Thermal CTP Plate Processor

Spare Parts Manual

MCLANTIS PRINTING EQUIPMENTS AND MATRIALS GROUP THERMAL PLATE PROCESSOR

1. Power Control

1 2 3 4 5 6 7 8 9 10 11 12 13
0 0 0 0

14 15 16 17 18 19 20 21 22 23 24
0 0 0 0 0 0 0 0 0 0 0
Num. ID Num. Item Unit Remark
1 XDj01 Wiring Row(3 seats) 1 Main power in and spread
2 XDb01 Ceramic fuse(16A) 1 Protect developing heater
3 XDb02 Ceramic fuse(16A) 1 Protect drying heater
4 XDb03 Fuse(10A) 1 See circuit diagram
5 XDb04 Fuse(10A) 1 See circuit diagram
6 XDb05 Fuse(10A) 1 See circuit diagram
7 XDg01 Solid relay(25A) 1 Control developing heater
8 XDg02 Solid relay(25A) 1 Control drying heater
9 XDz01 Middle relay(5A) 1 See circuit diagram
10 XDz02 Middle relay(5A) 1 See circuit diagram
11 XDz03 Middle relay(5A) 1 See circuit diagram
12 XDj02 Wiring Row(5 seats) 1 Connect to 220V
13 XDd01 Electric capacity(2.2uF) 1 Initiate drying fan
14 XDk01 Power 1 Output 24V
15 XDp01 Siemens PLC 1 Program control
16 XDw01 Temperature transmitter 1 For developing heating
17 XDw01 Temperature transmitter 1 For drying heating
18 XDb06 Fuse(10A) 1 Protect main motor
19 XDb07 Fuse(10A) 1 Protect develop brush motor
20 XDb08 Fuse(10A) 1 Protect wash brush motor
21 XDt01 Adjustable number module 1 For main motor
22 XDz04 Middle relay(5A) 1 Control develop brush motor
23 XDz05 Middle relay(5A) 1 Control wash brush motor
24 XDj03 Wiring Row(3 seats) 1 Connect 24V device
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MCLANTIS PRINTING EQUIPMENTS AND MATRIALS GROUP THERMAL PLATE PROCESSOR

2. Control Panel and Switch

1 2 3

4 5

Num. ID Num. Item Unit Remark

1 XKm01 Control panel 1 See operation manual
2 XKc01 Boat shaped switch 1 Control machine power
3 XKc02 Boat shaped switch 1 Control roller turning direction
4 XKc03 Boat shaped switch 1 Control the gum function
5 XKc04 Boat shaped switch 1 Control developer pump

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MCLANTIS PRINTING EQUIPMENTS AND MATRIALS GROUP THERMAL PLATE PROCESSOR

3. Plate Input Table Sensor

Num. ID Num. Item Unit Remark

1 Zc01 Plate input sensor 1 Sense the plate

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MCLANTIS PRINTING EQUIPMENTS AND MATRIALS GROUP THERMAL PLATE PROCESSOR

4. Plate Counter

Num. ID Num. Item Unit Remark

1 Zj01 Plate counter 1 Counter the main motor

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MCLANTIS PRINTING EQUIPMENTS AND MATRIALS GROUP THERMAL PLATE PROCESSOR

5. Filter

Num. ID Num. Item Unit Remark

1 Zg01 filter 1 Filter the developer
2 Zg02 Filter element 1 Filter the developer

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MCLANTIS PRINTING EQUIPMENTS AND MATRIALS GROUP THERMAL PLATE PROCESSOR

6. Developer Temperature Sensor

Num. ID Num. Item Unit Remark

1 Zx01 Temperature sensor(inside the tube 1 Sense the developer
temperature

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MCLANTIS PRINTING EQUIPMENTS AND MATRIALS GROUP THERMAL PLATE PROCESSOR

7. Drying Temperature Sensor

Num. ID Num. Item Unit Remark

1 Zf01 Temperature sensor 1 Sense the drying temperature

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MCLANTIS PRINTING EQUIPMENTS AND MATRIALS GROUP THERMAL PLATE PROCESSOR

8. Drying Heater

Num. ID Num. Item Unit Remark

1 Ze01 Drying heater 1 Drying heat

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MCLANTIS PRINTING EQUIPMENTS AND MATRIALS GROUP THERMAL PLATE PROCESSOR

9. Drying Fan

Num. ID Num. Item Unit Remark

1 Zfg01 Drying fan 1 For drying

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MCLANTIS PRINTING EQUIPMENTS AND MATRIALS GROUP THERMAL PLATE PROCESSOR

10. Electromagnetic Valve

Num. ID Num. Item Unit Remark

1 Zdcf01 Electromagnetic valve 1 Control water input

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MCLANTIS PRINTING EQUIPMENTS AND MATRIALS GROUP THERMAL PLATE PROCESSOR

