTRACTOR:
COMPANY Branch of Sinopec
Saudi Arabian Oil Company International Petroleum
Services Corp
Project: CONTRACT No# 6600044545
MIP PKG 17 Ras Tanura Area Pipelines BI No. 10-09004-0003
Document title: Four Week Look Ahead Hazard Identification Plan (HIP) Aug - 2023

Equipment Accident Reporting Procedures G.I.


07.028 Refer to G.I. 07.029 Rigging Hardware
Requirements, Crane Lifts Types and Procedures
and G.I. 07.030 Crane Inspection and Testing
Requirements,
• Injury to people ENGINEERING CONTROL: -
a. Obtain the valid work permit from Saudi Construction
caused by over Aramco or Internal work permit system.
Sinopec PM
pressure or b. Approved HIP, Method Statement and JSA
must be in place. Sinopec CM
equipment failure.
c. Permit issuer and Permit receiver shall conduct Sinopec Supv.
• Flooding joint inspection before starting the activity.
HSE Manager
• Damage to the d. Pressure testing and associated work shall be
performed in accordance with GI 2.102 and the HSE Supv.
welded pipe. approved pressure test procedure. HSE officer
• Pressure relief valve e. Only personnel involved with the pressure test Work permit
shall be allowed near the system at any time
All Active failure. receiver/issuer
Valve Seat Leak during the test.

HIGH
Locations
5
Mechanical work (If Testing (Hydro • Pipe fitting, Safety 4 4 f. All mechanical equipment used in hydro testing
Applicable) Test) pins, whip check, must have been inspected prior to use.
g. Lock out and tag out procedure shall be Client:
Hoses connections. obtained. If required.
Abdullah
• Blinds failure h. All required checklists shall be available &
verified prior to start of the activity. Muhawish
• The Applying wrong i. Checklist for pressure testing based on G.I. Fahad Al-
test pressure. 2.102 must be follow and checked before Almokhlies
starting the work.
• Damaged and Michael labios
j. Ensure that the pressure relief valve to be used
unsuitable hose. Omar Malki
is calibrated and set to relieve at 5% above the
Ali Alaradi
• Use of contaminated test pressure.
OE&CG
k. Valve data sheet, approved procedure and
water or test reference standard shall be available prior to

MIP17 – HSE – PP – 032 REV 0 Page 18 of 70


LSTK CONTRACTOR:
COMPANY Branch of Sinopec
Saudi Arabian Oil Company International Petroleum
Services Corp
Project: CONTRACT No# 6600044545
MIP PKG 17 Ras Tanura Area Pipelines BI No. 10-09004-0003
Document title: Four Week Look Ahead Hazard Identification Plan (HIP) Aug - 2023

medium. start in order to cross check the correct test


a. Unauthorized entry pressure to be used.
l. All vents shall be open during filling so that all
trapped air is vented prior to applying of test
pressure.
m. Check the proper range of pressure to be
applied as per data sheet.
n. Apply the pressure and load it gradually for
10%, 25%, 50%, 75% and 100%
o. Material certification shall be obtained for all
components including joining materials and
valves test limits prior to start.
p. Inspect Hoses, Couplings, Safety pins, prior to
use, discard damaged items immediately.
q. Ensure that quick couplings are properly locked
together and pinned. All air hoses shall be
provided with whip arrestor.
r. Experienced crew shall be available to tight the
flanges during filling. The system shall be
depressurized and drained in case of any leaks
from joints.
s. Ensure that pressure holding time is being
followed as per data sheet.
t. Welding joints shall be checked visually if there
is any leakage.
u. Inspect the test system during gradually
loading of pressure for 10%.25%,75% & 100%
v. Working area shall be adequately illuminated,
(300 lux) sufficient lights shall be installed.
ADMINISTRATIVE CONTROLS: -

MIP17 – HSE – PP – 032 REV 0 Page 19 of 70


LSTK CONTRACTOR:
COMPANY Branch of Sinopec
Saudi Arabian Oil Company International Petroleum
Services Corp
Project: CONTRACT No# 6600044545
MIP PKG 17 Ras Tanura Area Pipelines BI No. 10-09004-0003
Document title: Four Week Look Ahead Hazard Identification Plan (HIP) Aug - 2023

a. Trained workers shall be deployed under


continuous supervision by a competent
supervisor.
b. All routes of access and egress to the testing
area shall be restricted by barriers and clearly
marked with warning signs.
c. Barricades and warning signs shall be installed
and posted to keep unauthorized personnel
away from the hydro testing activities.
d. All personnel to be made aware of
pressurization prior to start the activity. Gradual
pressurizing, no person shall be allowed near
valve.
e. No repair or tightening of connections is
allowed when pressure is not in zero.
f. Competent person should release the pressure
by opening the vent and drain value.
PERSONAL PROTECTIVE EQUIPMENT: -
a. Wear eye protection when using hand/power
tools, which cause flying debris.
b. Wear appropriate hand protection; observe
good work practices in ensuring that work
gloves are in good condition.
c. Wear safety goggles/glasses always.
d. Face shields over safety glasses.
Approved hearing protection (e.g., earplugs) shall
be worn in high noise areas (85 decibel [dBA] or
higher).

MIP17 – HSE – PP – 032 REV 0 Page 20 of 70


LSTK CONTRACTOR:
COMPANY Branch of Sinopec
Saudi Arabian Oil Company International Petroleum
Services Corp
Project: CONTRACT No# 6600044545
MIP PKG 17 Ras Tanura Area Pipelines BI No. 10-09004-0003
Document title: Four Week Look Ahead Hazard Identification Plan (HIP) Aug - 2023

a. Discuss the JSA & leak testing procedure with


the working crew before the start of work.
b. Only skilled & trained personnel are allowed to
perform the job. Construction
c. Equipment/tools must be inspected before
Sinopec PM
using.
d. Provide calibrated relief pressure valves to Sinopec CM
avoid overpressure. Sinopec Supv.
e. Ensure proper tightening of flanges before HSE Manager
pressurizing the line.
f. Ensure the area should be properly barricaded HSE Supv.
and installed warning signs. HSE officer
g. Ensure proper means of communication during Work permit
All Active pressure testing. receiver/issuer
Location
Leak Testing of • Overpressure h. Keep continuous monitoring of all connection

High
6 Mechanical s (If • Falling & Release of 4 4 joints/flanges.
Anchor Sleeve
work Applicabl high-pressure gas i. Competent supervision must be available
e throughout the completion of the job. Client:
j. Take rest after specific intervals to avoid mental
Abdullah
stress/fatigue.
k. The cylinder valve shall always be opened Muhawish
slowly to prevent damage to the regulator. Fahad Al-
l. Cylinders shall be chained or otherwise Almokhlies
secured in an upright position; use Michael labios
bottle/cylinder racks wherever possible.
Omar Malki
m. A protective cap shall remain on the valve when
Ali Alaradi
the cylinder is not in use.
OE&CG
n. Unless a trolley or special carrier is used,
regulators and hoses shall be detached, and
cylinder valve caps put back in place before
moving.

MIP17 – HSE – PP – 032 REV 0 Page 21 of 70


LSTK CONTRACTOR:
COMPANY Branch of Sinopec
Saudi Arabian Oil Company International Petroleum
Services Corp
Project: CONTRACT No# 6600044545
MIP PKG 17 Ras Tanura Area Pipelines BI No. 10-09004-0003
Document title: Four Week Look Ahead Hazard Identification Plan (HIP) Aug - 2023

o. Material Safety Data Sheet (MSDS) or


Chemical Hazard Bulletin (CHB), shall be used
when working with chemicals or hazardous
substances.
p. Keep away from the pressurized segment
being tested.
q. Monitor the pressure gauge from a safe
distance away from a potential source of high-
pressure jetting (such as flange joint, spade,
and coupling etc.)
r. Barricades shall be provided as per set
maximum distance considering the test
pressure level.

s.

ENGINEERING CONTROL:-
a. Untrained & Construction
a. Issuer and receiver shall conduct joint site
uncertified inspection and secure work permit from Saudi Sinopec PM
equipment operator
Aramco operations within according to GI. Sinopec CM
b. Uninspected &
2.100 work permit system”
Uncertified work Sinopec Supv.
equipment b. Use only SA-certified work permit receivers
All Active HSE Manager
Manual Excavation c. Work around heavy when work will be conducted in SA restricted
Location
equipment areas or where required by the SAPO. HSE Supv.

High
7 s (If Exposing existing
Excavation d. Work equipment 4 4 c. Approved HIP, JSA And Method Statement
Applicabl utilities (cables, HSE officer
can fall into should be available at job site.
e pipelines, Work permit
excavation d. Comply with SA G.I. 6.030 (traffic and vehicle
structures Etc.) e. Cave in/ collapse. safety), & GI 1021.000, Street and Road receiver/issuer
f. Lack of necessary Closure, Excavation secure the area by
permits & installing barricades, sign boards, blinking
documents lights. Warning signs must be kept at suitable
g. Caught in between distance to warn the approaching vehicle to Client:
work area. All workers must be worn with

MIP17 – HSE – PP – 032 REV 0 Page 22 of 70


LSTK CONTRACTOR:
COMPANY Branch of Sinopec
Saudi Arabian Oil Company International Petroleum
Services Corp
Project: CONTRACT No# 6600044545
MIP PKG 17 Ras Tanura Area Pipelines BI No. 10-09004-0003
Document title: Four Week Look Ahead Hazard Identification Plan (HIP) Aug - 2023

h. Gas release reflective jackets for good visibility. No one Abdullah


(i.e.H2S or any shall be allowed to sit beneath the right of way. Muhawish
Toxic gas) e. A Pre-Excavation Checklist shall be properly
Fahad Al-
i. Fire, Explosion completed and made available upon request.
f. A daily-Excavation Checklist shall be properly Almokhlies
j. Damage to
underground utilities completed and made available upon request. Michael labios
g. Adequate and suitable protective systems (i.e., Omar Malki
k. Workers hit by
benching, sloping or shoring) shall be planned Ali Alaradi
heavy equipment
for if the excavation will be at a depth of 1.2 m
l. Incomplete detour (4 ft) or more in soil other than stable rock, as OE&CG
causing vehicle per Section 1.7. Excavations less than 1.2 m (4
accident ft) deep may also require protective systems if
m. Improper road sidewall cave-in hazards exist.
closer h. An excavation plan shall be prepared and
n. Detour lighting available upon request.
failure while night i. For excavations greater than 2.4 m (8 ft) deep
causing vehicle in Type B or C soil, an excavation plan (e.g.,
accident shoring design calculations and drawings) that
o. Untrained & meets the requirements of this chapter shall be
uncertified developed by a degreed civil/structural
equipment operator engineer.
p. Excavation collapse j. For excavations greater than 6 m (20 ft) deep,
(Cave-in) regardless of soil type, an excavation plan
q. Presence or (e.g., shoring design calculations and
accumulation of drawings) that meets the requirements of this
toxic gases. chapter shall be developed by a degreed
r. Improper signaling civil/structural engineer and reviewed by the
while lifting SA Consulting Services Department (CSD).
operation k. A properly completed Confined Space Entry
s. Equipment (side Permit shall be obtained to enter excavations
boom) turning over equal to or greater than 1.2 m (4 ft) deep.
t. Multiple injuries l. Before excavation activities begin, the SAPO
u. Tripping hazard (e.g., engineering/technical) shall confirm and
v. Slipping hazard mark (e.g., by flags or chalk) the location of
any known or suspected underground pipes,

MIP17 – HSE – PP – 032 REV 0 Page 23 of 70


LSTK CONTRACTOR:
COMPANY Branch of Sinopec
Saudi Arabian Oil Company International Petroleum
Services Corp
Project: CONTRACT No# 6600044545
MIP PKG 17 Ras Tanura Area Pipelines BI No. 10-09004-0003
Document title: Four Week Look Ahead Hazard Identification Plan (HIP) Aug - 2023

w. Accident & Injury cables, vessels, structures, etc., that are in the
area of the proposed excavation.
m. Mechanical excavators shall not be used until
all underground utilities and installations have
been exposed by hand digging.
n. Mechanical excavators shall not be used within
3 m (10 ft) of underground utilities or
installations. Pneumatic breakers shall only be
used where necessary to break concrete or
other hard materials.
o. Existing underground piping, manholes,
electrical cables, duct banks, sidewalks, etc.,
that could be undermined by an excavation
shall be properly braced or shored.
p. Suitable shoring shall be installed, or the sides
benched or sloped back to a safe angle, for all
excavations 1.2 m (4 ft) deep or greater, or for
soil piles over 1.5 m (5 ft) high.
q. Stairways, ladders, ramps and/or other safe
means of egress shall be located in
excavations that are 1.2 m (4 ft) or more in
depth so as to require no more than 7.5 m (25
ft) of lateral travel distance for personnel (i.e.,
ladders shall be spaced at least every 15 m [50
ft] along a trench).
r. Ladders shall rest on the bottom of the
excavation and shall extend at least 1 m (3 ft)
above the top landing point.
s. Personnel shall not be in an excavation where
they could be exposed to a possible cave-in,
such as could be caused by equipment
operating or passing nearby. Personnel shall
not be within a distance less than the depth of
the excavation from the edge where equipment
is located.

