EN J02.DAI.41 VAM J Manual VAM J Service Manual

ESIE18-02A
Service
Manual
VAM-J7
VAM350~2000J7VEB
VAM-J7
ESIE18-02A |
The present publication is drawn up by way of information only and does not constitute an offer binding upon Daikin Europe N.V..
Daikin Europe N.V. has compiled the content of this publication to the best of its knowledge. No express or implied warranty is
given for the completeness, accuracy, reliability or fitness for particular purpose of its content and the products and services
presented therein. Specifications are subject to change without prior notice. Daikin Europe N.V. explicitly rejects any liability for
any direct or indirect damage, in the broadest sense, arising from or related to the use and/or interpretation of this publication. All
content is copyrighted by Daikin Europe N.V..
Page 2 24/08/18 | Version 1.1

VAM-J7
ESIE18-02A |
Part 1. Introduction ....................................................................................................................7

1.1. Version log .................................................................................................................................................7
1.2. Safety precautions .....................................................................................................................................8
1.2.1. Meaning of symbols ....................................................................................................................................... 8
1.2.2. Warnings ........................................................................................................................................................ 8
1.2.3. Cautions ....................................................................................................................................................... 10
1.2.4. Information ................................................................................................................................................... 10
1.3. General operation ....................................................................................................................................11
1.4. How to use ...............................................................................................................................................13
1.4.1. Interactive information flow ........................................................................................................................... 13
1.4.2. Parts of the book .......................................................................................................................................... 14
1.4.2.1. The introduction chapter .......................................................................................................................... 14
1.4.2.2. The troubleshooting chapter .................................................................................................................... 14
1.4.2.3. The repair chapter .................................................................................................................................... 14
1.4.2.4. The maintenance chapter ........................................................................................................................ 14
1.4.2.5. Appendices .............................................................................................................................................. 14
1.4.3. Contact information ...................................................................................................................................... 14
Part 2. Troubleshooting ...........................................................................................................15

2.1. Error codes check ....................................................................................................................................15
2.1.1. Error codes via remote controller ................................................................................................................. 15
2.1.1.1. Error codes via wired remote controller BRC1E ...................................................................................... 15
2.1.1.2. How to reset error codes .......................................................................................................................... 16
2.1.1.3. History of error codes ............................................................................................................................... 16
2.1.2. Error codes via outdoor unit PCB ................................................................................................................. 17
2.2. Error based troubleshooting .....................................................................................................................18
2.2.1. Indoor unit .................................................................................................................................................... 22
2.2.1.1. “6A” – Damper motor malfunction ............................................................................................................ 22
2.2.1.2. “60” – External protection device activated .............................................................................................. 22
2.2.1.3. “64” – Air return thermistor faulty ............................................................................................................. 23
2.2.1.4. “65” – Air intake thermistor faulty ............................................................................................................. 23
2.2.1.5. “A1-01” – PCB abnormality ...................................................................................................................... 23
2.2.1.6. “A6-00” – Fan motor abnormality ............................................................................................................. 24
2.2.1.7. “A8-00” – Power supply malfunction ........................................................................................................ 24
2.2.1.8. “AJ-00” – Capacity setting abnormality .................................................................................................... 25
2.2.1.9. “C1-00” – Transmission error main PCB - inverter fan PCB .................................................................... 25
2.2.1.10. “C6-00” – Incorrect combination main PCB and inverter fan PCB ......................................................... 26
2.2.1.11. “CH-00” – CO2 sensor warning ............................................................................................................. 26
2.2.1.12. “CJ-00” – Remote controller thermistor abnormality .............................................................................. 27
2.2.2. Outdoor unit .................................................................................................................................................. 28
2.2.3. System ......................................................................................................................................................... 28
2.2.3.1. “U5-00” – Transmission user interface PCB abnormality ......................................................................... 28
2.2.3.2. “U8-00” – Main-Sub control error ............................................................................................................. 28
2.2.3.3. “UA-00” – Wrong user interface used ...................................................................................................... 29
2.2.3.4. “UC-00” – Duplication group number address ......................................................................................... 29
2.2.3.5. “UE-00” – Transmission fault indoor-central control device ..................................................................... 29
2.2.4. Others ........................................................................................................................................................... 30
2.3. Symptom based troubleshooting .............................................................................................................31
2.3.1. Unit does not operate ................................................................................................................................... 31
2.3.2. Operation sometimes stops .......................................................................................................................... 31
2.3.3. Equipment operates but does insufficient air flow ........................................................................................ 32
2.3.4. Large operation noise and vibration ............................................................................................................. 32
2.4. Component checklist ................................................................................................................................33
2.4.1. Indoor unit .................................................................................................................................................... 33
24/08/18 | Version 1.1 Page 3

VAM-J7
ESIE18-02A |
2.4.1.1. Main PCB A1P .........................................................................................................................................33

2.4.1.2. Inverter PCB A2P (VAM350~650J7) “type 1” (fan motor including internal inverter PCB) ......................35
2.4.1.3. Inverter PCB A2P (VAM800~2000J7) “type 2” (fan motor external inverter PCB) ................................... 38
2.4.1.4. Inverter PCB + fan motor “type 1” (fan motor internal inverter PCB) - power on .....................................41
2.4.1.5. Inverter PCB + fan motor “type 2” (fan motor external inverter PCB) - power on ....................................42
2.4.1.6. Fan motor “type 1” internal inverter PCB - disconnected from inverter PCB ...........................................43
2.4.1.7. Fan motor “type 2” - external inverter PCB - disconnected from inverter PCB ........................................44
2.4.1.8. Damper motor + limit switch .....................................................................................................................45
2.4.1.9. Air thermistor ............................................................................................................................................ 46
2.4.1.10. Reactor ...................................................................................................................................................48
2.4.2. Outdoor unit ................................................................................................................................................. 49
2.4.3. System ......................................................................................................................................................... 49
2.4.4. Others .......................................................................................................................................................... 49
2.5. Other capacity range ............................................................................................................................... 50
Part 3. Repair ............................................................................................................................51

3.1. Refrigerant repair procedures ................................................................................................................. 51
3.1.1. Refrigerant piping handling .......................................................................................................................... 51
3.1.2. Recovery procedure ..................................................................................................................................... 51
3.1.3. Refrigerant pump down ................................................................................................................................ 51
3.1.4. Piping repair procedures .............................................................................................................................. 51
3.2. Service tools ........................................................................................................................................... 52
3.3. Unit specific repair procedures ............................................................................................................... 53
3.3.1. Indoor unit .................................................................................................................................................... 53
3.3.1.1. Basic removal - removing switchbox cover ..............................................................................................53
3.3.1.2. Removing main PCB ................................................................................................................................55
3.3.1.3. Removing inverter PCB ............................................................................................................................57
3.3.1.4. Removing reactor .....................................................................................................................................58
3.3.1.5. Basic removal - removing maintenance cover .........................................................................................59
3.3.1.6. Removing heat exchanger and air filter ...................................................................................................60
3.3.1.7. Removing fan motor .................................................................................................................................61
3.3.1.8. Removing damper motor ..........................................................................................................................65
3.3.1.9. Removing damper motor assembly .........................................................................................................69
3.3.1.10. Removing thermistor ..............................................................................................................................72
3.3.2. Outdoor unit ................................................................................................................................................. 74
Part 4. Maintenance ..................................................................................................................75

4.1. Indoor unit ............................................................................................................................................... 75
4.2. Outdoor unit ............................................................................................................................................ 78
Part 5. Appendix .......................................................................................................................79

5.1. Field setting ............................................................................................................................................. 81
5.1.1. Indoor unit .................................................................................................................................................... 81
5.1.2. Outdoor unit ................................................................................................................................................. 82
5.1.3. Remote controller ......................................................................................................................................... 82
5.2. Detailed information setting mode .......................................................................................................... 82
5.2.1. Indoor unit .................................................................................................................................................... 82
5.2.2. Outdoor unit ................................................................................................................................................. 82
5.2.3. Remote controller ......................................................................................................................................... 82
5.3. Wiring diagram ........................................................................................................................................ 83
5.3.1. Indoor unit .................................................................................................................................................... 83
5.3.2. Outdoor unit ................................................................................................................................................. 85
5.3.3. Field wiring ................................................................................................................................................... 85
Page 4 24/08/18 | Version 1.1

VAM-J7
ESIE18-02A |
5.4. Piping diagram .........................................................................................................................................85

5.4.1. Indoor unit .................................................................................................................................................... 85
5.4.2. Outdoor unit .................................................................................................................................................. 85
5.5. Component overview of unit ....................................................................................................................86
5.5.1. Indoor unit .................................................................................................................................................... 86
5.5.2. Outdoor unit .................................................................................................................................................. 86
5.6. Product specific information .....................................................................................................................87
5.6.1. Error codes ................................................................................................................................................... 87
5.6.2. Component checklist .................................................................................................................................... 87
5.7. Switch box ................................................................................................................................................88
5.7.1. Indoor unit .................................................................................................................................................... 88
5.7.2. Outdoor unit .................................................................................................................................................. 88
5.8. Field information report ............................................................................................................................88
24/08/18 | Version 1.1 Page 5

VAM-J7
ESIE18-02A |
Figure 3-1: Removing the screws ............................................................................................................................ 53

Figure 3-2: Pulling the switchbox cover ................................................................................................................... 54
Figure 3-3: Removing the main PCB ....................................................................................................................... 55
Figure 3-4: Removing the inverter PCB ................................................................................................................... 57
Figure 3-5: Removing the reactor ............................................................................................................................ 58
Figure 3-6: Removing the maintenance cover ......................................................................................................... 59
Figure 3-7: Removing the heat exchanger and air filter ........................................................................................... 60
Figure 3-8: Removing the fan motor - 1 ................................................................................................................... 62
Figure 3-9: Removing the fan motor - 2 ................................................................................................................... 63
Figure 3-10: Removing the damper motor - 1 .......................................................................................................... 66
Figure 3-13: Removing the damper motor assembly - 1 .......................................................................................... 70
Figure 3-14: Removing the damper motor assembly - 2 .......................................................................................... 71
Figure 3-15: Removing the thermistor ...................................................................................................................... 73
Figure 5-1: VAM350~650J7VEB .............................................................................................................................. 83
Figure 5-2: VAM800~1000J7VEB ............................................................................................................................ 84
Figure 5-3: VAM1500~2000J7VEB .......................................................................................................................... 85
Page 6 24/08/18 | Version 1.1

VAM-J7
ESIE18-02A | Part 1. Introduction 1.1. Version log
Part 1. Introduction
This part contains the following chapters:
Version log..............................................................................................................................................................................................7
Safety precautions..................................................................................................................................................................................8
General operation.................................................................................................................................................................................11
How to use ...........................................................................................................................................................................................13
1.1. Version log
Version code Description Date

ESIE18-02A Document release 24/08/2018
24/08/18 | Version 1.1 Page 7

VAM-J7
ESIE18-02A | Part 1. Introduction 1.2. Safety precautions
1.2. Safety precautions

The precautions described in this document cover very important topics, follow them carefully.
All activities described in the service manual must be performed by an authorized person.
If you are not sure how to install, operate or service the unit, contact your dealer.
In accordance with the applicable legislation, it might be necessary to provide a logbook with the product containing at least:
information on maintenance, repair work, results of tests, stand-by periods, …
Also, at least, following information must be provided at an accessible place at the product:
• Instructions for shutting down the system in case of an emergency
• Name and address of fire department, police and hospital
• Name, address and day and night telephone numbers for obtaining service
In Europe, EN378 provides the necessary guidance for this logbook.
1.2.1. Meaning of symbols
WARNING
Indicates a situation that could result in death or serious injury.
WARNING: RISK OF ELECTROCUTION

