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Anna Boczkowska,

Marcin Leonowicz
Intelligent Materials for Intelligent Textiles
Faculty of Materials Science and Engineering, Abstract
Warsaw University of Technology, Interest in intelligent materials has been growing rapidly since the late 1980s, and recently
ul. Wołoska 141, 02-507 Warsaw, Poland they have become an individual group of materials. A widely-accepted definition states that a
E-mail: abocz@meil.pw.edu.pl material can be called intelligent when it simultaneously plays a role of a sensor, a processor
and a transferring signal device. Intelligent polymers appeared much later than the metallic
RESEARCH AND DEVELOPMENT. ELECTROSTATIC AND ELECTROMACNETIC FIELDS

and ceramic materials. In this paper, a brief overview of selected intelligent polymeric ma-
terials and systems is given in order to attract the attention of the textile community and to
suggest fields for their potential applications in intelligent textiles. The focus is put on piezo-
electric, shape memory and electroactive polymers, as well as stimuli-responsive polymers.
Theoretical and experimental evidence exists that such materials can also find applications
as intelligent textiles, e.g. those which have the ability to change colour, generate and store
heat, monitor health and many other functions.

Key words: intelligent polymers, shape-memory polymers, piezoelectric polymers, electro-


active polymers, stimuli-responsive polymers.

n Introduction and structures have led to the birth of with nanomaterials, textiles can be im-
a wide range of novel smart products parted with very high-energy absorption
We have always been inspired to mimic in aerospace, transportation, telecom- capacity and other functions such as stain
- NEW MATERIALS AND TECHNOLOGIES

nature in order to create our clothing ma- munications, homes, buildings and in- proofing, abrasion resistance, light emis-
terials with higher levels of functionality frastructures. Although the technology sion, etc [1]. Incorporating of electronic
and intelligence. The development of mi- as a whole is relatively new, some areas devices into textiles leads to new branch
crofibres is a very good example, starting have reached the stage where industrial of science called textronics [2].
from studying and mimicking silk, then application is both feasible and viable for
creating finer and, in many ways, better textiles and clothing [1]. Interest in exhibiting intelligent behav-
fibres. However, up to now, most textiles iour in polymers arose much later than
and clothing have been lifeless. It would Many exciting applications have been was the case for metallic or ceramic
be wonderful to have clothing like our demonstrated worldwide. Extended from intelligent materials. Within the last two
skin, which is a layer of smart material. the space programme, heat generating/ decades, the role of intelligent polymers
The skin has sensors which can detect storing fibres/fabrics have now been used has grown rapidly due to promising
pressure, pain, temperature, etc. Together in skiwear, shoes, sports helmets and research results proving that some poly-
with our brain, it can function intelligent- insulation devices. Textile fabrics and mers show properties useful for practical
