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WLC Service Manual
WLC Service Manual
Precision Balance
SERVICE MANUAL
ITKS-24-01-02-18-EN
FEBRUARY 2018
2
CONTENTS
1. GENERAL INFORMATION............................................................................................................................ 4
2. DESIGN ......................................................................................................................................................... 4
2.1. Dimensions ............................................................................................................................................ 4
2.2. Connectors Arrangement ....................................................................................................................... 5
2.3. Pins Overview........................................................................................................................................ 5
2.4. Block Assembly Diagram ....................................................................................................................... 6
2.4.1. Electrical Subassemblies List ........................................................................................................ 6
2.5. Connecting Load Cell’s Cable Shield ..................................................................................................... 7
2.6. Load Cells Connection ........................................................................................................................... 7
2.6.1. 6-Wire Load Cell............................................................................................................................ 7
2.6.2. 4-Wire Load Cell............................................................................................................................ 8
3. OPERATION PANEL ..................................................................................................................................... 9
3.1. Keys....................................................................................................................................................... 9
4. PROGRAM STRUCTURE............................................................................................................................ 10
4.1. Function Groups .................................................................................................................................. 10
4.2. Operating the Menu ............................................................................................................................. 10
4.3. Return to the Weighing Mode .............................................................................................................. 11
5. FACTORY PARAMETERS .......................................................................................................................... 11
5.1. Access to Factory Setup ...................................................................................................................... 11
5.2. Factory Parameters List ....................................................................................................................... 12
6. DEFINING THE DEVICE .............................................................................................................................. 14
7. FACTORY ADJUSTMENT........................................................................................................................... 15
7.1. External Adjustment Process ............................................................................................................... 15
7.2. Start Mass Determination..................................................................................................................... 16
7.3. Correction of Start Mass Expressed in Converter's Divisions............................................................... 16
8. LINEARITY CORRECTION.......................................................................................................................... 16
8.1. Entering Linearity Correction Points..................................................................................................... 16
8.2. Corrections .......................................................................................................................................... 17
8.3. Deleting Linearity ................................................................................................................................. 18
9. GRAVITATIONAL COEFFICIENT ............................................................................................................... 18
10. COMMUNICATION PROTOCOL................................................................................................................ 19
10.1. General Information ........................................................................................................................... 19
10.2. List of Commands.............................................................................................................................. 19
10.3. Response Format .............................................................................................................................. 20
10.4. Commands Overview......................................................................................................................... 20
10.5. Manual Printout / Automatic Printout.................................................................................................. 25
10.6. Continuous Transmission .................................................................................................................. 26
11. ERROR MESSAGES.................................................................................................................................. 28
12. TROUBLESHOOTING................................................................................................................................ 28
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1. GENERAL INFORMATION
WLC precision balance enables fast and accurate mass measurements under
laboratory and industrial conditions. WLC balance is equipped with an internal
battery, this allows its operation in places where there is no access to the
mains. The device is equipped with a stainless steel weighing pan, and a
backlit LCD guaranteeing clear weighing result presentation.
WLC balance is equipped with the following interfaces: 2 x RS232, USB type A,
and USB type B, enabling cooperation between the balance and peripheral
devices (e.g. printer, computer, USB flash drive).
2. DESIGN
2.1. Dimensions
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2.2. Connectors Arrangement
Pin2 – RxD
Pin3 – TxD
RS232 (1) connector DB9/M (male)
Pin4 – 5VDC
Pin5 – GND
Pin1 - GNDWE
Pin2 - OUT1
Pin3 - OUT2
Pin4 - COMM
Pin5 - NC
Pin6 - IN4
Pin7 - IN3 IN/OUT,
Pin8 - TxD2 RS232 (2) connector DSUB15/F
Pin9 - 5VDC (female)
Pin10 - GNDRS
Pin11 - IN2
Pin12 - IN1
Pin13 - RxD2
Pin14 - OUT4
Pin15 - OUT3
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2.4. Block Assembly Diagram
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10 1 210R socket board cable
11 1 Accumulator cable
Load cells with an internal galvanic Load cells without an internal galvanic
connection of the wire shield to the connection of the wire shield to the
transducer's body. transducer's body.
not connected E
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MAIN BOARD SIGNALS LOAD CELL SIGNAL NOTES
E SHIELD Refer to section 2.5
SENSE+ To be connected to +5V
SENSE- To be connected to GND
IN+ OUTPUT+
IN- OUTPUT-
+5V INPUT+
GND INPUT-
8
+5V INPUT+
GND INPUT-
3. OPERATION PANEL
3.1. Keys
Press to switch the weighing device on/off – hold the key for about
1 second.
