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Science of the Total Environment 695 (2019) 133801

Contents lists available at ScienceDirect

Science of the Total Environment

journal homepage: www.elsevier.com/locate/scitotenv

Review

Effects of airflow on the thermal environment and energy efficiency in


raised-floor data centers: A review
Chaoqiang Jin a,b, Xuelian Bai a,b,⁎, Chao Yang c
a
Key Laboratory of the Three Gorges Reservoir Region's Eco-Environment, Ministry of Education, Chongqing University, Chongqing 400045, China
b
National Centre for International Research of Low-carbon and Green Buildings, Chongqing University, Chongqing 400045, China
c
Beijing Rainspur Tech Co., Ltd, Beijing 100000, China

H I G H L I G H T S G R A P H I C A L A B S T R A C T

• Analyzes the multi-scale effects of air-


flow on thermal environment in data
centers
• Summarizes the simulation tools and
presents the key issues and main fea-
tures of CFD simulation
• Summarizes and analyzes the character-
istics of the existing performance met-
rics of air distribution
• Presents the solutions and optimiza-
tions on airflow distribution for cooling
energy saving
• Future research shall make great efforts
to achieve energy saving through man-
aging airflow distribution.

a r t i c l e i n f o a b s t r a c t

Article history: Airflow is crucial for air-cooled data centers. Its flow path and distribution influences the thermal environment
Received 26 April 2019 and energy efficiency of raised-floor data centers. This paper provides a review of the topic including the aspects
Received in revised form 1 August 2019 of airflow factors, numerical study, airflow performance metrics, and thermal optimization. Based on the multi-
Accepted 5 August 2019
scale characteristics of the data center, the thermal environment is categorized into room-level, rack-level, and
Available online xxxx
server-level environments. For the room-level thermal environment, the main factors include layout, raised
Editor: Deyi Hou floor plenum and ceiling height, and perforated tiles. For the rack level, the effects of the porosity ratio of rack
door, airflow rate/temperature, server population, server arrangement and power density are considered. For
Keywords: the server level, airflow rate and server fan speed are investigated. Moreover, numerical studies have been widely
Data center employed to understand the thermal environment of data centers. The selections of simulation tool and the
Thermal environment methods for simplifying and validating the models are key to predicting the data center's thermal behavior cor-
Simulation rectly. In addition, airflow performance metrics and multi-scale thermal optimization are summarized and
Performance metrics discussed. This review aims to emphasize the importance of the airflow in data centers and thus serve a guiding
Optimization
reference for airflow design and energy efficiency in data centers. Some recommended topics for future research
are also provided.
© 2019 Elsevier B.V. All rights reserved.

⁎ Corresponding author at: Key Laboratory of the Three Gorges Reservoir Region's Eco-Environment, Ministry of Education, Chongqing University, Chongqing 400045, China.
E-mail address: xuelianbai@cqu.edu.cn (X. Bai).

https://doi.org/10.1016/j.scitotenv.2019.133801
0048-9697/© 2019 Elsevier B.V. All rights reserved.
2 C. Jin et al. / Science of the Total Environment 695 (2019) 133801

Contents

1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2. Factors influencing the thermal environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.1. Room level. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.1.1. Layout of CRACs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.1.2. Raised floor plenum and ceiling height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.1.3. Aisle containment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1.4. Perforated tiles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.2. Rack level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.2.1. Porosity ratio of rack door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.2.2. Airflow rate and inlet air temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.2.3. Server population, arrangement, and power density . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.3. Server level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3. Numerical study . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.1. Simulation software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.2. Numerical simulation and validation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.2.1. The model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.2.2. Mesh generation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.2.3. Boundary conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.2.4. Turbulence model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.2.5. Experimental validation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4. Airflow performance metrics and thermal optimization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4.1. Performance metrics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4.2. Optimization of airflow distribution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4.2.1. Room level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4.2.2. Rack level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4.2.3. Server level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
5. Conclusion and recommendations for future work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Acknowledgement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
References. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

1. Introduction Gurumurthi et al., 2003). For efficient software, the virtualization ap-
proach can be used to reduce the utilization of servers. This technology
With the rapid development of information and intelligence, large- can optimize the use of servers and shut down underutilized servers,
scale data centers have been constructed around the world. According which can bring an emissions reduction of up to 27% (Webb, 2008).
to the Synergy Research Group, there were nearly 400 large-scale data Moreover, heat pipe (Ding et al., 2016; Yue et al., 2018) and on-chip
centers in the world in 2017. Among these, 44% were in the United cooling (Marcinichen et al., 2012; Marcinichen and Thome, 2012) are
States, 20% were located in China, Japan, and the United Kingdom, and energy-saving technologies for server cooling. Compared with tradi-
3–5% were in Australia, Germany, Canada, Singapore, India, and Brazil tional air cooling, the heat pipe can reduce the cooling energy required
(www.199it.com/archives/670459.html). However, due to the dramatic by 38.9% (Ding et al., 2016) and on-chip cooling may achieve a 60% en-
growth of the IT industry, the energy consumption of data centers has ergy saving for blade server boards (Marcinichen et al., 2012). In addi-
been increasing rapidly. In 2017, data centers consumed about 2% of tion, a proper cooling system, which removes the heat converted from
the world's total electricity consumption, and it has been estimated the electrical power, is important for data centers. A suitable cooling
that this proportion will reach 5% by 2024 (C.A.R, 2019). system should achieve high-energy efficiency, low-cost, and reliability,
Data centers consist of four major components: power equipment, and it should be sufficient for the worst-case scenario. For a best result,
cooling equipment, IT equipment, and miscellaneous component loads the cooling system effectiveness index should surpass 2.5 (Ni and Bai,
(Dai et al., 2014). IT equipment is used for data management, process- 2017). Traditional cooling systems normally consume approximately
ing, storage, and routing, and the other three components are used to 50% or more of the energy of the whole data center infrastructure.
maintain the operational reliability of the IT equipment. These compo- Free cooling, such as air-side and water-side economizers, can help re-
nents account for 10%, 40%, 45%, and 5% of the energy consumption, re- duce energy costs (Daraghmeh and Wang, 2017; Ebrahimi et al., 2014;
spectively (C.A.R, 2018; Committee, 2017). Thus, most the energy is Hassan et al., 2015; Zhang et al., 2014a). The application of such cooling
consumed by the IT equipment and cooling systems. Considering the technologies could bring electronic power savings of 2.8%–46% (Bao
numerous energy consumptions of a data center, many advanced et al., 2012; Han et al., 2013; Lee and Chen, 2013). In particular, an inte-
energy-saving technologies have been developed and employed to re- grated system of mechanical refrigeration and thermosiphoning can
duce the energy consumption of these two parts of the system. Energy bring an energy savings of up to 47.3% (Zhang et al., 2015). Moreover,
efficient technologies for IT equipment can be divided into two aspects: a hybrid free-cooling system with a latent heat thermal energy storage
efficient hardware and efficient software. For efficient hardware, heat unit using a predictive control method can achieve an energy savings
reduction methods such as dynamic voltage and frequency scaling are of up to 18% (Wang et al., 2018). In addition, the cooling efficiency ben-
typically utilized for the information communications technology. efit provided by airflow distribution has also been a focus of energy
These methods reduce the frequency/voltage of central processing management in data centers. Row-based/in-row cooling is installed in
units (CPUs), which leads to reductions of chip-level power consump- rack rows, which shortens the distance of air flow from computer
tion (Dai et al., 2014). Additionally, using multi-speed disks with room air conditioning units (CRACs) to racks. Thus, it reduces the cold
smaller spin-up and spin-down times can reduce the disk energy con- loss of air flow in the transportation process. The heat pipe backboard
sumption required for server workloads (Carrera et al., 2003; air conditioner is a rack-level cooling strategy with airflow completely
C. Jin et al. / Science of the Total Environment 695 (2019) 133801 3