MIP17 – HSE – PP – 032 REV 0 Page 24 of 70


LSTK CONTRACTOR:
COMPANY Branch of Sinopec
Saudi Arabian Oil Company International Petroleum
Services Corp
Project: CONTRACT No# 6600044545
MIP PKG 17 Ras Tanura Area Pipelines BI No. 10-09004-0003
Document title: Four Week Look Ahead Hazard Identification Plan (HIP) Aug - 2023

t. Gas tests shall be performed per GI 2.709


when there is reason to suspect oxygen
deficiency or the presence of a flammable/toxic
atmosphere in an excavation.
u. Appropriate emergency rescue equipment
(e.g., breathing apparatus, full body harness
and lifeline, basket stretcher) shall be readily
available during work.
v. Only excavating and backfilling equipment
(track hoes, rock breakers, backhoes, front
loaders, etc.) are permitted within 2 m (6.5 ft)
of the edge of an excavation.
condition at all times.
ADMINISTRATIVE CONTROLS:-
a. Before excavation activities begin, the following
factors shall be evaluated by an excavation
competent person who has the proper training
and/or experience.
b. Hard barricades (e.g., concrete or water-filled
plastic “jersey” barriers, metal fencing) shall be
used to keep motor vehicles, cranes and heavy
equipment at the proper distance away from
the excavation.
c. Pedestrian barricades shall be placed no less
than 1 m (3 ft) from the edge of the
excavation.
d. Fire extinguishers (UL Listed) shall be placed
at strategic points.
e. A safe means of access and egress shall be
provided and maintained.
f. Cranes, side booms and other elevating/lifting
equipment shall be SA certified.
g. Pick and shovel shafts shall be free of cracks,
splinters and other defects or damage

MIP17 – HSE – PP – 032 REV 0 Page 25 of 70


LSTK CONTRACTOR:
COMPANY Branch of Sinopec
Saudi Arabian Oil Company International Petroleum
Services Corp
Project: CONTRACT No# 6600044545
MIP PKG 17 Ras Tanura Area Pipelines BI No. 10-09004-0003
Document title: Four Week Look Ahead Hazard Identification Plan (HIP) Aug - 2023

h. Hand excavation tools (e.g., picks and shovels)


shall be maintained in good

i. If any utility found during excavation worker


shall stop the work and inform to work
supervisor. Work supervisor then shall inform
to company.
j. SA certified operator shall be utilized to
operate heavy equipment
k. Operator shall have valid SAG license and
experience in operating the equipment
l. Spotter assigned for monitoring equipment
operation
m. Isolate equipment swing areas
n. Make eye contact with operators before
approaching equipment
o. Restrict work area entry to authorized
personnel only during construction activities
p. Safe access should be clearly marked
q. Access shall be kept clear from any obstruction
r. Spray water/ dust control.
s. Barricading all work place, equipment and plant
at work site
t. No one shall be under a suspended load or the
swing radius of the excavator/backhoe bucket.
u. Operator must have sufficient experience to
operate the equipment
PERSONAL PROTECTIVE EQUIPMENT:-
a. Use appropriate PPE.

REFERENCES:-
a. Refer to GI 1021.000 Street and Road Closure,
Excavation Reinstatement and Traffic Controls
(See Appendix D),
b. Saudi Aramco Engineering Standard:SAES-A-1

MIP17 – HSE – PP – 032 REV 0 Page 26 of 70


LSTK CONTRACTOR:
COMPANY Branch of Sinopec
Saudi Arabian Oil Company International Petroleum
Services Corp
Project: CONTRACT No# 6600044545
MIP PKG 17 Ras Tanura Area Pipelines BI No. 10-09004-0003
Document title: Four Week Look Ahead Hazard Identification Plan (HIP) Aug - 2023

11 Borrow Pit Requirements ,OSHA Safety And


Health Standards:29 CFR 1926 Subpart P Exc
avations

ENGINEERING CONTROL:-
a. Gas test shall be conducted for Oxygen, LEL, Construction
H2S and CO. prior to entry and regular interval
during the activity and test result shall be Sinopec PM
recorded. Sinopec CM
b. Gas test shall be conducted by trained and Sinopec Supv.
authorized gas tester (AGT).
c. Only calibrated gas testing device shall be HSE Manager
used for gas testing. HSE Supv.
d. Proper ventilation shall be provided inside
confined space. HSE officer
a. Presence or e. Upon reaching 1.2 meters (4 feet) or more in Work permit
All Active Pipelines Crossing
accumulation of depth, proper means of access and egress receiver/issuer
Location Asphalt Roads
toxic gases. (Ladder or stairway with handrail) shall be

High
8. Confined s (If with Open Cut and b. No standby man 4 4 provided and located at Intervals of 7.5 meters
Spaced Entry Applicabl excavation c. Improper access (25 feet) or less lateral travel.
e d. Fire f. Access shall be controlled by designated and
Client:
e. Oxygen deficiency trained standby man who shall maintain entry
log for entrants. Abdullah
g. Proper shoring/Sloping/benching as per soil Muhawish
condition to be provided. Fahad Al-
h. Keep all heavy equipment minimum 2 meters
Almokhlies
away from the edge of excavation
i. Excavated soil shall be placed at least 1 meter Michael labios
away from the edge of excavation. Omar Malki
j. No material storage along the edge of Ali Alaradi
excavation OE&CG
k. A safe and adequate access to the site shall be
maintained at all time by demarking and

MIP17 – HSE – PP – 032 REV 0 Page 27 of 70


LSTK CONTRACTOR:
COMPANY Branch of Sinopec
Saudi Arabian Oil Company International Petroleum
Services Corp
Project: CONTRACT No# 6600044545
MIP PKG 17 Ras Tanura Area Pipelines BI No. 10-09004-0003
Document title: Four Week Look Ahead Hazard Identification Plan (HIP) Aug - 2023

barricading with relevant warning signs and


hazard warning lights
l. Vehicles not to operate within 2 meters of edge
of excavation unless cleared by geological
report, provide extra support.
m. If depth of excavation is more than 2 meter
then min. distance for vehicle movement from
edge is depth of excavation.
n. Hard barricading shall be installed at least one
meter from the excavation edge.
o. Follow the manual handling procedure and
techniques.
p. Worker shall be trained in manual handling and
adopt good body posture while doing manual
handling.
q. Avoid water accumulation inside the trenches
and provide dewatering.
r. Ensure the availability of first aider
,ambulance with driver as per SA
CSM requirement
s. Rescue plan has to be prepared
and implemented. rescue
equipment need to be made
available at all time
t. Adequate emergency rescue equipment shall
be made available.
u. Using still plate of min. thickness of 10 mm. for
making shim.
v. Sufficient no. of shim to withstand the manhole
cover load.
w. Keeping height of shim to minimum. (It shall not
exceed than 150 mm)
x. Controlling load precisely by tagline for correct
alignment.

MIP17 – HSE – PP – 032 REV 0 Page 28 of 70


LSTK CONTRACTOR:
COMPANY Branch of Sinopec
Saudi Arabian Oil Company International Petroleum
Services Corp
Project: CONTRACT No# 6600044545
MIP PKG 17 Ras Tanura Area Pipelines BI No. 10-09004-0003
Document title: Four Week Look Ahead Hazard Identification Plan (HIP) Aug - 2023

y. Do not hold, push or pull the load directly by


hand to align it.
z. Keep all body parts away from load while lifting
and placing it.
ADMINISTRATIVE CONTROLS:-

a. All employees involved in confined space exca


vation or need to work inside must be trained in
confined space.
b. SA approved operators shall be assigned as pe
r equipment they operating.
c. All entrants shall be trained and qualified to ent
er the confined space.
d. Entrants must be provided with the personal m
ulti gas detector.
e. Log in and log out must be followed by the auth
orized standby man
f. Standby man shall be provided with the Flash li
ght to monitor the entrants.
g. Entrant must be provided with the Head light an
d in addition man-cart also fitted with the lightin
g system.
h. Harness should be worn by the entrant and clip
ped to the man cart, and a rope must be tied to
the cart for emergency and fast pull out.
i. Only workers who have completed confined sp
ace entry training shall be allowed to enter into
confined space.
j. Excavation plan shall be required if the excavat
ion is greater than 6 metres (20 feet) deep rega
rdless the type of soil or 2.4 meters (8 feet) dee
p type B or C soil.
k. All equipment shall be equipped with reverse al
arm and revolving warning light.
l. All equipment / vehicles shall be inspected by 3

MIP17 – HSE – PP – 032 REV 0 Page 29 of 70


LSTK CONTRACTOR:
COMPANY Branch of Sinopec
Saudi Arabian Oil Company International Petroleum
Services Corp
Project: CONTRACT No# 6600044545
MIP PKG 17 Ras Tanura Area Pipelines BI No. 10-09004-0003
Document title: Four Week Look Ahead Hazard Identification Plan (HIP) Aug - 2023
rd party or equipment inspector and provide wit
h sticker.
m. PWAS shall be installed with equipment as per
GI 7.031.
n. Emergency contact numbers shall be posted o
n the entrance of confined space.
o. Work area, access and welfare facilities will be
properly illuminated.
p. Cables shall be raised at least 7 ft. height from
ground or dug into the ground
q. All electrical circuits shall be protected with GF
CI for lighting. Cables shall be safeguarded for
m sharp edges while routing.
r. Check cables and connectors for damage and i
nsulation. Avoid over loading by providing suffic
ient junction boxes.
s. Ensure monthly inspection and color coded for
all power tools and electrical equipment, panel
and generator.
t. The retrieval lifeline (Rope) will be connected to
the Man cart to pull out manually in case of fail
ure. Entrants must be kept attached/ secure hi
mself with the man-cart to
u. pull out safely.
v. Air horn/whistle as a mean of call is recommen
ded for entry attendant.
w. Use proper access ladder
x. Welfare facilities (Drinking water/ Rest shelter/
Toilet etc..) must be provided nearby within 100
meters.
y. Good quality sockets and pins are only used. P
rovided Fire extinguisher
z. Ensure all persons on site understand the actio
ns required during emergency situation.
aa. Emergency assembly areas shall be identified

MIP17 – HSE – PP – 032 REV 0 Page 30 of 70


LSTK CONTRACTOR:
COMPANY Branch of Sinopec
Saudi Arabian Oil Company International Petroleum
Services Corp
Project: CONTRACT No# 6600044545
MIP PKG 17 Ras Tanura Area Pipelines BI No. 10-09004-0003
Document title: Four Week Look Ahead Hazard Identification Plan (HIP) Aug - 2023

and all workers trained for evacuation procedur


es.
bb. PPE must be worn as specified in the MSDS (s
ee attached MSDS)
cc. Copies of MSDS for all the chemicals must be
kept on site and provide all crew members with
appropriate safety information and training (saf
e handling) related to the specific chemical they
may be expected to deal with.
dd. Assigning Trained and skilled craftsman in che
mical handling.
ee. Exclusion of all ignition sources.
ff. Using correct hand tools for applying adhesive.

