Manual VTA15AB (2) T

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SATAKE INSTRUCTION MANUAL

VERTICAL RICE WHITENER VTA15AB(2)-T

WARNING
Do not carry out any operation, maintenance or inspection of the machine until you have read and well understood the contents of this instruction manual. Keep this manual on hand for reference whenever any operation, maintenance or inspection is being carried out.

SATAKE (THAILAND) CO.,LTD.


1 E-D0253001-00-01

CONTENTS
1. LIMITED WARRANTY .................................................................................................................4 2. SAFETY.......................................................................................................................................5 2.1 Warning / Caution Types and Meanings ........................................................................6 2.2 General Instructions .......................................................................................................7 2.3 Special Precautions .......................................................................................................9 2.4 Warning Stickers ..........................................................................................................10 2.5 Location of Warning Stickers........................................................................................11 3. SPECIFICATIONS .....................................................................................................................13 4. DIMENSIONS............................................................................................................................14 5. CONSTRUCTION......................................................................................................................15 6. INSTALLATION .........................................................................................................................16 6.1 Rigging the Machine ....................................................................................................16 6.2 Confirming Levelness...................................................................................................17 6.3 Positioning ....................................................................................................................17 6.4 Floor Selection.............................................................................................................. 18 6.5 Maintenance Space .....................................................................................................18 6.6 Feeding Pipe Installation ..............................................................................................19 6.7 Motor Pulley Size ..........................................................................................................19 6.8 Installation and Weight Components ...........................................................................20 6.9 Fitting the Motor ...........................................................................................................21 7. PREPARATION FOR OPERATION ............................................................................................22 7.1 Inspecting Belt Tension and Milling Chamber .............................................................22 7.2 Inspection in No-Load Operation .................................................................................22 7.3 Belt Tension Adjustment...............................................................................................23 7.4 Air Flow Rate Adjustment .............................................................................................24 7.5 Initial Adjustment of Abrasive Rollers ...........................................................................24 8. OPERATION .............................................................................................................................26 9. RESISTANCE PLATE ADJUSTMENT ........................................................................................28 10. MAINTENANCE AND INSPECTION ........................................................................................30 10.1 Periodic Check .............................................................................................................30
2

10.2 Periodic Cleaning ........................................................................................................30 10.3 Abrasive Roller Surface Maintenance .........................................................................31 10.4 Inspection Schedule ...................................................................................................32 10.5 Screen Rotation and Replacement .............................................................................33 10.6 Removing Feed Roller and Abrasive Roller ................................................................35 10.7 How to Detach Feed Roller from its Holder .................................................................36 10.8 Replacing the Resistance Plate ..................................................................................37 10.9 Grease Supply ............................................................................................................38 11. TROUBLESHOOTING.............................................................................................................39 12. LIST OF CONSUMABLE PARTS .............................................................................................41 CONTACT INFORMATION ........................................................................................................... 43

1. LIMITED WARRANTY
This machine was produced under quality control and inspection. The warranty of service for any problems under normal use for this machine shall extend for a period of one year beginning on the date of purchase. 1. Please contact your branch or sales office for repairs or service. All repairs within the warranty period will be carried out free of charge provided they occur under normal use conditions. Fees for any repairs after the warranty period will be billed to the customer. We shall be entirely free from any responsibility and/or liability in the case of any failure which is caused by the following: (1) Damages & losses caused by unauthorized modification or repair of the machine. (2) Damages & losses that are the result of disaster (fire, flood, storm and earthquake etc.), pollution, unusual voltage or damage by sea air (rust). (3) Damages & losses due to Relocation and/or transfer of equipment from the location where initially assembled, erected, constructed and/or installed by the client and/or user (4) Damages & losses due to the use of unauthorized spare parts or repair at an unauthorized agency or factory. 2. Supply of spare parts for this machine is limited to 7 years after discontinuance of production. Within that period, certain special parts may be accepted from the stated availability. The supply of spare parts for this machine will principally finish at the above limitation of supply; should the client desire spare parts after the limitation of supply, we may be able to submit a spare parts quotation. All warranty information, machine features and specifications are subject to change without notice.

3.

4.