unaffected by any installation changes or engine room constraints. Thus environment simulation are presented in Section 3. Then, in Section 4,
the rated cooling capacity of the CRAC can be used fully (Dunlap and attempts to evaluate airflow distribution and thermal optimization for
Rasmussen, 2019; Liu et al., 2015). energy efficiency are reviewed and summarized. Finally, Section 5 con-
To illustrate the relationship between energy and thermal environ- cludes the article with a set of reflections acquired by this work and fur-
ment, Fig. 1 depicts the power flow and heat flow for a typical data cen- ther research opportunities. It is hoped that this paper will be useful for
ter. As shown in the figure, the IT equipment is the end of the power designers, engineers, operators, and researchers of data centers tasked
flow and also the beginning of the heat flow. The power consumption with improving the thermal environment, achieving appreciable energy
of the IT equipment determines the amount of cooling load of the data efficiency, and eventually realizing socially sustainable development.
center rooms. Air is the medium through which heat is dissipated
from the chip level, through the server level, to the rack level, and to 2. Factors influencing the thermal environment
the room level, and then eventually dissipated through the refrigeration
cycle. At the same time, the cooling system provides the work condition In the data center, it is often the case that a poor cooling effect, pre-
for the IT equipment and is designed to prevent hot spots. If the airflow mature failure of servers, and poor reliability caused by a poor thermal
distribution does not meet the working conditions for the IT equipment, environment result in significant increases in energy consumption and
it is bound to increase the burden of the cooling system and thus affect operating costs. Thus, it is apparent that good airflow may promote en-
its efficiency. According to recent literature, the potential gains in the ergy savings and lower operating costs and that the thermal environ-
coefficient of performance of a data center system (COP) that is the ment is particularly critical to data centers. Because air delivery is a
ratio of heat dissipation of IT equipment to the energy consumption of multi-scale problem, in which the pore size of floor tile or the floor
cooling system, have been evaluated at +0.15 (approximately 8%) for gap is on the order of millimeters, while the rack size or room size is
every 5 °C increase in air temperature (Breen et al., 2010). In addition, on the order of meters (Arghode and Joshi, 2016), this part of the
the inlet air temperature of the servers has an impact on their energy paper reviews the effects of various factors on the thermal environment
consumption because the power leakage of the chip is a function of from the room level to the server level.
this environmental factor. The power consumption increased N80 W
over the temperature window from 17 °C to 35 °C (Moss and Bean, 2.1. Room level
2010). Although this effect is small for one server, it is large for an entire
data center. Thus, the thermal environment is crucial for not only the 2.1.1. Layout of CRACs
cooling efficiency of the cooling system but also for the energy saving Airflow distribution, as a key factor of the indoor air environment, is
of the servers. a complex function of the positions of racks and CRACs. At present,
At present, although there are many ventilation configurations in raised-floor air supply is used widely in data centers. Cold air comes
data centers (Lu et al., 2018), this paper only focuses on raised-floor from the CRACs and then passes through perforated tiles to cool the
supply, and the current literature review provides an overview of previ- racks. Hence, the uniformity of flow rates is firstly influenced by the po-
ous work on the effects of airflow on the thermal environment of a data sition of CRACs. The common designs of CRAC position are summarized
center from the room level to the server level. The first part of this re- in Fig. 2. The air outlet direction of the CRACs can be parallel to or per-
view includes an introduction to the state of the art of data center pendicular to the row of perforated floor tile as a consequence of the
energy-saving strategies, with an emphasis on the effect of airflow dis- placement of the CRACs, and the CRACs may be located on either one
tribution in energy efficiency. In consideration of the formation of the side or two sides of the end of cold aisles. Different CRAC layouts result
thermal environment, multi-scale factors influencing the thermal envi- in a different thermal environment of the data center room.
ronment are discussed in Section 2. Next, simulated tool selection and a When the CRACs are located on one side, the airflow rate of the per-
discussion about ways to simplify and validate models for thermal forated floor tile increase along the airflow direction. However, the

Fig. 1. Power flow and heat flow in data centers (power flow in the solid frame and heat flow in the dotted frame).
4 C. Jin et al. / Science of the Total Environment 695 (2019) 133801

Fig. 2. The common CRAC position in data centers.

airflow of tiles perpendicular to CRACs is more uniform than that of tiles mainly influenced by the height of the plenum. As the height is in-
parallel to CRACs. This is true because tiles perpendicular to CRACs have creased, the airflow in the horizontal planes weakens, leading to re-
the same distance from the CRACs, which results in a same pressure per- duced non-uniformity in the pressure distribution and therefore in the
pendicular to the airflow direction. Conversely, the pressure for tiles flow rate through the tiles (Schmidt et al., 2001). This occurs because
parallel to CRACs increases along the airflow direction, leading to a max- the velocity in the plenum decreases and the static pressure increases
imum airflow rate away from the CRACs. When the CRACs are located as the height increases, making it easier for airflow to exit. However,
on two sides, as shown in Fig. 2(a) and (c), the air flow rate is symmetric there is a limit to the benefit of higher plenum height. There is no re-
and maximum around the middle rack, and reversed flow occurs in a verse flow at a plenum height of 0.76 m (30 in.) (Karki et al., 2003;
few perforated tiles near the CRACs (Nada et al., 2016b; Rambo et al., Patankar, 2008), but there is no great benefit to increasing the plenum
2007) due to the distribution of low pressure (Nagarathinam et al., depth beyond 0.61 m (24 in.) (VanGilder and Schmidt, 2005).
2013). Additionally, the rack inlet air temperature always increases as Normally, in the raised plenum, there are some chiller pipes, ca-
a result of short-circuiting of the chilled air, which returns directly blings, and wires, which affect the airflow rate and increase the resis-
back to the intakes of the CRACs (Schmidt and Iyengar, 2005). The air- tance from the air supply outlet to the perforated tiles. These
flow distribution is also a strong function of the air direction of the obstructions can be divided into four types: horizontal chilled water
CRACs in operation. Especially, when both CRACs discharge air in the pipes, vertical chilled water pipers, hot aisle trays and cold aisle trays
same direction, as in Fig. 2(b) and (e), the airflow distribution is similar (VanGilder et al., 2012). Considering that the static pressure of the fan
to that of CRACs on one side, but it will be improved by installing an out- is a function of the resistance coefficient and the square of the air flow
ward scoop in the middle of the CRACs (Schmidt et al., 2004). In addi- rate, when the static pressure of the fan is constant, the obstructions
tion, locating the CRACs units perpendicular to the racks row (see under the raised plenum increase the resistance coefficient and conse-
Fig. 2(d)) not only enhances the uniformity of the air flow from the per- quently reduce the total CRAC flow rate. According to Bhopte et al.
forated tiles along the rack row but also reduces hot air recirculation at (2006c), these reductions account for 1.2–14.4% of the total CRAC flow
the end racks and cold air bypass at the middle racks of the row (Nada rate. Additionally, reduced flow rates inevitably result in higher inlet
and Said, 2017). temperatures because the starved servers draw hot exhaust due to the
Considering the effects of layout of the CRACs on airflow distribution, lack of cooling air. This also increases the occurrence of hot spots
to produce a good air distribution, airflow perpendicular to the perfo- (Fulpagare et al., 2015). To avoid these circumstances, under-the-
rated tile rows seems to be the best choice. Additionally, the high- floor-obstructions should be placed far from perforated tiles and
density racks should be arranged in the rows away from the CRACs. CRACs. It is better if smaller diameter pipes and trays are placed side-
However, from the perspectives of arrangement of the space, ease of by-side (Bhopte et al., 2006d), and the height of obstructions is not
maintenance, and sense of aesthetics, separating the rack rows and more than one-third of the plenum depth (VanGilder et al., 2012).
CRACs into two regions is the best option. Hence, CRACs located at the From the above comprehensive consideration of the great benefit of ple-
ends of each rack row could be the optimal choice, and, due to the air- num height and the obstructions under the plenum, data center ple-
flow distribution, the power density for a rack row is suggested to nums with a height range of 0.76–0.91 m (30–36 in.) are the best
have a normal distribution. option (Beitelmal, 2016).
Ceiling height, especially for the open-aisle data center, is another
2.1.2. Raised floor plenum and ceiling height factor affecting hot air recirculation and cold air bypassing, and thus
The static pressure in the plenum is the power source facilitating the influencing indoor air temperature. With increase of ceiling height,
airflow passing through the perforated tiles. This static pressure is more hot air is recirculated, which affects the rack inlet temperature.
C. Jin et al. / Science of the Total Environment 695 (2019) 133801 5

At lower ceiling height, the hot air does not have sufficient space to In a freely open cold-aisle data center, hot air infiltrates into the cold
move and mix with the cold air, which results in heat accumulation. aisle from the top and sides, which increases the rack inlet temperature.
This accumulation is decreased with height increase. With sufficient in- Capping of the cold and the hot aisle is an effective way to improve hot
crease, hot air and cold air can mix well, resulting in an increase in the spots and control the inlet temperature of IT equipment (Alkharabsheh
cold supply air temperature, and then the exhaust air temperature. et al., 2014e; Ghosh et al., 2012; Nada et al., 2016b; Wang et al., 2017).
Hence, it is suggested that the optimum ceiling height is 2.52 m Using the isolation technique with aisle partitioning or aisle contain-
(Bhopte et al., 2006a; Nagarathinam et al., 2013). However, if there ment, cold air does not mix with the hot air; hence, the rack inlet tem-
are no major issues installing electrical/communication cables above perature can be reduced by ~3–13% for aisle partitioning and by
the rack server, the ceiling height may be reduced with no major effects ~13–40% for aisle containment at different power densities (Gondipalli
on airflow efficiency. (Cho et al., 2014). et al., 2008; Nada et al., 2016a). Additionally, the percentage of the en-
hancement of data center thermal management due to using cold aisle
containment increases with increase of the rack power density (Nada
2.1.3. Aisle containment and Elfeky, 2016). Therefore, a containment system also reduces the
Containment is an effective method for keeping the hot air from overall cooling energy cost (Arghode et al., 2013b; Shrivastava et al.,
flowing into the cold aisle. In other words, it can minimize the air tem- 2012). Because air containment reduces unnecessary loss of air flow
perature increase from the outlet of the CRAC to the inlet of the servers. supplied by the CRAC, it can bring energy savings of fan power, approx-
Containing air is an important energy-saving strategy for data center imately 15% of the air conditioner power demand (Takahashi et al.,
optimization. There are two types of air-containment systems: semi- 2008). In addition, based on this cooling efficiency, the supply air tem-
enclosed containment (side/door containment or top/roof contain- perature can be increased from 18 °C to 22 °C by using aisle containment
ment) and fully enclosed containment (side & top containment) sys- technology (Cho et al., 2014). Then, high chill-water temperature can
tems, as shown in Fig. 3. The fully enclosed containment system can satisfy the load demand, resulting in additional energy savings of
also be divided into cold containment and hot containment types. 8.9 kW. Thus, 59% of the energy required for the CRACs used in a tradi-
tional open type data center can be saved (Schmidt et al., 2012). Al-
though the aisle containment prevents or reduces the mixing of cold
and hot air streams, air can also escape from the crack of the door.
There is a certain threshold value of leakage beyond which the contain-
ment does not have benefits over uncontained systems. This value has
been found to be about 15% of the total containment surface area
(Alkharabsheh et al., 2014f). It is also interesting that soft containment
systems show relatively lower loss in cooling capacity than hard con-
tainment systems (Khankari, 2014).