Indicates a situation that could result in electrocution.
WARNING: RISK OF BURNING

Indicates a situation that could result in burning because of extreme hot or cold temperatures.
WARNING: RISK OF EXPLOSION

Indicates a situation that could result in explosion.
WARNING: RISK OF POISONING

Indicates a situation that could result in poisoning.
WARNING: RISK OF FIRE

Indicates a situation that could result in fire.
CAUTION
Indicates a situation that could result in equipment or property damage.
INFORMATION
Indicates useful tips or additional information.
1.2.2. Warnings
WARNING
Improper installation or attachment of equipment or accessories could result in electric shock, short-circuit, leaks, fire or
other damage to the equipment. Only use accessories, optional equipment and spare parts made or approved by Dai-
kin.
Page 8 24/08/18 | Version 1.1

VAM-J7
WARNING
Make sure installation, testing and applied materials comply with applicable legislation (on top of the instructions
described in the Daikin documentation).
WARNING
Make sure the work site environment is clean and safe to work in. Beware of spilled fluids, like water, oil or other sub-
stances. Protect bystanders from injury and property from possible damage cause by service works.
WARNING
Wear adequate personal protective equipment (protective gloves, safety glasses,…) when installing, maintaining or ser-
vicing the system.
WARNING
Tear apart and throw away plastic packaging bags so that nobody, especially children, can play with them. Possible risk:
suffocation.
WARNING
Do NOT touch the air inlet or aluminium fins of the unit.
WARNING
• Do NOT place any objects or equipment on top of the unit.
• Do NOT sit, climb or stand on the unit.
WARNING
During tests, NEVER pressurize the product with a pressure higher than the maximum allowable pressure (as indicated
on the nameplate of the unit).
WARNING
• Never mix different refrigerants or allow air to enter the refrigerant system.
• Never charge recovered refrigerant from another unit. Use recovered refrigerant only on the same unit where it was
recovered from, or have it recycled at a certified facility.

• When reconnecting a connector to the PCB, do not apply force or damage the connector or the connector pins on the
PCB.
WARNING: RISK OF BURNING

• Do NOT touch the refrigerant piping, water piping or internal parts during and immediately after operation. It could be
too hot or too cold. Give it time to return to normal temperature. If you must touch it, wear protective gloves.
• Do NOT touch any accidental leaking refrigerant.
WARNING
Always recover the refrigerants. Do NOT release them directly into the environment. Use a recovery pump to evacuate
the installation.
Take sufficient precautions in case of refrigerant leakage. If refrigerant gas leaks, ventilate the area immediately.
Possible risks:
• Excessive refrigerant concentrations in a closed room can lead to oxygen deficiency.
• Toxic gas may be produced if refrigerant gas comes into contact with fire.
Where applicable, pump down the system and close the service valve, before leaving the site if leak was not repaired, to
avoid further leaking of the refrigerant.
WARNING: RISK OF ELECTROCUTION

• Turn OFF all power supply before removing the switch box cover, connecting electrical wiring or touching electrical
parts. Where applicable, stop the equipment's operation first and allow (refrigerant) pressure to equalize, before
turning OFF the power. Disconnect the power supply for more than 1 minute, and measure the voltage at the
terminals of main circuit capacitors or electrical components before servicing. The voltage must be less than 50 V DC
before you can touch electrical components. For the location of the terminals, refer to "Wiring diagram" on page 83.
• Do NOT touch electrical components with wet hands.
• Do NOT leave the unit unattended when the service cover is removed.
• Protect electric components from getting wet while the service cover is opened.
24/08/18 | Version 1.1 Page 9

VAM-J7
WARNING
• Only use copper wires.
• All field wiring must be performed in accordance with the wiring diagram and installation manual supplied with the
product.
• If the power cable and lead wires have scratches or deteriorated, be sure to replace them. Damaged cable and wires
may cause an electrical shock, excessive heat generation or fire.
• Secure all terminal connections and provide proper routing for cables, both inside and outside the switchbox.
• NEVER squeeze bundled cables and make sure they do not come in contact with the piping and sharp edges.
• Make sure no external pressure is applied to the terminal connections.
• Make sure to check the earth wiring. Do NOT earth the unit to a utility pipe, surge absorber, or telephone earth.
Improper earth wiring may cause electrical shock.
• Make sure to use a dedicated power circuit. NEVER use a power supply shared by another appliance.
• Make sure to check the required fuses and/or circuit breakers before starting works.
WARNING
• After finishing the electrical work, confirm that each electrical component and terminal inside the electrical
components box is connected securely.
• Make sure all covers are closed before starting the unit again.
1.2.3. Cautions
CAUTION
Provide adequate measures to prevent that the unit can be used as a shelter by small animals. Small animals that make
contact with electrical parts can cause malfunctions, smoke or fire.
CAUTION
• Make sure water quality complies with EU directive 98/83 EC.
• Check the system for leaks after each repair/modification of the water side.
• Check drainage system(s) after repairs.
• Be careful when tilting units as water may leak.
1.2.4. Information
INFORMATION
Make sure refrigerant piping installation complies with applicable legislation. In Europe, EN378 is the applicable stand-
ard.
INFORMATION
Make sure the field piping and connections are not subjected to stress.
Page 10 24/08/18 | Version 1.1

VAM-J7
ESIE18-02A | Part 1. Introduction 1.3. General operation
1.3. General operation

• The heat reclaim ventilation units (HRV), model name VAM-J7, is used to supply outdoor air into the building. The HRV unit
is compliant with EN308 regulation according to Lot 6 Ecodesign requirements.
• To reduce the cooling/heating load in the building, the HRV unit can limit the extra load when supplying outdoor air when HRV
unit is set into automatic control.
• The HRV unit contains a high efficiency heat exchange element (7) constructed from high efficiency flame resistant paper
(HEP) treated with an anti-moulding agent. The heat exchange unit recovers both latent and sensible heat by a cross flow
pattern.
• Below the heat exchanger, at outdoor intake and indoor return side, standard an air filter (8) with filter class G3= EU3 conform
EN779-2012 is mounted.
• From the user interface, the operation mode can be set to automatic control, fixed bypass or fixed heat exchange. When
outdoor air temperature (10) drops below +°5C, HRV unit will operate forced in heat-recovery mode.
• The automatic control logic uses air thermistor (10) on the outdoor air intake and the indoor air return side (11), to control a
damper (3) to set unit into heat recovery or bypass the air return. The main purpose is reduce the capacity need to cool down
(when return air is higher than set value) or heat up (when return air is lower than set value).
• When the HRV unit is equipped individually with a user interface, the operation mode cooling or heating is set by outdoor air
intake temperature.
• When the HRV unit is wired in group to VRV or Sky Air indoor (so on same P1P2 bus), the DX indoor will set the operation
mode cooling or heating on the HRV unit.
• The control can operate the fan motor speed according to required ESP setting (15 steps). The proportion of air volume
between air supply and air return can be altered in fresh-up operation. The fresh air operation can be set by field setting or
voltage free contact input.
• The control can perform a filter contamination check using tendency change of rpm and current to the fan motors (1 + 2). To
activate this function a field setting needs to be changed (28-11).
• Indication parts (VAM800, 1000 J7V1B).
24/08/18 | Version 1.1 Page 11

VAM-J7
ESIE18-02A | Part 1. Introduction 1.3. General operation
Top view 6 2 3
8 7 9 1 4 5
Side view
6 10 8 7 8 11 9 4
1. Fan motor supply 7. Cross flow paper heat exchanger
2. Fan motor exhaust 8. Air filter (standard mounted)
3. Damper bypass 9. Switch box (control + inverter)
4. Air supply connection 10. Air sensor outdoor air intake
5. Air return connection 11. Air sensor indoor air return
6. Air inlet connection
Page 12 24/08/18 | Version 1.1

VAM-J7
ESIE18-02A | Part 1. Introduction 1.4. How to use
1.4. How to use
1.4.1. Interactive information flow

This Daikin product Service Manual is intended for professional use only. The actions described hereafter, are only to be performed
by qualified and certified persons, taking into account the safety precautions mentioned in this manual and the local regulations as
well.
By following the diagram below, the reader can find the relevant information related to his/her task. The digital (pdf) version of this
book allows direct page access through all active links. When Adobe Acrobat Reader is used, the <Alt> + <Back Arrow> keys or
the arrow in the top right-hand corner of this page can be used to return to the previously viewed page.
?
this your 1st encounter
Is this
Is
this particular unit?
with th
NO
N O YES
YES
General
operation
?
What
W
Wha
Whhat do
d you need to do?
PART 2 PART 3 PART 4

Troubleshooting Repair Maintenance Installation
?
How to retrieve Is an
Is an Error
Er Code
Error Codes displayed?
displ
Refer to:
YES NO Installation Manual
or
Installer Reference Guide
Errro
ror
or Co
Error C
Cod
ode based
Code Syymp
mptto
tom based
tom
Symptom b
troubleshooting
troublesho troubleshooting
troublesho
Component
checklist
?
Is repair
Is re necessary?
24/08/18 | Version 1.1 Page 13

VAM-J7
ESIE18-02A | Part 1. Introduction 1.4. How to use
1.4.2. Parts of the book

This Daikin product Service Manual is intended for professional use only. The actions described hereafter, are only to be performed
by qualified and certified persons, taking into account the safety precautions mentioned in this manual and the local regulations as
well.
As can be observed from the Table of Contents, this manual is split up into several chapters:
1.4.2.1. The introduction chapter
The chapter "Introduction" on page 7 includes the safety precautions, this topic and the general operation description of the
product(s) this manual refers to.
1.4.2.2. The troubleshooting chapter
The chapter "Troubleshooting" on page 15 not only deals with the methods to recognize and resolve occurring error codes; it also
describes the methods how to solve a problem that does not immediately trigger an error code. Such problems are referred to as
'symptom based'. Both the error code based and symptom based troubleshooting tables, indicate possible causes, the necessary
checks and in case required, how to repair. The possible causes have been sorted to probability of occurrence and speed of
execution.
1.4.2.3. The repair chapter
The chapter "Repair" on page 51 handles the removal and replacement of the major components in the product and discusses
cleaning methods as well if applicable, such as for filters. Where applicable, refrigerant handling precautions are mentioned for
certain actions; please consider these carefully for your own safety.
1.4.2.4. The maintenance chapter
The chapter "Maintenance" on page 75 of this manual describes the maintenance intervals and procedures to be performed on
the product. Remember that a well maintained product, is a more reliable and efficient product.
1.4.2.5. Appendices
Finally, the service manual provides in chapter "Appendix" on page 79 valuable reference data such as piping/wiring diagrams,
field settings overview and a checklist to be filled in when you need to escalate an issue to your dealer.
1.4.3. Contact information

This manual has been made with much care and effort. Use it in your daily jobs, as it has been made for you.
Despite our efforts, there is always a chance some cleric or other mistake has been made during the creation of this manual. We
kindly ask you to send the found mistakes, or remarks for improvement, to the no-reply email address
servicemanual@daikineurope.com.
Page 14 24/08/18 | Version 1.1

VAM-J7
ESIE18-02A | Part 2. Troubleshooting 2.1. Error codes check
Part 2. Troubleshooting
Error codes check ................................................................................................................................................................................15

Error based troubleshooting .................................................................................................................................................................18
Symptom based troubleshooting..........................................................................................................................................................31
Component checklist ............................................................................................................................................................................33
Other capacity range ............................................................................................................................................................................50
2.1. Error codes check
2.1.1. Error codes via remote controller
2.1.1.1. Error codes via wired remote controller BRC1E
2.1.1.1.1 How to retrieve error codes
The following message will be displayed on the screen when a malfunction or a warning occurs during operation.
BRC1E51 BRC1E52, BRC1E53
1 1
2 2
3 3
4 4
1. Screen 3. ‘menu’ button