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4. PROGRAM STRUCTURE
Program menu is divided into function groups. Function group is a group of
interrelated parameters.
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Press to:
• scroll the menu down,
• change current parameter value.
Press to:
• enter given submenu ,
• modify given parameter.
Press to:
• leave, function remains unmodified,
• move one menu level up.
5. FACTORY PARAMETERS
To access and modify both factory settings and parameters that are made
available for a user, run Factory Setup mode. Running Factory Setup mode
enables the technician to define the balance.
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Figure 8. Factory Setup access switch (balance housing)
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0.2. nnG - Metrology
0.2.1. A/d - Converter's divisions.
0.2.2. Uni g, kg, lb Adjustment unit.
0.0001, 0.0002, 0.0005,
0.001, 0.002, 0.005, 0.01,
0.2.3. du1 Range 1 reading unit.
0.02, 0.05, 0.1, 0.2, 0.5, 1,
2, 5, 10, 20, 50
no, 0.001, 0.01, 0.1, 1, 2, Range 1 verification unit; no - non-
0.2.4. dE1
5 verified balance/scale.
0.0001, 0.0002, 0.0005,
0.001, 0.002, 0.005, 0.01,
0.2.5. du2 Range 2 reading unit.
0.02, 0.05, 0.1, 0.2, 0.5,
1, 2, 5, 10, 20, 50
no, 0.001, 0.01, 0.1, 1, 2, Range 2 verification unit; no - non-
0.2.6. dE2
5 verified balance/scale.
0.2.7. Ful - Maximum range + overload.
0.2.8. rn2 - Range switching point.
0.2.9. uuE - External adjustment weight mass.
Internal adjustment weight mass. „0” -
0.2.A uui -
internal adjustment disabled.
PrF, 0.1d, 0.2d, 0.25d, Autozero range: PrF - value taken
0.5d, 0.6d, 0.7d, 0.8d, from program-implemented tables;
0.2.b. Aur
0.9d, 1d, 2d, 2.5d, 3d, 0.1d - 10d - value entered directly by
4d,5d,6d, 7d, 8d, 9d, 10d a user.
PrF, 0, 0.2s, 0.4s, 0.6s, Autozero time: PrF - value taken from
0.2.c. Aut 1s, 2s, 3s, 4s, 5s, 6s, 7s, program-implemented tables; 0s - 20s
8s, 9s, 10s, 15s, 20s, - value entered directly by a user.
PrF, 0.1d, 0.2d, 0.25d,
Stability range: PrF - value taken from
0.5d, 0.6d, 0.7d, 0.8d,
0.2.d. Str program-implemented tables; 0.1d -
0.9d, 1d, 2d, 2.5d, 3d,
10d - value entered directly by a user.
4d,5d,6d, 7d, 8d, 9d, 10d
PrF, 0, 0.2s, 0.4s, 0.6s, Stability time: PrF - value taken from
0.2.E. Stt 1s, 2s, 3s, 4s, 5s, 6s, 7s, program-implemented tables; 0s - 20s
8s, 9s, 10s, 15s, 20s, - value entered directly by a user.
Start mass control: YES – range: from
-10% to +10% of start mass, no – off,
0.2.F. rAn YES, no, 50%, dEF 50% – range: from -50% to +50% of
start mass, dEF – range declared in
0.2.G. parameter.
0.2.G. rnt 10% - 90% Start mass range in [%].
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0.3. CAL - Adjustment
0.3.1. CLE - External adjustment process.
Determination of start mass for
0.3.2. Std -
external adjustment.
0.3.3. CLI - Internal adjustment process.
Start mass expressed in converter's
0.3.4. Stu -
divisions.
0.3.5. AdF - Adjustment factor.
0.1, 1, 2, 3, 4, 5, 6, 7, 8, Setting time interval, in [h], after which
0.3.6. CAC
9, 10, 11, 12. internal adjustment is triggered.
0.1, 0.2, 0.3, 0.4, 0.5, 0.6, Setting temperature difference, in
0.3.7. CAt 0.8, 1, 1.5, 2, 2.5, 3, 4, 5, [°C], for which internal adjustment is
6, 8, 10 triggered.
Internal adjustment weight weighing
0.3.8. CAS -
procedure.
Internal weight relocation, up-down
0.3.9. CAu -
direction.
Display of current temperature, in
0.3.A tP -
[°C].
