Jeffus Workbook Solutions

WELDING AND METAL FABRICATION
Larry Jeffus
Workbook Answer Key

CHAPTER 1 - Introduction
Chapter 1 Multiple-Choice
1. C
2. B
3. D
4. A
5. B
6. D
7. A
8. C
9. D
10. B
Chapter 1 Sentence Completion

1. assembling
2. coalescence
3. welding
4. answers will vary
5. answers will vary
6. GMA
7. FCA
8. semiautomatic
9. flux
10. gas tungsten arc welding
11. acetylene
12. thermal
13. a fraction of an inch; several feet
14. plasma arc
15. Certified Welding Inspector
Chapter 1 Matching
1. D
2. G
3. E
4. H
5. A
6. J
7. F
8. B
9. I
10. C
CHAPTER 2 – Welding Safety
1. C
2. B
3. C
4. A
5. D
6. B
7. C
8. D
9. B
10. A

1. manufacturers 16. bare or poorly insulated conductors
2. closed 17. electrocution
3. ultraviolet 18. external grounding or double
4. first insulation
5. welding curtains 19. third prong
6. safety glasses with side shields, 20. motor
goggles, full face shield, flash 21. warm
glasses 22. outlet
7. retina, whites 23. leather
8. twisting 24. vacant lot or an open area
9. ear muffs and ear plugs 25. floor
10. dusts, fumes, mists, gases, smokes, 26. hand tools
sprays, or vapors. 27. sharp
11. hazardous 28. tingle
12. ventilation 29. tapping
13. material specification data sheets 30. center punch
14. trash, ground, drain 31. ground
15. inspected
Chapter 2 Matching
1. C
2. F
3. I
4. A
5. J
6. B
7. H
8. D
9. E
10. G
CHAPTER 3 – Shop Math
1. C
2. A
3. D
4. B
5. A
6. C
7. D
8. B
9. D
10. C

1. dimensioning 14. multiplying
2. inches 15. dividing
3. 1, 2, 3, 4, 5, 6, 7, 8, 9, 10 16. vertical
4. decimal fraction 17. decimal point
5. mixed units 18. calculations
6. fraction 19. five
7. ½, ¾, 5/16, 2 3/8, 9 1/2 20. denominator
8. denominator, numerator 21. number
9. equation 22. largest
10. parenthesis 23. numerator, denominator
11. exponents 24. tolerance
12. multiplication and division 25. denominator
13. addition and subtraction
Chapter 3 Matching
1. f 9. o
2. m 10. l
3. k 11. i
4. a 12. c
5. b 13. d
6. j 14. e
7. n 15. h
8. g
Chapter 3 Word Problems
1. a. 64.29 5. 5.875 13. 12.25 ft
b. 123.59 6.125 14. 4
c. 4.22 6. 8 ft 15. 11 ft 11 in.
2. a. 15.239 7. 1/16 16. 4 ft 11 in.
b. 6.743 3/32 17. 7 ft 2 in.
c. 12.675 8. $120 18. 12 ft 4 in.
3. 11 7/8 9. 20 ft 19. 27 sq. ft
12 1/8 10. 6 ft 6 in. 20. 9
4. 9 15/16 11. 30 ft
10 1/16 12. 5 ft 3 in.
Chapter 3 Practical Math Answers