2.1.4. Perforated tiles


Perforated tiles offer substantial resistance to airflow from the ple-
num, and the flow through the perforated tiles is influenced by several
factors, such as open area, pore shape, pore size, tile width, edge block-
age, and airflow outlet angle.

2.1.4.1. Open area. Whether the air can flow from the raised floor ple-
num to the cold aisle depends mainly on the motive power provided
by CRAC and the resistance of the perforated tiles. The open area is
the main factor affecting the resistance of the perforated tiles. A
large open area makes it easy for the air to flow from the raised
floor plenum to the cold aisle, and reverse airflow occurs simulta-
neously. For a fixed layout and plenum height, most studies
(Bhopte et al., 2006b; Karki et al., 2003; Nagarathinam et al., 2013;
Schmidt et al., 2001; VanGilder and Schmidt, 2005; Wang et al.,
2015) have indicated that the uniformity of flow rate is related to
the open area of the perforated tiles. At low open area values, the
flow rates of all perforated tiles are almost equal due to the uniform
pressure beneath the floor. Additionally, the reverse flow near the
CRAC is eliminated when the open area is reduced to 15% (Schmidt
et al., 2001). However, the uniform distribution caused by reducing
the open area may result in the loss of chilled air from the openings
around cables and pipes or the gaps between tiles. Then, this air can-
not be used by the IT equipment. At the same time, the air flow rates
supplied by the CRACs are also reduced, because the CRAC unit
blowers must overcome the total resistance, which increases with
decrease of the open area of the perforated tiles. A 25% opening not
only showed much better perforated tile flow uniformity alongside
the tiles (VanGilder and Schmidt, 2005; Wang et al., 2015) but also
presented the lowest maximum temperature (Nagarathinam et al.,
2013).

2.1.4.2. Tile geometry. The tile geometry also has a significant influence
Fig. 3. The configuration of the aisle containment. on the airflow characteristics above the tile. Perforated tiles can have
6 C. Jin et al. / Science of the Total Environment 695 (2019) 133801

pores of various shapes with curved edges. A very intriguing finding is minimum open area of 60% to allow for maximum airflow (http://
that tiles with non-symmetrical geometrical patterns result in non- www.thefreelibrary.com/Effective+computer+room+cooling.+%
symmetrical exit velocity profiles (Abdelmaksoud et al., 2010). How- 28Infrastructure%29.-a0106646787).
ever, the flow fields through a circular and square pore are similar
(Arghode and Joshi, 2013). The pore size of tiles has a small but non-
negligible effect on the flow field, especially near the tile surface at 2.2.2. Airflow rate and inlet air temperature
both the rack and aisle ends. This occurs because, assuming that the Air flow rate and air temperature are key parameters describing the
open area is constant, smaller pore size increases the number of pores, thermal environment in a data center. Reduced air flow rates with the
which results in a smaller pore-to-pore center spacing and faster same heat loads always result in higher air temperature differences
decay of the closely spaced jets. Thus, the effect region of entrainment across the rack and thereby higher temperature in the rack (Schmidt
and flow development above the tile surface are reduced. This is in and Cruz, 2003). On the contrary, increased airflow can increase the
agreement with the results of Ref. Abdelmaksoud et al. (2010). Another heat transfer rate and decrease the local temperature of the chassis or
key factor influencing the flow through the tiles is the equivalent diam- rack as a result of the fully turbulent flow regime (Arghode and Joshi,
eter ratio, which equals the ratio of the thickness of the hole to the di- 2015; Ni et al., 2017). For these reasons, the airflow rate and inlet air
ameter of the hole. With the same value of porosity and equivalent temperature need to be considered together. To ensure that the rack
diameter ratio, the pressure difference between the inlet and outlet is inlet air temperature is b27 °C as recommended by ASHRAE, the airflow
the same (Ling et al., 2017). In addition, if the air that can be delivered for a 1 kW load must be N52 l/s (Priyadumkol and Kittichaikarn, 2013).
to the top end of the rack is related to blocked tile edges, higher tile In addition, with the recommend temperature range of ASHRAE
edge blockage may be detrimental for a fully provisioned case but help- expanding and awareness of energy saving increasing, high-
ful for an under-provisioned case. In particular, lower effective porosity temperature air is often supplied to the servers. Although, the practice
with blocked edges results in higher air momentum above the tile sur- can save energy and decrease the load on the cooling system due to
face and hence more cold air reaches the top (Arghode and Joshi, the application of the free cooling, the server power increases for air
2015; Arghode and Joshi, 2016). inlet temperature increases from 24 to 27 °C and from 27 to 31 °C is in
the range of 4–7% and 11–16%, respectively (Iyengar et al., 2012). There-
2.1.4.3. Tile orientation and outlet angle. Tile orientation and outlet angle fore, optimizations must be carried out to address the relationship be-
influence the air outlet direction and also affect the uniformity of the tween energy consumption reduction of CRACs and power increase of
cold air supply. Seymour (2015) investigated three tile orientations: servers.
parallel with the flow, at 45° to the cross-flow direction beneath the
tile, and perpendicular to the cross-flow direction beneath the tile. The
results of the three tile orientations demonstrated sensitivity in bulk 2.2.3. Server population, arrangement, and power density
flow rate and considerable variations in distribution of flow (Seymour, With the rapid development of the IT industry, the power density
2015). Additionally, the airflow outlet angle (30°, 45°, 60° and 90°) af- of the rack has also increased as a result of the server population, ar-
fects the airflow distribution, and it was found that the air distribution rangement, and server types. The server population has a significant
is better at the angle of 60° than at other angles (Ni et al., 2017). impact on the rack-level air temperature. As the number increases,
the exhaust temperature of the rack increases (Ghosh et al., 2012).
2.1.4.4. Air leakage. As discussed in Section 2.1.2, the chilled air can be In addition, the servers' power varies according to the IT computing
lost through gaps in the perimeter walls and gaps between the panels loads. Servers in low or high states of utilization have different ef-
on the raised floor (Karki, 2007). The leakage flow in a conventional fects on the room power density and air flow distribution. High-
data center is around 5–15% of the available cooling air (Alkharabsheh power-density servers not only dissipate more heat into the room
et al., 2014c). In other words, if there are 10 CRACs in a data center but also require more air to cool the internal components of the
with a leakage area of 10%, one unit can supply the leakage flow. Reduc- servers to within allowable temperatures (Alkharabsheh et al.,
ing the air leakage in a data center can reduce the energy consumption 2014d). More importantly, the low-power condition and high-
of CRACs; however, the inlet air temperature of the cabinet will be in- power condition are converted from one to the other according to
creased simultaneously. The leakage can result in a decrease in the aver- the users' application. Therefore, it is difficult to create a suitable
age rack inlet temperature of 0.7–0.9 °C for every 10% reallocation of thermal environment, particularly for low-power to high-power
leakage flow to a desired rack inlet location (Hamann et al., 2008). conversion. Keeping the lower-supply air could alleviate this difficult
With increasing awareness toward reducing ineffective airflow and im- situation, but it requires more energy consumption.
proving the energy efficiency of CRACs, in new data centers, the leakage Server arrangements include uniform distribution, discrete distribu-
area is lower than it is in old data centers and the leakage ratio could be tion, segmented distribution, and clustered distribution (Fakhim et al.,
within 0.1–0.2% (Radmehr et al., 2005). 2013; Kumar et al., 2011; Zhu et al., 2015). In general, it is easy for
servers in discrete distribution or segmented distribution to suck cold
2.2. Rack level air because no or few other servers compete for the air. Especially, for
high-powered servers, it is not suitable to cluster the servers together
2.2.1. Porosity ratio of rack door in the rack because their mutual competition results in the need for a
Rack doors contribute to the increase of airflow resistance, so large amount of recirculation (Rambo and Joshi, 2005). In addition,
these should be eliminated if possible. Even so, the outlet flow of hotpots can appear easily in these regions. If a clustered arrangement
the rack is usually obstructed by power and network cables. Thus, is required, keeping a server at the highest possible location in a rack
additional fans or blowers need to be installed in the rack to over- is a more energy-efficient practice than placing it at a middle or bottom
come the resistance. The effect of different porosity ratios of front location (Ghosh et al., 2012). If the servers are uniformly installed in a
and rear door on cooling effect has been investigated using a numer- rack, temperature spikes and high average temperatures may occur at
ical method. By increasing the porosity ratio from 25% to 50%, the the high-position regions. This may occur because the low-position
temperature of the airflow in the rack is reduced and the thermal en- servers over-consume the cooled air resulting in an air supply reduction
vironment inside the rack is improved significantly. This occurs be- and hot air recirculation along the rack height (Nada and Elfeky, 2017).
cause the heat generated by the IT equipment can be efficiently Relatively speaking, uniform installation is the best choice, except for
discharged with the higher porosity ratio (Ling et al., 2015; Zhang the high-density rack. However, clustering in the upper rack could be
et al., 2016). If doors are absolutely needed, the result suggests a an acceptable substitution.
C. Jin et al. / Science of the Total Environment 695 (2019) 133801 7