0.4. LinE - Linearity
0.4.1. dSG - Entering linearity correction points.
0.4.2. dEL - Deleting linearity.
0.4.3. Cor - Entering correction values for linearity.
0.5. Boot Bootloader
0.6. dFLt - Default settings
Procedure:
• Enter factory setup <P.0.FAct>.
• Go to <0.1.Glob / 0.1.1.duu> submenu, text <Cont?> is displayed.
• Press key, text <nr FAc> is displayed, next you see window for
entering the serial number.
• Enter the serial number, do it using the operation panel.
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• Press key to confirm, text <tYPE> is displayed, next you see window
for balance/scale type selection.
• Select balance/scale type, do it using operation panel (refer to factory
parameters table, section 6.2 of this manual).
7. FACTORY ADJUSTMENT
7.1. External Adjustment Process
• Enter factory setup submenu: <P.0.FAct / 0.3.CAL>.
• Enter <0.3.1.CLE> function, text <UnLoAd> is displayed.
• Unload the weighing pan.
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7.2. Start Mass Determination
• Enter factory setup submenu: <P.0.FAct / 0.3.CAL>.
• Enter <0.3.2.Std> function, text <UnLoAd> is displayed.
• Unload the weighing pan.
8. LINEARITY CORRECTION
Prior linearity correction it is necessary to determine real balance
characteristics. Correction mechanism allows to enter corrections in 20 points
maximum.
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• Press key to confirm. Text <Pnt1> is displayed (linearity connection
point no. 1).
• Press key, window for entering mass value for linearity correction
point no. 1 is displayed.
• Enter the given value, next press key to confirm, text <Pnt2> is
displayed (linearity connection point no. 2).
• Press key, the program automatically suggests value for the next
linearity correction point.
• Press key to confirm the suggested value, or enter a new value (do it
using the operation panel).
• Keep repeating this procedure until you enter value close to maximum
capacity value.
8.2. Corrections
It is possible to enter extra corrections for declared linearity correction points.
Procedure:
• Enter factory setup submenu: <P.0.FAct / 0.4.Line / 0.4.3.Cor>, value of
linearity correction point no.1 is displayed.
• Press key, window for entering correction value for linearity correction
point no. 1 is displayed.
• If there is a need to enter negative value, go to the first digit and press
key.
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• Go to the next linearity correction point, to do it press key.
• Correcting the 2nd linearity correction point is analogous.
9. GRAVITATIONAL COEFFICIENT
The function of gravity correction compensates changes of gravity force being
a result of different latitude. It allows to carry out correct balance/scale
calibration away from the point of subsequent use. The gravity correction value
must be entered with reference to tables prepared by „Radwag Balances and
Scales” or calculated using the below formula:
guzyt.
Gcor =
gkal.
Correction value ranges between 0.90000 ÷ 1.99999.
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10. COMMUNICATION PROTOCOL
10.1. General Information
A. A character based communication protocol, weighing device - indicator,
is designed for establishing communication between a RADWAG
balance or scale and a peripheral device via RS232C serial interface.
B. The protocol consists of commands sent from a peripheral device to the
weighing device and responses from the weighing device.
C. Responses are sent from the weighing device each time a command is
received.
D. Commands, forming the communication protocol, enable obtaining data
on weighing device status and facilitate influencing weighing device
operation, e.g.: acquiring measurement results from the balance,
monitoring the display, etc.
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10.3. Response Format
On receipt of a command, the indicator responds as follows:
XX_A CR LF command understood and in progress.
XX_D CR LF command carried out (appears only after the XX_A command).
XX_I CR LF command understood but not accessible at this moment.
XX _ ^ CR LF command understood but max threshold is exceeded.
XX _ v CR LF command understood but min threshold is exceeded.
ES_CR LF command not recognised.
time limit exceeded while waiting for stable measurement result
XX _ E CR LF
(time limit is a characteristic balance parameter).
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10.4.3. Give Tare Value
Format: OT CR LF
Response: OT_TARE CR LF - command carried out.
Response format:
1 2 3 4 5-6 7-15 16 17 18 19 20 21
stability
O T space space tare space unit CR LF
marker
Response format:
1 2-3 4 5 6 7-15 16 17 18 19 20 21
stability
S space space character mass space unit CR LF
marker
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Example:
S CR LF – command sent from a computer.
S _ A CR LF – command understood and in progress.
S _ _ _ _ - _ _ _ _ _ _ 8 . 5 _ g _ _ CR LF - command carried out, response:
mass value in basic measuring unit.