11. Developing Recycle Pump

Num. ID Num. Item Unit Remark

1 Zxx01 recycle pump(30R) 1 Recycle developer

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MCLANTIS PRINTING EQUIPMENTS AND MATRIALS GROUP THERMAL PLATE PROCESSOR

12. Wash Recycle Pump

Num. ID Num. Item Unit Remark

1 Zsx01 Recycle pump(15R) 1 Recycle water

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MCLANTIS PRINTING EQUIPMENTS AND MATRIALS GROUP THERMAL PLATE PROCESSOR

13. Develop Brush

1 2

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MCLANTIS PRINTING EQUIPMENTS AND MATRIALS GROUP THERMAL PLATE PROCESSOR

4
6

7
5

Num. ID Num. Item Unit Remark

1 Zxms01 Develop brush 1 1 Develop the plate
2 Zxms02 Develop brush 2 1 Develop the plate
3 Zxms03 15 tooth gear 2 Drive the brush
4 Zxms04 Brush slide 4 Fix the brush
5 Zxms05 12# oil bearing 4 Set into the slide
6 Zxms06 Brush axis 1 Connect brush drive
7 Zxms07 13 tooth gear 1 Drive develop brush

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MCLANTIS PRINTING EQUIPMENTS AND MATRIALS GROUP THERMAL PLATE PROCESSOR

14. Wash Brush

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MCLANTIS PRINTING EQUIPMENTS AND MATRIALS GROUP THERMAL PLATE PROCESSOR
Num. ID Num. Item Unit Remark
1 Zsms01 Wash brush 水洗毛刷 1 Clean the plate
2 Zsms02 Wash brush slide 2 Fix the brush
3 Zsms03 12# oil bearing 2 Set into the slide
4 Zsms04 15 tooth gear 1 Drive develop brush

15. Pump

Num. ID Num. Item Unit Remark

1 Zcy01 pump 1 Auto add developer

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MCLANTIS PRINTING EQUIPMENTS AND MATRIALS GROUP THERMAL PLATE PROCESSOR

16. Replenish Pump

Num. ID Num. Item Unit Remark

1 Zby01 replenish pump 1 Replenish developer when
processing

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MCLANTIS PRINTING EQUIPMENTS AND MATRIALS GROUP THERMAL PLATE PROCESSOR

17. Gum Pump

Num. ID Num. Item Unit Remark

1 Zsj01 Gum pump 上胶泵 1 Gum the plate

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MCLANTIS PRINTING EQUIPMENTS AND MATRIALS GROUP THERMAL PLATE PROCESSOR

18. Liquid Level Switch

Num. ID Num. Item Unit Remark

1 Zyw01 Liquid level switch 1 Sense the developer level

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MCLANTIS PRINTING EQUIPMENTS AND MATRIALS GROUP THERMAL PLATE PROCESSOR

19. Main Motor

Num. ID Num. Item Unit Remark

1 Zdj01 Main motor 1 drive

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MCLANTIS PRINTING EQUIPMENTS AND MATRIALS GROUP THERMAL PLATE PROCESSOR

20. Develop Brush Motor

Num. ID Num. Item Unit Remark

1 Zxj01 Develop brush motor 1 drive

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MCLANTIS PRINTING EQUIPMENTS AND MATRIALS GROUP THERMAL PLATE PROCESSOR

21. Wash Brush Motor

Num. ID Num. Item Unit Remark

1 Zsj01 wash brush motor 1 drive

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MCLANTIS PRINTING EQUIPMENTS AND MATRIALS GROUP THERMAL PLATE PROCESSOR

22. Chiller

Num. ID Num. Item Unit Remark

1 Zzlj01 chiller 1 chill
2 Zzlj02 Chiller cycling pump 1 Cycle the chilled water
3 Zzlj02 Chilling water tank 1 Fill the water

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MCLANTIS PRINTING EQUIPMENTS AND MATRIALS GROUP THERMAL PLATE PROCESSOR

23. Drive System

1 5
2

Num. ID Num. Item Unit Remark

1 Zcd01 Drive shaft 1 Connect the drive system
2 Zcd02 Left turning worm shaft 1 drive
3 Zcd03 Left turning worm wheel 1 drive
4 Zcd04 Right turning worm wheel 6 drive
5 Zcd05 Right turning worm shaft 6 drive

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MCLANTIS PRINTING EQUIPMENTS AND MATRIALS GROUP THERMAL PLATE PROCESSOR

24. Roller

1 2 3 4

5 6

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MCLANTIS PRINTING EQUIPMENTS AND MATRIALS GROUP THERMAL PLATE PROCESSOR

Num. ID Num. Item Unit Remark

1 Zjg01 Screw(70) 14 Connect the roller slide
2 Zjg02 Roller slide 14 Fix the roller
3 Zjg03 15#oil bearing 14 Set to the slide
4 Zjg04 Roller slide 14 Fix the roller
5 Zjg05 roller 7 Move the plate
6 Zjg06 21 tooth gear 7 Turning
7 Zjg07 roller 7 Move the plate

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