1. 109 33. 9/16 65. 0.611 97. 15 ft²
2. 191 34. ¼ 66. 0.599 98. 5.25 ft²
3. 309 35. 15/16 67. 0.6 99. 1200 in²
4. 681 36. 21/32 68. 0.7 100. 1377 in.²
5. 3818 37. 1 69. 0.14 101. 806 in.²
6. 4006 38. 6/8 70. 3.25 102. 390 in.²
7. 432 39. 7/16 71. 0.826 103. 4 ft
8. 332 40. 15/16 72. 1.995 104. 3 ft
9. 119 41. 6½ 73. 1.6 105. 3 ft 9 in.
10. 419 42. 11 5/16 74. 0.375 106. 3 ft 2 in.
11. 467 43. 1/8 75. 396.8 107. 3 ft 6 in.
12. 779 44. 1/16 76. 37.38 108. 8 in.
13. 1215 45. ¼ 77. 940.8 109. 0.75
14. 750 46. 5/8 78. 20.0508 110. 0.5
15. 21,850 47. 3½ 79. 8 111. 0.875
16. 53,206 48. 2 5/8 80. 8 112. 0.0625
17. 249,642 49. 1/8 81. 2.6 113. 0.6666
18. 492,060 50. 1/8 82. 11.5 114. 0.4
19. 15 51. 3/16 83. 1.9 115. 2/4
20. 62 52. 2 13/16 84. 0.9 116. 6/8
21. 25 53. 5 11/16 85. 7 ft 10 in. 117. 4/16
22. 34.68 54. 11 86. 11 ft 8 in. 118. 16/32
23. 29.25 55. 3/8 87. 12 ft 119. 2/8
24. 2.97 56. ½ 88. 8 ft 3 in. 120. 12/16
25. 4 57. ¼ 89. 8 ft 4 in. 121. 36
26. 16 58. 2 90. 10 ft 1 in. 122. 1
27. 16 59. 9/10 91. 1 ft. 2 in. 123. 54
28. 32 60. 2 4/5 92. 1 ft. 4 in. 124. 7
29. 16 61. 8.9 93. 3 ft 125. 20
30. 8 62. 15.7 94. 2 ft 11 in. 126. 16
31. ½ 63. 2.19 95. 3 ft 10 in.
32. ½ 64. 6.05 96. 3 ft 10 in.
CHAPTER 4 – Reading Technical Drawings
1. B
2. C
3. A
4. D
5. A
6. D
7. C
8. B
9. A
10. D

1. mechanical drawings 20. shape
2. third, first 21. isometric
3. set of drawings 22. cavalier
4. Title box 23. section
5. specifications 24. cut-a-way
6. bill of materials 25. detail
7. alphabet of lines 26. length
8. object 27. height
9. hidden 28. width
10. center 29. scale
11. extension 30. ¼
12. dimension 31. decimal
13. cutting plane 32. right
14. section 33. sketching
15. removed 34. eraser shields
16. leaders, arrows 35. graph
17. phantom 36. vector
18. Projection 37. crisp and sharp
19. isometric, cavalier 38. pixels
CHAPTER 5 – Welding Joint Design, Welding Symbols
1. D
2. B
3. A
4. C
5. C
6. D
7. A
8. B
9. C
10. B

1. weld joint 18. penetration
2. outside corner 19. gouging
3. meet 20. flat
4. overlap 21. out-of-position
5. fillet 22. overhead 4G or 4F
6. tee 23. vertical 2G
7. outside corner 24. codes and specifications
8. surfaces 25. cost
9. specifications 26. depth of penetration
10. code requirements 27. tail
11. shear 28. plug
12. joint design 29. spot
13. melted 30. seam
14. edge preparation 31. groove
15. grooving 32. backing strip
16. base metal 33. distortion
17. U-groove
CHAPTER 6 – Fabricating Techniques and Practices
1. B
2. C
3. A
4. C
5. D
6. C
7. D
8. D
9. A
10. B

1. assembly 23. heated, cooled
2. weldment, fabrication 24. distorted
3. cut and formed by hand 25. heat
4. fitting 26. contracts
5. custom 27. distortion
6. prototype 28. soapstone
7. tack 29. sharpened
8. thin, thicker 30. chalk
9. curvy 31. punched
10. tolerance 32. mistake
11. remelted 33. welding
12. undetectable 34. angles, circles, curves, irregular
13. edge shapes
14. tolerance 35. nesting
15. increases 36. kerf
16. grind 37. cutting torch
17. tolerance 38. same
18. filler metal 39. tight
19. heated, cooled 40. carbon steel
20. shape 41. central
21. thermal expansion, thermal 42. C-clamps
conductivity 43. fixtures
22. thermal expansion 44. tack weld
CHAPTER 7 – Welding Shop Practices
1. A
2. D
3. A
4. D
5. B
6. D
7. C
8. C
9. B
10. C