2.3. Server level 2012; Arghode and Joshi, 2013; Arghode et al., 2013a; Chen et al.,
2006; Li et al., 2010; Ling et al., 2017; Nada et al., 2016b; Priyadumkol
The server fans provide the power to transfer air into the servers and and Kittichaikarn, 2013; Singh et al., 2011; Siriwardana et al., 2012;
prevent the internal electronic components, e.g., CPU, memory, and Wang et al., 2011). Airpak and PHOENICS are accurate, quick, and
disk, from overheating. A safety precaution is to increase the server easy-to-use design tools that simplify the application of state-of-the-
fan speed to increase the air flow rate and provide better cooling within art airflow modeling technology to the design and analysis of ventila-
the servers. However, the fan may run at an unnecessarily high speed tion systems, which are required to deliver indoor air quality, thermal
when the server is idle, and increasing the speed requires an exponen- comfort, health and safety, air conditioning, and/or contamination con-
tial increase in fan power (Garraghan et al., 2016). Ideally, an increase in trol. These are usually applied in airflow or cooling effect simulation of
fan speed across the server at a fixed power level decreases the temper- the data center (Ling et al., 2015; Stavreva et al., 2016; Yuan et al.,
ature difference between the inlet and the outlet (Alkharabsheh et al., 2018; Zhang et al., 2014b; Zhu et al., 2015). FloVENT is designed specif-
2014d) because increasing the airflow rate increases the forced convec- ically for engineers involved in the design and optimization of heating,
tion effect, and then the heat-transfer coefficient values (Ibrahim et al., ventilation, and air conditioning (HVAC) systems (https://www.
2012b). In other words, with increase in the speed of the server cooling mentor.com/products/mechanical/flovent/). Accordingly, FloVENT is
fan, the server thermal resistance shows a decreasing tendency (Ham mostly used for data center thermal performance analysis and cooling
et al., 2015). This result is agreement with Ref. Iyengar et al. (2012), optimization (Fakhim et al., 2013; Nagarathinam et al., 2013; Pardey
the thermal resistance for a 7300 rpm fan speed is close to 0.3 °C/W et al., 2015; Patel et al., 2001; Romadhon et al., 2009; Srinarayana
and that for a 13,000 rpm speed is approximately 0.2 °C/W. In addition, et al., 2014; Zhang et al., 2008).
the minimal fan speed has a near-linear relationship with the inlet tem- The professional software can be classified into part-level and full-
perature (Chen et al., 2015). More importantly, this relationship varies level tools. ANSYS Icepak and FloTHERM are representative simulation
with CPU utilization and CPU temperature. Several studies have investi- tools for the electronic level. ANSYS Icepak is widely used to solve
gated the relationship between fan speed and temperature decrease. component-level (chip level), board-level (printed circuit board level),
The temperature difference is noticeable for the Random Access Mem- and system-level (server level) thermal problems. FloTHERM is used
ory (RAM), for which the temperature decreases about 10 °C as the to predict airflow, temperature, and heat transfer in components,
flow rate is increased to 21 CFM (cubic feet per minute). In addition, a boards, and complete systems, including racks and data centers
change in flow rate of 6.8% of the free delivery flow rate can cause an ap- (Alkharabsheh et al., 2014a; Alkharabsheh et al., 2014b; Bedekar,
proximately 10 °C change in temperature at certain locations 2006; Bhopte et al., 2006d; Gondipalli et al., 2008; Ibrahim et al.,
(Alkharabsheh et al., 2014a). 2012a; Iyengar et al., 2005; Iyengar et al., 2007; Rodgers and Eveloy,
Moreover, the server fin is an effective strategy for causing the upris- 2003; Shrivastava, 2008; Song, 2016b; Song et al., 2014a, 2014b). It is
ing cold air to be sucked by the servers. Server-fin designs, combinations the undisputed world leader for electronics thermal analysis (https://
of shapes, and opening angles, are evaluated by transient analysis, vor- www.mentor.com/products/mechanical/flotherm/). In general, Icepak
ticity analysis, and temperature change rate analysis (Sakaino, 2014). and FloTHERM can provide almost the same level of performance
Curved server fins have yielded higher vorticities around the compo- (Yang, 2000). However, in the majority of experiments, Icepak com-
nents than flat server fins, and this difference can be assumed to attract puted junction and case temperatures have been slightly more accurate
uprising cool air from the perforated floor better, leading to more effi- than those calculated by FloTHERM and the run time has also been
cient heat transfer. The average performance of accelerating cooling lower (Zahn, 1998). TileFlow is a powerful three-dimensional CFD
was enhanced by a factor of 2 by server fins compared with no fin modeling software tool for room-level cooling performance analysis of
server. The difference in temperature increment rate between the data centers (http://tileflow.com/tileflow/data-center-cfd-modeling-
cases of server fins and no fin cases is small. software-overview.html). It is usually applicable to both raised-floor
and non-raised-floor data centers (Hamann et al., 2008; Karki et al.,
3. Numerical study 2003; Radmehr et al., 2005; Radmehr et al., 2013; Schmidt and Cruz,
2004; Vallury et al., 2015). Recently, 6 SigmaDCX has been committed
3.1. Simulation software to data center design, management, and thermal analysis (Alissa et al.,
2015a; Alissa et al., 2015b; Nemati et al., 2016; Shrivastava et al.,
Due to the complex nature of flow inside the data center, computa- 2012). It solves the full level of thermal issues and includes room level
tional fluid dynamics (CFD) is an efficient solution for investigating the 6 SigmaRoom/RoomLite (thermal analysis for the room, environment,
airflow distribution within the data center. With the development of etc.), rack level 6 SigmaRack (system-level thermal analysis for chassis
CFD, easy to use, accurate, and inexpensive computational design and cabinets and in-bay components), and electronic level 6 SimgaET (ther-
analysis tools have overcome the complex and sometimes conflicting mal analysis for electronic modules, PCBs, chip packages, etc.) (https://
thermal requirements. Simulation software can enhance features and www.futurefacilities.com/). Summaries of the applications of the main
functionality. Through simulation and analysis, users can reduce prod- numerical tools and their characteristics are provided in Tables 1 and
uct design costs, operational and maintenance costs for data center in- 2, respectively. It can be seen that TileFlow and 6 SigmaDCX have low
frastructure, and thereby PUE values, increase data center availability, difficulty for software users. TileFlow is good at simplifying physics
and extend data center life. In China, the Code for Design of Data Centers and meshing scheme (not a 3D mesh under the floor and a coarse 6-
(GB 50174-2017) and the Rating Standard for Data Centers (T/CECS 488- inch mesh above floor), but this cannot capture the true behavior of
2017) suggest that the airflow distribution should be simulated and the flow. In comparison, 6sigmaDCX can not only achieve the accurate
predicted using CFD methods. The most popular simulation tools ap- simulation results, but also allow the user to enter details users know
plied in the data center are ANSYS Fluent, ANSYS CFX, ANSYS Icepak, are important to the results, and modeling of many control systems.
FloTHERM, Airpak, PHOENICS, FloVENT, TilFlow, and 6 SigmaDCX. Other simulation tools such as STAR CCM+ and ThermoStat are also
These tools can be divided into general and professional software. employed in data center thermal performance analysis. STAR CCM+ is
The general software packages, such as ANSYS Fluent, ANSYS CFX, used to predict the server outlet temperature through the flow rate
Airpak, PHOENICS, FloVENT, are not specifically used for data centers. (Fulpagare and Bhargav, 2015) and server heat source excitation in an
They can also be employed to analyze other flow fields. ANSYS Fluent actual data center and analyze the transient characteristics of the rack-
and ANSYS CFX are the most-powerful CFD tools for flow and heat level thermal environment (Fulpagare et al., 2018). ThermoStat is a
transfer analysis, and these are employed to investigate the perforated server and rack-level thermal modeling tool, which has been applied
tile and the flow distribution in a data center (Abdelmaksoud et al., in the thermal profiling of rack-mounted servers (Choi et al., 2008).
8 C. Jin et al. / Science of the Total Environment 695 (2019) 133801

Table 1
The application of the common simulation tools.