Response format:
1 2 3 4 5 6 7-15 16 17 18 19 20 21
stability
S I space space character mass space unit CR LF
marker
Example:
S I CR LF – command sent from a computer.
S I _ ? _ _ _ _ _ _ _ 1 8 . 5 _ k g _ CR LF - command carried out, immediate
response: mass value in basic measuring unit.
Response format:
1 2 3 4 5 6 7-15 16 17 18 19 20 21
stability
S U space space character mass space unit CR LF
marker
22
Example:
S U CR LF – command sent from a computer.
S U _ A CR LF - command understood and in progress.
S U _ _ _ - _ _ 1 7 2 . 1 3 5 _ N _ _ CR LF - command carried out, response:
mass value in current measuring unit.
Response format:
1 2 3 4 5 6 7-15 16 17 18 19 20 21
stability
S U I space character mass space unit CR LF
marker
Example:
S U I CR LF – command sent from a computer.
S U I ? _ - _ _ _ 5 8 . 2 3 7 _ k g _ CR LF - command carried out, immediate
response: mass value in current measuring unit.
Response format:
1 2 3 4 5 6 7-15 16 17 18 19 20 21
stability
S I space space character mass space unit CR LF
marker
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10.4.10. Switch off Continuous Transmission in Basic Measuring Unit
Format: C0 CR LF
Response options:
C0_I CR LF - command understood but not accessible at this moment.
C0_A CR LF - command understood and carried out.
Response format:
1 2 3 4 5 6 7-15 16 17 18 19 20 21
stability
S U I space character mass space unit CR LF
marker
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10.4.14. Unlock Balance Keypad
Format: K0 CR LF
Response: K0_OK CR LF - command carried out.
”Serial No.” – serial number of the device. Inserted in between inverted commas.
Example:
NB CR LF – command sent from a computer.
NB_A_”123456” CR LF – balance serial number - 123456.
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Format:
1 2 3 4 -12 13 14 15 16 17 18
stability
space character mass space unit CR LF
marker
Example 1:
_ _ _ _ _ _ 1 8 3 2 . 0 _ g _ _ CR LF - printout generated upon pressing
ENTER/PRINT key.
Example 2:
? _ - _ _ _ _ 2 . 2 3 7 _ l b _ CR LF - printout generated upon pressing
ENTER/PRINT key.
Example 3:
^ _ _ _ _ _ _ 0 . 0 0 0 _ k g _ CR LF - printout generated upon pressing
ENTER/PRINT key.
stability
S I space space character mass space unit CR LF
marker
26
Stability marker [space] if measurement result stable
[?] if measurement result unstable
[^] if high limit is out of range
[v] if low limit is out of range
Character [space] for positive values
[-] for negative values
Mass 9 characters with decimal point, right justification
Unit 3 characters, left justification
Command 3 characters, left justification
stability
S U I space character mass space unit CR LF
marker
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11. ERROR MESSAGES
-Err2- - Value beyond zero range.
-Err3- - Value beyond tare range.
-Err4- - Adjustment weight or start mass out of range
(±1% for adjustment weight, ±10 for start mass).
-Err Lo- - Determined mass of single part in 'Parts counting' mode too small.
- Value of 'Min' threshold is greater than value of 'Max' threshold in '+/- control'
mode.
-Err Hi- - Entered value of single part greater than maximum capacity in 'Parts counting'
working mode.
- Entered value of 'Max' threshold greater than maximum capacity in '+/- control'
mode.
- Entered reference mass greater than maximum capacity in 'Percent weighing'
mode.
-Err8- - Time of the following operations exceeded: taring, zeroing, start mass
determining, adjustment process.
-null- - Zero value from converter.
-FULL- - Weighing range exceeded.
-LH- - Start mass error, indication out of range (-5% – +15% of start mass).
-Hi- - Display range of total mass on balance display exceeded in 'Totalizing' mode.
12. TROUBLESHOOTING
Problem Cause Solution
Connect the balance/scale to the mains,
The Battery discharged.
charge the battery (batteries).
balance/scale
does not switch No batteries (batteries not Check if batteries are installed correctly
on installed or installed incorrectly). (polarization).
<7.3.t1> parameter set to value
The balance
enforcing balance/scale shut- Go to 'Othr' menu, set <7.3.t1> parameter
switches off
down after particular time to 'nonE' value.
automatically
interval.
During switching
Weighing pan loaded during Unload the weighing pan. Zero indication
on, message 'LH'
switching on process. is displayed.
is displayed
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