ly with environmental stimuli. It gener- composites integrated with optical fibre applications. The scientific data available
ates large quantities of sweat to cool our sensors have been used to monitor the indicates that the current level of knowl-
body when the surroundings are hot, and soundness of major bridges and buildings. edge on various intelligent polymers
to stimulate blood circulation when cold. differs substantially. The basic reports
The first generation of wearable mother-
It changes its colour when exposed to a have appeared in parallel with advanced
boards has been developed, which have
higher level of sunlight, to protect our developments which are ready for imple-
sensors integrated inside garments and
bodies. It is permeable, allowing mois- mentations. The most important of the
can detect information regarding injury to
ture to penetrate yet preventing unwanted intelligent polymers are piezoelectric,
and health of the wearer, and transmitting
species from getting in. The skin can shed, shape memory and electroactive poly-
such information remotely to a hospital.
repair and regenerate itself. To study and mers (conductive polymers, dielectric
Shape memory polymers have been ap-
then develop a smart material like our elastomers and polymer ionic gels) as
plied to textiles in fibre, film and foam
skin is itself a very challenging task. well as stimuli-responsive polymers.
forms, resulting in a range of high-per-
formance fabrics and garments, especially
Currently does not exist commonly As the use of intelligent materials grows,
accepted definition characterising intel- sea-going garments. Fibre sensors, which
are capable of measuring temperature, it has become increasingly important
ligent materials, which leads to ambigui- for scientists and engineers, working
ties in classifying different materials to strain/stress, sensing gas, biological spe-
cies and smell, are typical smart fibres in fields ranging from material science
this group. Moreover, the term “intel- to electronics and biomedicine, to un-
ligent” is frequently used parallel to the that can be directly applied to textiles.
derstand the properties and potential of
other ones like “smart” or “adaptive”. In Conductive polymer-based actuators
intelligent polymers.
this paper we consequently use the term have achieved very high levels of energy
intelligent materials. A widely accepted density. Clothing with its own senses and
definition states that one can call the brain, such as shoes and snow coats which n Overview of intelligent
material as intelligent when it simultane- are integrated with Global Positioning polymers
ously plays a role of a sensor, processor System (GPS) and mobile phone technol-
ogy, can tell the location of the wearer and Shape-memory polymers
and transferring signal device (actuator),
accompanied by simultaneous feedback. give him/her directions. Biological tissues Polymers showing a thermally induced
and organs such as ears and noses can be shape-memory effect are the subject of
In the last decade, research and devel- grown from textile scaffolds made from growing interest, and have been studied
opment in smart/intelligent materials biodegradable fibres. When integrated intensively. Because it is relatively easy