PERSONAL PROTECTIVE EQUIPMENT:-

a. Utilize proper personal protective equipment


(PPEs)
b. Wear appropriate PPE such as rubber gloves,
full sleeve coverall, respirator, safety goggle etc.
c. Utilize SCBA, Rescue structure, Tripod

REFERENCES:-

Refer to General Instruction 1780.001,


“Atmosphere Supplying Respirators” General
Instruction 2.708 “Gas Testing Procedures”,
ANSI Z117.1-1989, “Safety Requirements for
Confined Spaces” U.S. OSHA 29 CFR
1910.146, “Permit-required Confined Spaces”
Km 0-106 a. Lack of necessary ENGINEERING CONTROL:- Construction
pipe 12” & 30” Pipeline
High

9 Pipe bending permits & a. Issuer and receiver shall conduct joint site Sinopec PM
4 4
laydown bending work documents inspection and secure work permit from Saudi
(Hot work) Sinopec CM
yard b. Human injury. Aramco operations or internal work permit

MIP17 – HSE – PP – 032 REV 0 Page 31 of 70


LSTK CONTRACTOR:
COMPANY Branch of Sinopec
Saudi Arabian Oil Company International Petroleum
Services Corp
Project: CONTRACT No# 6600044545
MIP PKG 17 Ras Tanura Area Pipelines BI No. 10-09004-0003
Document title: Four Week Look Ahead Hazard Identification Plan (HIP) Aug - 2023

c. Struck by vehicles within according to GI. 2.100 work permit Sinopec Supv.
d. Pipe damaged by system” HSE Manager
over-bending b. Use only SA-certified work permit receivers
e. Foot injury from when work will be conducted in SA restricted HSE Supv.
dropping material areas or where required by the SAPO. HSE officer
f. Abnormal noise c. Approved HIP, JSA And Method Statement
g. Pinch/crushing point should be available at job site. Work permit
h. Equipment turn over d. Comply with SA G.I. 7.028 & 7.029, (Crane receiver/issuer
on personnel Lifts, Types and Procedure lifting) & (Rigging
i. Inadequate Hardware Requirements), equipment must be
inspection of certified by Saudi Aramco with valid inspection
rigging equipment / sticker. All lifting tackles must be inspected and Client:
Fall of suspended color coded.
Abdullah
load Administrative Controls:-
a. Equipment Operator and rigger must be Muhawish
j. Pipe coating
damaged by debris experienced and certified from Saudi Aramco Fahad Al-
on the machine having a specific and valid certificate. Crane Almokhlies
k. Injury to personnel operator will complete the crane daily
Michael labios
l. Slip., Trip and Fall inspection /pre-operation checklist. The lifting
area will be barricaded with warning tap and Omar Malki
sign boards will be placed to stop unauthorized Ali Alaradi
entrants. OE&CG
b. Protect slings from sharp edges and abrasions;
avoid sharp bends.
c. Preventive maintenance by machine will be
observed.
d. Ensure that periodic maintenance of the all
heavy equipment vehicles is applied and
recorded.
e. Sleeping or resting under any heavy equipment
is sickly prohibited.
f. All material properly arranged and segregated.
g. Exclusion zone to be established manned and
barricaded off with proper warning notices

MIP17 – HSE – PP – 032 REV 0 Page 32 of 70


LSTK CONTRACTOR:
COMPANY Branch of Sinopec
Saudi Arabian Oil Company International Petroleum
Services Corp
Project: CONTRACT No# 6600044545
MIP PKG 17 Ras Tanura Area Pipelines BI No. 10-09004-0003
Document title: Four Week Look Ahead Hazard Identification Plan (HIP) Aug - 2023

“Caution, Pipe bending & lifting In Progress”


posted throughout the activity.
h. All frequent and periodic sling inspections shall
be performed by a Saudi Aramco certified
rigger
i. Damaged slings shall be reported & removed
from service, especially those with visible
chemical & damaged tags/rated capacity
j. The roller/pipe cradle cradles, which may be
used during bending, shall be padded to
prevent the damage.
k. Ensure all shackles and other connecting
devices are completely closed or bolted.
l. Make sure the rope is not knotted when the
winch is retracting.
m. Make sure there is no one in the direction of
the winch rope.
n. The winch should be operated slowly. Abrupt
strain on the rope is strictly prohibited
o. Tools constructed of good quality materials
shall be used. Use of “homemade” tools is
prohibited
p. Personnel shall not place any part of their body
between moving parts of bending machine.
q. Chains, gears, revolving shafts and other
moving parts shall be properly guarded
r. Ensure that trash and debris is properly
collected and disposed of daily.
s. Ensure that trash and debris is properly
collected and disposed of daily.
t. Install barricades and warning signboards at a
reasonable distance.
PERSONAL PROTECTIVE EQUIPMENT:-
a. Use appropriate PPE.

MIP17 – HSE – PP – 032 REV 0 Page 33 of 70


LSTK CONTRACTOR:
COMPANY Branch of Sinopec
Saudi Arabian Oil Company International Petroleum
Services Corp
Project: CONTRACT No# 6600044545
MIP PKG 17 Ras Tanura Area Pipelines BI No. 10-09004-0003
Document title: Four Week Look Ahead Hazard Identification Plan (HIP) Aug - 2023

ENGINEERING CONTROL:-
a. Obtain the valid work permit from Saudi
Aramco or Internal work permit system
according to GI 2.100 and Approved
Contractor Work permit procedure. Construction
a. Lack of necessary b. Permits Issuer and receiver shall conduct joint Sinopec PM
permits & site inspection and secure work permit from
Saudi Aramco operations within according to Sinopec CM
documents
b. Human injury. GI. 2.100 work permit system” Sinopec Supv.
c. Struck by vehicles c. Approved HIP, Method Statement, and JSA HSE Manager
d. Pipe damaged by procedure must be in place.
HSE Supv.
over-bending d. All utilities (along the proposed bore path)
e. Foot injury from identified and marked, shall be exposed and HSE officer
dropping material confirmed. Work permit
All Active 12” & 30” Dia f. Abnormal noise e. Ensure that the transmitter tracking system is
receiver/issuer
Location Pipeline Road g. Pinch/crushing point calibrated with good working condition.

High
10 Mechanical s (If crossing by h. Equipment turn over 4 4 f. Drill head must be properly fitted in front of the
work Applicabl Trenchless on personnel first drill pipe and aligned properly to the drill
e) Construction-HDD i. Inadequate line.
inspection of g. Positive two-way communication between the Client:
rigging equipment / drill operator and exit side personnel is Abdullah
Fall of suspended essential to ensure safe distance is Muhawish
load maintained away from rotating drill pipe and
j. Pipe coating tooling. Fahad Al-
damaged by debris h. Ensure Close Supervision of the activity up to Almokhlies
on the machine the completion. Michael labios
k. Injury to personnel i. Excavation work on or near roads, streets and Omar Malki
Slip., Trip and Fall sidewalks shall meet the requirements of GI
Ali Alaradi
1021.000 and shall not be performed without
prior approval of the relevant authorities. OE&CG
j. A Pre-Excavation Checklist shall be properly
completed before start the work.
k. A daily-Excavation Checklist shall be properly
completed and made available upon request

MIP17 – HSE – PP – 032 REV 0 Page 34 of 70


LSTK CONTRACTOR:
COMPANY Branch of Sinopec
Saudi Arabian Oil Company International Petroleum
Services Corp
Project: CONTRACT No# 6600044545
MIP PKG 17 Ras Tanura Area Pipelines BI No. 10-09004-0003
Document title: Four Week Look Ahead Hazard Identification Plan (HIP) Aug - 2023

l. Ensure to acquire the underground facilities


drawing and communicated to supervisor and
equipment operators
m. A plan shall be submitted by the contractor
showing the required clearance from the
proposed bore.
Administrative Controls:-
n. The HDD operator shall position the drilling
equipment at the appropriate drilling entry
point as per the Bore Plan.
o. Ensure that the operator of the machine follow
the JSA and the method of statements and the
proper operation for drilling
p. A copy of MSDS for the entire chemical
(Pileman-BH-Bentonite, Caustic Soda Flakes
and Soda Ash etc.) must be readily available
at the work location all the times.
q. He chemical handler should be properly
trained.
r. Only qualified and competent personnel shall
perform the work.
s. Installed safety warning signboards on the
affected area.
t. All equipment / vehicles shall be inspected by
3rd party or equipment inspector and provide
with sticker.
PERSONAL PROTECTIVE EQUIPMENT:-
a. Utilize proper personal protective equipment
(PPEs)
b. Wear appropriate PPE such as rubber gloves,
full sleeve coverall, respirator, safety goggle etc.

MIP17 – HSE – PP – 032 REV 0 Page 35 of 70


LSTK CONTRACTOR:
COMPANY Branch of Sinopec
Saudi Arabian Oil Company International Petroleum
Services Corp
Project: CONTRACT No# 6600044545
MIP PKG 17 Ras Tanura Area Pipelines BI No. 10-09004-0003
Document title: Four Week Look Ahead Hazard Identification Plan (HIP) Aug - 2023

ENGINEERING CONTROL:-
a. Obtain the valid work permit from Saudi
Aramco or the Internal work permit system.
a. Lack of necessary b. Issuer and receiver shall conduct a joint site
permits & inspection and secure work permits from Saudi Construction
documents Aramco Operations within accordance to GI. Sinopec PM
b. Miss 2.100 “Work Permit System” and Sinopec
Sinopec CM
communication/ internal work permit system.
understanding c. Hazard Analysis: An assessment of work Sinopec Supv.
c. Insufficient light activity conducted during the joint site HSE Manager
d. Human injury. inspection before the work is started. It is
e. Foot injury from performed by the work permit issuer (or his HSE Supv.
f. Working without designated representative) and the receiver. HSE officer
authority, d. If necessary obtain countersign on work permit
Installation Of Work permit
All Active Unauthorized entry. from the concern department /personnel such
Overhead g. Working near as POD (Power, Electrical), communication (IT) receiver/issuer
Location

High
11 Electrical s (If Powerlines Existing Overhead 4 4 etc.
work Power Line e. Obtain the work permit before starting work, all
Applicabl Drilling Of Hole
h. Falling of Load the necessary documents shall be present and
e) For electrical Pole during Lifting secured at site. Client:
i. Electrical hazards f. Contractor shall obtained work permit from Abdullah
Metal in eyes & other agency/government or department like:
Muhawish
cuts POD, STC, MOBILY, MOT, MARFIQ, ROYAL
j. Fire COMMISSION if required. Fahad Al-
k. Electric Shock / g. If necessary, obtain countersign on work permit Almokhlies
Electrocution from the concern department /personnel such
Michael labios
l. Noise and Vibration as POD (Power, Electrical), communication
m. Manual Handling (IT) etc. Omar Malki
Hazard Administrative Controls:- Ali Alaradi
n. Defective equipment a. Overhead power lines shall be protected by OE&CG
o. Slip and trip hazards barriers and/or timber/wire “goal posts” to
maintain required clearances.
b. Heavy equipment shall maintain the safe
distance of 10 Ft from overhead power line.

MIP17 – HSE – PP – 032 REV 0 Page 36 of 70


LSTK CONTRACTOR:
COMPANY Branch of Sinopec
Saudi Arabian Oil Company International Petroleum
Services Corp
Project: CONTRACT No# 6600044545
MIP PKG 17 Ras Tanura Area Pipelines BI No. 10-09004-0003
Document title: Four Week Look Ahead Hazard Identification Plan (HIP) Aug - 2023

c. All heavy equipment/vehicles shall be


grounded as soon as they are positioned near
overhead power lines for any type of work.
d. Have a signaler stationed in full view of the
operator to warn the operator each time the
equipment may approach the minimum
distance
e. Always stay and maintain a safe distance from
moving & working equipment. No one will be
allowed to stay in excavation while pipe
lowering. Make sure excavation is ready for
lowering and no one remains inside.
f. Allow only properly trained employees to
operate and maintain Cable Puller Equipment.
g. All pulleys, rollers, gears and pinch points shall
be guarded.
h. prevent contact between personnel and the
lines being pulled
i. Ensure surrounding equipment and materials
will not interfere with body movement
j. Suitably maintained drum roller frames, jacks,
rollers and operatives controlled to ensure
hands are clear when cable is moving.
k. Comply with SA G.I. 6.012 (Isolation, Lockout
and use of Hold Tag), Ensure work related
power sources properly isolated. Use Hot Stick
to discharge the electricity after isolation.
l. Only properly certified personnel (e.g., SA
Electrical System Operator) shall perform work
on energized electrical equipment.
m. Auger Drilling shall be leveled in accordance
with manufacturer’s specifications and shall be
located on a properly compacted foundation
prior to performing any lift.