1. others
2. productivity
3. coworkers
4. faster
5. colleagues
6. finished product
7. jig or fixture
8. late or absent
9. on time
10. horseplay, practical jokes
11. leftover material
12. laying out
13. 35%
14. flaw
15. flat
16. spatter
17. atmospheric contamination
18. lower
19. poor-quality cuts
20. electrical power
21. turn off
22. Recycling
23. manufacturers’
24. Hand signals
25. outsource
CHAPTER 8 – Shielded Metal Arc Equipment, Set-up, and Operation
1. C
2. B
3. D
4. D
5. C
6. D
7. B
8. C
9. A
10. A

1. electrical 21. Open circuit
2. arc 22. 80
3. base metal 23. closed circuit
4. gaseous cloud 24. alternating
5. slag 25. step down
6. SMAW 26. multiple-coil
7. electricity 27. Movable coil
8. electrons 28. Inverter
9. heat, temperature 29. inverter
10. arc 30. alternator
11. size 31. generator
12. Wattage, or watts (W) 32. rectifiers
13. temperature 33. duty
14. amperage 34. 6
15. 50 35. size
16. positive 36. overheat
17. electrode 37. current
18. negative 38. spark showers
19. electrode 39. off
20. alternating
CHAPTER 9 – Shielded Metal Arc Welding Plate
1. C
2. A
3. B
4. C
5. D
6. A
7. B
8. C
9. D
10. B

1. E6010 and E6011, E6012 and 17. 1/8
E6013, and E7016 and E7018 18. surface of the metal
2. cellulose-based 19. leading
3. rust, oil, or dirt 20. trailing
4. rutile-based 21. electrode manipulation
5. mineral-based 22. position
6. slags 23. stable
7. rutile 24. arc strike
8. low 25. outside
9. 1/8 26. release
10. deposition 27. temporary
11. overheat 28. stringer bead
12. arc 29. 1/8
13. lowered 30. V-groove
14. spatter 31. overlapping
15. metal 32. thickness
16. shorter 33. right
CHAPTER 10 – Shielded Metal Arc Welding Pipe
1. A
2. D
3. B
4. B
5. D
6. A
7. C
8. D
9. C
10. A

1. forged
2. flowing
3. fluids
4. structural
5. inside, outside
6. schedule
7. outside
8. extruded
9. beveled
10. beveled
11. 37 1/2°
12. concave
13. larger
14. E6010 or E6011
15. Grooved
16. first
17. inside
18. slag
19. weave
20. starting
21. cover
22. large
23. horizontal rolled
24. overhead
25. code or standard
26. Rolling
27. chamfer
CHAPTER 11 – Gas Metal Arc Welding Equipment and Materials
1. C
2. D
3. C
4. D
5. D
6. B
7. A
8. B
9. A
10. C

1. automatically 26. toggle 50. thin
2. oxidation 27. gun neck 51. voltage
3. metal inert gas 28. 45° 52. spatter
welding. 29. shielding gas 53. control
4. welding current 30. electrode wire 54. darker
5. all 31. insulator 55. globular
6. welder 32. nozzle 56. solid
7. 100% 33. work clamp 57. cast
8. pressure 34. flowmeter 58. helix
9. flow 35. compressed gas 59. contact tube
10. constant cylinder 60. damp
11. wire feeder 36. insoluble 61. 70,000
12. Burn back 37. denser 62. deoxidizing
13. soft 38. lighter 63. deoxidizers
14. hard 39. carbon dioxide 64. higher
15. filler wire 40. spatter 65. flat
16. stiffness 41. nitrogen 66. deoxidation
17. pull 42. contamination 67. silicone
18. motors 43. turbulence 68. nonstandard
19. spool 44. Axial spray arc 69. valve protection
20. welding gun 45. base metal cap
21. tension 46. pulsed-arc transfer 70. wire
22. spindle (GMAW-P) 71. touching
23. out feed 47. amperage 72. Bird nesting
24. gun 48. base metal surface 73. resistance
25. gun body 49. short-circuit 74. triggering
CHAPTER 12 – Gas Metal Arc Welding
1. B
2. A
3. C
4. C
5. D
6. B
7. D
8. A
9. B
10. C