2. Operation lamp 4. ‘cancel’ button
Operation Status Display

Abnormal shut-down The system stops operating. The operation lamp (green) starts to
blink. The message “Error: Press
Menu button” will appear and blink at
the bottom of the screen.
Warning The system continues its operation. The operation lamp (green) remains
on. The message “Warning: Press
Menu button” will appear and blink at
the bottom of the screen.
24/08/18 | Version 1.1 Page 15

VAM-J7
If an error or warning is present, it will be displayed on the user interface screen: for more information about troubleshooting, refer
to "Error based troubleshooting" on page 18.
2.1.1.2. How to reset error codes
In "Error based troubleshooting" on page 18 you find a description of how to reset the specific error or warning.
2.1.1.3. History of error codes
Type
Step Method Example display Location button
control
1 BRC1E51 If the backlight is switched off
BRC1E52 press once any button so that the
backlight is activated.
BRC1E53
2 BRC1E51 Press and hold the Cancel button

for 4 seconds or longer in the
Basic screen. The Field Settings
menu is displayed.
BRC1E52 Press and hold the Cancel button
BRC1E53 for 4 seconds or longer in the
Basic screen. The Service Set- Press and hold the Cancel button
tings menu is displayed. for 4 seconds or longer while the
backlight is lit.
3 BRC1E51 Select Error Record and press the
Menu/Enter button. The Error
Record menu is displayed.
Press the Menu/Enter button.
BRC1E52 Select Error History and press the

BRC1E53 Menu/Enter button. The Error His-
tory menu is displayed.
Page 16 24/08/18 | Version 1.1

VAM-J7
4 BRC1E51 Select RC Error History and press

the Menu/Enter button. The error
codes and unit No. can be con-
firmed in the RC Error History
screen.
Press the Menu/Enter button.
BRC1E52 Select RC Error History and press

BRC1E53 the Menu/Enter button. The error
codes and unit No. can be con-
firmed in the RC Error History
screen.
5 BRC1E51 In the RC Record screen the last 1. Latest record

10 items are displayed in order. 2. Unit no.
1
BRC1E52 In the RC Error History screen the

BRC1E53 last 10 items are displayed in
order.
6 BRC1E51 Press the Cancel button in the RC

Record screen 3 times. The Basic
screen returns.
BRC1E52 Press the Cancel button in the RC
BRC1E53 Error History screen 3 times. The
Basic screen returns.
Press the Cancel button 3 times.
The Basic screen returns.
INFORMATION
The indoor unit error history of each indoor unit can be independently consulted. The last 10 items are displayed
in order of appearance.
2.1.2. Error codes via outdoor unit PCB

Not applicable.
24/08/18 | Version 1.1 Page 17

VAM-J7
ESIE18-02A | Part 2. Troubleshooting 2.2. Error based troubleshooting
2.2. Error based troubleshooting

Overview of error codes:
Indoor unit............................................................................................................................................................................................ 22
“6A” – Damper motor malfunction ........................................................................................................................................... 22
“60” – External protection device activated ............................................................................................................................. 22
“64” – Air return thermistor faulty ............................................................................................................................................. 23
“65” – Air intake thermistor faulty............................................................................................................................................. 23
“A1-01” – PCB abnormality...................................................................................................................................................... 23
“A6-00” – Fan motor abnormality............................................................................................................................................. 24
“A8-00” – Power supply malfunction........................................................................................................................................ 24
“AJ-00” – Capacity setting abnormality.................................................................................................................................... 25
“C1-00” – Transmission error main PCB - inverter fan PCB.................................................................................................... 25
“C6-00” – Incorrect combination main PCB and inverter fan PCB .......................................................................................... 26
“CH-00” – CO2 sensor warning ............................................................................................................................................... 26
“CJ-00” – Remote controller thermistor abnormality................................................................................................................ 27
Outdoor unit......................................................................................................................................................................................... 28
System................................................................................................................................................................................................. 28
“U5-00” – Transmission user interface PCB abnormality ........................................................................................................ 28
“U8-00” – Main-Sub control error............................................................................................................................................. 28
“UA-00” – Wrong user interface used ...................................................................................................................................... 29
“UC-00” – Duplication group number address......................................................................................................................... 29
“UE-00” – Transmission fault indoor-central control device..................................................................................................... 29
Others ................................................................................................................................................................................................. 30
Error code Unit

Error level Operation state Cause of error
Main Sub No.
A1 - flashing flashing flashing error ① stop operation EEPROM error

(reset remote control)
A6 01 flashing flashing flashing error ① stop fan operation control-inverter communication
(reset remote control) (cause of fault) Supply air FAN ① (address 1)
lock error
(reset remote control) (cause of fault) Exhaust air FAN ① (address 3)
lock error
(reset remote control) (cause of fault) Supply air FAN ② (address 2)
lock error
(reset remote control) (cause of fault) Exhaust air FAN ② (address 4)
lock error
over-current error or IPM error
hall-sensor location detection
error
error
Page 18 24/08/18 | Version 1.1

VAM-J7
Error code Unit

Main Sub No.

lock error or IPM error
error
error
A6 22 on off flashing keep running fan power measurement retry
Alarm
A8 01 flashing flashing flashing error ① stop fan operation power supply error
(reset remote control) (cause of fault)
AJ 01 flashing flashing flashing error ① stop operation capacity adaptor setting error
(reset remote control)
C1 01 flashing flashing flashing error ② stop operation control-inverter communication
(recover automati- error (between control & inv PCB)
cally)
C6 01 flashing flashing flashing error ① stop fan operation control-inverter communication
driver combination mismatch
driver setting mismatch
EEPROM read abnormality
thermistor malfunction abnormal-
ity
(reset remote control) (cause of fault) Supply air FAN ① (address 1) fin
temperature abnormality
thermistor fault abnormality
fin temperature abnormality
24/08/18 | Version 1.1 Page 19

VAM-J7
Error code Unit

Main Sub No.

thermistor malfunction abnormal-
ity
(reset remote control) (cause of fault) Supply air FAN ② (address 2) fin
temperature abnormality
thermistor fault abnormality
fin temperature abnormality
CH - on off off warning keep running CO2 sensor warning
CJ - on off off warning keep running thermistor fault "BRC..."
user interface
60 - flashing flashing flashing error ② stop operation external error input
(recover automati-
cally)
60 - on off flashing alert keep running external error input
64 01 on off flashing alert keep running air return thermistor alert
64 02 on off flashing alert keep running out of operation range alarm due
to air return thermistor
65 01 on off flashing alert keep running outdoor air intake thermistor alert
65 02 on off flashing alert keep running out of operation range alarm due
to outdoor air thermistor
65 03 flashing flashing flashing error ① stop operation low outdoor temperature opera-
(reset remote control) tion alarm during filter contamina-
tion function (field setting
29-0-04/05)
6A - on off flashing alert keep running damper alert
6A - flashing flashing flashing error ② stop operation damper error
(recover automati-
cally)
Page 20 24/08/18 | Version 1.1

VAM-J7
Error code Unit

Main Sub No.
U5 - flashing flashing flashing error ② stop operation user interface transmission error
(recover automati- missing
cally)
U5 - flashing flashing flashing error ② stop operation user interface control communica-
(recover automati- tion error
cally)
U8 - flashing flashing off error ② stop operation transmission abnormality between
(recover automati- main/slave liquid crystal remote
cally) control
UA - flashing flashing off error ② stop operation remote control combination failure
(recover automati-
cally)
UC - on off off warning keep running duplication of central group
address warning
UE - flashing flashing flashing error ② stop operation central control communication
(recover automati- error
cally)
UE - on off flashing alert keep running central control transmission alert
24/08/18 | Version 1.1 Page 21

VAM-J7
2.2.1. Indoor unit
2.2.1.1. “6A” – Damper motor malfunction
Trigger Effect Reset

The limit switch of the damper motor did Unit will not stop operating. Power reset.
not detect move of motor when energized Control will disable output to damper To remove warning from main history,
(3 times per minute). motor. push the ON/OFF button on the remote
controller for 5 seconds in the check
mode.
Possible cause Check Corrective action
Indoor Unit - Electrical components

Faulty limit switch. Check limit switch changes between open Replace the damper motor assembly.
and closed contact when power on HRV
unit.
Faulty damper motor. Check damper motor rotates when power Replace the damper motor assembly.
on HRV unit.
Faulty main PCB. Check HAP on main PCB is blinking. Replace main PCB.
Check connectors power and limit switch Reconnect plug(s) of power and limit
damper motor. switch damper motor.
External factor (e.g. electrical noise) (error Check for source which could cause elec- Avoid electrical interference.
disappears after power reset, but returns trical interference.
after a while).
2.2.1.2. “60” – External protection device activated

The input signal JC-C1 is closed + set Unit will not stop operating. Automatic reset.
28-8-02 or -03. Operation resume with (local) contact To remove warning from main history,
opens again. push the ON/OFF button on the remote
mode.

Local contact is closed. Check state and wiring to local switch. Change wiring.
Change local switch if contact permanent
closed.
Wrong field setting. Check field setting by user interface. Adjust field settings by user interface
according to installation lay out.
after a while).
Page 22 24/08/18 | Version 1.1

VAM-J7
2.2.1.3. “64” – Air return thermistor faulty

Air return sensor abnormal signal. Unit will not stop operating. Automatic reset.
Control will use default value for air return To remove warning from main history,
sensor. push the ON/OFF button on the remote
mode.

Faulty air return sensor. Read actual air return sensor by user Replace the air return sensor.
interface.
Erase the error record from the remote
controller.
Check connector air intake sensor cor- Reconnect plug of air return sensor.
rectly mounted.
after a while).
2.2.1.4. “65” – Air intake thermistor faulty

Air intake sensor abnormal signal. Unit will not stop operating. Automatic reset.
Control will use default value for air intake To remove warning from main history,
sensor. push the ON/OFF button on the remote
mode.

Faulty air intake sensor. Read actual air intake sensor by user Replace the air intake sensor.
interface.
Erase the error record from the remote
controller.
Check connector air intake sensor cor- Reconnect plug of air intake sensor.
rectly mounted.
after a while).
2.2.1.5. “A1-01” – PCB abnormality

EEPROM data is not received correctly. Unit will stop operating. Power reset via HRV unit.
24/08/18 | Version 1.1 Page 23

VAM-J7

Faulty indoor PCB. Check if error still occurs after turning off Adjust power to the indoor PCB.
power and turning it back on again. Replace indoor PCB when HAP LED is
Check if the indoor PCB receives power. not blinking in regular intervals.
Check if the HAP LED is blinking in regu- Install correct spare part or update indoor
lar intervals. PCB.
Check if the correct spare part is installed. Adjust wiring to indoor PCB when
Check the wiring to indoor PCB. required.
2.2.1.6. “A6-00” – Fan motor abnormality

The rotation speed of the fan motor is not Control will perform some retry to operate Power reset HRV unit.
detected while the output voltage to the fan motor.
fan is at its maximum. When retries fail, unit will stop operating.

lar intervals. PCB.
Faulty indoor fan motor. Check the fan motor. Replace fan motor when required.
Check fan motor connections and wiring. Adjust wiring when required.
Indoor fan motor locked. Switch off the power. Replace fan motor when the fan does not
Turn fan manually. turn smoothly.
More info:
Check procedures Replacing procedures

"Removing fan motor" on page 61
2.2.1.7. “A8-00” – Power supply malfunction

Power supply at main PCB is not correct. Unit will stop operating. Power reset HRV unit.