FIBRES & TEXTILES in Eastern Europe January / December 2006, Vol. 14, No. 5 (59) 13
to manufacture shape-memory polymers The properties of those polymers are easily be prepared to have a ferroelectric
(SMP), these materials are a cheap and very different from those of ceramic phase, which exhibits piezo- and pyro-
efficient alternative to well-established materials, and they are uniquely qualified electricity [6].
metallic alloys. SMP are distinguished to fill niche areas where ceramics cannot
by low density and have the capacity to perform as effectively. The piezoelec- The PVDF becomes piezoelectric when
recover from the large strain imposed by tric strain constant (d31) for polymers stretched during fabrication. Thin sheets
mechanical loading. The unconstrained is lower than that of ceramic materials. of the cast polymer are drawn and
recoverable strain limits in SMP are on the However, piezoelectric polymers have a stretched in the plane of the sheet in at
order of 100%, in sharp contrast to shape- much higher piezoelectric stress constant least one direction, and frequently also
memory metals. A very broad spectrum (g31), which indicates that they are much in the perpendicular direction, in order to
of possible application for shape-mem- better sensors than ceramics. Piezoelec- convert the material into its microscopi-
ory polymers covers the area from non- tric polymeric sensors and actuators offer cally polar phase. Crystallisation from a
invasive surgery to technical devices. the advantage of processing flexibil- melt forms the non-polar α phase, which
ity because they are lightweight, tough, can be converted into another polar β
The shape-memory effect results from readily manufactured in large areas, and phase by uniaxial or biaxial drawing;
the polymer structure that could be can be cut and formed into complex these dipoles are then reoriented by
formed in the proper production tech- shapes. They also exhibit high strength electric poling, as shown in Figure 2. An
niques. Shape-memory behaviour can be and impact resistance. Other notable applied electric field of up to 100 kV/mm
observed for miscellaneous polymers that features of the piezoelectric polymers at an elevated temperature, typically
may differ significantly in their chemical are low dielectric constant, low elastic 103 °C, causes a permanent polarisation
composition. The shape-memory effect stiffness, and low density, which results that is maintained after the material cools
is observed in multiblock copolymers, in high voltage sensitivity (excellent sen- to room temperature.
mainly polyurethanes. The mechanism sor characteristics) and low acoustic and
of the thermally induced shape-memory mechanical impedance (crucial for the The electromechanical characteristics
effect of linear block copolymers is medical and underwater applications). of the PVDF-based polymers originate
based on the formation of a phase-sepa- Polymers also typically posses high di- from the crystalline regions in the mate-
rated morphology with one phase acting electric breakdown and high operating rial. The morphology of such polymers
as a molecular switch [3]. As shown in field strength, which means that they consists of crystallites dispersed within
Figure 1, if the temperature is higher can withstand much higher driving fields amorphous regions. The polarisation in
than the transition temperature Ttrans than ceramics. Based on these features, PVDF depends on a number of factors,
(e.g. glass transition Tg or melting point piezoelectric polymers posses their own including polarising temperature and
Tm) of the switching segments, these seg- established area for technical application time, polarising process, electrode condi-
ments become flexible and the polymer and useful device configurations [5]. tions, and the morphology of the mate-
can be easily deformed elastically. The rial, but it can remain constant for many
temporary shape is fixed by cooling years if it is not degraded by moisture
Among the existing piezoelectric/ferro-
down below Ttrans. If the polymer is uptake or elevated temperatures. These
electric polymers, PVDF [poly(vinylidene
heated up again, the permanent shape is semicrystalline fluoropolymers are cur-
fluoride)] and its copolymers P(VDF-
recovered [4]. rently the only commercial piezoelectric
TrFE) [poly(vinylidene fluoride-trifluor-
polymers [6, 7].
oethylene)] and P(VDF-TFE) – [poly
Piezoelectric polymers (vinylidene fluoride-tetrafluoroethylene)]
Copolymerisation of vinylidene fluoride
Piezoelectric polymers have been known exhibit the best electromechanical per-
with trifluoroethylene (TrFE) results in
for more than 40 years, but in recent formances. The copolymer P(VDF-TrFE)
a random copolymer (PVDF–TrFE) that
years they have gained a reputation as containing 50-80 mol% VDF has attracted
has a stable, polar β phase. This polymer
a valuable class of intelligent materials. much attention because the materials can
does not need to be stretched; it can be
poled directly as formed [7].
Permanent shape Typical applications of the piezoelectric
polymers comprise sensing and actuat-
Loading ing devices in medical instrumentation,
Heating
robotics, optics, computers and also ul-
trasonic, underwater and electroacoustic
transducers and microphones. Potential
applications of piezoelectric polymers
cover artificial muscles, bio-inspired ro-
botics, active pump applications, sensors
to monitor intracellular conditions, and
Unloading actuators as valves for controlled drug
Cooling delivery [5, 8].
Temporary shape