E-D0371002-00

2. SAFETY
WARNING
Do not perform any operation, maintenance or inspection until you have read and fully understood the contents of this instruction manual. Keep this manual on hand for reference whenever any operation, maintenance or inspection of the machine is being carried out.
During operation, maintenance, or inspection, always follow all instructions

and warnings as stipulated in this manual. If you have any questions or require clarification on any point, suspend operation of the machine and contact the Satake office listed at the end of this manual.
Satake shall not be responsible for any injury, loss or damage caused by

failure to observe instructions in this manual, by misuse or by unauthorized modification of the machine.

This chapter describes and defines all hazard warnings as well as safety precautions to be observed during operation, maintenance, or inspection. Precautions are classified into two groups: General Instructions and Safety Precautions.

E-D0371003-01

2.1 Warning / Caution Types and Meanings


Hazard warnings in these instruction manual and warning stickers attached to the machine main body are classified into the following three varieties, depending on the degree of severity. The operator must be made aware of the importance of these warnings and carefully follow the instructions given in this manual.

WARNING

Shows a potential hazard. Failure to adhere to this warning may result In fatal or serious injury. Shows a potential hazard which follow this, presents the possibility of minor injury, damage to the equipment or mutilation of the product. This is used for calling special attention or adding emphasis to certain information requiring notice.

CAUTION

NOTE

E-D0371004-01

2.2 General Instructions WARNING


The operator must adhere to the following guidelines in order to ensure

safety during operation, inspection, or maintenance of this machine. (1) Operator must have his hair cut short and wear clothes and shoes that are free of stray or loose fabric in order to protect from inadvertent contact with machinery. Always wear a helmet and safety shoes when carrying out any inspection or maintenance. (2) Ensure that passages around the machine, as well as all surrounding areas, are kept clean at all times. (3) Keep water and other liquids away from the machine. Contact with water or other liquids can short electric circuits, subsequently causing the machine to break down. (4) Always properly ground the machine in order to protect personnel from fires or electric accidents caused by current leaks. (5) Do not touch any live moving parts while the machine is powered on. (6) Keep the operating area clear of any people other than those permitted by the operator. Never let children near the machine. (7) Always inspect the machine before starting operation. When carrying out any inspection work, always power off and clearly indicate that the machine is under inspection or maintenance both in the control room and on the control panel. (8) Always power off before inspection and maintenance and affix an "Under Inspection" sign over the power switch. After the inspection, be sure all tools are picked up.

E-D0371005-01

(9) Check all bolts, nuts, and belts for any looseness or damage. Be sure to replace all covers after completing this check. (10) Check for any cuts or damage to power cords, wiring, and cables. Ensure that all connectors and plugs are seated properly (11) Operate the machine with all covers in place. Do not attempt to remove any cover while the machine is running. (12) Always stop the machine before adding grease. (13) All operators must familiarize themselves with the power off procedure in case of emergency. (14) When two or more persons operate the machine, each person must confirm readiness to the others before starting the machine. (15) Do not permit any person who has not been properly trained to operate the machine.

E-D0371006-01

2.3 Special Precautions


(1) Install the machine on a level surface in a stable place. Unleveled or unstable installation will cause vibration and poor machine performance. (2) Do not use any part that is not specified in this instruction manual. (3) Leave sufficient working space around the machine. (4) Before turning the power on, confirm the safety of the area around the machine. (5) Handle the machine with care. Improper handling of the machine may lead to malfunction and machine failure. (6) Always remain alert to any abnormality in the machine. If any abnormality is found, stop operation and check the machine. (7) When using a ladder, ensure that it is set in a stable location. (8) If operating the machine in an area with a large amount of dust, wear a dust-proof mask and goggles. (9) If plant employees are unable to read or write, the owner of the plant must explicitly draw their attention to any existing hazards and give special instruction.

E-D0371007-02

2.4 Warning Stickers NOTE


Care Instructions for Warning Stickers: Check if letters and illustrations on the sticker are legible; if illegible, remove dirt on the sticker or replace it.
Use cloth, water, or cleanser to remove dirt. Do not use organic solvent or

gasoline. If a sticker is damaged, lost, or illegible even after cleaning, replace it with a new one. This machine is provided with warning stickers in locations where special precaution is required. It is important for operators to know the location and content of each sticker and to follow all instructions in order to prevent accidents.