Software Reference The aim of research Turbulence model

ANSYS Abdelmaksoud Discuss about modeling techniques of the perforated tile Two-equation realizable k-ε turbulence
Fluent et al. (2012) model coupled with standard wall
functions
Ling et al. (2017) Perform the flow distribution of perforated tiles for different pore-type and flow parameters Realizable k-e model
Arghode and Joshi Used model for air flow through the perforated tiles, the porous jump model, specifies a step Standard k–ε model
(2013) pressure loss across the tile surface without affecting the velocity field across the tile
Nada et al. (2016b) Investigate data centers' thermal performance for different configurations of CRACs units and k–ε model
aisles separation
Priyadumkol and Study the air flow through perforated tile for air conditioning system in data center Standard k-ε turbulence model
Kittichaikarn
(2013)
Li et al. (2010) Find out the most effective and low-cost air condition system RNG k-ε turbulence model
Wang et al. (2011) Take various factors, such as cooling systems and server layout, as inputs to analyze the Standard k-epsilon two-equation
thermal conditions of the data center turbulence model
Arghode et al. Report the effect of including more resolved tile geometrical details on the solution accuracy Realizable k-e model
(2013a) at the expense of increased computational effort
ANSYS CFX Chen et al. (2006) Study the flow domain of the under-floor plenum in a raised-floor data center based on the
analysis and flow control strategies
Singh et al. (2011) Apply CFD in a data center to improve its operational efficiency RANS model
Siriwardana et al. Upgrade the computing equipment with minimal thermal impact on the existing optimized Shear Stress Transport turbulence model
(2012) data center cooling environment
Airpak Ling et al. (2015) Analyze the way of improving the cooling effect of the data center with the UFAD system Interior zero-equation model
Zhang et al. Investigate a solar chimney integrated with under-floor distribution system in data center The indoor zero-equation model
(2014b)
Yuan et al. (2018) Investigate the effect of flexible baffles on airflow distribution in high-density data center Standard k-ε turbulence model with RANS
model
PHOENICS Zhu et al. (2015) Investigate the airflow distribution, as well as the cooling effects of different servers' layout Standard k–ε turbulence model
Stavreva et al. Simulate of a data center by using analysis the most appropriate size and numerical network Standard k–ε turbulence model
(2016) model of turbulence were selected
FloVENT Romadhon et al. Focus on the optimization cooling system in data center by arrangement of racks position and
(2009) airflow management
Pardey et al. (2015) Benchmark the level of agreement that can be practically obtained and also to investigate the LVEL k–ε turbulence model
level of modeling detail required
Nagarathinam et al. Optimize the layout of a raised-floor data center with respect to rack and CRAC position, Standard k–ε turbulence model
(2013) raised-floor height, ceiling height, and percentage opening of perforated tiles
Srinarayana et al. Investigate the thermal performance of an air-cooled data center with raised-floor and Standard k–ε turbulence model
(2014) non-raised-floor configurations
Zhang et al. (2008) Investigate the effect of server rack model detail on the prediction of temperature distribution k–ε with Stratification, LVEL Algebraic,
within the data center test cell Capped LVEL model
Patel et al. (2001) Study the inlet air temperature to the system and find the hot spots in the room k–ε turbulence model
Fakhim et al. Investigate the thermal performance of semi-populated racks with different server Standard k-ε turbulence model
(2013) arrangements
ANSYS Mulay (2010) Analyze data center cooling strategies and the impact of the dynamic thermal management on Standard k-ε turbulence model
Icepak its energy efficiency
Tan et al. (2007) Focus on modeling the server-rack air flow and heat transfer interaction in a data center Two-equation standard k-ε turbulence
model
FloTHERM Alkharabsheh et al. Investigate the effect of server, rack, and CRAH heat capacity in cases of server power k-ε turbulence model
(2014b) fluctuations and CRAH failure situations
Bhopte et al. Discuss the effect of under floor blockages on data center performance
(2006d)
Iyengar et al. Understand the inherent error in the model prediction of flow and temperature distributions Standard k-ε turbulence model
(2007) in data center
Bedekar (2006) Investigate the effect of CRAC location on a fixed rack layout of a data center k-ε turbulence model
Iyengar et al. Study the thermal characterization of non-raised floor air cooled data centers k-ε turbulence model
(2005)
Ibrahim et al. Introduce transient modeling of data centers with changing power dissipations and CRAC Standard k-ε turbulence model
(2012a) airflow rates
Shrivastava (2008) Compare the thermal performance of seven different data center airflow duct designs k-ε turbulence model
Song et al. (2014b) Analyze multiple hot aisle/cold aisle data center configuration
Song et al. (2014a) Verify the zonal model based on the velocity propagation method
Song (2016b) Analyze the compact model of fan-assisted tile imported into a basic hot aisle/cold aisle data Standard k-ε turbulence model
center
Rodgers and Eveloy Systematically assess the numerical predictive accuracy for board-mounted electronic k-ε turbulence model
(2003) component heat transfer
Alkharabsheh et al. Investigate the influence of the rack structure on the thermal field Standard k-ε turbulence model with RANS
(2014a) model
Gondipalli et al. Study the effect of isolating cold aisle on rack inlet temperature k-ε turbulence model
(2008)
TileFlow Karki et al. (2003) Discuss a number of techniques that can be used for controlling airflow distribution Standard k-ε turbulence model
Radmehr et al. Combine measurement and simulation to help the uses of CFD technology to create an
(2013) accurate model of raised floor data center
Radmehr and Outline a procedure to measure leakage flow, provide data on the amount of the distributed Standard k-ε turbulence model
Schmidt et al. leakage flow, and to show the quantitative relationship between the leakage flow and the
(2005) leakage area
C. Jin et al. / Science of the Total Environment 695 (2019) 133801 9

Table 1 (continued)

Software Reference The aim of research Turbulence model

Schmidt and Cruz Investigate the effect on inlet rack air temperatures as a result of mal-distribution of airflows k-ε turbulence model
(2004) exiting the perforated tiles located adjacent to the fronts of the racks
Vallury et al. Demonstrate the challenges associated with a standard air cooled approach in a high
(2015) performance computing data center
Hamann et al. Investigate the impact of air flow leakage on server inlet air temperature in a raised floor data k-ε turbulence model
(2008) centers
6 SigmaDCX Shrivastava et al. Compare the performance of standard Hot Aisle/Cold Aisle arrangement vs. Containment k-ε turbulence model
(2012) System
Alissa et al. (2015b)
Investigate the rapid modeling technique relied on experimentally measured (for IT) or
approximated (for CRAH) flow curves
Nemati et al. Evaluate the interaction of perimeter and row-based cooling for cold-aisle containment Standard k-ε turbulence model
(2016) environment
Alissa et al. (2015a) Illustrate basic guidelines for integrating empirical measurements to state of the art modeling
approaches
STAR CCM+ Fulpagare and Predict the server outlet temperature through the flow rate and server heat source excitation
Bhargav (2015) in an actual data center
Fulpagare et al. Transient analysis to characterize the rack level thermal environment
(2018)
ThermoStat Choi et al. (2008) Introduce the tool for studying temperature in rack-mounted servers