Electroactive polymers
Figure 1. Schematic illustration of the thermally induced shape-memory effect for a multiblock Electroactive polymers (EAP) are one
copolymer [4]. the most important and promising group

14 FIBRES & TEXTILES in Eastern Europe January / December 2006, Vol. 14, No. 5 (59)
muscle, with a strain of typically between
streching directions
complants electrodes 1 and 10%. The high force-generation ca-
power power pabilities, high work densities per cycle
off on
and low operation voltages make con-
ducting polymer actuators very attrac-
tive for use in robotics, prosthetics and
a)
dielectric
b) MEMS, and many other applications, in
elastomer
place of conventional electrostatic and
Figure 3. Principle of dielectric elastomer actuators: a) initial state, b) activated state [14]. piezoelectric actuators.

Dielectric elastomers are of particular


of intelligent polymers. They respond to and reversible manner. The electronic
interest for the present application, due to
electrical stimulation with a significant EAPs are driven by an electrical field and
their high actuation speed and very large
change in shape or sizechange. They they require high activation voltage. The
strains [12]. The dielectric elastomer
are lightweight and easy to control. ionic EAPs are involved with the mobil-
actuator is a three-component system
EAP materials can easily be formed in ity or diffusion of ions and require lower
consisting of a soft dielectric elastomer
various shapes, their properties can be voltage [10].
between two compliant electrodes, as
engineered, and they can potentially be shown in Figure 3.a. Application of an
integrated with microsensors to produce The discovery of electrical conductivity
electric field polarises the elastomer,
actuators. in molecular charge transfer (CT) com-
plexes in the 1950s promoted the devel- generating a ‘state of stress’ within the
opment of conducting CT polymers. In dielectric medium called the Maxwell
Available EAP materials can be di- stress. Coulomb forces arise between the
vided into two distinct groups: electronic 1980, superconductivity with molecu-
lar CT complexes was discovered. The oppositely charged electrodes; the actua-
(driven by an electric field or Coulomb tor stretches in the directions perpendicu-
forces) and ionic (involving mobility or conductivity in the CT complexes arises
from the formation of appropriate segre- lar to the force, and thins in the direction
diffusion of ions) [9]. The first group parallel to the force (Figure 3.b) [13].
gated stacks of electron donor and accep-
includes such polymers as electrostric-
tor molecules, as well as a certain degree
tive, dielectric, ferroelectric and liquid Dielectric elastomers can be used for
of charge transfer between the stacks.
crystals; the second includes conductive intelligent assemblies and textiles which
Various conjugated polymers with excel-
polymers, ionic gels and polymer-carbon change their surface quality. As shown
lent electrical properties have been syn-
nanotube composites. Polymer-carbon in Figure 4, compliant electrodes are
thesised over the past 25 years. The most
nanotube-based nanoactuators and robot- common are polypyrolles, polyanilines uniformly spaced as dots over and under
ic systems are able to manipulate nano- and polythiophenes. Certain conjugated the dielectric elastomer. After application
size objects in a controlled, reproducible polymers also possess interesting optical of an electric field, the elastomer changes
and magnetic properties. These unusual
optoelectronic properties allow them to
be used for a large number of applica-
Crystalline tions including sensing devices, actua-
regon
Amorphous
tors, non-linear optical devices and light
regon emitting displays [11]. Various applica-
tions are being explored in such fields
a) Melt cast as medical, aerospace, entertainment
and consumer products. The recent de-
velopment of sensor arrays (conducting a)
Stretch
direction polymer electronic ‘noses’, DNA chips,
compiland soft polymeric
etc.) is revolutionising the way in which electrodes gel
many chemical and biomedical tests are power off
performed in both research and clinical
b) Mechanical diagnostic laboratories. Sensor arrays
oriented
consist of many different sensors on a compiland
single chip, and enable complex mixture electrodes

systems to be identified, even without V


power on
separation.

EAPs have also been used to make


microelectrochemomechanical systems
(MEMS) or electrochemomechanical b) bulge
Electric field c) Electrical polend
direction actuators, used as ‘artificial muscles’.
Actuators based on conjugated conduct-
ing polymers are capable of producing Figure 4. Intelligent surface based on
Figure 2. Schematic illustration of random dielectric elastomer [15]; a) photo of the
stacks of amorphous and crystal lamellae in at least 10 times more force per unit of surface, b) schematical view of switching
a PVDF polymer [5, 6]. cross-sectional area than a biological on power.

FIBRES & TEXTILES in Eastern Europe January / December 2006, Vol. 14, No. 5 (59) 15
its thickness between electrodes, which
results in bulging on the material’s sur-
face. The effect of bulging is more vis-
ible when the surface is made from a soft
polymeric gel. Such intelligent surfaces
can be used as camouflage clothing in
military contexts [14].

