Peformance Equipment W03

PT. BUMA
SITE : GEO
SDJ Coal Hauler Review & Initiative W03 Top Freq BD Problem Highlight Issue
PA Weekly (%) Event
41 38 1 MTBS Issue (Elect, Susp & Brake)
89 90 89
30 • 41x Event Elect (19x Scania, 22x Volvo)
87 23 21 • DTSC41054 3x : Repair head lamp RH &
18
14 12 Bracket head lamp RH
84 7 4 4 • DTSC41047 2x : Repair head lamp LH/RH
3 1 1
• DTVV44160 3x : Repair harness BS A4 RH,

ELT

AC
E/G
SUSP

BRAKE

FRAME

HYD

T/M
STRNG

VESSEL

DIFF

F/D
SVC/INS

DRIVE
W51 W52 W01 W02 W03 Reverse lamp & AC
• 38 Event Susp (8x Scania, 30x Volvo)
PA UCL LCL • DTVV44106 2x : Replace spring RR RH No
1 & 3, Replace pin spring A1 RH
MTBS Weekly (Hrs) Leading Indicator • DTVV44165 2x : Replace spring RR LH No
Suspension 7 & Pin spring A2 LH
• 23x Event Brake (14x Scania, 9x Volvo)
48 47 • DTSC41025 4x : Adjust Brake & Parking
38 39 36 45 41 brake
20 19 • DTSC41071 2x : Adjust Brake
W52 W01 W02 W03
W51 W52 W01 W02 W03
MTTR Suspension 1 PA Issue (Elect, Shutdown)
MTBS UCL LCL
• 1x unit BD ECA DTSC41082 (Close)
4 • 2x unit BD SVC & Replace Mudguard DTSC41060 &
Total BD Weekly 3 3 4
DTSC41063 (Close)
W52 W01 W02 W03 • 1x unit BD TECU DTVV44169 (Close)
400 200 • 1x unit BD Shutdown Recondition Harness Head
84 105
200 65 49 100 Harness Lamp DTVV44095 (Close)
288 36 250 Other : Harness Sensor Coolant , Harness TECU & Starting Motor
148 118 217
0 0 24
W51 W52 W01 W02 W03 Initiative
14 14 12
Total BD Target Avg WH 2 9 4 1 Reduce repetitive problem
Impact Loss PA (%) 6 5
4 7  ELECTRIC
5 6 1 7
4 3
500 5 • Dedicated 1 mech EDJS focus on service unit
W52 W01 W02 W03 • Standaritation harness group (Clam, Conduit, Etc)
400 4
3 BD Dur Impact PA (%) Lamp ABS Others • Inspect & list harness unit Scania have been
300 3 modified with sensor assy ABS Volvo
2 2
200 434 2 MTTR Harness • Standaritation sensor assy ABS Scania with
257 1
1 45 0 genuine
100 187 162 0 0 0 1
0 0 0 0  SUSPENSION
67 55
0 0 9 • Washing spring interval service & replace spring
ELT

AC
E/G

HYD

T/M

DIFF
STRNG

F/D
FRAME

VESSEL
SVC/INS

SUS
BRAKE

DRIVE

3 3 3 • Retorq U-bolt spring interval 250 Hrs & 1 fleet

W52 W01 W02 W03 after replace spring
 Plan Actual (%)
434
87 86 86 87 89 86 326
84 300
267 247
192 139 176
52 56 56 100 92 79
48 60
40 43 24 24 47
33
Unit Shutdown Execution MO Inspection FSAS
Duration
Inspection unit W03 375%
NOTE: 7 Unit Oportunity SVC
14-Jan 15-Jan 16-Jan 17-Jan 18-Jan 19-Jan 20-Jan 371%