Power supply is not correct. Voltage & frequency within tolerance. Adjust power supply.
Correct contact circuit breaker.
Correct cable specification.
Page 24 24/08/18 | Version 1.1

VAM-J7

Faulty indoor PCB. Check if error still occurs after turning off Adjust power to the HRV unit.
power and turning it back on again. Replace main PCB when HAP LED is not
Check if the indoor PCB receives power. blinking in regular intervals.
Check if the HAP LED is blinking in regu- Replace inverter fan PCB when HAP LED
lar intervals. is not blinking in regular intervals.
Check if the correct spare part is installed. Install correct spare part.
Check the wiring to indoor PCB. Adjust wiring to main PCB and inverter fan
PCB when required.
Faulty indoor fan motor. Check the fan motor. Replace fan motor when required.
Check fan motor connections and wiring. Adjust wiring when required.
More info:
Check procedures Replacing procedures

"Removing fan motor" on page 61
2.2.1.8. “AJ-00” – Capacity setting abnormality

The capacity setting adaptor is not con- Unit will stop operating. Power reset HRV unit.
nected or not recognised by the indoor
PCB.

Faulty capacity adapter on indoor PCB (in Check if the correct adapter is installed. Adjust capacity adapter when required.
case of spare part PCB). Check if the correct spare part is installed. Mount correct PCB.
lar intervals. PCB.
2.2.1.9. “C1-00” – Transmission error main PCB - inverter fan PCB

When normal transmission between main Unit will stop operating. Power reset via HRV unit.
PCB & inverter fan PCB is not conducted
for a certain duration (15 seconds or
more).

Faulty inverter fan PCB. Check if the correct inverter fan PCB is Adjust when required.
installed.
Check if the connector X3A on the inverter
fan PCB is not circuited.
Check the wire harness.
24/08/18 | Version 1.1 Page 25

VAM-J7

lar intervals. PCB.
Check the wiring related connectors of required.
indoor PCB:
• VAM350~2000J7: X70A
• VAM800~2000J7: X4A + X3A.
after a while).
Internal wiring is not OK. Check if wiring between PCB’s is correct Correct wiring.
(refer to wiring diagram).
2.2.1.10. “C6-00” – Incorrect combination main PCB and inverter fan PCB

When main PCB detects different inverter Unit will stop operating. Power reset via HRV unit.
fan PCB than present combination.

Faulty inverter fan PCB. Check if the correct inverter fan PCB is Adjust when required.
installed.
Check if the connector X3A on the inverter
fan PCB is not circuited.
Check the wire harness.
lar intervals. PCB.
Check the correct capacity adaptor is required.
mounted. Mount correct capacity adaptor main PCB
(power reset is required).
after a while).
Internal wiring is not OK. Check if wiring between PCB's is correct Correct wiring.
(refer to wiring diagram).
2.2.1.11. “CH-00” – CO2 sensor warning

Disconnected or short circuit CO2 sensor Unit will not stop operating. Automatic reset.
(optional accessory). Control will not adjust RPM according to To remove warning from main history,
CO2 level. push the ON/OFF button on the remote
mode.
Page 26 24/08/18 | Version 1.1

VAM-J7

Faulty CO2 sensor. Erase the error record from the remote Replace the CO2 sensor.
controller.
Faulty main PCB. Check field settings about control of CO2 Adjust field settings according to installa-
sensor. tion setup with or without CO2 sensor kit.
after a while).
2.2.1.12. “CJ-00” – Remote controller thermistor abnormality

Disconnected or short circuit remote con- Unit will not stop operating. Automatic reset.
troller thermistor. Control will use air return sensor instead. To remove error from main history, push
the ON/OFF button on the remote control-
ler for 5 seconds in the check mode.

Faulty remote controller thermistor. Erase the error record from the remote Replace the remote controller.
controller.
after a while).
24/08/18 | Version 1.1 Page 27

VAM-J7
2.2.2. Outdoor unit

Not applicable.
2.2.3. System
2.2.3.1. “U5-00” – Transmission user interface PCB abnormality

Main PCB A1P detects abnormal/missing Unit will stop operating. Automatic reset.
transmission to user interface for a certain
time.

Faulty main PCB. Check if the main PCB receives power. Adjust power to the main PCB.
Check if the HAP LED is blinking in regu- Replace main PCB when HAP LED is not
lar intervals. blinking in regular intervals.
Check if the correct spare part is installed. Install correct spare part or update main
Check the wiring to main PCB. PCB.
Check voltage P1P2 ±16 VDC. Adjust wiring to main PCB when required.
Faulty user interface. Check user interface. Replace user interface when required.
User interface is not detected anymore Check the wiring between main PCB and When user interface is required, (re-) con-
since power was connected. user interface. nect user interface to main PCB terminals
P1P2.
When user interface is not further
required, reset power of HRV unit.
after a while).
2.2.3.2. “U8-00” – Main-Sub control error

Main PCB A1P detects abnormal/missing Unit will stop operating. Power reset.
transmission to dual interfaces.

Combination of 1 or 2 user interfaces Check the setting of the Main and Sub When only 1 interface is connected,
does not correspond to the Main-Sub set- control setting. ensure set to "Main".
ting on the interfaces. Check wiring P1P2 between main PCB When 2 user interfaces are connected,
and interface(s). ensure 1st user interface set to "Main",
Check voltage P1P2 ±16 VDC. 2nd user interface set to "Sub".
after a while).
Page 28 24/08/18 | Version 1.1

VAM-J7
2.2.3.3. “UA-00” – Wrong user interface used

Main PCB A1P detects incorrect type Unit will stop operating. Automatic reset (when correct type user
interface. interface is detected).

Incorrect type user interface. Confirm used user interface is listed in Replace user interface to type listed in
option list. option list.
Incorrect combination of user interface. Confirm compatibility between types of Replace user interface(s) to type listed in
user interface. option list.
after a while).
2.2.3.4. “UC-00” – Duplication group number address

Main PCB A1P detects multiple indoor Unit keeps operating (only warning). Power reset (if no more duplication of
units are set same group number in same group numbers in same F1F2 bus).
F1F2 bus.

Multiple indoor units on the same F1F2 Check the group number by the user inter- Change the group number(s) to have only
bus are set same group number. face on the units indicating UC caution on unique group numbers.
the central control device.
after a while).
2.2.3.5. “UE-00” – Transmission fault indoor-central control device

Main PCB A1P does not detect anymore Unit keeps operating (only warning). Automatic.
the central control device.
24/08/18 | Version 1.1 Page 29

VAM-J7

Communication interrupted: Check voltage on F1F2 at central control Reconnect F1F2 wiring to central control
• cable to central control device device (±16 VDC). device.
disconnected, or Check power supply to central control Reconnect power supply to central control
• no more power supply to central device. device.
control device.
Indoor unit has no more group number Check group number setting through user Set unique group number by user inter-
set. interface. face.
after a while).
2.2.4. Others
Not applicable.
Page 30 24/08/18 | Version 1.1

VAM-J7
ESIE18-02A | Part 2. Troubleshooting 2.3. Symptom based troubleshooting
2.3. Symptom based troubleshooting
2.3.1. Unit does not operate

Possible failures Root cause Check Corrective action
Root cause category: component - electrical

Units do not operate. Missing power supply to VAM Check to make sure that the Restore the power supply.
unit. rated voltage is supplied.
Main PCB damaged (fuse Check on main PCB: Arrange correct power supply
blown). • fuse, to VAM unit. Replace main
• condition of varistors, PCB if damaged component
found.
• jumper present on
connector X29A.
Root cause category: installation
On controller (BRC) no indica- Initialisation not completed. Check that at terminals P1P2 Correct field wiring if no wiring
tion of operation mode HRV of VAM there is connection to fount at terminals P1P2 of the
(auto, heat exchanger or a remote controller (maybe in VAM unit.
bypass). group wiring, during installa-
tion cable forgotten).
Unit does not operate. Indoor unit no controller: Check presence of central If no central control device
• no control “BRC…”, control (DCS…) & group num- DCS…, connected wired con-
• or no DCS… + group bers are found. trol BRC… or external on/off
number, Check presence of central contact.
• or no external input closed control (DCS…) & group num- If only central control & no
contact. bers are found. indoor found, use wired control
BRC… to set each indoor
group number.
Root cause category: operating conditions
Units do not operate. Unit operates out of the oper- Check the outdoor air temper- Possible that some special
ating range. ature. function stops intermediately
the unit:
• low outdoor air (cold region
operation),
• direct ducting,
• pre-cool/pre-heat function.
2.3.2. Operation sometimes stops


Operation sometimes stops. A power failure of 2 to 10 Check the power supply. Restore the power supply.
cycles (of the power supply
sinus) can stop the VAM unit
operation (operation lamp off).
Root cause category: operating conditions
Fan stops sometimes. When the main PCB judges Check the operation of the Check the temperature at the
that the damper needs to damper. outdoor air intake and indoor
change position, fan motors air return side.
will be stopped during the
change of the damper.
24/08/18 | Version 1.1 Page 31

VAM-J7
ESIE18-02A | Part 2. Troubleshooting 2.3. Symptom based troubleshooting
2.3.3. Equipment operates but does insufficient air flow


Low air flow rate. Field setting of RPM is not Check with designer of duct Adjust field setting RPM, or
according to required ESP. work what ESP is required. perform an auto ESP check
function.
Root cause category: component - mechanical
Low air flow rate. Grills on suction or/and dis- Check if all grills are in correct Perform a new auto ESP
charge changed since start up. position. check function.
Equipment operates but does Incorrect of NG operation of Check operation of fan Replace the fan motor(s)
perform target air flow rate. the fan motor(s). motor(s). and/or inverter PCB fan motor.
2.3.4. Large operation noise and vibration


Large operation noise and Instable output voltage of the Verify the operation of the out- Replace the inverter PCB
vibration. inverter PCB. put of the inverter of fan when the inverter check is NG.
motors.
Large operation noise and Unit is not installed according Check to make sure that the Install the unit according the
vibration. the installation manual. required spaces for the instal- installation manual.
lation are provided.
Fan rotor unbalanced. Check fan rotor is positioned Fix bracket of fan motor (may
centre of outlet. some fixing screw loosen or
Check fan rotor is correct fixed missing).
to motor shaft. Replace rotor if any deforma-
tion.
Page 32 24/08/18 | Version 1.1

VAM-J7
ESIE18-02A | Part 2. Troubleshooting 2.4. Component checklist
2.4. Component checklist

Overview of component checklists:
Indoor unit ............................................................................................................................................................................................33

Main PCB A1P..........................................................................................................................................................................33
Inverter PCB A2P (VAM350~650J7) “type 1” (fan motor including internal inverter PCB) .......................................................35
Inverter PCB A2P (VAM800~2000J7) “type 2” (fan motor external inverter PCB) ...................................................................38
Inverter PCB + fan motor “type 1” (fan motor internal inverter PCB) - power on......................................................................41
Inverter PCB + fan motor “type 2” (fan motor external inverter PCB) - power on.....................................................................42
Fan motor “type 1” internal inverter PCB - disconnected from inverter PCB............................................................................43
Fan motor “type 2” - external inverter PCB - disconnected from inverter PCB ........................................................................44
Damper motor + limit switch .....................................................................................................................................................45
Air thermistor ............................................................................................................................................................................46
Reactor.....................................................................................................................................................................................48
Outdoor unit..........................................................................................................................................................................................49
System .................................................................................................................................................................................................49
Others .................................................................................................................................................................................................49
2.4.1. Indoor unit
2.4.1.1. Main PCB A1P