3.2. Numerical simulation and validation high expansion ration. In three dimensions, the structured Cartesian
grid is widely used, which has six faces and next to each cell face is an-
With the development of simulation technology and considering the other cell with a coincident face. Although some CFD tools prefer un-
expense in the experiments, simulation tools are now widely employed structured grid to more easily describe complex shapes and more
in the thermal environment prediction of data centers. However, the accurately predict surface effects, it is time-consuming in data center
data center simulation is a multi-scale problem, the magnitude of simulation. Hence, the simplest way is to retain the Cartesian approach,
which is from nm to m. This will seriously affect the mesh generation but to no longer insist on the lines extending all the way through the so-
and computing speed of the model. Besides, tens of thousands of the lution domain, and to allow a cell face to have more than one other cell
servers are in a data room, and their brands and heat dissipation are faces next to it. In addition, an alternative approach is not to insist on the
not identical, which will create significant barriers to device statistics cell shape being rectangular or box shaped. This allows the grid to fol-
and simulation. Hence, simplification of the model is necessary and low more complex outlines and permits the cell faces to more closely re-
has become progressively more acceptable in simulation, especially flect the true surface (Geng, 2015).
for IT equipment. The accuracy of the simplified simulation results is
associated with the following aspects: (1) the model, (2) mesh genera- 3.2.3. Boundary conditions
tion, (3) boundary conditions, (4) turbulence model, and (5) experi- In a whole data center simulation, it is a challenge to compute a nu-
mental validation. merical model considering all of the length scales. The ideal methodol-
ogy is that using a compact model in the package-level design, the
servers can be replaced by an equivalent thermal and flow network in
3.2.1. The model
the rack-level modeling. Then, in the room-level model, the entire
Like any simulation, the model should be built based on the actual
rack can be replaced by a segmented flow model which allows for var-
data centers, including the main geometries of the data room, IT equip-
iations of pressure and temperature from top to bottom. According to
ment, CRACs, etc. In the simulation, the architecture of the envelope is
the coupling between the various levels and the supply and return air
normally regarded as the shape of the room. This is because the internal
conditions, iteration from one level to the next and back again is re-
heat gains are so large that the fabric heat transfer could be ignored, es-
quired until a stable profile at the rack inlet and outlet is obtained
pecially for the rooms without outside windows. As for the internal
(Tan et al., 2007). However, it is complicate and time-consuming. In
parts, the users should pay particular attention to the server arrange-
general, the main input parameters are the power, airflow rate, and
ment, and leakage airflow, which play an important role in airflow
air temperature. As for the IT equipment that is replaced by black box,
path. Hence, for the simplification of the simulation, it can be a good
the main boundary conditions are the equipment power and airflow
choice that using a black box approach for the server geometry, the pa-
rate, instead of heat sources (i.e., the chips) and server fans. The
rameters placed at the vents are imposed in the rack and room models
power value is usually adopted from the monitoring system, and the
for accurate flow and heat distribution (King et al., 2014; Zhai et al.,
nominal airflow per kW of IT load typically of the order of
2012). Additionally, the main obstructions under the floor and the leak-
56.67 l/s/kW of IT load. If the power of IT equipment is known, and
age areas between tiles should be considered in the simulation, includ-
the air temperature difference between inlet and outlet vents of IT
ing the location, size and penetrations in the raised floor beneath the
equipment is obtained from equipment manufacturers or field experi-
equipment.
ments, then, the airflow rate can also be calculated according to the for-
mula Q = cmΔt. In particular, if only the rack power is available, the
3.2.2. Mesh generation power of IT equipment is distributed proportionally by the rack power
Historically, one of the most time-consuming issues for a CFD mod- according to the nameplate power weight. As for CRACs, of greater im-
eler has been defining the solution grid or mesh. The choice and level of portance is the representation of cooling capacity and the controls for
refinement can substantially impact the predicted airflow and heat air volume, cooling, and any humidification/dehumidification, if appli-
transfer or even the ability for a converged solution to be achieved. cable. Particularly, the location of air temperature sensor is dramatically
The simplest form of grid is one where the space is divided up into an important for air supply control or return air control.
array of rectangular elements. It presents a set of parallel lines across
the page and a similar set running vertically up the page. However, in 3.2.4. Turbulence model
the solution domain, a small gap between lines in one direction with Turbulence model is a key issue in most CFD simulations, and is nec-
large gaps in another will result owning to the high aspect ratio and essary because virtually all engineering applications are turbulent. In
10 C. Jin et al. / Science of the Total Environment 695 (2019) 133801

Table 2 Therefore, to improve thermal performance and minimize the energy


The characteristics of main simulation tools. cost of a data center, it is necessary to analyze its thermal behavior. Cur-
Software Major in Difficulty rently, there are various metrics for assessing the airflow performance
Level for of a data center.
data center As mentioned above, in the process of the air transfer, it is inevitable
simulation
that hot air recirculates to the supply air or that the cool air bypasses to
ANSYS None High the return air. To evaluate the degree of mixing of the airflow, the supply
Fluent
heat index (SHI) and return heat index (RHI) were proposed by Sharma
ANSYS CFX None High
Airpak HVAC system Moderate et al. (2002). Considering the law of conservation of mass, SHI + RHI =
PHOENICS HVAC system Moderate 1. For the ideal air distribution, the value of SHI is equal to 0 and the
FloVENT HVAC system Moderate value of RHI is equal to 1. Usually, a value of SHI b 0.2 or a value of RHI
ANSYS Electronic equipment Moderate N 0.8 can be regarded as a good airflow distribution. The β can capture
Icepak
FloTHERM Electronic equipment Moderate
the local inefficiency, and the value of β is different for different racks.
TileFlow Cooling performance for data center Low Some parts of the rack may show a β value of 1, or possibly a value N1,
6 SigmaDCX Cooling and power performance for electronic Low but the averaged value is always between 0 and 1. A β value of 0 indi-
equipment, rack, room in data centers cates no impact of hot-air recirculation at that location (Schmidt et al.,
2005). Although some of the above evaluation indexes can describe
some characteristics of the data center airflow distribution, the calcula-
data centers, according to the different research objects, the turbulence tions of all these indexes are based on the rack inlet air temperature and
models can also be chosen differently. As depicted in Table 1, the stan- exhaust air temperature. Because it is easy to cover the temperature
dard k-ε turbulence model with standard wall functions can satisfy level of the airflow, a lower weighted average temperature of some cab-
the general simulation calculation, and the results could match the mea- inet may result. In fact, there are some high-temperature return airflows
surement results. However, if the study is about a part of the data center, in parts of the cabinet. Considering the above, the index of mixing (IOM)
such as perforated tiles and racks, the realizable k-ε turbulence model is has been proposed to evaluate and describe the degree of penetration
good for only tile models, whereas, the body force and modified body and mixing of airflow in the cabinet. It can characterize the distribution
force models are the best choices for the tile model at the server rack of the thermal environment in the data center well and facilitate finding
level (Phan et al., 2019). the locations of potential hotspots and making corresponding improve-
ments. A higher value of IOM indicates a greater the possibility of a local
3.2.5. Experimental validation hot spot at the location of the rack. The heat weighted index of mixing
In the validation stage, the air temperature of the racks, perforated (HIOM) is an improved based on the IOM that can be used to compare
tiles and CRACs, and the airflow of the perforated tiles and CRACs, are the overall or local thermal environment among different data centers
the main parameters regarded by modelers as objectives for evaluating visually. The HIOM characterizes the thermal health of the data center
the simulation results. Generally, the root mean square error is widely and also reflects the airflow behavior accurately. It can be regarded as
used as the accuracy criterion of the simulation results. If the value is a comprehensive evaluation index for the thermal environment in the
b15%, the simulation value can be considered to be in good agreement data center. A higher value of HIOM indicates lower thermal reliability
with the onsite measurement. If not, the simulation should be refined. (Tian et al., 2012). Shu (2014) claims that two racks can have the
The possible sources of inaccuracies in the model are cable densities, same index value of IOM and the same local hot spots but that their
IT flow rates, rack or containment leakage, model convergence, model rack inlet temperatures are partly different (see Fig. 4). Hence, the
grid sensitivity, IT load distribution, and CRACs details. Among them, heat mixing index (HMI) and heat weighted heat mixing index
the primary objects of refinement are IT flow rates, IT load distribution (HHMI) were proposed based on the IOM to characterize the rack ther-
and CRACs details. mal environment. Herrlin (2005, 2008) proposed the rack cooling index
(RCI) and return temperature index (RTI) in 2005 and 2007, respec-
4. Airflow performance metrics and thermal optimization tively. These metrics directly address whether the CRAC can efficiently
cool the IT equipment. There are two RCIs: RCILo measures overcooling
4.1. Performance metrics of the rack, inlet temperature below the lower limit of recommendation,
and RCIHi tests undercooling of the rack, inlet temperature above the
In recent years, due to high-performance IT equipment, the airflow higher limit of recommendation. RCILo or RCIHi values closer to 100% in-
distribution is directly linked to reliability and energy savings. dicate better airflow distribution. The RTI captures the relative degree of

Fig. 4. Assumption of the rack air distribution (Shu, 2014).


C. Jin et al. / Science of the Total Environment 695 (2019) 133801 11

Table 3
Summary of most thermal metrics and benchmark values.