MIP17 – HSE – PP – 032 REV 0 Page 37 of 70


LSTK CONTRACTOR:
COMPANY Branch of Sinopec
Saudi Arabian Oil Company International Petroleum
Services Corp
Project: CONTRACT No# 6600044545
MIP PKG 17 Ras Tanura Area Pipelines BI No. 10-09004-0003
Document title: Four Week Look Ahead Hazard Identification Plan (HIP) Aug - 2023

n. Keep a safe distance to avoid flying debris


came from the soil cutting materials
o. Do not leave the hole unattended, install
barricade signage’s and cover the hole with
hard wood to avoid falling of people, animals
etc.
PERSONAL PROTECTIVE EQUIPMENT:-
a. Electrical workers shall wear an arc rated face
shield or arc flash hood as required by GI
2.721.
b. Utilize proper personal protective equipment
(PPEs)
c. Wear appropriate PPE such as rubber gloves,
full sleeve coverall, respirator, safety goggle
etc.
d. Approved hearing protection (e.g., earplugs)
shall be provided at the job site and shall be
worn in high noise areas (i.e., 85 decibel [dBA]
or higher).
a. Lack of necessary ENGINEERING CONTROL:- Construction
permits & a. Obtain the valid work permit from Saudi Sinopec PM
documents Aramco or Internal work permit system
Sinopec CM
b. Insufficient light according to GI 2.100 and Approved Contractor
All Active c. Human injury. Work permit procedure. Sinopec Supv.
Night Work & b. Permits Issuer and receiver shall conduct joint
Location d. Foot injury from HSE Manager
Extended Extended Hour

High
12 s (If dropping material site inspection and secure work permit from
Hours & 4 4 HSE Supv.
activities of the e. Unskilled workforce Saudi Aramco operations within according to
Applicabl Work permit
Night Work construction work f. Fire or explosion GI. 2.100 work permit system”
e) receiver/issuer
g. Vehicle accident c. Approved HIP, Method Statement, JSA and
h. Low visibility Extended hours & night work procedure must
i. Equipment turn over be in place.
on personnel d. Ensure to provide adequate lighting for the
j. Restlessness night activities, tower lights shall be fixed at the Client:

MIP17 – HSE – PP – 032 REV 0 Page 38 of 70


LSTK CONTRACTOR:
COMPANY Branch of Sinopec
Saudi Arabian Oil Company International Petroleum
Services Corp
Project: CONTRACT No# 6600044545
MIP PKG 17 Ras Tanura Area Pipelines BI No. 10-09004-0003
Document title: Four Week Look Ahead Hazard Identification Plan (HIP) Aug - 2023

k. sleepiness on the desired location as per the requirement of Abdullah


job work. Muhawish
l. Weather conditions e. Work area shall be adequately illuminated at a
Fahad Al-
and Poor Visibility minimum of 85 lux which includes access
ways, actual work area, excavations, welfare Almokhlies
m. Fatigue
n. Multiple injuries facilities, etc. Michael labios
o. Tripping hazard f. Backup tower lights shall be available in case OE&CG
p. Slipping hazard of any damage or failure to the existing lights. OE&CG
g. Sufficient illumination arrangements shall be
ensured throughout the working zone
h. Full time electrician shall be assigned to look
after the lighting arrangements.
i. Workers and work equipment movement will be
limited only up to authorized working area. No
one will be allowed to enter or work in restricted
area, which not under scope of work.
j. All existing utilities plant, piping and equipment
will be protected in safe manner to avoid any
damage. Do not interfere with existing
equipment.
Administrative Controls:-
a. Appropriate number of First Aid Kits and
personnel trained and certified on First Aid and
BLS must be available on site.
b. Food must be arranged and provided
accordingly taking into consideration the timing
and number of workers
c. Safety Staffs (Safety Officer and Safety
Supervisor) must be deployed according to the
actual number of personnel working on site as
per SA CSM 5th Edition, Section 4.5, Table
4.1-Contractor Site Safety Staff Requirements.
d. Appropriate means of communication must be
provided to support safe execution of activity,

MIP17 – HSE – PP – 032 REV 0 Page 39 of 70


LSTK CONTRACTOR:
COMPANY Branch of Sinopec
Saudi Arabian Oil Company International Petroleum
Services Corp
Project: CONTRACT No# 6600044545
MIP PKG 17 Ras Tanura Area Pipelines BI No. 10-09004-0003
Document title: Four Week Look Ahead Hazard Identification Plan (HIP) Aug - 2023

as well as in responding to emergency


situations.
e. It is mandatory that all workers wear clear
glass, working clothes with reflective strips for
enhanced visibility during the night.
f. Follow safe speed limit will be strictly followed.
Vehicle and equipment will be parked only at
safe location away from right of way.
g. Do not perform any job in poor lighting or in dark
areas to avoid accident and personal injuries.
h. Sitting or sleeping in dark places shall be
strictly prohibited.
i. While moving around the working area, watch
your step to avoid slipping or tripping. Do not
lay cables or keep work tools in walking areas.
Always ensure proper housekeeping.
j. Emergency rescue equipment and team shall
be available during extended/ night work.
k. Emergency arrangements shall be ensure to
encounter any emergency and ER procedure
shall be established and followed for
immediate rescue and medical assistance.
l. During any night work there shall be a
competent Supervisor at the Job Site and he
shall have suitable means of communication
should an emergency occur (Radio or Mobile
Telephone).
m. The responsible persons at site (Supervisor,
Foremen, and Safety Officers) shall be aware
of Emergency Contact Numbers in case of
incident.
PERSONAL PROTECTIVE EQUIPMENT:-
a. Utilize proper personal protective equipment
(PPEs)

MIP17 – HSE – PP – 032 REV 0 Page 40 of 70


LSTK CONTRACTOR:
COMPANY Branch of Sinopec
Saudi Arabian Oil Company International Petroleum
Services Corp
Project: CONTRACT No# 6600044545
MIP PKG 17 Ras Tanura Area Pipelines BI No. 10-09004-0003
Document title: Four Week Look Ahead Hazard Identification Plan (HIP) Aug - 2023

b. Wear appropriate PPE such as rubber gloves,


full sleeve coverall, respirator, safety goggle etc.

ENGINEERING CONTROL: -
a. Comply with SA G.I. 6.012 (Isolation, Lockout Construction
and use of Hold Tag), Ensure work related
power sources properly isolated. Use Hot Stick Sinopec PM
a. Electrocution to discharge the electricity after isolation. Sinopec CM
Hazard caused b. Isolation shall be considered complete only Sinopec Supv.
serious electric burn when no associated control device is capable
of energizing the equipment. HSE Manager
injuries or death
c. All necessary isolation and blinding HSE Supv.
b. Danger to existing equipment/devices (locks, tags, properly rated
A/G &U/G facilities blinds, etc.) shall be made ready and inspected HSE officer
c. Defective Electrical before commencing work. Work permit
Tools/Equipment d. Each organization issuing locks shall have a receiver/issuer
All Active Shifting & erection d. Caught in system of uniquely identified locks.

High
13 Electrical Location of existing light between/Personnel 4 4 e. Barricade the work location and deploy
work s pole minor/serious standby man to prevent unauthorized entrants
injures into work location.
Client:
e. Electric Shock / f. Conduct pre-job meeting with all concerned
Electrocution parties to clearly know the role and Abdullah
f. Noise and Vibration responsibilities at all levels. Muhawish
g. Manual Handling g. The type, size and quantity of arc flash PPE Fahad Al-
Hazard and FRC per GI 2.721 shall be provided to
Almokhlies
h. Defective equipment electrical workers by their employer and shall
i. Slip and trip hazards be properly used. Michael labios
h. Grounding for electrical tools and wiring Omar Malki
installations shall be in accordance with SAES- Ali Alaradi
P-111 OE&CG
i. Contractor shall comply with the National Fire
Protection Association, NFPA 70, National

MIP17 – HSE – PP – 032 REV 0 Page 41 of 70


LSTK CONTRACTOR:
COMPANY Branch of Sinopec
Saudi Arabian Oil Company International Petroleum
Services Corp
Project: CONTRACT No# 6600044545
MIP PKG 17 Ras Tanura Area Pipelines BI No. 10-09004-0003
Document title: Four Week Look Ahead Hazard Identification Plan (HIP) Aug - 2023

Electrical Code (NEC), and SA’s electrical


safety requirements.
Administrative Controls:-
a. The responsible persons at site (Supervisor,
Foremen, and Safety Officers) shall be aware
of Emergency Contact Numbers in case of
incident.
b. Ensure Tools are in Good Condition inspected
& coded prior to start the work.
c. Electrical testing equipment (e.g., voltage
meters) shall be periodically calibrated and
tagged by a testing laboratory as per the
manufacturer’s recommendations.
d. Sufficient UL-listed Fire Extinguishers must be
available on the area.
PERSONAL PROTECTIVE EQUIPMENT:-
a. Utilize proper personal protective equipment
(PPEs)
b. Wear appropriate PPE such as rubber gloves,
full sleeve coverall, respirator, safety goggle
etc.
ENGINEERING CONTROL:- Construction
j.
Touching affected a. Eliminating the employee’s exposure wherever
Sinopec PM
Not wearing Face surfaces possible.
b. Reducing the risk of exposure while keeping Sinopec CM
Mask, No Safe k. Contact with
employees away from the areas where there is Sinopec Supv.
Distance, Not infected person of
All Active a high risk of infections.
Health Covering Nose COVID-19 HSE Manager

High
14 Location 4 4 c. Where possible the employees shall be kept
Hazard when Sneezing, l. Deliberate deviation away and shall provide the procedures while HSE Supv.
s from rules and
(Covid -19) Improper Hand working remotely from the place of their
regulations HSE officer
wash and residences.
m. Unawareness d. All meetings amongst the management or HSE Work permit
Sanitizing
n. Hiding Symptoms personnel shall be limited to the Skype/Teams receiver/issuer
(when in mild state) etc. taking the advantage of the technology to
reduce the risk of personnel getting together.

MIP17 – HSE – PP – 032 REV 0 Page 42 of 70


LSTK CONTRACTOR:
COMPANY Branch of Sinopec
Saudi Arabian Oil Company International Petroleum
Services Corp
Project: CONTRACT No# 6600044545
MIP PKG 17 Ras Tanura Area Pipelines BI No. 10-09004-0003
Document title: Four Week Look Ahead Hazard Identification Plan (HIP) Aug - 2023

o. Not avoiding social e. Management shall be committed and shall lead


distances from the front in response to the drastic Client:
p. Not using masks, outbreak of the COVID-19.
and sanitizers f. Provide information to employees on COVID- Abdullah
q. Improper Cleaning 19, their risks, symptoms, and how to avoid Muhawish
Arrangement catching or spreading of germs. Fahad Al-
Administrative Controls:-
r. Information while Almokhlies
a. Provide training (Keeping in mind the distance
filling-up declaration Michael labios
to be maintained) related to COVID-19.
form b. Provision of posters in all languages of Omar Malki
s. Incorrect Travel personnel engaged in undertaking the Ali Alaradi
Records Information activities. OE&CG
Provision c. Special Toolbox talks on daily basis regarding
t. Improper Monitoring the emerging issues related to COVID-19.
procedure d. Avoidance of get together of employees while
p. Unsuitable or undertaking the activities.
deteriorated temp e. Avoid unnecessary contact with and touching
monitoring the surfaces such as tables, chairs, doors etc.
apparatus f. Keep a safe distance with a person currently
q. Improper analyzed as with the symptoms related to the
symptoms mentioned as of COVID-19.
Supervision and
g. A person with the symptoms shall be facilitated
reluctance of under the MOH provided protocols and shall be
management isolated as long as detected.
focusing only on h. Employees shall be kept aware regarding the
production updates provided by the international bodies
r. Inadequate on COVID-19.
emergency i. HSE personnel shall undergo the 3 hours
response training as developed by the WHO with the aim
procedures to get ample of knowledge regarding the
s. Improper and late symptoms, controls and other information
medical assistance related to COVID-19.
t. Undefined roles and j. Provision of N-95 masks and gloves for the
employees and train them how, when and why
responsibilities to
to use.