1. set up
2. welding angle
3. wire feed speed
4. welding current
5. voltage
6. amperage
7. deposition
8. work surface
9. weld pool
10. burnthrough
11. thicker
12. forehand
13. 90°
14. pushing
15. perpendicular
16. overlap
17. straight
18. consistent
19. constant
20. arc
21. increased
22. decreased
23. Intermittent
24. edges
25. all
26. V-groove
27. right
28. both
CHAPTER 13 – Flux Cored Arc Welding Equipment and Materials
1. C
2. D
3. A
4. C
5. D
6. B
7. D
8. B
9. A
10. C

1. work 28. moisture
2. flux core 29. preheat
3. self-shielding 30. self-shielding
4. dual-shielded 31. defective
5. GMA 32. shielding gas
6. voltage 33. argon
7. wire feed speed 34. work surface
8. oxygen and nitrogen 35. burnthrough
9. strength 36. forehand
10. impurities 37. Fast
11. oxidize 38. arc
12. Slag 39. spray
13. waste heat 40. spray-type
14. Chemicals 41. larger
15. 1 in. (25 mm) 42. below
16. 100% 43. DCEN
17. deoxidizers 44. DCEP
18. electrode size 45. flat
19. nickel-based alloys 46. horizontal
20. cast 47. electrode contact tube
21. helix 48. greater
22. cooling rate 49. contamination
23. surface tension 50. mill scale
24. fluid 51. porosity
25. hardness 52. bright metal
26. solidifies 53. precleaned
27. E 54. equipment setup
CHAPTER 14 – Flux Cored Arc Welding
1. D
2. D
3. B
4. B
5. C
6. A
7. C
8. A
9. D
10. C

1. skills
2. constant
3. cost effective
4. wire feed speed
5. amperage
6. voltage
7. electrode manufacturer
8. shorter
9. welder electrical terminals
10. deposition rate
11. overlap
12. rust
13. long
14. electrode
15. flat
16. electrode extension
17. preheating
18. lack of fusion
19. thicker
20. Plug
21. blind
22. master
23. corner
24. sheet metal
25. burnthrough
CHAPTER 15 – Gas Tungsten Arc Welding Equipment and Materials
1. C
2. C
3. D
4. B
5. D
6. C
7. B
8. D
9. A
10. A

1. TIG 23. ground
2. nonconsumable 24. flowmeter
3. filler metal 25. shielding gases
4. atmospheric oxygen 26. flow
5. 1/4 in. 27. Preflow
6. metal 28. postflow
7. shielding gas cylinder 29. nitrogen (N),
8. air-cooled 30. air
9. air-cooled 31. air
10. water-cooled 32. penetration
11. maximum 33. porosity
12. shielding gas 34. Direct-current electrode negative
13. Recirculating (DCEN)
14. shielding gas 35. Direct-current electrode positive
15. lower (DCEP)
16. drafty 36. Alternating
17. tungsten 37. hertz
18. failure 38. cleaning
19. Pure 39. started
20. current 40. setting up
21. contamination 41. chemical compounds
22. Cerium oxide (CeO2) 42. point
CHAPTER 16 – Gas Tungsten Arc Welding
1. D
2. C
3. A
4. C
5. D
6. B
7. A
8. D
9. C
10. B

1. steel
2. diameter
3. narrow
4. deoxidizers
5. precleaning
6. color
7. fast
8. molten weld pool
9. surface tension
10. atmospheric oxygen
11. cleaned
12. air-cooled
13. striking an arc
14. pushing a puddle
15. Travel speed
16. wider
17. wider
18. Weave pattern
19. filler metal
20. stringer beads
21. tee
CHAPTER 17 – Oxyfuel Welding and Cutting Equipment, Set-up, and Operation
1. D
2. A
3. B
4. D
5. C
6. A
7. A
8. B
9. B
10. C