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2.5 Location of Warning Stickers


T037213

T037214

T037212
Fig. 2-1 Location of Warning Stickers

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E-D0253002-00

T037213 299001524 T037212

T037213

T037212

Fig. 2-2 Location of Warning Stickers


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3. SPECIFICATIONS
Model Input Capacity Required Power Revolution of Main Shaft Size of Bran Suction Outlet (option) 6 ~ 10 tons/hr. 55kW, 6P. or 75kW, 6P 450~500 RPM

VTA15AB(2)-T

12 inches

( 14 inches)

Air Volume & Static Pressure 70 M3/min, - 1.0 ~ - 1.5 KPa for outlet 12 (option) Net Weight (without motor) Shipping Volume (85 M3/min, - 1.0 ~ - 1.5 KPa for outlet 14) Approx. 1,750 kg Approx. 10 M3

Input capacity varies with rice variety and parboiling methods. Figures of Air Volume & Static Pressure are in no condition to mill the rice.

13

E-D0253004-01

4. DIMENSIONS
Unit: mm
808.5 25 822 50 25 950
O 12" or 14" O 6"

955

150

847

698

830 1782

952

427.5 1317.5

890

Fig. 4-1

14

E-D0253005-01

875

2265.4

5. CONSTRUCTION

Inlet Feed valve Abrasive roller Weight Control lever Motor Feed roller Screen

Lower front cover V-pulley


Fig. 5-1

15

E-D0253006-00

6. INSTALLATION
6.1 Rigging the Machine CAUTION
Use a wire with sufficient strength to support the machine (weight

without motor is approximately 1750 kg).

When transferring or installing, use the four plates attached to the machine. Take extra care not to damage the side cover or other parts.

Fig. 6-1

16

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6.2 Confirming Levelness CAUTION


If the machine is not horizontally level, it may not be able to perform at

its full capacity.


Ensure the levelness of the machine and bolt it securely to the floor with

M16 bolts. Set the machine in the specified position and make sure that it is horizontally level. If not, insert a liner at the bolt position to adjust the levelness of the machine, and then bolt it securely to the floor.

6.3 Positioning
Unit: mm
808.5 822

950

Fig. 6-2

17

955

E-D0253008-00

6.4 Floor Selection


As the net weight of the machine (without the motor) is nearly 1,750 kgs, ensure that the floor selected is sturdy enough for installation.

6.5 Maintenance Space


When installing, allow enough space around the machine for maintenance and inspection as shown in Fig. 6-3. (The dimensions indicated are minimum suggestions). Unit: mm

1000

1000

1500

1000

500

Space for maintenance work

500

1000

500

Fig. 6-3

18

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6.6 Feeding Pipe Installation


The Feeding Pipe must be able to separate from the machine inlet for maintenance and inspection.

To be able to separate at this connection position.

Fig. 6-4 Feeding Pipe Connection

6.7 Motor Pulley Size


Frequency 50 Hz, 6P 50 Hz, 6P 60 Hz, 6P 60Hz, 6P Type of pulley 312, 5V-8 grooves 273, 5V-8 grooves 260, 5V-8 grooves 227, 5V-8 grooves Machine (RPM) 496 433 496 433

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6.8 Installation and Weight Components CAUTION


If the weight moves too freely on the control lever, it may drop from the control

lever. Use care when attaching it into the control lever and setting its position. 6.8.1 Weight Components
(Screw) (Spring) (Bearing) (Weight)
A

6.8.2 Weight Installations

Fig. 6-5

Fig. 6-6

Weight assembly Fix two levers on shaft as shown in Fig. 6-6. Install weights on levers. Adjust spring as follows: (1) Turn the screw clockwise to make the spring stronger, using a flat-head screw driver. (2) Slide the weight on the control lever to check the strength of spring. (3) Turn the screw further clockwise if it is not strong enough and counterclockwise if it is too strong.

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6.9 Fitting the Motor


If installing the motor on-site, make an opening in the safety cover to install the motor.

Motor

Make an opening

Safety cover

Fig. 6-7

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7. PREPARATION FOR OPERATION


WARNING
Turn the power switch and breaker off before starting examination of the rice

milling chamber, and display sign board indicating UNDER INSPECTION.


Turn the pulley slowly by hand and examine the internal chamber.