Introduced by Metric Explanation Information Input parameters Formula Applied Benchmark value
provided level

Sharma et al. SHI Supply Heat Quantify the Airflow supply ∑i ∑ j ðT rini; j −T Csup Þ Rack Ideal 0
(2002) Index extent of temperature from CRAC SHI ¼ level Good b0.2
∑i ∑ j ðT rout i; j −T Csup Þ
mixing of unit, rack inlet and outlet Room
return air airflow temperatures level
Sharma et al. RHI Return Heat Quantify the Mass flow rate supply RHI = 1 − SHI Rack Ideal 1
(2002) Index extent of from CRAC unit, mass level Good N0.8
bypass of flow rate across Room
supply air equipment, airflow return level
temperature at CRAC, air
flow supply temperature
from CRAC unit, airflow
temperature exhaust
from rack
Schmidt et al. β Beta Index Presence of Local airflow inlet supply T rin ðzÞ−T Csup Rack Ideal 0
(2005) Index recirculation and outlet temperature β¼ r level
T out −T rin
and over
heating
Tian et al. IOM Index of Mixing degree The maximum rack inlet T i; max −T i; min Rack Poor N1
IOM ¼
(2012) Mixing of airflow in air temperature, the T o −T i level Close to
rack level minimum rack inlet air 1
temperature, the mean
rack inlet and outlet air
temperature
Tian et al. HIOM Heat Mixing degree IT heat dissipation, the X
N
Qi Room Poor N1
(2012) Weighted of airflow in total IT heat dissipation HIOM ¼ IOM i level Close to
i
QN
Index of rack level 1
Mixing considering
the difference
of heat
dissipation
Shu (2014) HMI Heat Mixing Thermal The maximum rack inlet T i; max þ T i −ðT ref þ T i; min Þ Rack
HMI ¼
Index environment air temperature, the T o −T i level
within the rack minimum rack inlet air
temperature, the mean
rack inlet and outlet air
temperature, outlet air
temperature from CRAC
Shu (2014) HHMI Heat Thermal IT heat dissipation, the X
N
Qi Room
Weighted environment total IT heat dissipation HHMI ¼ HMI i level
i
QN
Heat Mixing within the rack
Index considering
the difference
of heat
dissipation
P
Herrlin RCILO Rack Cooling Quantify the Rack intake air ðT min−rec −T x ÞT x bT min−rec Rack Ideal 1
RCILO ¼ ½1−  n  100%
(2005, Index Low rack health at temperatures ðT min−rec −T min−all Þ level Good ≥96%
2008) the low end of distribution, maximum Acceptable 91–95%
the recommended and Poor ≤90%
temperature allowable temperature
range according to some
guideline or standard
P
Herrlin RCIHI Rack Cooling Quantify the Rack intake air ðT x −T max−rec ÞT x NT max−rec Rack Ideal 1
RCIHI ¼ ½1−  n  100%
(2005, Index High rack health at temperatures ðT max−all −T max−rec Þ level Good ≥96%
2008) the high end of distribution, minimum Acceptable 91–95%
the recommended and Poor ≤90%
temperature allowable temperature
range according to some
guideline or standard
Herrlin RTI Return Presence of Server inlet and outlet air T Cret −T Csup Rack Ideal 100%
(2005, Temperature recirculation or temperature, return air RTI ¼  100% level Good 95–105%
T rout −T rin
2008) Index bypass temperature to CRAC,
phenomena discharge air temperature
from CRAC
VanGilder CI Capture The fraction of Mass of species and total mass of species Rack Ideal 1
CI ¼
and Index air ingested by mass of fluid total mass of fluid level
Shrivastava the rack that
(2006, originates from
2007) local cooling
resources
VanGilder RI Recirculation The percentage Mass of recirculation and RI = 1-CI Rack Ideal 0
and Index of airflow total mass of fluid level
Shrivastava ingested by a
(2006, rack that

(continued on next page)


12 C. Jin et al. / Science of the Total Environment 695 (2019) 133801

Table 3 (continued)

Introduced by Metric Explanation Information Input parameters Formula Applied Benchmark value
provided level

2007) originates
outside the
cold aisle
Tozer et al. NP Negative Airflow Return air temperature to T uf C Room Ideal 0
sup −T sup
(2009) pressure infiltration into CRAC, discharge air NP ¼ level
T Cret −T uf
sup
ratio underfloor temperature from CRAC,
plenum floor void temperature
Tozer et al. BP Bypass ratio The rate of air Return air temperature to T Sout −T Cret Room Ideal 0
(2009) which leaves CRAC, floor void BP ¼ level Good 0–0.05
T Sout −T uf
sup
the floor grills temperature, server Acceptable 0.05–0.2
and returns outlet air temperature
directly to the
CRAC unit
without
cooling servers
Tozer et al. R Recirculation The rate of hot Server inlet and outlet air T Sin −T uf Server Ideal 0
sup
(2009) ratio air which goes temperature, floor void P¼ level Good b0.2
T Sout −T uf
sup
into the IT temperature
equipment
Tozer et al. BAL Balance ratio The difference Server inlet and outlet air T S −T S Room Ideal 1
(2009) between cold temperature, return air BAL ¼ Cout Cin level
T ret −T sup
air produced temperature to CRAC,
by the cooling discharge air temperature
plant and the from CRAC
server request
Qian et al. AMI Air Mixing The effects of Thermal resistance at Rsys −Rnm Room Optimal 0
AMI ¼
(2013) Index air mixing on actual operating Rsys level
the data center condition and no air
cooling system mixing condition
Qian et al. ADI Air Thermal Thermal resistance at no Ropt Room Optimal 1
ADI ¼
(2013) Distribution resistance ratio air mixing condition and Rnm level
Index of the optimal no air mixing +optimal
condition to air distribution condition
the no mixing
condition
Qian et al. IHTI Integrated Assess the data Thermal resistance at Ropt Room Optimal 1
IHTI ¼ ð1−AMIÞ∙ADI ¼
(2013) Heat Transfer center heat actual operating Rsys level
Index transfer condition and no air
efficiency mixing +optimal air
relative to the distribution condition
optimal
condition

severity of air bypassing and recycling. An RTI N 100% signifies recircula- servers or racks, the airflow can be regarded as good. However, this is
tion, and an RTI b 100% signifies bypassing. VanGilder and Shrivastava impossible in practice owning to the air leakage, bypassing or recircula-
(2006, 2007) proposed the capture index (CI) and the recirculation tion. Then, the efficient cooling becomes the main evaluation of the air-
index (RI) to capture the cooling performance based solely on the air- flow distribution. Also, the magnitude of the air mixing can indirectly
flow associated with the supply of cooling air to, or the removal of hot illustrate how much the chilled air is being used effectively. Hence, the
air from, a rack. High CI and low RI values (CI + RI = 1) typically above performance metrics can be roughly divided into three catego-
imply good cooling performance. ries: (1) quantify the balance of the CRAC and server air; (2) assess
Some other metrics, such as negative pressure (NP), bypass (BP), re- the magnitude of recirculation and mixing of hot and cold streams;
circulation (R) and balance (BAL) were introduced by Tozer et al. (2009) (3) address the efficient cooling. As shown in Table 4, most of the per-
to quantify the balance of the CRAC and server air and airflow distribu- formance metrics are not easily acquired through measuring experi-
tion in the data center. In addition, from the aspect of entransy dissipa- mentally. As for the metrics to quantify the balance of the CRAC and
tion analysis, the air mixing index (AMI) can be used to evaluate the server air, with more and more airflow strategies applied in data center,
effects of air mixing on the data center cooling system. A higher AMI in- it is impossible to easily obtain these metrics only through measuring
dicates that serious air mixing strongly influences the cooling system. experimentally. As for the metrics to assess the magnitude of recircula-
The air distribution index (ADI) is used to evaluate the effects of ineffec- tion and mixing of hot and cold air, the HMI and HHMI are seen to be the
tive cooling air distribution on the data center cooling system. More- best choice, because they not only evaluate the internal thermal envi-
over, the integrated heat transfer index (IHTI), which is equal to the ronment of the rack, but also indicate the hot spot of the rack. However,
product of 1-AMI and ADI, was proposed to indicate the potential for it takes a lot of effort and is difficult to obtain the highest and lowest
improvement of the data center airflow organization. A higher value inlet air temperature of a rack. Hence, considering the convenience in
of the IHTI is a result of a smaller AMI and a larger ADI, which indicates practice, SHI or RHI combining with β index can evaluate the whole
a better cooling air distribution in the data center (Qian et al., 2013). The thermal environment and localized nature of data center hot spot. As
explanation of these metrics is listed in Table 3. for the metrics to address the efficient cooling, RCI and RTI are recom-
In the evaluation of airflow distribution, it is the ideal state that the mended. This is because they not only ensure the inlet air temperature
all the chilled air can be used by the IT equipment. In other words, if within the recommended or allowable temperature range, but also
the airflow rate of the CRACs is equal to that of the total airflow rate of evaluate whether the IT equipment is overcooled or undercooled.
C. Jin et al. / Science of the Total Environment 695 (2019) 133801 13

Table 4
Classification of the performance metrics.