1. setup and operating 22. cutting
2. pure oxygen 23. higher
3. regulator 24. thickness
4. Acetylene 25. drill
5. reduce 26. wrench
6. diaphragm 27. damage
7. two-stage 28. tip cleaners
8. cylinder 29. flame
9. gas 30. flashback
10. weigh 31. other hose
11. safety release valve 32. bled off
12. replaced 33. flashback
13. backed off 34. gas
14. creep 35. red
15. repaired or replaced 36. green
16. connected 37. turned off
17. dirt and oil 38. fuel gas
18. oxygen 39. oxygen
19. oiling 40. oxygen
20. released 41. spark
21. oxyacetylene
CHAPTER 18 – Oxyacetylene Welding
1. B
2. A
3. B
4. C
5. A
6. D
7. B
8. A
9. D
10. C

1. flame heat
2. speed
3. repair
4. Mild
5. size
6. Penetration
7. gas flow
8. manipulated
9. molten weld pool
10. 1/4 in.
11. rod
12. atmosphere
13. solidifies
14. increase
15. decrease
16. burnthrough
17. flame
18. welds
19. uniform
20. hot
21. vibration
CHAPTER 19 – Soldering, Brazing, and Braze Welding Processes
1. A
2. D
3. D
4. C
5. B
6. C
7. B
8. C
9. C
10. A

1. similar 22. capillary
2. lower, higher 23. cleaning
3. melted 24. active
4. molten metal 25. room
5. lower-temperature 26. resistance
6. dissimilar 27. thicker
7. burning 28. filler metal
8. brazing and braze welding 29. induction
9. snugly 30. molten metal bath
10. joint 31. molten flux
11. Capillary 32. molten metal
12. braze 33. microfractures
13. filler metal 34. resistance
14. pulled apart 35. ultrasonic
15. tensile 36. alloys
16. joint 37. paste
17. overlapping 38. alloying
18. bend 39. Tin-lead
19. fatigue 40. Tin-antimony
20. chemical 41. B
21. corrosion 42. tensile
CHAPTER 20 – Soldering and Brazing
1. A
2. B
3. A
4. C
5. C
6. B
7. D
8. D
9. D
10. C

1. temperature
2. below, above
3. temporary
4. filler metal
5. small
6. capillary
7. torch angle
8. powdered
9. braze metal
10. hard spots
11. dissolve
12. black
13. pilot hole
14. spin
15. breathing
16. well-ventilated
CHAPTER 21 – Oxyacetylene Cutting
1. C
2. A
3. B
4. A
5. B
6. C
7. A
8. B
9. D
10. D

1. oxyfuel gas cutting 20. thick 41. higher
(OFC). 21. center cutting 42. oxidizes
2. kindling orifice 43. Kindling
3. oxygen 22. manufacturer 44. fire extinguisher
4. fuel gas 23. manufacturer’s 45. equipment
5. acetylene 24. drill 46. sparks
6. cleanup 25. fuel gas 47. clogged
7. iron base 26. fuel gas 48. rounded off
8. cutting torch 27. overheat 49. fast
9. oxyacetylene hand 28. recessed 50. gouges
torch 29. leak-detecting 51. flat
10. torch body solution 52. stream
11. thicker 30. reamer 53. Soft
12. Oxygen 31. pressures 54. Hard
13. injector 32. safety caps 55. oxygen pressure
14. pressure 33. dirt 56. 7 in. (178 mm) to
15. venturi 34. zero 10 in. (254 mm)
16. flat plate 35. hose connection 57. clean up
17. uneven material 36. orifice (hole) size 58. table
shapes 37. oxygen 59. constant
18. chrome 38. sharpened 60. hand
19. center cutting 39. punched 61. scrap
orifice 40. drill 62. width
CHAPTER 22 – Plasma Arc Cutting
1. B
2. C
3. A
4. D
5. B
6. D
7. D
8. A
9. C
10. C