MIP17 – HSE – PP – 032 REV 0 Page 43 of 70


LSTK CONTRACTOR:
COMPANY Branch of Sinopec
Saudi Arabian Oil Company International Petroleum
Services Corp
Project: CONTRACT No# 6600044545
MIP PKG 17 Ras Tanura Area Pipelines BI No. 10-09004-0003
Document title: Four Week Look Ahead Hazard Identification Plan (HIP) Aug - 2023

personnel assigned k. Provision of alcoholic hand rub sanitizers and


for the quick train the employees how, when and why to
response to the use.
COVID-19 related l. Provide proper supervision to monitor the
case employees executing their tasks safely and are
u. No proper strategies adhered to the controls provided for the
prevention of transmission of COVID-19.
in place from the
m. Proper and correct information shall be
management
provided by the employees during filling the
health declaration form.
n. All the employees have the moral and legal
responsibility to provide all necessary
information and shall not hide the symptoms (if
any) of COVID-19 or related to it.
o. Temperature shall be checked and monitored
on daily basis of all the employees heading
towards the site, offices or other facilities of the
project.
p. Temperature monitoring team shall be
competent and shall ensure that the device is
properly calibrated and fully functional with
100% accuracy with the aim to achieve correct
results.
q. Frequent cleaning arrangements shall be
provided to ensure the surfaces are properly
cleaned and sanitized.
r. Advice and guidance on travel regularly
communicated to employees.
s. Proper emergency response procedures shall
be placed along with the deployment of
competent personnel.
t. Personnel assigned with the duties of dealing
with emergency situations related to COVID-19
shall be provided with all the necessary

MIP17 – HSE – PP – 032 REV 0 Page 44 of 70


LSTK CONTRACTOR:
COMPANY Branch of Sinopec
Saudi Arabian Oil Company International Petroleum
Services Corp
Project: CONTRACT No# 6600044545
MIP PKG 17 Ras Tanura Area Pipelines BI No. 10-09004-0003
Document title: Four Week Look Ahead Hazard Identification Plan (HIP) Aug - 2023

information and their roles shall be defined to


avoid ambiguity and relying on others.
u. Risk evaluation and mitigation strategies shall
be established by the management.
v. Proper and prompt medical assistance shall be
provided where necessary.
w. Emergency response arrangements shall be
ensured and the emergency response team
shall be formed which shall deal the COVID-19
related cases promptly.
x. Personnel shall not be permitted anymore to
travel to higher risk areas inside the kingdom
or outside the kingdom.
y. Practical alternatives to travel including
postponing trips and holding meetings through
video conferencing shall be implemented.
z. Advice and guidance on travelling and a list of
affected areas shall be communicated with the
employees.
aa. Strict travel restrictions shall be imposed as the
risk of transmission is highest during the visit to
the affected areas.
bb. Provision of Personal Water Coolers at site as
this would help to prevent spreading of
bacteria’s and viruses by eliminating touching
of affected surfaces
a. Uninspected or ENGINEERING CONTROL: Construction
Lifting uncertified lifting a. The Critical Lift Plan form shall be properly
All Active Sinopec PM
Operation equipment and lifting completed, signed, and approved priorto the lift.
Locations tackles It shall first be signed by the originator; t hen Sinopec CM
HIGH
Sheet Piling Using mobile
15 (If b. Load or equipment 4 4 signed by the crane operator, rigger, and USER
Sinopec Supv.
Applicabl crane for struck by workers or supervisor. It shall then be reviewed and
Operations HSE Manager
e other equipment approved by a Saudi Aramco certified Rigger-I.
installation &
c. Caught in between b. Cranes shall have a minimum tail swing HSE Supv.
Personnel clearance of 0.6 m (2 ft). Barricades shall be

MIP17 – HSE – PP – 032 REV 0 Page 45 of 70


LSTK CONTRACTOR:
COMPANY Branch of Sinopec
Saudi Arabian Oil Company International Petroleum
Services Corp
Project: CONTRACT No# 6600044545
MIP PKG 17 Ras Tanura Area Pipelines BI No. 10-09004-0003
Document title: Four Week Look Ahead Hazard Identification Plan (HIP) Aug - 2023

removal of minor/serious provided at the crane's working radius when HSE officer
sheet injuries. working around personnel. Work permit
d. Failure of Vibro- c. All chains, hooks, slings, shackles, wire ropes,
piling to receiver/issuer
hammer and and other equipment used with lifting equipment
augment hydraulic hose. shall meet Saudi Aramco standards. In addition,
the capacity of e. Noise a record shall be kept on site. Saudi Aramco G.I.
f. Work equipment 7.029 shall be followed
existing HDD Client:
falling into the d. Vibro-hammer should have 3rd party certificate
Machine anchor. excavation. with certified operator. Abdullah
e. Daily and monthly inspection of gears and Muhawish
equipment. Exposure to High Noise level above
85 decibels an Ear Plug or Muff must wear Fahad Al-
during the operation. Almokhlies
f. Workers should keep safe distance from the Michael labios
hammering machine
Omar Malki
g. The hydraulic hose should be inspected for any
leaks/damages on a daily basis Ali Alaradi
h. Maintain safe working distances based upon the OE&CG
voltage of the line for any part of the equipment,
including booms, buckets, articulating arms,
masts, etc. (Reference: SACSM Vol.2, Part III,
Crane & Lifting Equipment, Paragraph 7.3.23,
table 7.1)
i. Lifting equipment working in an operating area
must display a current inspection sticker.
Operators must have a valid SAG license, and
Saudi Aramco certificate for the type of lifting
equipment they are operating.
j. Ensure that the soil is compacted and stable.
k. Provision of steel matting. Fully extended
outriggers with wood matting prior to lifting.
l. Cranes working near trenches and excavations
shall be a minimum distance equal to the depth
of the trench or excavation for Class A soils and
twice the distance for Class B and C soil

MIP17 – HSE – PP – 032 REV 0 Page 46 of 70


LSTK CONTRACTOR:
COMPANY Branch of Sinopec
Saudi Arabian Oil Company International Petroleum
Services Corp
Project: CONTRACT No# 6600044545
MIP PKG 17 Ras Tanura Area Pipelines BI No. 10-09004-0003
Document title: Four Week Look Ahead Hazard Identification Plan (HIP) Aug - 2023

m. Lifting activity must be stopped when wind


speed exceeds 32 KPH or manufacturer
specification (Whatever is less)
ADMINISTRATIVE CONTROLS:
a. Crane operators should undergo competency
training and certification before operating as per
GI 7.025
b. All equipment will be inspected and shall have
the inspection certificate/sticker provided by SA
approve 3rd party inspection company for
elevating/lifting equipment
c. Loads noted in approved Critical Lift Plans shall
be rigged by a rigger certified for that load
category (Rigger-I, II, or III).
d. The Critical Lift Plan form shall be properly
completed, signed, and approved prior to the
lift. It shall first be signed by the originator; then
signed by the crane operator, rigger, and USER
supervisor. It shall then be reviewed and
approved by a Saudi Aramco certified Rigger-I.
e. Well-maintained equipment must be used with
the 3rd party certification and sticker.
f. Operators must have a valid license from the
government of SA and must be Saudi Aramco
Certified.
g. Fill-up / complete the pre-use inspection
checklist prior to equipment operation.
h. Checklist for the crane used and other rigging
activities to be filled out before any
lifting activities.
PERSONAL PROTECTIVE EQUIPMENT:
a. Wear reflective hi-visibility vest when exposed
to vehicular traffic.
b. Proper PPE to be worn at all times.

MIP17 – HSE – PP – 032 REV 0 Page 47 of 70


LSTK CONTRACTOR:
COMPANY Branch of Sinopec
Saudi Arabian Oil Company International Petroleum
Services Corp
Project: CONTRACT No# 6600044545
MIP PKG 17 Ras Tanura Area Pipelines BI No. 10-09004-0003
Document title: Four Week Look Ahead Hazard Identification Plan (HIP) Aug - 2023

ENGINEERING CONTROL:-
a. Issuer and receiver shall conduct joint site
inspection and secure work permits from Saudi
a. Hazardous Aramco Operations in accordance with GI.
atmosphere and 2.100 “Work Permit System”. Construction
environment b. Obtain from operation the as built drawing of the Sinopec PM
b. Back sprains, sharp worksite, to identify all existing A/G &U/G
Sinopec CM
edges facilities.
c. Miss communication/ c. If necessary, obtain countersign on work permit Sinopec Supv.
understanding from the concern department /personnel such HSE Manager
d. Damaged to existing as POD (Power, Electrical), communication (IT)
Pipelines A/G &U/G facilities etc. HSE Supv.
Crossing e. Personal injury d. Obtain the work permit before starting work. All HSE officer
Above/below f. Property damage the approved documents such as MS, JSA, HIP
Work permit
All Active Existing Pipelines g. Workers hit by heavy etc. must be present and available at site.
equipment Vehicles e. Comply with SA G.I. 7.028 & 7.029, (Crane Lifts, receiver/issuer
Locations
Civil and Site and Detour

High
16 (If hit by heavy 4 4 Types and Procedure lifting) & (Rigging
Mechanical Preparation equipment Hardware Requirements), equipment must be
Applicabl
work h. Incomplete detour certified by Saudi Aramco approved third party
e Mobilization of causing vehicle with valid inspection sticker. Client:
equipment to accident f. Ensure that periodic maintenance of all the Abdullah
work site i. Road traffic accident heavy equipment vehicles is applied and must
Muhawish
j. Improper be equipped with audible back up alarm and
loading/offloading of supplied with safety gears Fahad Al-
material and heavy g. Only certified operators with valid license are Almokhlies
equipment allowed to work on site.
Michael labios
k. Man-machine h. Assign traffic /trained flagman / spotter to assist
interface and monitor the operation of vehicle / heavy Omar Malki
equipment as well as in the surrounding of Ali Alaradi
personnel. OE&CG
i. Underground facilities shall be identified by
metal detector.
j. Road closures shall comply with SA G.I. 6.030
(traffic and vehicle safety), & GI 1021.000,

MIP17 – HSE – PP – 032 REV 0 Page 48 of 70


LSTK CONTRACTOR:
COMPANY Branch of Sinopec
Saudi Arabian Oil Company International Petroleum
Services Corp
Project: CONTRACT No# 6600044545
MIP PKG 17 Ras Tanura Area Pipelines BI No. 10-09004-0003
Document title: Four Week Look Ahead Hazard Identification Plan (HIP) Aug - 2023

Street and Road Closure, Excavation,


Reinstatement and Traffic Controls.
k. Prior to close the asphalt road and to divert
traffic, ensure detour is ready and approved
from all concerned (MOT & Saudi Aramco).
l. Only authorized personnel shall be allowed
within the work area by the standby man.
m. Get information about weather changes in
advance.
n. All workers, operators and drivers have adapted
certificates and are competent for the job
o. All workers must be worn reflective jackets for
good visibility. No one shall be allowed to sit
beneath the right of way.
ADMINISTRATIVE CONTROLS:-
a. Qualified supervision shall be established within
the workplace to ensure that the job will be done
in safe manner.
b. Ensure all tools /equipment are properly
inspected & color coded by competent /
qualified personnel. Use the tools for right job.
c. UL listed fire extinguishers should be available
at site; inspection shall be done for the fire
extinguishers.
d. Traffic control barriers, lights, etc., shall conform
to the Ministry of Communications’ Manual on
Uniform Traffic Control Devices.
e. Warning signboard, barricade, beacon light &
goal post whereas applicable must be installed
as precautionary measures.
PERSONAL PROTECTIVE EQUIPMENT:-
a. Wear reflective hi-visibility vest when exposed
to vehicular traffic.

Proper PPE to be worn at all times.

MIP17 – HSE – PP – 032 REV 0 Page 49 of 70


LSTK CONTRACTOR:
COMPANY Branch of Sinopec
Saudi Arabian Oil Company International Petroleum
Services Corp
Project: CONTRACT No# 6600044545
MIP PKG 17 Ras Tanura Area Pipelines BI No. 10-09004-0003
Document title: Four Week Look Ahead Hazard Identification Plan (HIP) Aug - 2023

ENGINEERING CONTROL: - Construction


a. Obtain the valid work permit from Saudi Aramco Sinopec PM
or Internal work permit system.
b. Where Applicable, the Critical Lift Plan form Sinopec CM
shall be properly completed, signed, and Sinopec Supv.
approved before the lift. It shall first be signed HSE Manager
by the originator; then signed by the crane
HSE Supv.
• Unstable grounds / operator, rigger, and USER supervisor. It shall
then be reviewed and approved by a Saudi HSE officer
strong winds.
Aramco-certified Rigger-I. Work permit
• Unsecured loads c. Cranes shall have a minimum tail swinging receiver/issuer
clearance of 0.6 m (2 ft). Barricades shall be
during lifting.
provided at the crane's working radius when
All Active • Poor crane lifting working around personnel.
Locations Equipment, d. All chains, hooks, slings, shackles, wire ropes,
practices.