PA% Freq BD Target Daily BD Event Target

233% 24
192% 179% 200% 120
89 133%
24 46 24 56 24 43 24 24 48 32 32
14-Jan 15-Jan 16-Jan 17-Jan 18-Jan 19-Jan 20-Jan
Target MO inspect Ach (%)
184 Monitoring Focus Retorq U-Bolt W03
127 73 107 155 Execution MO W03
115
117 169%
12 13
196 10 11 158% 138%
144 155 155 9 133% 125%
99 125 125 6 121% 125%
5 5 54
24 29 24 32 24 38 24 30 32 32 44 32 40
14-Jan 15-Jan 16-Jan 17-Jan 18-Jan 19-Jan 20-Jan
W52 W01 W02 W03 14-Jan 15-Jan 16-Jan 17-Jan 18-Jan 19-Jan 20-Jan
SM HRS USM HRS Target BD Hrs
Volvo Scania Target Execution MO Ach (%)
FSAS Coal Hauler W03
HRS run after Categhory
Last HM on 1st Durasi
Notifikasi 1st HM 1st shutdown or STIL 1st Defect on 1st Work Desc on 1st
NO Notifikasi SCH U nit ID Model Shutdown Last stoppage downtime on REMARK
Stop Breakdown HRS 1st RU NNING stoppage stoppage
Date Shutdown date A B C 1st stoppage
stoppage
ADJUST HEAD LAMP LH PIC
1 810001137313 DTSC41063 P410CB 14-Jan-23 21635.00 800000877268 21692 57.00 17-Jan-23 a ADJUST WORK LAMP
PAK EKO
0.43

REPLACE SPEED SENSOR &

2 810001134158 DTVV44161 FMX440 14-Jan-23 31128.60 800000874461 31143.6 15.00 15-Jan-23 a LOW POWER REPAIR HARNES SPEED 11.93
SENSOR PIC PAK TAUFIK
3 810001137291 DTSC41013 P410CB 14-Jan-23 23590.00 23650 60.00 STILL RUNNING
SLACK ADJUSTER A2 REPLACE SLACK ADJUSTER
4 810001131456 DTSC41073 P410CB 15-Jan-23 21581.00 810001149540 21623 42.00 18-Jan-23 a RH BROKEN A2 RH PIC PAK ANDRY G
0.85

ADJUST PARKING ADJUST PARKING BRAKE

5 810001137311 DTSC41060 P410CB 15-Jan-23 20306.40 800000879860 20372 65.60 20-Jan-23 a BRAKE &ALARM REPLACE BACK ALARM PIC 2.25
MUNDUR OFF PAK EKO
HOSE RADIATOR HOSE COOLANT PIC PAK
6 810001137307 DTSC41051 P410CB 15-Jan-23 22888.24 800000877008 22931.7 43.46 17-Jan-23 a LEAK ANDRI G
4.07

REPLACE LINING BRAKE A3

LINING BRAKE TIRE LH, ADJUST BRAKE &
7 810001152741 DTVV44156 FMX440 16-Jan-23 32028.00 800000877385 32096 68.00 20-Jan-23 a NO 5 &6 JAMMED REPACE STUD TIRE A3 LH
10.52

PIC PAK ANDRY

GROUND TEST GROUND TEST REPAIRE
8 810001152914 DTVV44164 FMX440 16-Jan-23 30691.20 810001147285 30715 23.80 18-Jan-23 a REPAIRE HARNES HARNES POWER EMS PIC 16.02
POWER EMS PAK EKO
9 810001137368 DTVV44127 FM440 16-Jan-23 29922.00 29996 74.00 STILL RUNNING
EPLACE BOOGIE LH &
SHUTDOWN
10 810001137312 DTSC41061 P410CB 17-Jan-23 19142.00 810001153462 19205 63.00 20-Jan-23 a REPLACE BOOGIE LH
WELDING FOOT STEEP RH 9.42
PIC PAK ADITYA
11 810001137323 DTSC41078 P410CB 17-Jan-23 21436.00 21487 51.00 STILL RUNNING
12 810001154831 DTVV44133 FM440 18-Jan-23 28825.00 28853 28.00 STILL RUNNING
13 810001152707 DTVV44172 FMX440 18-Jan-23 25836.25 25873 36.75 STILL RUNNING
REPLACE BEARING HUB ,
REPLACE BEARING
REPLACE KING PIN A2 LH ,
14 810001154881 DTVV44126 FM440 18-Jan-23 26719.18 810001141419 26765.18 46.00 20-Jan-23 a HUB , REPLACE KING
REPLACE CUNKLE PIC PAK
15.55
PIN A
EKO
15 810001155419 DTVV44140 FM440 19-Jan-23 28979.80 28995 15.00 STILL RUNNING
16 810001154828 DTVV44166 FMX440 20-Jan-23 31771.20 31842 70.48 STILL RUNNING
17 810001137301 DTSC41043 P410CB 20-Jan-23 22281.20 22368 86.80 STILL RUNNING

0 47.10 44.13 0 3 6