5 5* 6 7
4*
10 9 8 9
24/08/18 | Version 1.1 Page 33

VAM-J7
Item Reference PCB Description

1 X27A AC power
2 X35A DC power
3 X70A Communication inverter PCB
4 X22A, X28A (*) Damper motor
5 X5A, X6A (*) Limit switch
6 X12A R1T air return thermistor
7 X11A R2T air intake thermistor
8 F1U Fuse 6,3 A (slow)
9 F1S, F2S Varistor
10 DSA1 Surge arrestor
11 HAP Green LED
*: only for VAM1500, 2000J7
Item Ref Description Signal Method Remark

1 X27A AC power 230 VAC permanent
2 X35A DC power 16 VDC permanent
+
-
3 X70A Communication 0~10 VDC fluctuating

inverter PCB +
-
4 X22A, Damper motor 230 VAC When damper changes position

X28A(*)
5 X5A, Limit switch 16 VDC + - + - When open status (at bypass & heat-exchange)
X6A(*)
6 X12A R1T air return ther- 0~5 VDC - + depends on temperature

mistor
7 X11A R2T air intake ther- 0~5 VDC - + depends on temperature

mistor
8 F1U Fuse 6,3 A (slow) 0Ω No damage
9 F1S, Varistor ∞ No crack

F2S
10 DSA1 Surge arrestor ∞ No crack
11 HAP Green LED Blinks ±1/second
*: only for VAM1500, 2000J7
Page 34 24/08/18 | Version 1.1

VAM-J7
2.4.1.2. Inverter PCB A2P (VAM350~650J7) “type 1” (fan motor including internal inverter PCB)
1
7 9
8
11
6 2
10 3 4
Item Location Function

1 X10A Power supply
2 X6A Reactor
3 C- 0 VDC
4 C+ DCV +
5 X8A Fan motor 1
6 X9A Fan motor 2
7 X3A Communication A1P↔A2P
8 L1, L2 Varistor
9 F4U Fuse AC
10 F2U Fuse DC
11 HAP Green LED
24/08/18 | Version 1.1 Page 35

VAM-J7

1 X10A Power supply 230 VAC
L
L↔N
50 Hz
N X10-2
Gnd
2 X6A Reactor 230 VAC "Check diode module - inverter PCB fan type 1
L
X6-② (fan motor internal inverter PCB)" on page 37
↔N L
X6-2
3 C- 0 VDC+ 315 VDC "Check diode module - inverter PCB fan type 1
4 C- DCV + (fan motor internal inverter PCB)" on page 37
5 X8A Fan motor 1 320 & 15 VDC "Inverter PCB + fan motor “type 1” (fan motor
internal inverter PCB) - power on" on page 41
6 X9A Fan motor 2
7 X3A Communication 0~10 VDC - + Fluctuating

A1P↔A2P
8 V1, V2 Varistor ∞ No cracks
9 F4U Fuse AC 0Ω No damage
10 F2U Fuse DC 0Ω No damage
Page 36 24/08/18 | Version 1.1

VAM-J7
Table 2-1: Check diode module - inverter PCB fan type 1 (fan motor internal inverter PCB)
X10A-2
X10A-1
X70A
X6A-2
X9A
X8A
C- C+
- Diode check (unit VDC)
Location Check method C+ C-
X6A-② 0,5 OL
+ Diode check
X10A-② 0,5 OL
Location Check method X6A-② X10A-②
C+ OL OL
- Diode check
C- 0,5 0,5
Location Check method C+ C-
C+ OL
- Diode check
C- 0,94
24/08/18 | Version 1.1 Page 37

VAM-J7
2.4.1.3. Inverter PCB A2P (VAM800~2000J7) “type 2” (fan motor external inverter PCB)
8 2 4 3
10
7 11 6 5
Item Location Function

1 X10A Power supply
2 X6A Reactor
3 C- 0 VDC
4 C+ DCV +
5 X1A Output inverter fan motor
6 X2A Hall IC fan motor
7 X3A Communication PCB control↔inverter PCB’s
8 F1U Fuse AC 6,3 Amp (T= slow)
9 V1, V2 Varistor
10 SA1 Surge arrestor
11 HAP Green LED
Power supply on

1 X10A Power supply 230 VAC "Check diode module" on page 39
50 Hz
2 X6A Reactor 230 VAC "Check power module" on page 40

↔N
L L
X6-2
3 C- 0 VDC 315 VDC "Inverter PCB A2P (VAM800~2000J7) “type 2”
4 C- DCV + (fan motor external inverter PCB)" on page 38
5 X1A Output inverter fan 50~100 VAC "Inverter PCB + fan motor “type 1” (fan motor
motor internal inverter PCB) - power on" on page 41
Page 38 24/08/18 | Version 1.1

VAM-J7

6 X2A Hall IC fan motor 15 VDC "Inverter PCB + fan motor “type 1” (fan motor
internal inverter PCB) - power on" on page 41
7 X3A, Communication 0~10 VDC Fluctuating

X4A A1P↔A2P
8 F1U Fuse AC 6,3 Amp 0Ω No damage

(T= slow)
9 V1, V2 Varistor ∞ No damage (crack)
10 SA1 Surge arrestor Off No damage
Power off
X10A-1 X6A-2 C- C+
W
V
U
Check diode module
Location Check method - Diode check (VDC)

Connector C+ C-
X10A-① + Diode check 0,57 OL
X6A-② 0,57 OL
Location Check method + Diode check (VDC)
Connector C+ C-
X10A-① - Diode check OL 0,57
X6A-② OL 0,57
Location Check method - Diode check (VDC)
C+ OL
+ Diode check
C- 0,84
24/08/18 | Version 1.1 Page 39

VAM-J7
Check power module
Connector - Diode check (VDC)

Check method
X1A C+ C-
U 0,46 OL
V + Diode check 0,46 OL
W 0,46 OL
Connector + Diode check (VDC)
Check method
X1A C+ C-
U OL 0,46
V - Diode check OL 0,46
W OL 0,46
Page 40 24/08/18 | Version 1.1

VAM-J7
2.4.1.4. Inverter PCB + fan motor “type 1” (fan motor internal inverter PCB) - power on
Test pin volt-meter Refer
Location Function Range Normal value Remark + Com Figure
X10A power supply ACV 230 permanent red ① white ② 4-1

C+ / C- power diodes DCV 320 permanent C+ ① C- ② 4-2
communication DCV 0~10 fluctuating 4-3
X70A orange ① white ②
control-inverter
power transistors DCV 320 permanent red ① blue ② 4-4
micro processor DCV ± 15 permanent brown ③ blue ②
speed signal DCV 0,0~5,0 depends on rpm orange ④ blue ②
X8A & X9A
rpm counter DCV BRC1E off: 5,7 turn motor by hand:
4 pulses / 1 rotation
white ⑤ blue ②
DCV BRC1E on: fluctuating
1,50~4,5
Measure point
Fig 4-1 Fig 4-2 Fig 4-3 Fig 4-4
1 2 2 1 1 2 1 1
2
2
3
3
4
4
5
5
24/08/18 | Version 1.1 Page 41

VAM-J7
2.4.1.5. Inverter PCB + fan motor “type 2” (fan motor external inverter PCB) - power on
Test pin volt-meter Refer
Location Function Range Value Remark + Com Figure

power supply ACV 230 permanent white 5-1
X10A red ①
②
C+ / C- power diodes DCV 320 permanent C+ ① C- ② 5-2
communication DCV 0~10 fluctuating 5-3
X3A & X4A orange ① white ②
control-inverter
output inverter ACV 50~150 depends on rpm 5-4
X1A red ① white ② black ③
U-V, V-W, U-W
X2A power Hall IC DCV ± 15 permanent pink ② grey ① 5-5
rpm counter DCV BRC1E off: turn motor by hand: orange③ grey ①
5,7 4 pulses /1 rotation blue ④ grey ①
DCV BRC1E on: fluctuating
yellow ⑤ grey ①
1,50~4,5
Measure point
Fig 5-1 Fig 5-2 Fig 5-3 Fig 5-4 Fig 5-5
1 2 121 2 1 2 3 1 2 3 4 5
2
Page 42 24/08/18 | Version 1.1

VAM-J7
2.4.1.6. Fan motor “type 1” internal inverter PCB - disconnected from inverter PCB
- Diode check (unit VDC) Measure point

Wire Check method red ① blue ② brown ③ orange ④ white ⑤
red ① OL 0,75 1,4 OL
blue ② 0,87 0,48 1,12 1,55
brown ③ 1,35 0,75 1,44 1,82
+ Diode check
orange ④ 1,84 1,4 1,1 OL
white ⑤ OL OL OL OL
5 4 3 2 1
24/08/18 | Version 1.1 Page 43

VAM-J7
2.4.1.7. Fan motor “type 2” - external inverter PCB - disconnected from inverter PCB
Hall IC - Diode check (unit VDC) Measure point

Wire Check method grey ① pink ② orange ③ blue ④ yellow ⑤
grey ① 0,59 1,14 1,14 1,41
pink ② 0,74 1,3 1,3 1,3
orange ③ 1,34 1,2 1,81 1,81
blue ④ + Diode check 1,34 1,2 1,81 1,81
yellow ⑤ 1,34 1,2 1,81 1,81

5 4 3 2 1
Ohm Measure point
Motor coil Check method U① V② W③

U① 7,2 7,2
V② 7,2 7,2
Resistance check
W③ 7,2 7,2
3 2 1
Page 44 24/08/18 | Version 1.1

VAM-J7
2.4.1.8. Damper motor + limit switch
Disconnected from main PCB
Check
Part Connector Reference (kΩ) Remark Measure point
method
motor X22A, X28A(*) resistance 12,3 white wires
Nȍ
limit switch X15A, X6A(*) resistance ∞: damper position while damper moving contact
closed 0 Ω
Hex. & Byp.
0Ω
Connected - main PCB power on
Check Reference
Part Connector Remark Measure point
method (Volt)
motor X22A, X28A(*) ACV 230 permanent when energized
230V 230V
limit switch X15A, X6A(*) DCV 16 depends on position damper:
• at HEX & Bypass: 16 VDC
+- + -
• during change: 0 VDC
*: Only VAM1500J7 & 2000J7
24/08/18 | Version 1.1 Page 45

VAM-J7
2.4.1.9. Air thermistor
Remove plug from PCB
Check Reference
method (Volt)
air return X11A kΩ 25°C= 20 kΩ Other temperature, see "Ther-
thermistor mistor resistance characteris-
tics" on page 46
Nȍ
air intake X12A kΩ 25°C= 20 kΩ Other temperature, see "Ther-
thermistor mistor resistance characteris-
tics" on page 46
Nȍ
Table 2-2: Thermistor resistance characteristics
T °C kΩ T °C kΩ
-20 197.81 20 25.01
-19 186.53 21 23.91
-18 175.97 22 22.85
-17 166.07 23 21.85
-16 156.80 24 20.90
-15 148.10 25 20.00 Reference point
-14 139.94 26 19.14
-13 132.28 27 18.32
-12 125.09 28 17.54
-11 118.34 29 16.80
10 111.99 30 16.1
-9 106.03 31 15.43
-8 100.41 32 14.79
-7 95.14 33 14.18
-6 90.17 34 13.59
-5 85.49 35 13.04
-4 81.08 36 12.51
-3 76.93 37 12.01
-2 73.01 38 11.52
-1 69.32 39 11.06
0 65.84 40 10.63
1 62.54 41 10.21
2 59.43 42 9.81
3 56.49 43 9.42
4 53.71 44 9.06
5 51.09 45 8.71
6 48.61 46 8.37
7 46.26 47 8.05
8 44.05 48 7.75
9 41.95 49 7.46
Page 46 24/08/18 | Version 1.1