1. 3/8 in. 19. torch 37. nozzle tip
2. hot 20. high-voltage 38. pilot
3. gas cylinders 21. air 39. work
4. any type of metal 22. internal 40. kerf
5. arc 23. torch 41. narrower
6. plasma arc 24. power supply 42. kerf
7. plasma 25. direct-current (DC) 43. width
8. impact 26. 10 44. increase
9. flexible 27. higher 45. bevel
10. stopped 28. increase 46. air
11. water 29. cost 47. dross
12. gas 30. kerf 48. poor
13. nozzle 31. 10 in. 49. noise
14. copper 32. sheet metal 50. higher
15. cool 33. stacked 51. damage
16. setback 34. Dross 52. hazardous
17. plasma 35. thick 53. death
18. cup 36. work 54. Straight
CHAPTER 23 – Arc Cutting, Gouging, and Related Cutting Process
1. A
2. B
3. C
4. D
5. C
6. A
7. B
8. B
9. B
10. D

1. color 24. thermal
2. infrared 25. concrete
3. thousandths 26. thick
4. spreading 27. slag
5. gas 28. water
6. pulsed 29. unique
7. (YAG) 30. abrasive
8. helium 31. arc welder
9. holes 32. cavity
10. hard 33. holes
11. laser beam 34. stream
12. reflect 35. molten metal
13. gas 36. currents
14. 800 in. 37. air carbon arc cutting
15. cuts 38. repair
16. conductive 39. respirator
17. laser beam 40. weld
18. kerf 41. bevel
19. pulsed 42. metal
20. thin 43. hazard
21. small 44. sound
22. larger 45. fumes
23. consumable 46. penetration
CHAPTER 24 – Other Welding Process
1. D
2. C
3. A
4. C
5. B
6. D
7. B
8. C
9. D
10. A

1. current
2. melted
3. transformer
4. capacitor
5. Spot
6. heat
7. timer
8. vibrations
9. melting
10. friction
11. light
12. workpiece
13. light
14. small
15. plasma
16. temperature
17. gas
18. velocity
19. vaporized
20. stud
21. metal
22. worn
23. hard wire
24. underlying surface
25. alloy
26. plasma arc
27. quality
28. abrasion
29. dilution
30. coating
31. cold
CHAPTER 25 – Welding Automation and Robotics
1. C
2. B
3. A
4. D
5. C
6. D
7. D
8. A
9. B
10. C

1. pick and place
2. priced
3. hand
4. travel
5. penetration
6. appearance
7. shielded metal arc welding (SMAW)
8. filler metal
9. uniformity
10. arc length
11. craters
12. restarted
13. flux cored arc welding (FCAW)
14. adjustments
15. specifications
16. stationary
17. test
18. dedicated
19. large-volume
20. changed
21. robot
22. program
23. Robots
24. vertical (Z)
25. duty
26. safe
27. shutoff
28. Sensors
29. moving
30. fatigue
31. decreased
CHAPTER 26 – Filler Metal Selections
1. A
2. D
3. B
4. D
5. B
6. A
7. A
8. C
9. B
10. A

1. filler metal 20. molten metal
2. American Welding Society (AWS) 21. amperage
3. manufacturers 22. metal
4. specifications 23. all
5. welding positions 24. electrode
6. tensile 25. penetrate
7. original 26. distortion
8. breaks 27. cracking
9. impact 28. electrode
10. manufacturers 29. characteristics
11. reduced 30. data sheets
12. increases 31. numbers
13. welding rods 32. electrode
14. current 33. brazing
15. core 34. tensile
16. arc 35. wander
17. vaporize 36. joint
18. arc gap 37. samples
19. weld bead
CHAPTER 27 – Welding Metallurgy
1. B
2. A
3. B
4. C
5. D
6. A
7. C
8. D
9. A
10. C