High
17 Mechanical (If Spool and valve 4 4 and other equipment used with lifting equipment
works Applicabl Installation • Fall of tools, shall meet Saudi Aramco standards. In addition,
e) equipment, and records shall be kept on-site. Saudi Aramco G.I.
7.029 shall be followed.
materials.
e. Maintain safe working distances based upon the
• Improper installation voltage of the line for any part of the equipment,
of Rotating including booms, buckets, articulating arms,
masts, etc. (Reference: SACSM Vol.2, Part III,
equipment Crane & Lifting Equipment, Paragraph 7.3.23,
table 7.1)
f. Lifting equipment working in an operating area
must display a current inspection sticker.
Operators must have a valid SAG license, and
Saudi Aramco certificate for the type of lifting
equipment they are operating.
g. Ensure that the soil is compact and stable.

MIP17 – HSE – PP – 032 REV 0 Page 50 of 70


LSTK CONTRACTOR:
COMPANY Branch of Sinopec
Saudi Arabian Oil Company International Petroleum
Services Corp
Project: CONTRACT No# 6600044545
MIP PKG 17 Ras Tanura Area Pipelines BI No. 10-09004-0003
Document title: Four Week Look Ahead Hazard Identification Plan (HIP) Aug - 2023

h. Provision of steel matting. Fully extended


outriggers with wood matting before lifting.
i. The outrigger should be fully extended with a
150% outrigger pad.
j. Cranes working near trenches and excavations
shall be a minimum distance equal to the depth
of the trench or excavation for Class A soils and
twice the distance for Class B and C soils.
k. Lifting activity must be stopped when wind
speed exceeds 32 KPH or manufacturer
specification (Whatever is less).
ADMINISTRATIVE CONTROLS: -
a. Crane operator should undergo competency
training and certification before operating as per
GI 7.025
b. All equipment will be inspected and shall have
the inspection certificate/sticker provided by SA
approve third party inspection company for
elevating/lifting equipment.
c. Well maintained equipment must be used with
the third-party certification and sticker.
d. Operators must have a valid license from
government of SA and must be Saudi Aramco
Certified.
e. Fill-up / complete pre-use inspection checklist
before equipment operation.
f. Checklist for the crane used and other rigging
activities to be filled out before any lifting
activities.
PERSONAL PROTECTIVE EQUIPMENT: -
a. Proper PPE to be always worn.
REFERENCES: -
Refer to the Saudi Aramco Safety Handbook

MIP17 – HSE – PP – 032 REV 0 Page 51 of 70


LSTK CONTRACTOR:
COMPANY Branch of Sinopec
Saudi Arabian Oil Company International Petroleum
Services Corp
Project: CONTRACT No# 6600044545
MIP PKG 17 Ras Tanura Area Pipelines BI No. 10-09004-0003
Document title: Four Week Look Ahead Hazard Identification Plan (HIP) Aug - 2023

a. SA GI 7.025 Heavy Equipment Operator and


Rigger Testing and Certification
b. SA GI 7.026 Crane and Heavy Equipment
Incident Reporting Procedures
c. SA Gl 7.028 Crane Lift types and Procedures.
d. SA GI 7.029 Rigging Hardware Requirements.
e. SA GI 7.030 Inspection and testing
Requirements.
SA GI 7.031 Heavy Equipment Services.

a. Ensure all tools and equipment are properly Construction


inspected by a competent person before use. Sinopec PM
b. Tools must be appropriate for specific tasks.
c. Torquing machine hose connection must be Sinopec CM
tight and secure by whiplash arrester. Sinopec Supv.
• Defective Tools d. Ensure use bolt bags secured to structure to
avoid falling bolts or tools. HSE Manager
• Unwanted/loosed e. Provide caution tape, hard barricade around the HSE Supv.
materials can cause working area for to control unauthorized
HSE officer
persons.
personal injury. f. All Equipment’s, Cranes operators and riggers Work permit

High
Installation of Steel shall be certified, and record shall be submitted receiver/issuer
Structure Erection • Workers have no
to HSE Department for approval.
idea of the job on g. All rigging activities perform by SA.
hand. h. All rigging activities perform by SA approved
Riggers as per load Categories.
• Dropped bolts and i. All cranes shall be levelled in accordance with
manufacturer’s specifications and shall be
nuts or tools
located on a properly compacted foundation
prior to performing any lift.
j. During a lift, the crane’s outrigger shall be fully
extended and lowered to raise the wheels and
level the crane, unless otherwise specified in
the crane manufacturer’s load chart.

MIP17 – HSE – PP – 032 REV 0 Page 52 of 70


LSTK CONTRACTOR:
COMPANY Branch of Sinopec
Saudi Arabian Oil Company International Petroleum
Services Corp
Project: CONTRACT No# 6600044545
MIP PKG 17 Ras Tanura Area Pipelines BI No. 10-09004-0003
Document title: Four Week Look Ahead Hazard Identification Plan (HIP) Aug - 2023

k. Outrigger mats shall be used under all crane


outrigger float pads during crane 11 ft. It shall be
designed to support the total weight of the crane
load to be lifted. Mats shall not be permanently
secured to the outrigger pads.
l. Riggers to be assigned length of boom to be
used as radius of barricaded area on the
ground.
m. All tools shall be inspected before using and
proper colour coded. Equipment’s shall be
certified as per SA standards.
n. Competent technician will be performing bolts
installation and tightening activity.
o. Implement the bolting guidelines during bolts
installation activities.
p. Equipment shall not be left unattended at any
time during the work.

ENGINEERING CONTROL:- Construction


a. Spoil or excavated materials must be 2 feet Sinopec PM
a. Sidewall collapse / away from the edge of the excavation.
Cave-in that can b. Sloped back to a safe angle, for all Sinopec CM
trap workers excavations. Sinopec Supv.
All Active b. Damage to c. Only excavating equipment (backhoes, front
Soil HSE Manager
Locations equipment, and loaders, etc.) are permitted within 2 m (6.5 ft)
Improvement &

High
18 Mechanical (If nearby facilities 4 4 of the edge of an excavation. HSE Supv.
works
Stone Column c. Equipment and d. Ensure Pre-Excavation Checklist shall be
Applicabl HSE officer
Work vehicle hit with or properly completed before starting the work.
e e. Ensure Daily Excavation Inspection Checklist Work permit
trap with
d. Environmental shall be properly completed and signed by the receiver/issuer
competent person at site.
hazard
f. Operator of equipment not requiring
certification shall be trained, tested and issued
written authorization by their employer for the

MIP17 – HSE – PP – 032 REV 0 Page 53 of 70


LSTK CONTRACTOR:
COMPANY Branch of Sinopec
Saudi Arabian Oil Company International Petroleum
Services Corp
Project: CONTRACT No# 6600044545
MIP PKG 17 Ras Tanura Area Pipelines BI No. 10-09004-0003
Document title: Four Week Look Ahead Hazard Identification Plan (HIP) Aug - 2023

specific equipment to be operated as per CSMI


III-2 Machinal and heavy equipment
g. Properly use the correct tools and equipment
for the job.
h. Hand/power tools and personal ground cables
shall be visually inspected by the user prior to
each use.
i. Defective electrical equipment and tools shall
not be used and shall be immediately removed
from the job site.
j. UL fire extinguisher shall be readily available at
work site.
k. Earth moving and construction equipment shall
be installed with PWAS and reverse alarm.
l. Flagmen/Spotter shall be provided to control
vehicular traffic and excavation shall be
flagged with caution tape and well-lit for night.
m. Contaminated water along with flushing
medium and soil must be disposed properly to
avoid nuisance to public.
n. waste generated from the activity must be
disposed to designated area.
o. Prior to any boring hole contractor shall double
check the area for unknown U/G utilities with
cable/metal detector in presence of WP issuer
or trial pit must be conducted.
p. Experienced and skilled workers shall be
deployed for the job.
q. Equipment’s and tools must be inspected and
certified prior to their intended use.
r. Materials and fittings must be approved prior to
their use.
PERSONAL PROTECTIVE EQUIPMENT: -
Proper PPE to be always worn.
REFERENCES: -

MIP17 – HSE – PP – 032 REV 0 Page 54 of 70


LSTK CONTRACTOR:
COMPANY Branch of Sinopec
Saudi Arabian Oil Company International Petroleum
Services Corp
Project: CONTRACT No# 6600044545
MIP PKG 17 Ras Tanura Area Pipelines BI No. 10-09004-0003
Document title: Four Week Look Ahead Hazard Identification Plan (HIP) Aug - 2023

Refer to the Saudi Aramco Safety Handbook

ENGINEERING CONTROL:- Construction


a. Beings struck by a. Issuer and receiver shall conduct joint site Sinopec PM
moving machinery inspection and secure work permits from Saudi
Aramco Operations in accordance with GI. Sinopec CM
b. Heavy Equipment
2.100 “Work Permit System”. Sinopec Supv.
too closed with
b. Obtain from operation the as built drawing of the
fixed object HSE Manager
worksite, to identify all existing A/G &U/G
c. Inappropriate facilities. HSE Supv.
access and egress c. If necessary, obtain countersign on work permit
method HSE officer
from the concern department /personnel such
d. Sidewall collapse / as POD (Power, Electrical), communication (IT) Work permit
Cave-in that can etc. receiver/issuer
All Active trap workers d. Obtain the work permit before starting work. All
Locations e. Underground the approved documents such as MS, JSA, HIP
Civil Works Construction of

High
19 (If utilities 4 4 etc. must be present and available at site.
Thrust Anchor f. Slip and trip e. Comply with SA G.I. 7.028 & 7.029, (Crane Lifts, Client:
Applicabl
hazards Types and Procedure lifting) & (Rigging
e Hardware Requirements), equipment must be Abdullah
g. Falling materials Muhawish
h. Power tools (i.e., certified by Saudi Aramco approved third party
with valid inspection sticker. Fahad Al-
vibrator) hazard
f. Ensure that periodic maintenance of all the Almokhlies
(personal injury) i.e.
heavy equipment vehicles is applied and must
hand, head, eye. be equipped with audible back up alarm and Michael labios
i. Concrete Pump & supplied with safety gears Omar Malki
mixer malfunction g. Only certified operators with valid license are Ali Alaradi
j. Concrete splash allowed to work on site. OE&CG
(i.e. eye h. Assign traffic /trained flagman / spotter to assist
injury) and monitor the operation of vehicle / heavy
equipment as well as in the surrounding of
personnel.

MIP17 – HSE – PP – 032 REV 0 Page 55 of 70


LSTK CONTRACTOR:
COMPANY Branch of Sinopec
Saudi Arabian Oil Company International Petroleum
Services Corp
Project: CONTRACT No# 6600044545
MIP PKG 17 Ras Tanura Area Pipelines BI No. 10-09004-0003
Document title: Four Week Look Ahead Hazard Identification Plan (HIP) Aug - 2023

i. Underground facilities shall be identified by


metal detector.
j. Road closures shall comply with SA G.I. 6.030
(traffic and vehicle safety), & GI 1021.000,
Street and Road Closure, Excavation,
Reinstatement and Traffic Controls.
k. Prior to close the asphalt road and to divert
traffic, ensure detour is ready and approved
from all concerned (MOT & Saudi Aramco).
l. Only authorized personnel shall be allowed
within the work area by the standby man.
m. Get information about weather changes in
advance.
n. All workers, operators and drivers have adapted
certificates and are competent for the job
o. All workers must be worn reflective jackets for
good visibility. No one shall be allowed to sit
beneath the right of way.
ADMINISTRATIVE CONTROLS: -
p. Spotters wearing high visibility (e.g., reflective)
vests shall be used during excavation activities
to assist and guide the operator as needed.
q. Equipment windows shall be kept clean at all
times.
r. Only Saudi Aramco / 3-party certified operators
are allowed to work at the site.
s. Heavy equipment should be equipped with
senser based Warning Alarm System,
Operator training to be provided on PWAS
system.
t. Excavation warning signs and barricades shall
be placed around the work area and at all
approaches to the job site.
u. Personnel shall be provided with proper PPEs
for hand protection, eyes, body, head and Frc.