7.1 Inspecting Belt Tension and Milling Chamber


Remove the cover from the lower part of the machine, and conduct the following examinations: (1) Maintain proper tension of V-belt. Weak tension of V-belt will cause slipping, and excessive tension may adversely affect the durability of the bearing and V-belt, resulting in failures and accidents on the rice whitener. (2) Inspect the inside of the rice milling chamber for any foreign matters such as bolts and nuts.

7.2 Inspection in No-Load Operation


Operate the motor of the machine without any material loaded and check for any excessive heat on the bearing or any extraordinary vibration or noise on the machine. Make sure the rotating direction of the motor is clockwise when seen from the top.

Cover

Fig. 7-1
22 E-D0253013-00

7.3 Belt Tension Adjustment WARNING


Turn the power switch and breaker off before adjusting the tension of

belts and display a signboard notifying UNDER INSPECTION. (1) Shorten the distance between axes. Always shorten the distance between axes prior to attaching the belt. Adjust the tension of the belt after coupling of the belt. (2) Maintain proper tension on the V-belt. Belt tension is measured by the amount of load to cause 1.6 mm flexion per 100mm belt span when it is pulled down by a spring scale perpendicularly at the center of the span. Adjust the tension of the belt so that the flexion load is between 7.1 kgs and 10.6 kgs(9.2 kgs when re-tensioning an old belt). The optimum belt tension is that the belt should be as slack as possible, but still tight enough so that the belt does not slip when the maximum load is applied. It is important to maintain belt tension between 7.1 kgs and 9.2 kgs. Excessive tension exceeding 10.6 kgs may shorten durability of belts and bearings, while insufficient tension (less than 7.1 kgs) may cause slips.

Span length

1.6 mm depth flexion per 100 mm span

Load of flexion

Fig. 7-2 Belt Tension

23

E-D0253014-00

After belt tension is properly adjusted, run the machine for a few minutes and make sure that the belt is not excessively loose. To test the belt tension, touch the pulley and the bearing by hand and check their temperatures.
When the pulley is too hot: The belt tension may be too weak or the belt may be

slipping.
When the bearing part is too hot: The tension of belt may be too tight.

7.4 Air Flow Rate Adjustment WARNING


Turn off the power switch before conducting an inspection of abrasive rollers.

Display an UNDER INSPECTION sign. Adjust the air flow rate so that the static pressure meter located on the back of the machine indicates -1.0~ -1.5 KPa when the secondary air inlet is fully closed.

7.5 Initial Adjustment of Abrasive Rollers NOTE


This breaking-in operation is performed not only to remove useless abrasive grain stuck

to abrasive rollers and to sharpen the surface of abrasive rollers, but also to check for leakage of rice grain or bran. In addition, it will eliminate anti-corrosive oil in the milling chamber. If the machine enters into a regular operation without a break-in operation, bran may to stick to the rollers, rice whitening may be uneven, or accidents may occur. Therefore, make sure to conduct a break-in operation before starting normal operation of the machine. Also, always perform a break-in operation when you operate the machine after a long absence or you have changed an abrasive roller.

24

E-D0251014-02

Lay out a circulating line, and perform the breaking-in operation of the abrasive rollers using about 300kgs milled rice according to the following steps. (1) Put the milled rice into the tank. (2) Set the smallest weights at the roots of control levers of the machine. (3) Start the motor of the machine after starting the rice bran fan. (4) Open the feeding valve gradually and adjust the rice flow rate. Ultimately, operate at the rate of the flow stipulated in the specifications. (5) Adjust the weight on the control lever so the machine operates at the rated electric power. Moving the weight further away from the machine body will increase the power used, and moving it closer will decrease the power used. (6) After about 10 minutes of operation, discharge the rice grains outside of the machine.

25

E-D0251015-00

8. OPERATION
WARNING
Do not open the cover during operation. Never put your hand inside the machine without first locking the motor. It

will take about 5 minutes for the main shaft to stop completely after the electric power is switched off.

CAUTION
There is a possibility of tripping the machine motor circuit breaker when

abruptly adjusting the rice flow rate or the weight on the control lever. (1) Turn on the rice-bran fan motor switch. (2) Turn on the machine motor switch with the feed valve in the closed position. (3) Operate the machine with no materials loaded and check for unusual vibration or noise. (4) Attach the smallest weight to the control lever, and open the feed valve. (5) The rice milling chamber fills with rice grains, milled rice is discharged, and the flow of electricity stabilizes. After that, adjust the weight while paying attention so that the electric current does not exceed the rated value specified.