VAM-J7
T °C kΩ T °C kΩ
10 39.96 50 7.18
11 38.08 51 6.91
12 36.30 52 6.65
13 34.62 53 6.41
14 33.02 54 6.65
15 31.50 55 6.41
16 30.06 56 6.18
17 28.70 57 5.95
18 27.41 58 5.74
19 26.18 59 5.14
24/08/18 | Version 1.1 Page 47

VAM-J7
2.4.1.10. Reactor
Remove plug from PCB
Check Reference
method (Volt)
Reactor X6A (inverter Ω 0,31 Ω at 25°C Tolerance ± 20%
VAM350~650J7 PCB) At ambient 25°C
mH 8,5 mH
Reactor X6A (inverter Ω 0,43 Ω at 25°C Tolerance ± 20%

VAM800~2000J7 PCB) At ambient 25°C
mH 14,8
Page 48 24/08/18 | Version 1.1

VAM-J7
2.4.2. Outdoor unit

Not applicable.
2.4.3. System
Not applicable.
2.4.4. Others
Not applicable.
24/08/18 | Version 1.1 Page 49

VAM-J7
ESIE18-02A | Part 2. Troubleshooting 2.5. Other capacity range
2.5. Other capacity range

Not applicable.
Page 50 24/08/18 | Version 1.1

VAM-J7
ESIE18-02A | Part 3. Repair 3.1. Refrigerant repair procedures
Part 3. Repair
Refrigerant repair procedures ..............................................................................................................................................................51

Service tools.........................................................................................................................................................................................52
Unit specific repair procedures.............................................................................................................................................................53
3.1. Refrigerant repair procedures
3.1.1. Refrigerant piping handling

Not applicable.
3.1.2. Recovery procedure

Not applicable.
3.1.3. Refrigerant pump down

Not applicable.
3.1.4. Piping repair procedures

Not applicable.
24/08/18 | Version 1.1 Page 51

VAM-J7
ESIE18-02A | Part 3. Repair 3.2. Service tools
3.2. Service tools

For an overview of the applicable service tools, please check the Daikin Business Portal: http://www.mydaikin.eu
Go to the tab “After-sales support” on the left side and then select “Technical support”.
You will then find a button “Service tools” which gives you an overview on which service tool to use for which product. Also
additional information on the service tool (instruction, latest software) can be found there.
Page 52 24/08/18 | Version 1.1

VAM-J7
ESIE18-02A | Part 3. Repair 3.3. Unit specific repair procedures
3.3. Unit specific repair procedures

Overview:
Indoor unit ............................................................................................................................................................................................53

Basic removal - removing switchbox cover ..............................................................................................................................53
Removing main PCB ................................................................................................................................................................55
Removing inverter PCB............................................................................................................................................................57
Removing reactor .....................................................................................................................................................................58
Basic removal - removing maintenance cover .........................................................................................................................59
Removing heat exchanger and air filter....................................................................................................................................60
Removing fan motor .................................................................................................................................................................61
Removing damper motor..........................................................................................................................................................65
Removing damper motor assembly..........................................................................................................................................69
Removing thermistor ................................................................................................................................................................72
Outdoor unit..........................................................................................................................................................................................74
3.3.1. Indoor unit
3.3.1.1. Basic removal - removing switchbox cover
PRELIMINARY ACTIONS
1. Switch off the Daikin unit via the user interface.
2. Switch off the Daikin unit with the field supplied circuit breaker.
PROCEDURE
Removal
1. Loosen and remove the 3 screws (1) that fix the switchbox cover (2).
2. Pull the switchbox cover (2).
Figure 3-1: Removing the screws
Step 1
1. Screw 2. Switchbox cover
24/08/18 | Version 1.1 Page 53

VAM-J7
Figure 3-2: Pulling the switchbox cover
Step 2 VAM350~650J7 VAM800~1000J7 VAM1500~2000J7
5 5
1
1
5
5 4
4
4 5
2
4
5
2
3 2 3 3
1
1. Control PCB 4. Inverter PCB

2. Power supply terminals 5. Reactor
3. Ground connection
Installation
1. Proceed in reverse order.
Page 54 24/08/18 | Version 1.1

VAM-J7
3.3.1.2. Removing main PCB
PRELIMINARY ACTIONS
PROCEDURE
Removal

When reconnecting a connector to the PCB, do not apply force, as this may damage the connector or connector pins of
the PCB.
1. VAM350~650J7: unplug connectors X1A (1), X8A & X9A (2) inverter PCB (8).
2. VAM350~650J7: remove the 3 screws (3) that fix the mounting plate inverter PCB (4).
3. Turn mounting plate inverter PCB (4) to right side.
4. Unplug all connectors (5) from the main PCB (6), refer to "Component checklist" on page 33. Ensure to move the short-circuit
jumper on X29A to new PCB.
5. Unlatch all 11 PCB stand-offs (7) that fix the main PCB (6).
6. Remove the main PCB (6) from the switchbox (9).
Figure 3-3: Removing the main PCB
VAM350~650J7 VAM800~1000J7 VAM1500~2000J7
5 5
5
6
6
3 5
1 8
8 7
2 3
4
9 7
9
5
6
5
7
9
1. Connector X1A inverter PCB 6. Main PCB

2. Connectors X8A and X9A inverter PCB 7. PCB stand-offs
3. Screws mounting plate inverter PCB 8. Inverter PCB
4. Mounting plate inverter PCB 9. Switchbox
5. Connectors main PCB
24/08/18 | Version 1.1 Page 55

VAM-J7
Installation
Page 56 24/08/18 | Version 1.1

VAM-J7
3.3.1.3. Removing inverter PCB
PRELIMINARY ACTIONS
PROCEDURE
Removal

the PCB.
1. Check (1) the voltage across capacitor “C1” is below 10 VDC before proceeding next step.
Do not short-circuit “C+” & “C-” point to discharge!
2. Remove all connectors (2) of inverter PCB (3).
3. VAM 350~650J7: unlatch the 4 PCB stand-offs (4) that fix the inverter PCB (3).
4. VAM 800~2000J7: remove the 4 screws (5) of the mounting plate inverter PCB (6).
5. VAM 350~650J7: remove the inverter PCB (3).
6. VAM 800~2000J7: remove mounting plate inverter PCB (6).
Figure 3-4: Removing the inverter PCB
VAM350~650J7 VAM800~2000J7
3 3
5
4 4
2 2
2
4 4
5
6
1 1
1
1
1. Check points voltage capacitor “C1” 4. PCB stand-offs

2. Connectors inverter PCB 5. Screw
3. Inverter PCB 6. Mounting plate inverter PCB
Installation
24/08/18 | Version 1.1 Page 57

VAM-J7
3.3.1.4. Removing reactor
PRELIMINARY ACTIONS
PROCEDURE
Removal

the PCB.
1. Check (1) the voltage across capacitor “C1” is below 10 VDC before proceeding next step.
Do not short-circuit “C+” & “C-” point to discharge!
2. Remove X6A (2) of inverter PCB (3).
3. Remove the 2 screws (4) of the reactor (5).
4. Remove the reactor (5).
Figure 3-5: Removing the reactor
VAM350~650J7 VAM800~2000J7
3 4
2 5
1 1
1
1
1. Check points voltage capacitor “C1” 4. Screw

2. Connector X6A → inverter PCB 5. Reactor
3. Inverter PCB
Installation
Page 58 24/08/18 | Version 1.1

VAM-J7
3.3.1.5. Basic removal - removing maintenance cover
PRELIMINARY ACTIONS
PROCEDURE
Removal
1. Loosen the screw (1) of the hinge mechanism (2) (on the left side).
2. Turn the hinge mechanism to the left.
3. Take the maintenance cover (3) off by rotating it around the vertical axis of the hanging metal (4).
Figure 3-6: Removing the maintenance cover
Step 1
1
Step 2
3
4
Step 3
1. Screw 3. Maintenance cover

2. Hinge mechanism 4. Hanging metal
Installation
24/08/18 | Version 1.1 Page 59

VAM-J7
3.3.1.6. Removing heat exchanger and air filter
PRELIMINARY ACTIONS
PROCEDURE
Removal
1. Pull out the paper heat exchangers (1) by the handle (2).
2. Pull out the air filters (3).
Figure 3-7: Removing the heat exchanger and air filter
3 1 2 3
3 1 2 3
1. Paper heat exchanger 3. Air filter

2. Handle
Installation
Page 60 24/08/18 | Version 1.1

VAM-J7
3.3.1.7. Removing fan motor
PRELIMINARY ACTIONS
3. Follow procedure "Basic removal - removing maintenance cover" on page 59.
4. Follow procedure "Removing heat exchanger and air filter" on page 60.
PROCEDURE
Removal
1. Loosen the screw (1) of the side rail, middle left (2) for exhaust fan, middle right (3) for supply fan.
2. Remove the side rail (2 or 3).
3. Remove the polystyrene blind plate (4).
4. Remove the screw(s) (5) of the fan connector box (6).
5. Disconnect the fan motor plug (7).
6. Remove the 4 screws (8) of the fan motor assembly (9).
7. Remove the fan motor assembly (9).
8. Loosen the retaining screw (10) by Hex key M3.
9. Slide the rotor (11) from the motor shaft (12).
10. Remove the 4 screws (13) of the motor base (14).
24/08/18 | Version 1.1 Page 61

VAM-J7
Figure 3-8: Removing the fan motor - 1
Step 1 Step 2
1 4 2 3 1 4 2 3
Step 3
4 4
Step 4
5 6 6 5
6
1. Screw (of side rail) 4. Blind plate PS
2. Middle rail left exhaust fan 5. Screw (of fan connector box)
3. Middle rail right supply fan 6. Fan connector box
Page 62 24/08/18 | Version 1.1

VAM-J7
Figure 3-9: Removing the fan motor - 2
Step 5 Step 6
7
7
Step 7 Step 8
10
9
Step 9
11
11
12
Step 10
13
14
13
12
13
7. Fan motor plug 11. Fan rotor

8. Screw (of fan motor assembly) 12. Motor shaft
9. Motor assembly 13. Screw (of motor to motor base)
10. Retaining screw (of fan rotor) 14. Motor base
24/08/18 | Version 1.1 Page 63

VAM-J7
Installation
Page 64 24/08/18 | Version 1.1

VAM-J7
3.3.1.8. Removing damper motor
PRELIMINARY ACTIONS
5. Follow procedure "Basic removal - removing switchbox cover" on page 53.
PROCEDURE
Removal
1. Loosen the screw (1) of the side rail middle right (2) for supply fan.
2. Remove the side rail (2).
3. Remove both screws (3) fixing the damper assembly (4).
4. Bring damper assembly (4) forward.
5. Remove screw (5) of damper arm (6).
6. Remove screw (7) of cover (8) of damper motor.
7. Insert screw driver (9) to push out retaining spring (10).
8. Remove cam (11) from damper motor shaft (12).
9. Turn over cover (8) of damper motor (13).
10. Remove the fasten wires (14) of the damper motor (13).
11. Remove 2 x screws (15) of damper motor (13).
12. Remove connector damper motor:

a. (13): “M1D” on X22A (16) or,
b. (14): “M2D” on X28A (17) (upper unit VAM1500&2000J7).
24/08/18 | Version 1.1 Page 65

VAM-J7
Figure 3-10: Removing the damper motor - 1
Step 1 Step 2
1 4
Step 3 Step 4
1. Screw (of side rail supply fan) 3. Screw (of damper assembly)
2. Middle rail right supply fan 4. Damper assembly
Page 66 24/08/18 | Version 1.1