1. metallurgy 24. pull 47. annealing
2. properties 25. deform 48. temperature
3. energy 26. stretching 49. crystal lattice
4. thermal 27. breaks 50. cooling
5. water 28. brittle 51. Tempering
6. two 29. crushed 52. martensite
7. sensible 30. slice 53. grain
8. temperature 31. twisting 54. refinement
9. removed 32. stress 55. room
10. atoms 33. Elasticity 56. cool
11. degree 34. deformed 57. cooling
12. higher 35. sudden 58. austenitic
13. light 36. amorphic 59. Normalizing
14. failing 37. orderly 60. lowest
15. heat 38. orderly 61. gases
16. metallurgist 39. lattices 62. porosity
17. penetration 40. heated 63. preheating
18. crack 41. properties 64. air
19. increased 42. phase diagrams 65. porosity
20. breaking 43. Greek 66. air
21. fracturing 44. melting 67. heat-affected zone
22. Charpy 45. cracks 68. solidified
23. deforming 46. cracking 69. corrosion
CHAPTER 28 – Weldability of Metals
1. B
2. D
3. C
4. A
5. C
6. B
7. A
8. D
9. C
10. B

1. weldability 24. carbide precipitation
2. Good 25. low
3. Poor 26. carbide precipitation
4. defective 27. corrosion
5. service 28. thickness
6. Preheating 29. short
7. cracking 30. baked out
8. small 31. preheat
9. steel 32. temperature
10. American Iron and Steel Institute 33. contracts
(AISI) 34. strength
11. steel 35. annealing
12. series 36. recrack
13. carbon 37. weld
14. plain 38. oxygen
15. Alloy 39. aluminum
16. difficult 40. heat
17. Low 41. 6%
18. medium 42. maintenance
19. satisfactory 43. cleaned
20. High 44. solvents
21. difficult 45. type
22. precipitation hardening 46. damaged
23. austenitic
CHAPTER 29 – Welder Certification
1. D
2. B
3. A
4. C
5. B
6. C
7. A
8. C
9. D
10. B

1. certified
2. certification
3. qualified
4. acceptable
5. tested
6. thickness
7. RSW
8. certification
9. thickness
10. recertification
11. shielding
12. horizontal
13. groove
14. standards
15. Welding Qualification Test Record
16. welder certification
17. requirements
18. 75%
19. 90%
20. certified
21. bend
22. removed
23. lengthwise
24. root
25. electrodes
26. restarted
27. cleaned
28. arc
29. penetration
CHAPTER 30 – Testing and Inspecting Welds
1. D
2. C
3. B
4. C
5. A
6. D
7. B
8. A
9. D
10. C

1. critically 25. original
2. nondestructive 26. control
3. destroyed 27. surface
4. destroy 28. thicker
5. quality 29. delaminated
6. discontinuities 30. strips
7. tolerance 31. apart
8. location 32. stresses
9. bubbles 33. shearing
10. chemical 34. free-bend
11. hydrogen 35. root
12. materials 36. plate
13. stopping 37. pendulum
14. contamination 38. surface
15. root 39. nondestructive
16. base 40. eliminate
17. spherical 41. porosity
18. joint 42. surface
19. base metal 43. weldments
20. holes 44. inexpensive
21. cold lap 45. liquid
22. arc 46. eddy
23. single 47. penetration
24. craters

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WELDING AND METAL FABRICATION

Workbook Answer Key

Chapter 1 Sentence Completion

Chapter 2 Sentence Completion

Chapter 3 Sentence Completion

Chapter 3 Practical Math Answers

Chapter 4 Sentence Completion

Chapter 5 Sentence Completion

Chapter 6 Sentence Completion

Chapter 7 Sentence Completion

Chapter 8 Sentence Completion

Chapter 9 Sentence Completion

Chapter 10 Sentence Completion

Chapter 11 Sentence Completion

Chapter 12 Sentence Completion

Chapter 13 Sentence Completion

Chapter 14 Sentence Completion

Chapter 15 Sentence Completion

Chapter 16 Sentence Completion

Chapter 17 Sentence Completion

Chapter 18 Sentence Completion

Chapter 19 Sentence Completion

Chapter 20 Sentence Completion

Chapter 21 Sentence Completion

Chapter 22 Sentence Completion

Chapter 23 Sentence Completion

Chapter 24 Sentence Completion

Chapter 25 Sentence Completion

Chapter 26 Sentence Completion

Chapter 27 Sentence Completion

Chapter 28 Sentence Completion

Chapter 29 Sentence Completion

Chapter 30 Sentence Completion

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