MIP17 – HSE – PP – 032 REV 0 Page 56 of 70


LSTK CONTRACTOR:
COMPANY Branch of Sinopec
Saudi Arabian Oil Company International Petroleum
Services Corp
Project: CONTRACT No# 6600044545
MIP PKG 17 Ras Tanura Area Pipelines BI No. 10-09004-0003
Document title: Four Week Look Ahead Hazard Identification Plan (HIP) Aug - 2023

v. Excavators shall maintain a clearance of at


least 0.6 m (2 ft) from any fixed object while
performing a swinging motion.
w. Stairways, ladders, ramps and/or other safe
means of egress shall be located in
excavations
x. Spoil or excavated materials must be 2 feet
away from the edge of the excavation.
y. Sloped back to a safe angle, for all
excavations.
z. Only excavating equipment (backhoes, front
loaders, etc.) are permitted within 2 m (6.5 ft)
of the edge of an excavation.
aa. Ensure Pre-Excavation Checklist shall be
properly completed before starting the work.
bb. Ensure Daily Excavation Inspection Checklist
shall be properly completed and signed by the
competent person at site.
cc. Regular housekeeping should be maintained.
dd. Proper stacking of materials on the area.
ee. Daily, the operator should inspect of truck &
pump equipment’s
ff. Competent person to operate the equipment.
PERSONAL PROTECTIVE EQUIPMENT: -
a. Wear approved PPE, Hand gloves, Safety
googles, safety helmet and safety shoes
REFERENCES: -
Refer to the Saudi Aramco Safety Handbook

ENGINEERING CONTROL:- Construction


Medium
All Active Sinopec PM
Civil Works
20 Locations Survey Works 4 3 a. Manual material handling tasks shall be avoided
a. Struck by moving as much as possible. Sinopec CM
(If
equipment Sinopec Supv.

MIP17 – HSE – PP – 032 REV 0 Page 57 of 70


LSTK CONTRACTOR:
COMPANY Branch of Sinopec
Saudi Arabian Oil Company International Petroleum
Services Corp
Project: CONTRACT No# 6600044545
MIP PKG 17 Ras Tanura Area Pipelines BI No. 10-09004-0003
Document title: Four Week Look Ahead Hazard Identification Plan (HIP) Aug - 2023

Applicabl b. Fauna intervention b. Check the terrain and take special care during HSE Manager
e (bite) walk. HSE Supv.
c. Slip, trip and fall c. Proper housekeeping shall be maintained
d. Hand injury during the commencement of work to prevent HSE officer
slips, trips and fall. Work permit
d. Hard barrier to be placed 2m away from the receiver/issuer
edge to isolate the excavated area from
equipment/ vehicles/unauthorized personnel
e. Provide proper access on the site for the
personnel.
f. Access to be clear from any obstructions Client:
g. Isolate equipment swing areas. Abdullah
h. Unauthorized personnel shall be kept away by Muhawish
providing barricade and sign board.
i. Right tools for the right job shall be used. Fahad Al-
j. Rebar protection (wooden rebar cap). Proper Almokhlies
Protruding rebar must be cut immediately or Michael labios
provide disposal of rebar debris. Omar Malki
k. Spray water/ dust control.
Ali Alaradi
ADMINISTRATIVE CONTROLS:- OE&CG

a. Workers shall be instructed in proper manual


materials handling techniques and practices
prior to their work assignment. See Section
12.6.3 of CSM
b. Trained and qualified flagman shall be utilized
to guide equipment operator
c. Correct positioning and posture.
d. Adequate body ergonomics training.
e. Avoid hand and finger/body to be struck
between hand tools and permanent fixed
structures.
f. Do not use broken or defective hand tools.
Always inspect tools before the start of work

MIP17 – HSE – PP – 032 REV 0 Page 58 of 70


LSTK CONTRACTOR:
COMPANY Branch of Sinopec
Saudi Arabian Oil Company International Petroleum
Services Corp
Project: CONTRACT No# 6600044545
MIP PKG 17 Ras Tanura Area Pipelines BI No. 10-09004-0003
Document title: Four Week Look Ahead Hazard Identification Plan (HIP) Aug - 2023

g. The hand tools being used shall be well


inspected and color coded prior to use.
h. Have a company with buddy (Buddy-buddy
system).
i. Avoid working for prolonged period of time.

PERSONAL PROTECTIVE EQUIPMENT:-

a. Use safety foot wear during the activity.


b. Wear reflective hi-visibility vest when exposed
to vehicular traffic.
c. Dust masks to be used by all workers.
d. Proper PPE to be worn at all times.

REFERENCES:-

a. All relevant controls in Saudi Aramco CSM


,Saudi Aramco G.I. 2.716 Land use permit
procedures and Saudi Aramco Safety
Handbook,

Construction
ENGINEERING CONTROL:-
a. Equipment collision a. Obtain the valid work permit from Saudi Sinopec PM
b. Workers being in Aramco or Internal work permit system Sinopec CM
close to proximity b. Approved HIP, Method Statement and JSA
Sinopec Supv.

Medium

Medium
of moving must be in place.
Loading, c. Permit issuer and Permit receiver shall HSE Manager
unloading marl equipment’s
(Human / Machine conduct joint inspection prior to start the HSE Supv.
Backfilling, Sand activity
Embankment interface)
All Active Bedding, d. Daily TBT conducted in multiple languages. HSE officer
and civil c. Obstruction in
21 Locations Leveling, and e. Appropriate level of work supervision Work permit
Works, Access way. 4 3
(If Compaction exercised. receiver/issuer
d. PWAS not working.

MIP17 – HSE – PP – 032 REV 0 Page 59 of 70


LSTK CONTRACTOR:
COMPANY Branch of Sinopec
Saudi Arabian Oil Company International Petroleum
Services Corp
Project: CONTRACT No# 6600044545
MIP PKG 17 Ras Tanura Area Pipelines BI No. 10-09004-0003
Document title: Four Week Look Ahead Hazard Identification Plan (HIP) Aug - 2023

Applicabl e. Dusty conditions f. All heavy vehicles / plant fitted with PWAS
(Man, e f. Equipment collision and beacon light properly.
Machine g. Fall hazard g. Operators shall have 360-degree visibility
h. Hit by equipment when operating equipment. Client:
Interface)
i. Soil collapse, Abdullah
Cave-ins ADMINISTRATIVE CONTROLS:- Muhawish
a. Aramco approved operators with valid
certificates. Fahad Al-
b. All equipment’s with valid 3rd party Almokhlies
inspection sticker Michael labios
c. All equipment must be inspected with daily Omar Malki
Checklists by operators and verified by the Ali Alaradi
safety officer /equipment inspector. OE&CG
d. Maintain proper side sloping.
e. Close the working area.
f. If necessary, provide watering for the
slopes, to prevent cave -ins.
g. Barricade the area and signage.
h. Restrict working Area entry.
i. Restrict use of mobile devices (Distraction)
in the work area.

PERSONAL PROTECTIVE EQUIPMENT:-

a. Use safety foot wear during the activity.


b. Wear reflective hi-visibility vest when exposed
to vehicular traffic.
c. Dust masks to be used by all workers.
d. Proper PPE to be worn at all times.

MIP17 – HSE – PP – 032 REV 0 Page 60 of 70


LSTK CONTRACTOR:
COMPANY Branch of Sinopec
Saudi Arabian Oil Company International Petroleum
Services Corp
Project: CONTRACT No# 6600044545
MIP PKG 17 Ras Tanura Area Pipelines BI No. 10-09004-0003
Document title: Four Week Look Ahead Hazard Identification Plan (HIP) Aug - 2023

ENGINEERING CONTROL:-
a. Obtain the valid work permit from Saudi
Aramco or Internal work permit system
b. Approved HIP, Method Statement and JSA
Construction
must be in place.
c. Permit issuer and Permit receiver shall Sinopec PM
conduct joint inspection prior to start the Sinopec CM
a. Slips, trips & falling activity
d. Prohibit access to workers by providing Sinopec Supv.
from height
b. Cut, bruise injuries restricted exclusion zones at heavy HSE Manager
c. Physical injury equipment work areas. HSE Supv.
d. Wrong posture e. Check the SA certifications, competence
HSE officer
e. Pinch point record of the operator, and driver must have
Civil and Work permit
All Active f. Sharp edge a valid SAG License.
Mechanical Construction of g. Vehicle and heavy receiver/issuer
Location f. Complete equipment daily checklist prior to

Medium
22 s (If Right of Way equipment collision 4 3 starts the work.
(Man& h. Person/material
Applicabl
Machine falling from ladder / ADMINISTRATIVE CONTROLS:-
e Client:
Interface) platform.
i. Improper use of a. Each equipment must have fitted with UL Abdullah
ladder when listed fire extinguisher. Muhawish
ascending and b. No person may use any equipment unless Fahad Al-
descending previously instructed it is in safe condition. Almokhlies
j. Caught in between c. Proper Supervision of workers
Damage Ladder Michael labios
d. All tools must be stored safely when not in
Omar Malki
use.
Ali Alaradi
e. Cutting tools must be kept sharp.
OE&CG
f. Tool handles should be kept dry to prevent
slipping when in use.
g. Adequate rest shelter and provide drinking
water.

MIP17 – HSE – PP – 032 REV 0 Page 61 of 70


LSTK CONTRACTOR:
COMPANY Branch of Sinopec
Saudi Arabian Oil Company International Petroleum
Services Corp
Project: CONTRACT No# 6600044545
MIP PKG 17 Ras Tanura Area Pipelines BI No. 10-09004-0003
Document title: Four Week Look Ahead Hazard Identification Plan (HIP) Aug - 2023

g. Proper access must be provided, access


must properly secure before use.
h. Barricade the area and restrict unauthorized
personnel’s entry.
i. Good communication/ planning while
placing the concrete in the form work.
j. Hands to be always clear from the pinch
points.

PERSONAL PROTECTIVE EQUIPMENT:-

a. Use safety foot wear during the activity.


b. Wear reflective hi-visibility vest when exposed
to vehicular traffic.
c. Dust masks to be used by all workers.
d. Proper PPE to be worn at all times.
ENGINEERING CONTROL:-
Construction
a. Slippery Main and a. Ensuring workers are provided with the
Heavy rain, Access roads Sinopec PM
necessary training and skills to identify wet
thunderstorms
b. Poor Visibility weather-related hazards and illnesses and Sinopec CM
Lightning c. Open sky work the processes to follow to minimize the risk. Sinopec Supv.
All Active stations b. Divert the traffic into Permanent Asphalt
d. Cuts and open HSE Manager
Location Hot environment.

Medium
Adverse roads and drive slowly HSE Supv.
wounds:
23 s (If 4 3 c. Do not use shortcuts to reach your
Weather High winds e. Airborne Hazards / HSE officer
Applicabl destination; you may get struck in sand.
Conditions diseases in the rainy
e d. Slowdown or pull your vehicle on the right Work permit
Heavy sand seasons
Storms receiver/issuer
f. Vibration and wet side of road and wait until gets clear.
environment e. Don’t drive in the poor visibility, fog and
Hot & Humid g. Electrocution
weather heavy rain.
h. Eye and chronic
conditions Client:
respiratory problems

MIP17 – HSE – PP – 032 REV 0 Page 62 of 70


LSTK CONTRACTOR:
COMPANY Branch of Sinopec
Saudi Arabian Oil Company International Petroleum
Services Corp
Project: CONTRACT No# 6600044545
MIP PKG 17 Ras Tanura Area Pipelines BI No. 10-09004-0003
Document title: Four Week Look Ahead Hazard Identification Plan (HIP) Aug - 2023

due to heavy f. Provisions of Shelters and suitable covers / Abdullah


sandstorms shelters for exposed motors, machines, Muhawish
i. Lightning strike Fahad Al-
generators RDC vacuum, water pumps etc.
j. Heat Stress
g. Reorganization of work so workers can be Almokhlies
symptoms such
follow: in dry sheltered areas until the weather Michael labios
k. High body improves. Omar Malki
temperature Ali Alaradi
ADMINISTRATIVE CONTROLS:-
l. Muscle Cramps OE&CG
a. Emergency response/rescue team shall be
m. Strong, rapid pulse.
n. Chills. available in the event of an emergency
o. Weakness, nausea, requiring evacuation in the area.
vomiting. b. Heat Stress training for all workers
p. Mental confusion. c. Workers acclimatization with hot
q. Seizures or environment
convulsions. d. Provision of periodic rest breaks and rest
r. Collapse, loss of
facilities in cooler conditions
consciousness
e. Monitoring the health of workers at risk
Provision of mechanical aid.