Stimuli-responsive polymers
Polymers that alter their characteristics in
response to changes in their environment grafted polymer chains
have been of great interest recently [7].
A responsive macromolecule is one that Figure 5. Schematic illustration of the polymer-grafted capsule membrane for controlled
changes its conformation and/or proper- release [18].
ties in a controllable, reproducible, and
reversible manner in response to an
Low pH High pH
external stimulus (e.g. solvent, pH, or COOH COO- Na+
temperature). These changes in confor-
mation (physicochemical) properties of
the stimuli-responsive polymers can be
used to create a large variety of smart
devices, such as sensors, actuators and
controlled release systems, for various
practical applications [11, 16]. One of
Figure 6. Schematic illustration of pH-dependent water permeation through a porous
their most important applications is the membrane grafted with ionisable polypeptide [18].
controlled drug delivery system. The
overall goals in developing controlled to its well defined lower critical solution conditions from the surrounding environ-
release devices are to maintain the drug temperature in an aqueous medium of ment, keeping the inside layers protected
in the therapeutic range and to target de- temperature about 32 - 34 °C, which is from moisture and cold air [1].
livery to the specific tissues [7]. close to body temperature [17].

Several research groups have been de- The pH range of fluids in various seg- n Summary
veloping drug delivery systems based on ments of the gastrointestinal tract may Among a variety of intelligent materials,
these responsive polymers which more provide environmental stimuli for re- polymers appear to be the most promis-
closely resemble the normal physiologi- sponsive drug release. Polymer segments ing for applications in textile industry.
cal process. Drug delivery in these de- in such gels interact with each other They could help us to solve many prob-
vices is regulated by an interaction with through attractive or repulsive electro- lems of everyday life. The incorporation
the surrounding environment (feedback static interactions and through hydrogen of intelligent polymers in textiles would
information) without any external in- bonding. The combination of these forces allow several functions to be combined in
tervention. The most commonly studied seems to result in the existence of several one cloth. They could make them good-
polymers that have environmental sensi- phases, each characterised by a distinct looking, light and thin, while at the same
tivity are either temperature- (Figure 5) degree of swelling, and by the abrupt time being more protective and tougher.
or pH-sensitive (Figure 6) [7, 11]. jumps occurring between them. The The polymers can change the surface
existence of these phases presumably property by altering the light scattering
Temperature-sensitive polymers (Fig- reflects the ability of macromolecular coefficient. Incorporating the fibre sen-
ure 5) can be classified into two groups systems to adopt different stable con- sors in the cloth will enable the measure-
based on the origin of the thermosensitiv- formations in response to the changes in ment of temperature, strain/stress, and
ity in aqueous media. The first is based on environmental conditions. A similar ap- the sensing of gases, biological species
polymer-water interactions, particularly proach was proposed by Bell and Peppas; and smell.
theirspecific hydrophobic/hydrophilic membranes (Figure 6) made from grafted
balancing effects and the configuration of copolymer showed pH sensitivity. By The ideas proposed in this paper could
side groups. The other is based on poly- changing the pH of a solution, a drug become reality, as the technology of
mer-polymer interactions, in addition to may be rendered charged or uncharged. intelligent materials is developing so
polymer-water interactions [7]. rapidly that it will soon affect many
Stimuli-responsive polymers can also aspects of our everyday life. However,
It is also possible to apply stimuli-respon- find application in intelligent textiles, most of these developments will come
sive polymers, especially environment- as bulky protective and tough clothes from interdisciplinary efforts, combining
sensitive hydrogels, to temperature-sen- for the winter. Some thermo-responsive knowledge from the fields of physics,
sitive textiles. Among the environment macromolecules could be attached to the chemistry, biochemistry, material science
responsive polymers, used for this nanotube fibres that run along the fabric and electronic engineering.
purpose, poly(N-isopropyl acrylamide) in the outer part of the cloth. The polymer
has attracted considerable attention due would shrink when the fibres detect cold

16 FIBRES & TEXTILES in Eastern Europe January / December 2006, Vol. 14, No. 5 (59)
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Received 17.07.2006 Reviewed 10.10.2006

FIBRES & TEXTILES in Eastern Europe January / December 2006, Vol. 14, No. 5 (59) 17

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