VAM-J7
Step 5 Step 6
7
8
5
6
Step 7 Step 8
9 10
11
12 11
10
Step 8 Step 9 / 10 / 11
12
15
8
13 14
10 15
11
5. Screw (of damper arm) 11. Cam

6. Damper arm 12. Shaft damper motor
7. Screw (of cover damper motor) 13. Damper motor
8. Cover of damper motor assembly 14. Fasten wires
9. Screwdriver 15. Screw (of damper motor)
10. Retaining spring
24/08/18 | Version 1.1 Page 67

VAM-J7
17
16
16. X22 for damper motor M1D 17. X28 for damper motor M2D
Installation
Page 68 24/08/18 | Version 1.1

VAM-J7
3.3.1.9. Removing damper motor assembly
PRELIMINARY ACTIONS
PROCEDURE
Removal
1. Loosen the screw (1) of the side rail middle right (2) for supply fan.
2. Remove the middle right side rail (2) for supply fan.
3. Remove both screws (3) fixing the damper assembly (4).
4. Bring damper assembly (4) forward.
5. Remove screw (5) of damper arm (6).
6. Remove both screws (7) of damper motor assembly (8) to damper (9).
7. Slide the damper motor assembly (8) upwards to unlock the hook (10) of damper motor assembly (8) and pull.
8. Remove connector damper motor inside switchbox:

a. X22A (11) = damper motor “M1D” or,
b. X28A (12) = damper motor “M2D” (upper unit VAM1500&2000J7).
9. Remove connector limit switch inside switchbox:

a. X5A (13) = limit switch “S1C” or,
b. X6A (14) = limit switch “S2C” (upper unit VAM1500&2000J7).
10. Remove damper motor assembly (8).
24/08/18 | Version 1.1 Page 69

VAM-J7
Figure 3-13: Removing the damper motor assembly - 1
Step 1 Step 2
1 4
Step 3 Step 4
Step 5 Step 6
8
9
5
10
6
Step 7
10
1. Screw (of middle right side rail supply fan) 8. Damper motor assembly
2. Middle right side rail right supply fan 9. Hook of damper motor assembly
3. Screw (of damper assembly) 10. Damper
4. Damper assembly 11. X22A plug damper motor “M1D”
5. Screw (of damper arm) 12. X28A plug damper motor “M2D” (only
VAM1500~2000J7)
6. Damper arm 13. X5A plug limit switch “S1C”
7. Screws (of damper motor assembly to damper) 14. X6A plug limit switch “S2C” (only
VAM1500~2000J7)
Page 70 24/08/18 | Version 1.1

VAM-J7
Figure 3-14: Removing the damper motor assembly - 2
VAM350~650J7 VAM800~1000J7 VAM1500~2000J7
12
11
12 13
Step 8
1. Screw (of middle right side rail supply fan) 8. Damper motor assembly
2. Middle right side rail right supply fan 9. Hook of damper motor assembly
3. Screw (of damper assembly) 10. Damper
4. Damper assembly 11. X22A plug damper motor “M1D”
5. Screw (of damper arm) 12. X28A plug damper motor “M2D” (only
VAM1500~2000J7)
6. Damper arm 13. X5A plug limit switch “S1C”
7. Screws (of damper motor assembly to damper) 14. X6A plug limit switch “S2C” (only
VAM1500~2000J7)
Installation
24/08/18 | Version 1.1 Page 71

VAM-J7
3.3.1.10. Removing thermistor
PRELIMINARY ACTIONS
PROCEDURE
Removal
1. Cut tie wrap fixing the air thermistor:

a. left (1) = outdoor air thermistor “R2T” or,
b. right (2) = indoor air thermistor “R1T”.
2. Remove plug inside switchbox:

a. X12A (3) = “R1T” (indoor air thermistor) or,
b. X11A (4) = “R2T” (outdoor air thermistor).
Page 72 24/08/18 | Version 1.1

VAM-J7
Figure 3-15: Removing the thermistor
Step 1
1 2
3 4
1. Outdoor air thermistor “R1T” 3. Connector X12A for “R1T”
2. Indoor air thermistor “R2T” 4. Connector X11A for “R2T”
Installation
24/08/18 | Version 1.1 Page 73

VAM-J7
3.3.2. Outdoor unit

Not applicable.
Page 74 24/08/18 | Version 1.1

VAM-J7
ESIE18-02A | Part 4. Maintenance 4.1. Indoor unit
Part 4. Maintenance
Indoor unit ............................................................................................................................................................................................75

Outdoor unit..........................................................................................................................................................................................78
4.1. Indoor unit

1. Optimal operation conditions
Limitation
Temperature Humidity
Outdoor intake -10 ~ 46°C(*) Below 80%
Unit location 0 ~ 40°C Below 80%
(*) Remarks:
1. Check with the HRV selection software the condition of exhaust air during heat-exchange operation. If exhaust air exceeds 95%
RH, install preheater with the capacity given in the HRV selection software.
2. When unit is mounted upside down, outdoor intake +5 ~ 46°C.
2. Correlation of ventilation unit operation status, air flow and running current
Point of maintenance Air flow Operation sound Running current

Dirty air filter Lower Higher Lower
Dirty paper heat-exchanger Lower Higher Lower
3. Precautions prior to perform maintenance
- Maintenance MUST be done by an authorized installer or service agent.
- We recommend performing maintenance on the air filter at least once a year. However, applicable legislation might require
shorter maintenance intervals.
- We recommend to clean the paper heat-exchanger at least once every 2 years (for general office use). If necessary,
shorter maintenance intervals might be required.
- Before accessing, make sure to switch off the operation switch and disconnect the power (open the circuit breaker in the
power distribution panel).
- During operation, NEVER check or clean the unit. It may cause electrical shock. Do NOT touch the rotating parts, it will
cause injury.
4. Maintenance of the air filter
CAUTION
• Do NOT wash the air filter in hot water.
• Do NOT dry the air filter over a fire.
• Do NOT subject the air filter to direct sunlight.
• Do NOT use organic solvent such as gasoline and thinner on the air filter.
• Make sure to install the air filter after servicing (missing air filter causes clogged heat exchange element).
• Replacement air filters are available (select from spare part list).
24/08/18 | Version 1.1 Page 75

VAM-J7
• Cleaning method air filter:
- Step 1: Go into the ceiling through the inspection hole, loosen the screw of the hinge mechanism (on the left side) to open
the maintenance cover. Take the maintenance cover off by rotating it around the vertical axis of the hanging metal.
A
b c
B
a
b c
Reference Description
a Maintenance cover
b Hinge mechanism
c Hanging metal
A Models VAM350~1000J7
B VAM1500~2000J7
- Step 2: Remove the air filter from the unit.

A
a
c
d
B a
c
d
Reference Description
a Heat exchange element
b Handle
c Rail
d Air filter
A Models VAM350~1000J7
B VAM1500~2000J7
Page 76 24/08/18 | Version 1.1

VAM-J7
- Step 3: Clean the air filters. To clean the air filters, lightly pat it manually or remove dust with a vacuum cleaner. If
excessively dirty, wash it with water.
- Step 4: If the air filters are washed, remove water completely and allow to dry for 20 to 30 minutes in the shade.
- Step 5: When dried completely, install the air filters back in place after the installation of the heat exchange elements.
Make sure the air filters are oriented correctly, as shown in the figure.
- Step 6: Install the maintenance cover securely in place.
- Step 7: Reconnect the power (close the circuit breaker in the power distribution panel).
- Step 8: Start the unit. The fan motors start 60 seconds after the power supply is connected.
5. Maintenance of the heat-exchangers
CAUTION
• NEVER wash the heat exchange element with water.
• NEVER touch the heat exchange paper because it can be damaged if it is forced.
• Do NOT crush the heat exchange element.
• Cleaning procedure:
- Step 1: Take out the heat exchange elements. Refer to "Maintenance of the air filter" on page 75 (step 1 and 2).
- Step 2: Equip a vacuum cleaner with a brush on the tip of the suction nozzle.
- Step 3: Use the vacuum cleaner and gently brush the surface of the heat exchange element to remove dust.
- Step 4: Put the heat exchange element on the rail and insert it securely in place.
- Step 5: Install the air filters securely in place.
- Step 6: Install the maintenance cover securely in place.
24/08/18 | Version 1.1 Page 77

VAM-J7
ESIE18-02A | Part 4. Maintenance 4.2. Outdoor unit
6. Maintenance fan motors
• Before accessing, make sure to switch off the operation switch and disconnect the power (open the circuit breaker in the power
distribution panel).
• Open the service cover. Refer to "Maintenance of the air filter" on page 75.
• Remove air filters and paper heat-exchanger. Refer to "Maintenance of the heat-exchangers" on page 77.
• Check rotation of fan-rotor by hand. There should be no friction against fan housing.
• Check surface fan-rotor. If dirty, clean by wet rag using some soap. Clean afterwards with fresh water.
7. Maintenance of local duct work and grills
• Inspect insulation of ductwork. It should be well attached to the ducts.
• Clean the grills. Consult the documentation of the supplier of the grills about the maintenance procedure.
8. Maintenance of switchbox
• Before accessing, make sure to switch off the operation switch and disconnect the power (open the circuit breaker in the power
distribution panel).
• Wait for about 10 minutes before opening switchbox of VAM unit.
• Remove the screws of the switchbox (refer to switchbox layout).
• Measure the voltage between terminals on the terminal block for power with a tester and confirm that the power supply is shut
off. In addition, measure points as shown in the figure with a tester and confirm that the voltage of the capacitor in the main
circuit is less than 50 V DC.
VAM 350~650 VAM 800~2000
C– C–
C– C+
C+
C–
A2P
C+
C+
A1P
• Perform a visual check on the components for traces of overheating. Confirm all wiring is firmly attached.
• Check components for dust. Remove dust by soft brush.
4.2. Outdoor unit

Not applicable.
Page 78 24/08/18 | Version 1.1

VAM-J7
ESIE18-02A | Part 5. Appendix
Part 5. Appendix
Field setting ..........................................................................................................................................................................................81

Detailed information setting mode........................................................................................................................................................82
Wiring diagram .....................................................................................................................................................................................83
Piping diagram .....................................................................................................................................................................................85
Component overview of unit.................................................................................................................................................................86
Product specific information .................................................................................................................................................................87
Switch box ............................................................................................................................................................................................88
Field information report ........................................................................................................................................................................88
24/08/18 | Version 1.1 Page 79

VAM-J7
ESIE18-02A | Part 5. Appendix
Page 80 24/08/18 | Version 1.1

VAM-J7
ESIE18-02A | Part 5. Appendix 5.1. Field setting
5.1. Field setting
5.1.1. Indoor unit
Mode Setting Setting position

Setting content
no. no. 1 2 3 4 5 6 7 8 9 10 11 12 13
0 Filter cleaning time (hours) setting 2500 1250
1  free  timer (>2 hr stop) OFF  2 hrs  4 hrs  6 hrs  8 hrs
2 Pre-/pre- OFF ON
3 Pre-/pre-- 30 min 45 min 60 min
4 Initial fan speed High Ultra-high
17
Direct duct connection + VRV DX No duct + duct No duct + duct
(27) 5
Cold areas (fan  -off) - - Stop Low Stop Low
6  free  (fan setting) High UH
7 Target °C for independent  free  18 19 20 21 22 23 24 25 26 27 28 29 30
8 Centralized zone interlocking No Yes
9 Pre- time extension setting 0 min 30 min 60 min 90 min
bold Factory set