Application scenarios Metric Advantages Disadvantages

Quantify the balance of the NP Measures the ambient air infiltration into the under-floor They are impossible to be obtained only through measuring
CRAC and server air BP Measures the rate of air which doesn't get inside IT experimentally.
equipment
R Indicates the rate of hot air that goes into the IT equipment
BAL Measures the difference between cold air produced by the
cooling plant and the server request
Assess the magnitude of SHI Quantify the degree of mixing that is occurring between the They are largely “global” metrics, and do not characterize the localized
recirculation and mixing of RHI cool supply air and warm return air and can help evaluate the nature of data center hot spot.
hot and cold streams design of hot and cold aisles.
β Captures the local hotspots Cannot reflect the airflow organization problems
Index
IOM Characterizes the air mixing of a rack It takes a lot of effort and is difficult to obtain the highest and lowest
HIOM Characterizes the air mixing of all racks considering the heat inlet air temperature of a rack. Also, they do not characterize the
dissipation of each rack localized nature of rack hot spot.
HMI Evaluates the internal thermal environment of the rack It takes a lot of effort and is difficult to obtain the highest inlet air
HHMI Evaluates the internal thermal environment of the racks temperature and lowest inlet air temperature of a rack.
considering the heat dissipation of each rack
Address the efficient cooling CI Optimize the placement of racks and coolers in a hot-aisle They are not easily measured experimentally (although a rough
RI cluster with local coolers estimate may be made through smoke visualization) but is readily
computed based on CFD or similar simulations.
RCI Evaluates whether the temperatures are within the They do not describe the specific location where hot and cold air mixing
recommended or allowable temperature range.
RTI Evaluates whether the IT equipment is overcooled or
undercooled
AMI Evaluates the effects of air mixing on the data center cooling Although they can guide the improvement and optimization of airflow
system organization, they cannot provide which airflow strategy is the best
ADI Evaluates the effects of ineffective cooling air distribution on choice.
data center cooling system
IHTI Indicates the potential for improvement of the data center
airflow organization

4.2. Optimization of airflow distribution achieve a desirable distribution above the floor plane because of the
changing degree of inclination (Joshi and Kumar, 2012). Another way
Considering the abundant energy consumption of the data center, to of achieving uniform flow rate distribution and reducing wasted air is
achieve the goal of energy savings, many technologies and approaches to use tiles with different openings at different locations (see Fig. 6).
are applied in the data center. Attempting to implement such energy- The distribution becomes significantly uniform and reverse flow is elim-
saving measures without fully understanding the thermal environment inated (Patankar, 2008). Also, active tiles or fan-assisted perforated tiles
can have detrimental effects on the reliability and performance of the IT can increase the tile airflow rates and result in full provisioning of the air
equipment (Green et al., 2012). Thus, methods of optimizing the ther- supply. Especially, the use of a contained cold aisle in combination with
mal environment of the data center from the room level to the server a straightened perforation flow can achieve a near-ideal temperature
level are summarized in this part of the paper. distribution in the cold aisle as well as at the server inlets (Arghode
et al., 2016; Song, 2016a, 2016c, 2017a, 2017b). Optimization through
4.2.1. Room level a combination of these causes the average rack inlet temperature
From the existing literature, the room-level optimization of air dis- dropped from 23.2 °C to 18.2 °C, an improvement of 21.6% (Bhopte
tribution can be divided into three categories: cooling type, air supply et al., 2006a). The solar chimney is another ideal and effective way to
mode and air distribution strategy. Raised-floor cooling is a widely improve the thermal environment of the data center. It provides
used cooling strategy, but it may not be effective for some high- power to enhance the air flow, which makes the temperature and air-
density racks. The raised-floor hybrid cooling strategy can solve the flow distribution more homogeneous both at the rack level and the
problem of variation of server power and airflow rate. However, for room level. It is beneficial to install the solar chimney above the cold
nonuniform rack power conditions, an increase of the power of certain
racks might result in poor cooling conditions for other lower power
racks, even though the cooling is increased together (Gao et al., 2016).
Moreover, to optimize the air distribution in the plenum, two air supply
modes, “mixing” strategy and the “fire-fighting” strategy were investi-
gated. In the mixing strategy, the direction of supply air jets is randomly
changed. The fire-fighting strategy detects hot spots under the perfo-
rated tiles and directs the air jets of the nearest CRACs to these hot
spots. Both of these strategies can be effective for removing hot spots
in the plenum with appropriate randomization procedures (Chen
et al., 2006). Plenum depth, ceiling height, and cold aisle location have
a significant effect on the rack inlet air temperatures. To overcome the
uniform air distribution, vertical barriers or flow deflectors can also be
used to divert air through the perforated tiles. The under-floor partitions
can increase the plenum resistance, thereby resulting in a uniform air
distribution. This configuration is illustrated in Fig. 5. The airflow can Fig. 5. The configuration of the under-floor partitions (Joshi and Kumar, 2012).
14 C. Jin et al. / Science of the Total Environment 695 (2019) 133801

its setting in response to CPU utilization changes while meeting a CPU


temperature upper bound requirement (Chen et al., 2015). In general,
at any given speed, setting the fan can dissipate only a limited amount
of heat from a CPU. Increasing the speed requires an exponential in-
crease in fan power. This indicates that temperature solutions that act
only within a socket are not sufficient to minimize cooling energy as
some sockets may generate much more heat than others, requiring a
better heat balance between them. Therefore, a multi-tier algorithm
that schedules the workload at the core and socket levels has been pro-
posed minimize cooling energy and the occurrence of thermal emer-
gencies (Ayoub et al., 2011). Improved fan control will result in
Fig. 6. The optimization of the perforated tile arrangement (Patankar, 2008). significant speed reduction, which translates into huge potential savings
(Mulay, 2010).
Among these three levels of optimization, server-level optimization
aisle, which can decrease the temperature in the upper zone of the cold is the most unsuitable to a thermal manager for optimizing the thermal
aisle by 13 °C (Zhang et al., 2014b). environment, whether in the design and construction stage or the trans-
formation stage, because it belongs within the realm of server thermal
4.2.2. Rack level design. However, the designer of a data center could select appropriate
Rack-level airflow optimization is entirely about blocking cold air- servers to distribute heat sources reasonably. Conversely, rack-level op-
flow bypassing, blocking hot airflow recirculation, or adding flow guid- timization is the best choice for thermal management because it is flex-
ing devices. In a data center, it is almost impossible for the servers to ible, convenient, and has relatively low cost. Additionally, the blanking
fulfill the racks, so there are some empty spaces in the racks where panel, which can enhance the isolation of the cold and hot air, is widely
cold air could bypass and hot air could pass through. To prevent these applied in data centers. Room-level optimization is applicable to the
circumstances, blanking panels to fill in the empty spaces are recom- decision-making stage of new data center construction or to the renova-
mended. These can restrain the mixing of cold and hot air tion of an existing data center. Most suitable among all the optimization
(Rasmussen, 2011). Similarly, a novel drawer-type rack with a configu- measures at the room level, if the operator somewhere finds or adds
ration different from that of the conventional racks can provide some power in some racks, he can adjust the air distribution of nearby racks
obstacles to recirculation, as shown schematically in Fig. 7. The move- by changing the characteristics of tiles, such as by changing the open
able and flexible layout of the rack can reduce the bypass cold flow ratio of perforated tiles or by adding fan-assistant tiles, which has a
from the perforated tile. The rack maximum inlet temperature of the rapid effect and short period. Considerations of the type of cooling and
drawer-type rack can be reduced by 13.3 °C compared with the tradi- the mode of air supply are suitable for the data center retrofit project.
tional one (Wang et al., 2015).
In addition, an innovative airflow optimization method of applying 5. Conclusion and recommendations for future work
flexible baffles (FBs) set in the air inlet of racks has been proposed to im-
prove the airflow distribution in an aisle-contained data center (Yuan The thermal environment plays an important role in the safety of IT
et al., 2018). Four width and six angle scenarios have been investigated equipment and the energy savings possible in data centers. Ways to re-
using experimental and numerical methods. It has been noted that FBs duce the impact of various factors on the thermal environment, to pre-
set in the air inlets of racks improve the thermal environment of racks dict and evaluate the thermal environment effectively, and to optimize
with high density. In particular, the temperature drop is greater when the thermal environment of the data center, have become issues that
the temperature of the point is higher or when the width of the baffle data center practitioners need to consider carefully at all times in the
is wider. The optimum thermal environment occurs with a 20 cm entire lifespan of a data center. From this review, the following conclu-
width and a 75° angle of the FBs. Moreover, the temperature drop of a sions and recommendations for further work can be presented:
rack hotspot can reach 0.85–1.7 °C. The author also investigated
lower-side terminal baffles (SLTBs) for servers and found that the appli- 1) As for the room level, it is recommended that the CRACs locate at the
cation of 45° and 8 cm SLTBs can decrease the temperature of a rack ends of each rack row could be the optimal choice, and the height of
hotspot. The temperature drop can reach 1.9–2.5 °C (Yuan et al., 2019). plenum and ceiling is 0.79–0.91 m and 2.52 m, respectively. Besides,
it is suggested that the open area of the perforated tiles is 25%, and
4.2.3. Server level the airflow outlet angle is 60°. As for the rack level, the minimum
At the server level, the server fan determines the thermal environ- open area of 60% is advised, and the uniform installation of racks is
ment. Hence, optimization of the airflow distribution at the server the best choice except for the high-density rack. However, the inter-
level is mainly related to the speed of the fan. Usually, dynamic fan actions among the factors are unknown, and this topic should be-
speed control reuses the native fan speed control algorithm but adjusts come an objective of future research to guide engineering practice.

Fig. 7. A novel drawer-type rack (Wang et al., 2015).


C. Jin et al. / Science of the Total Environment 695 (2019) 133801 15

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