ENGINEERING CONTROL:-
a. Obtain the valid work permit from Saudi Construction
a. A Health risk due to Aramco or Internal work permit system Sinopec PM
All Active
Mechanical radiation exposure. b. Approved HIP, Method Statement and JSA
Location Sinopec CM

Medium
NDT/X-Ray b. Survey meter/ Coli must be in place.
works
24 s (If Radiography meter defective. 4 3 c. Permit issuer and Permit receiver shall Sinopec Supv.
Applicabl works c. Human reproductive conduct joint inspection prior to start the HSE Manager
e) system Damage. welding activity
d. Entire radiography activity will be fully HSE Supv.
d. Tissue and tendons
damage. compliance with G.I. 150.003 HSE officer

MIP17 – HSE – PP – 032 REV 0 Page 63 of 70


LSTK CONTRACTOR:
COMPANY Branch of Sinopec
Saudi Arabian Oil Company International Petroleum
Services Corp
Project: CONTRACT No# 6600044545
MIP PKG 17 Ras Tanura Area Pipelines BI No. 10-09004-0003
Document title: Four Week Look Ahead Hazard Identification Plan (HIP) Aug - 2023

e. Open Source e. Schedule of NDT test should inform in Work permit


/Improper storage. advance to make aware the employees. receiver/issuer
f. Radiation incidents f. Isolate/Barricade the area.
effect to the g. Competent persons will carry out the tasks.
environment and h. Protective shields (time & distance);
public Use/shields (time & distance). Client:
g. Physical injuries i. Radiation materials shall be stored only in Abdullah
and fatalities protected and designated area. Muhawish
h. Falling RT j. Area shall be monitored by Survey meter
equipment from and Radiography shall be conducted during Fahad Al-
height off-hours. Almokhlies
k. Contractor and subcontractor personnel Michael labios
performing radiography NDT activities shall Omar Malki
be certified per SAEP-1142. Ali Alaradi
l. JSA will be issued radiography and shall OE&CG
obtain Isotope Storage Facility Permit from
SA Inspection Dept. for all isotope storage
in compliance with Radiation Safety
requirement in SAEP1141 and Gl150.003.

ADMINISTRATIVE CONTROLS:-
a. Radiography team shall be trained and
competent.
b. Calibration and maintenance of Devices
shall comply with SA Standard.
c. Personal dosimeter shall be with technician.
d. Warning signs, proper access shall be
provided during testing.
e. Appropriate lighting shall be provided to the
whole controlled area when radiographic
work is performed at night. The use of
flashlights or other hand-held battery-

MIP17 – HSE – PP – 032 REV 0 Page 64 of 70


LSTK CONTRACTOR:
COMPANY Branch of Sinopec
Saudi Arabian Oil Company International Petroleum
Services Corp
Project: CONTRACT No# 6600044545
MIP PKG 17 Ras Tanura Area Pipelines BI No. 10-09004-0003
Document title: Four Week Look Ahead Hazard Identification Plan (HIP) Aug - 2023

operated lights alone is not permitted as it is


insufficient.
f. Continuous monitoring of gas present in the
working area.

PERSONAL PROTECTIVE EQUIPMENT:-

a. All personnel required to be in controlled


radiographic areas must wear an X-ray
protective apron.

a. Insufficient air for ENGINEERING CONTROL:- Construction


breathing a. Obtain the valid work permit from Saudi Sinopec PM
b. Air contaminated. Aramco or Internal work permit system.
(Breathing b. Approved HIP, Method Statement and JSA Sinopec CM
problem) must be in place. Sinopec Supv.
c. Hand and body c. Permit issuer and Permit receiver shall
injury from HSE Manager
conduct joint inspection prior to start the
pneumatic pressure HSE Supv.
welding activity.
of blasting hose
d. Use regulator to control supply. HSE officer
All Active and equipment
d. Eye injury from e. Change filter at the advised frequency. Work permit
Location

Medium
Abrasive Sand Blasting flying foreign f. Monitoring the air and ensure good quality receiver/issuer
25 s (If 4 3
Blasting Operation objects / blasting of air.
Applicabl g. Never point blasting nozzle to any part of
material
e) e. Excessive noise the body but should always be
f. Dust nuisance pointed/aimed to material Client:
causing health h. Maintain a sufficient distance from the
hazard and eye Abdullah
blaster to avoid any incident while doing the
injury Muhawish
blasting work.
g. Static i. Check all pipe work / equipment to be grit Fahad Al-
Electricity blasted is adequately bonded to prevent Almokhlies
h. Lack of accumulation of electrostatic charges. Michael labios
Communicatio Omar Malki

MIP17 – HSE – PP – 032 REV 0 Page 65 of 70


LSTK CONTRACTOR:
COMPANY Branch of Sinopec
Saudi Arabian Oil Company International Petroleum
Services Corp
Project: CONTRACT No# 6600044545
MIP PKG 17 Ras Tanura Area Pipelines BI No. 10-09004-0003
Document title: Four Week Look Ahead Hazard Identification Plan (HIP) Aug - 2023

n j. Ensure the presence of Grit Blasting Ali Alaradi


Supervisor in the area. OE&CG
k. Establish emergency communication
between Grit Blasting Supervisor and Grit
Blaster.
ADMINISTRATIVE CONTROLS:-
a. Only competent and trained personnel
allowed to operate abrasive machine
b. Working radius shall be provided with
barricade and signage including underneath
PERSONAL PROTECTIVE EQUIPMENT:-

a. During blasting, the operator-blaster must


wear a blasting hood attached with CO
monitor
b. Blaster shall comply with respiratory
protection program and protective clothing
requirements
c. Employees exposed to noise shall always
wear ear protection
ENGINEERING CONTROL:- Construction
a. Damaged Hand
a. All the scattered nails shall be removed from Sinopec PM
Tools the work place.
Formwork b. Manual Handling b. Proper housekeeping shall be maintained Sinopec CM
All Active Rebar Works Hazard during the commencement of work to prevent Sinopec Supv.
Location c. Puncture due to slips, trips and fall.

Medium
CIVIL Concrete Pouring scattered nails. HSE Manager
26 s (If 4 3 c. The rotating part shall be provided with
WORKS Work. d. Slips, Trips and Fall proper guards. HSE Supv.
Applicabl
De-Shuttering e. Severe Cut due to d. Maintain a safe distance from the rotting part
e) HSE officer
Work & Concrete power saw of the power saw.
Curing f. Entangle with the e. The electrical outlet should be UL or FM as Work permit
rotating part per Aramco CSM. receiver/issuer
g. Electrocution f. The electrical outlet should have GFCI/RCD.

MIP17 – HSE – PP – 032 REV 0 Page 66 of 70


LSTK CONTRACTOR:
COMPANY Branch of Sinopec
Saudi Arabian Oil Company International Petroleum
Services Corp
Project: CONTRACT No# 6600044545
MIP PKG 17 Ras Tanura Area Pipelines BI No. 10-09004-0003
Document title: Four Week Look Ahead Hazard Identification Plan (HIP) Aug - 2023

h. Pinching hand or g. Do not use broken or defective equipment.


finger Always inspect equipment for damage. Client:
i. Defective machine h. Do not bump switch on bender until your
j. Untrained operator partner’s hands are clear of Pinch Point. Abdullah
k. Body strain i. All personnel working around bending machine Muhawish
l. Stuck with have completed safety training. Fahad Al-
Equipment j. Proper manual handling techniques shall be
Almokhlies
adopted.
m. (Ready Mix Vehicle
k. For lifting rebar minimum of 2(two) workers Michael labios
/ Concrete Pump
required. Omar Malki
Truck) l. The workers involved in this activity should be
n. Unsafe method of Ali Alaradi
aware of pinch points. OE&CG
operating a concrete m. Adequate body ergonomics training.
vibrator n. Avoid working for prolonged period of time.
Collapse of Vehicle/ o. Maintain a safe distance while the equipment
Equipment is in operation.
p. Ensure the ground should be stable enough
or fully compacted to bear the load of the
vehicle/equipment.
q. Concrete Pump shall be inspected and
operated with the accordance with ASME
B30.27.
r. Workers operating concrete vibrator shall be
provided information, instruction, training and
supervision as to the correct and safe method
of operating vibrator.
s. The clearance shall be in accordance of PDI
30.0.
t. Overhead warning post shall be installed.
u. The condition of access road for Ready Mix
vehicle shall be considered prior to concrete
pouring.
v. Maintain a safe distance from the edge of the
excavation i.e. two (02) meters .from the
edge.

MIP17 – HSE – PP – 032 REV 0 Page 67 of 70


LSTK CONTRACTOR:
COMPANY Branch of Sinopec
Saudi Arabian Oil Company International Petroleum
Services Corp
Project: CONTRACT No# 6600044545
MIP PKG 17 Ras Tanura Area Pipelines BI No. 10-09004-0003
Document title: Four Week Look Ahead Hazard Identification Plan (HIP) Aug - 2023

w. Proper housekeeping shall be maintained


during the commencement of work to prevent
slips, trips and fall.

ADMINISTRATIVE CONTROLS:-

a. The hand tools being used shall be well


inspected and color coded prior to use.
b. The person working with power operated saw
should be competent enough.
c. Familiarize yourself of all machine operation.
Refer to “user manual”.
d. Awareness on manual activities.
e. All excavation must be barricaded with
signage. No materials shall store with in
a proximity of 3 meter from the trench.

PERSONAL PROTECTIVE EQUIPMENT:-

a. Use proper PPEs during the commencement


of work.
b. The workers involved in this activity shall
wear gumboots and face shield during the
commencement of work.
c. All worker must worn chemical gloves.

a. Exposure to Harmful ENGINEERING CONTROL:- Construction


Vapor a. Obtain the valid work permit from Saudi
All Active Sinopec PM
b. Fire & Explosion Aramco or Internal work permit system
Location
Medium
Coating and c. Hand and Body b. Approved HIP, Method Statement and JSA Sinopec CM
27 s (If Coating and 4 3
Painting Injury must be in place.
Painting Work Sinopec Supv.
Applicabl d. Un-attended c. Permit issuer and Permit receiver shall
e) Equipment / Tool HSE Manager
conduct joint inspection prior to start the
e. Defective Tools / HSE Supv.
welding activity
Equipment

MIP17 – HSE – PP – 032 REV 0 Page 68 of 70


LSTK CONTRACTOR:
COMPANY Branch of Sinopec
Saudi Arabian Oil Company International Petroleum
Services Corp
Project: CONTRACT No# 6600044545
MIP PKG 17 Ras Tanura Area Pipelines BI No. 10-09004-0003
Document title: Four Week Look Ahead Hazard Identification Plan (HIP) Aug - 2023

f. Unsafe Storage of d. Ensure proper ventilation of the area HSE officer


Paint & Thinner e. Never smoke in the area where spray Work permit
g. Unauthorized painting is in progress receiver/issuer
Personnel f. Do not eat or smoke wearing a paint-soaked
h. Spill Hazard coverall / gloves
i. Eye Injury g. Wash properly before consuming any food.
h. Do not leave unattended the Spray Paint Client:
Gun & Hose with on condition.
i. Isolate the equipment from all sources of Abdullah
energy when not in use Muhawish
j. The spray paint gun & hose are adequately Fahad Al-
bonded to prevent accumulation of Almokhlies
electrostatic charges. Michael labios
k. Store the paint & other chemicals in safe &
Omar Malki
designated location away from source of
Ali Alaradi
ignition.
OE&CG
l. Ensure proper housekeeping at worksite
and removed combustible materials.
m. The accessories (spray paint gun, hoses
&pump) not being used must be
disconnected and stored separately.
n. Enclose the area to be spray painted by
Tarpaulin.
o. Proper storage shall be provided to all
chemicals as per the CSM.
ADMINISTRATIVE CONTROLS:-
a. Provide proper MSDS for the paint as well
as other chemicals.
b. Hand and power tools shall be always kept
clean. Tools shall be inspected before and
after use, as well as before storage.

MIP17 – HSE – PP – 032 REV 0 Page 69 of 70


LSTK CONTRACTOR:
COMPANY Branch of Sinopec
Saudi Arabian Oil Company International Petroleum
Services Corp
Project: CONTRACT No# 6600044545
MIP PKG 17 Ras Tanura Area Pipelines BI No. 10-09004-0003
Document title: Four Week Look Ahead Hazard Identification Plan (HIP) Aug - 2023

c. Power tools and hand tools usage shall be


in compliance with the CSM I-11 Hand
Tools and Power Tools.
d. Ensure there is no naked flame or spark
generating equipment in the area where
spray painting is to be done.
e. Ensure the equipment / tool to be used for
painting (such as Spray Paint Gun, Hoses,
pump etc.) are free from defect
f. Keep the suitable UL/FM fire extinguishers
in ready condition

PERSONAL PROTECTIVE EQUIPMENT:-

a. Wear the required PPE (Long Sleeve


Coverall, Apron, Face Shield & suitable
respiratory protection etc.).
b. Clean / dispose safely the paint-soaked
coverall / gloves.

MIP17 – HSE – PP – 032 REV 0 Page 70 of 70

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