Setting content
no. no. 1 2 3 4 5 6 7
Last Priority on Priority on   free  / 24 hr vent.
0 External signal JC/J2 -
command ext. input operation forced on/off
1 Setting for direct power ON OFF ON
2 Auto restart setting OFF ON
Damper
3 External damper output setting (X15A) No No indication
(fan)
4 Indication of ventilation mode Off On
6 Automatic ventilation air flow table Linear - Fixed A Fixed B
18 No indication No indication Displayed Displayed
(28) 7 Fresh-up displayed/not displayed
Supply Exhaust Supply Exhaust
External input terminal function selection Error output 
8 Fresh-up Error output Forced off Forced fan off Airflow up
(between J1 and JC) operation
BPR4A50A output switching selection Heater Error output Fan output
X3 and X4 output L/H/UH H/UH UH L/H/UH L/H/UH
9
BPR4A50A output switching selection Operation Operation Operation Operation Operation 24 hr vent + 24 hr
X1 and X2 output output output output output operation ventilation
Reset filter Force filter
11 Filter contamination check (*2) No action
check time check
(*1) See technical data book for pressure drop curves and selection of fan curves (step 1 to 15).
(*2) The setting can be made only by a remote controller for air conditioner (BRC1E3 or after) without fresh-up changeover function.
Italic font = new setting VAM-J7
bold Factory set

Setting content
no. no. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Auto ESP
Filter con- Filter con- Target
selection +
tamination tamina- detection
Filter contamination target
0 check with tion check  check filter with
inspection setting detection
fan step with new fan step
filter + new
1-15 fan step 1-15
fan step
Low tap setting  Run 1/15 Run 1/10 Run 1/6 Run 1/4 Run 1/3 Run 1/2 Continuous operation
1 Off
(off/on min) (28/ 2) (27/3) (25/5) (22.5/7.5) (20/10) (15/15) 1 2 3 4 5 6 7 8
Supply fan step
2 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5
setting(*)
Exhaust fan step
3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
19 setting(*)
(29)
24-hr ventilation  (off/on Run 1/15 Run 1/10 Run 1/6 Run 1/4 Run 1/3 Run 1/2 Continuous operation
4 Off
min) (28/ 2) (27/3) (25/5) (22.5/7.5) (20/10) (15/15) 1 2 3 4 5 6 7 8
Reference concentration
7 shift for ventilation air 0 200 400 600 -200 -400 -600
flow control (ppm)
ventilation by auto NOT NOT
Allowed Allowed
8 vent air flow control allowed allowed
Fan residual operation Off Off Heater operation
Normal ventilation tap on Self/auto Self/auto Auto only Control by
9 automatic ventilation air CO2
flow control H M H M sensor
Fresh-up operation
1A 0 OFF ON
ON/OFF setting (*2)
(*1) See technical data book for pressure drop curves and selection of fan curves (step 1 to 15).
(*2) The setting can be made only by a remote controller for air conditioner (BRC1E3 or after) without fresh-up changeover function.
Italic font = new setting VAM-J7
bold Factory set
24/08/18 | Version 1.1 Page 81

VAM-J7
ESIE18-02A | Part 5. Appendix 5.2. Detailed information setting mode
5.1.2. Outdoor unit

Not applicable.
5.1.3. Remote controller

Not applicable.
5.2. Detailed information setting mode
5.2.1. Indoor unit

Not applicable.
5.2.2. Outdoor unit

Not applicable.
5.2.3. Remote controller

Not applicable.
Page 82 24/08/18 | Version 1.1

VAM-J7
ESIE18-02A | Part 5. Appendix 5.3. Wiring diagram
5.3. Wiring diagram
5.3.1. Indoor unit

Figure 5-1: VAM350~650J7VEB
24/08/18 | Version 1.1 Page 83

VAM-J7
ESIE18-02A | Part 5. Appendix 5.3. Wiring diagram
Page 84 24/08/18 | Version 1.1

VAM-J7
ESIE18-02A | Part 5. Appendix 5.4. Piping diagram
5.3.2. Outdoor unit

Not applicable.
5.3.3. Field wiring

Not applicable.
5.4. Piping diagram
5.4.1. Indoor unit

Not applicable.
5.4.2. Outdoor unit

Not applicable.
24/08/18 | Version 1.1 Page 85

VAM-J7
ESIE18-02A | Part 5. Appendix 5.5. Component overview of unit
5.5. Component overview of unit
5.5.1. Indoor unit
1 4 6 5 12 9
11
7
3
8
10 2
Item Part description

1 Outdoor air inlet duct
2 Supply air outlet duct
3 Return (indoor) air duct
4 Exhaust air duct
5 Supply fan assembly
6 Exhaust fan assembly
7 Paper heat-exchanger elements
8 Air filter
9 Damper assembly
10 Switchbox
11 Air outdoor air thermistor
12 Air return thermistor
5.5.2. Outdoor unit

Not applicable.
Page 86 24/08/18 | Version 1.1

VAM-J7
ESIE18-02A | Part 5. Appendix 5.6. Product specific information
5.6. Product specific information
5.6.1. Error codes

Not applicable.
5.6.2. Component checklist
VAM350~2000J7VEB - main PCB Wiring symbol “A1P” Connector Specific

Power supply X3M X27A 230 VAC
Jumper power supply -- X29A Jumper
Damper motor nr. 1 power output M1D X22A 230 VAC
Damper motor nr. 2 30VAC output (only for VAM1500~2000J) M2D X28A 230 VAC
Output damper (local supply) -- X24A 230 VAC
Communication main PCB ↔ inverter PCB -- X70A 0~10 VDC
Output power option PCB (KRP2A) -- X35A 16 VDC
Outdoor air thermistor R2T X11A 0~5 VDC
Indoor air thermistor R1T X12A 0~5 VDC
Limit switch damper nr. 2 (only for VAM1500~2000J) S2C X6A 16 VDC
Limit switch damper nr. 1 S1C X5A 16 VDC
Output signal optional PCB “BRP40A50A” -- X33A 12 VDC
Input signal option CO2 sensor “BRYMA65” -- X14A 16 VDC
Capacity adaptor (if spare part PCB) -- X23A Spare part list
Not used -- X14A --
Not used -- X20A --
Not used -- X21A --
Not used -- X38A --
Not used -- X42A --
Not used -- X41A --
VAM350~650J7VEB inverter PCB “type 1” Wiring symbol “A2P” Connector Specific

Reactor L1R X6A 320 VDC
Fan motor air supply M1F X8A 320 VDC
Fan motor air exhaust M2F X9A 320 VDC
Communication main PCB ↔ inverter PCB -- X3A 0~10 VDC
Not used -- X7A --
Wiring symbol
VAM800~2000J7VEB inverter PCB “type 2” Connector Specific
“A2P~A5P”
Reactor L1R X6A 320 VDC
Fan motor output M1F, M2F X8A 320 VDC
Fan motor RPM counter (VAM800~2000J7), M3F, X9A 15 VDC
M4F (VAM1500~2000J7)
Communication main PCB ↔ inverter PCB nr. 1 -- X3A 0~10 VDC
Communication inverter PCB nr. 1 ↔ nr. 2 ↔ -- X4A 0~10 VDC
(VAM1500~2000J) ↔ nr. 3 ↔ nr. 4
Not used -- X7A --
24/08/18 | Version 1.1 Page 87

VAM-J7
ESIE18-02A | Part 5. Appendix 5.7. Switch box
5.7. Switch box
5.7.1. Indoor unit
3
VAM350~600J7 VAM800~1000J7
4
1
4 3
2
2 3
3 1 1
Item Part description
1 Power supply terminal
2 Main control board
3 Fan inverter board
4 Reactor
5.7.2. Outdoor unit

Not applicable.
5.8. Field information report

See next page.
Page 88 24/08/18 | Version 1.1

In case a problem occurred on the unit which could not be resolved by using the content of this service manual or in case you have
a problem which could be resolved but of which the manufacturer should be notified, we advise you to contact your distributor.
To facilitate the investigation, additional information is required. Please fill out the following form before contacting your distributor.
FIELD INFORMATION REPORT
Key person info
Name: Company name:
Your contact details

Phone number: E-mail address:
Site address:
Your reference: Date of visit:
Claim info
Title:
Problem description:
Error code: Trouble date:
Problem frequency:
Investigation steps done:
Insert picture of the trouble.
Current situation (solved, not solved, …):
Countermeasures taken:
Comments and proposals:
Part available for return (if applicable):

Application info
Application (house, apartment, office, …):
New project or refurbishment:
Heat emitters (radiators / under floor heating / fan coils / …):
Hydraulic layout (simple schematic):
Unit / Installation info
Model name: Serial number:
Installation / commissioning date: Software version hydro PCB A1P:
Software version hydro PCB A5P:
Software version user interface: Software version outdoor PCB:
Minimum water volume: Maximum water volume:
Brine composition and mixture:
Brine freeze up temperature:
Space heating control (leaving water temperature, room thermostat, ext. room thermostat):
Space heating setpoint:
Domestic hot water control (reheat only, schedule only, reheat + schedule):
Domestic hot water setpoint:
Provide pictures of the field settings overview (viewable on the user interface).

EN J02.DAI.41 VAM J Manual VAM J Service Manual

Uploaded by

Copyright:

Available Formats

You might also like

EN J02.DAI.41 VAM J Manual VAM J Service Manual

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

EN J02.DAI.41 VAM J Manual VAM J Service Manual

Uploaded by

Copyright:

Available Formats

ESIE18-02A

Page 2 24/08/18 | Version 1.1

Part 1. Introduction ....................................................................................................................7

Part 2. Troubleshooting ...........................................................................................................15

24/08/18 | Version 1.1 Page 3

2.4.1.1. Main PCB A1P .........................................................................................................................................33

Part 3. Repair ............................................................................................................................51

Part 4. Maintenance ..................................................................................................................75

Part 5. Appendix .......................................................................................................................79

Page 4 24/08/18 | Version 1.1

5.4. Piping diagram .........................................................................................................................................85

24/08/18 | Version 1.1 Page 5

Figure 3-1: Removing the screws ............................................................................................................................ 53

Page 6 24/08/18 | Version 1.1

1.1. Version log

Version code Description Date

24/08/18 | Version 1.1 Page 7

1.2. Safety precautions

• Instructions for shutting down the system in case of an emergency

• Name and address of fire department, police and hospital

In Europe, EN378 provides the necessary guidance for this logbook.

1.2.1. Meaning of symbols

WARNING: RISK OF ELECTROCUTION

WARNING: RISK OF BURNING

WARNING: RISK OF EXPLOSION

WARNING: RISK OF POISONING

WARNING: RISK OF FIRE

Page 8 24/08/18 | Version 1.1

WARNING: RISK OF FIRE

WARNING: RISK OF BURNING

WARNING: RISK OF ELECTROCUTION

24/08/18 | Version 1.1 Page 9

Page 10 24/08/18 | Version 1.1

1.3. General operation

• Indication parts (VAM800, 1000 J7V1B).

24/08/18 | Version 1.1 Page 11

Page 12 24/08/18 | Version 1.1

1.4. How to use

1.4.1. Interactive information flow

PART 2 PART 3 PART 4

24/08/18 | Version 1.1 Page 13

1.4.2. Parts of the book

1.4.2.1. The introduction chapter

1.4.2.2. The troubleshooting chapter

1.4.2.3. The repair chapter

1.4.2.4. The maintenance chapter

1.4.3. Contact information

Page 14 24/08/18 | Version 1.1

Error codes check ................................................................................................................................................................................15

2.1. Error codes check

2.1.1. Error codes via remote controller

2.1.1.1. Error codes via wired remote controller BRC1E

2.1.1.1.1 How to retrieve error codes

BRC1E51 BRC1E52, BRC1E53

1. Screen 3. ‘menu’ button

Operation Status Display

24/08/18 | Version 1.1 Page 15

2.1.1.2. How to reset error codes