26

E-D0251016-00

If the machine motor has tripped and is unable to rotate in spite of attempted re-start-up, or if the operator wishes to discharge the remaining rice grains from the machine, follow the restoration procedure described below: Terminate the operation (Power off). Stop suction and take off all covers Remove the cover of the residual grain discharging outlet (located on the side of the machine) and extract residual grains with a vacuum cleaner. If rice grains are blocked in the milling chamber and it is difficult to take them out, conduct inching operations (start and stop the motor in small increments) to attempt to loosen the cluster of rice grains. Then vacuum then out. Long-hour inching or repeated inching may damage the magnetic contractor of the motor. If the motor will not run despite inching efforts, power off and dismantle the machine to take out residual rice grains.

27

E-D0371025-00

9. RESISTANCE PLATE ADJUSTMENT


WARNING
Turn the power switch and breaker OFF before adjusting the

plate; hang an Under Inspection sign over the power switch. (1) Remove the Frame cover and side covers of the machine, and then remove the screens. (2) Loosen the lock nut and adjust the clearance between the abrasive roller and the resistance plate by turning the knobs until the clearance is 6 mm according to the clearance gauge. (3) Refer to Fig. 9-1, 9-2 and 9-3.

Hex.Nut Knob Screen Fixture Knob Hex.Bolt

Clearance wider Clearance between abrasive roller and resistance plate Cover for Frame (Ass'y)

Screen with Frame Side Cover

Fig. 9-1
28 E-D0253015-00

NOTE
The clearance should be adjusted in accordance with the length of rice grain.

Resistance plate 6 mm (Clearance between abrasive roller and resistance plate)

Fig. 9-2

Abrasive roller

Plate Resistance plate Gauge for clearance adjustment

Fig. 9-3

29

E-D0253016-00

6 mm

10. MAINTENANCE AND INSPECTION


WARNING
Turn the power switch and breaker OFF prior to cleaning and inspecting

parts; place an UNDER INSPECTION sign over the power switch.


Do not carry out inspection or maintenance work without verification that

the machine has been completely stopped. The main shaft will continue to run for about 5 minutes after the stop button has been pressed.

10.1 Periodic Check


Periodically check that fastening bolts are securely fastened.

10.2 Periodic Cleaning


The following locations should be cleaned on a regular basis as they are susceptible to bran buildup. Part to be cleaned periodically Outlet Bran discharge-way Chute Bran suction duct Frequency Once a day Once a week Once a week Once a month

30

E-D0371028-00

10.3 Abrasive Roller Surface Maintenance NOTE


When it is necessary to rectify the roller surface with dresser,

contact your distributor or Satake sales agent. (1) When the roller surface is clogged with bran, use a wire brush to clean the surface. (2) In case of an indented surface or roughened grooves on the roller, the problem must be rectified with a dresser. Contact your distributor or Satake sales agent.

31

E-D0371029-00

10.4 Inspection Schedule CAUTION

Be sure to lock the motor before inspecting. (It will take about 5 minutes for main shaft to stop completely after electric power is switched off). Content

Item Bearing failures ( noise / heat )

Frequency

Run each mechanism separately, and check for any unusual noise. Check for any unusual heat at bearings after 10 minutes or more of continued operation. Replace the bearing if any abnormal conditions are found. The belt tension is appropriate when the belt deflects approximately 10 mm when pressed lightly with a finger. It can be used until it breaks or deforms. Replace the abrasive roller when it loses 6~10 mm of diameter. Replace it when the plate loses approximately 1/3 of its full width. Once a week Every 3 months Every 3 months Every 3 months Once a month

V-belt tension

Screen wearing Abrasive roller Resistance plate

32

E-D0251019-00

10.5 Screen Rotation and Replacement

Knob bolt

Loosen the knob and remove the bolts from the covers.

Fig. 10-1

Remove the covers.

Fig. 10-2
Frame (Ass'y) Hex.Nut(M30) Loosen Fasten

Loosen the Hex. Nut (M30) and remove the fixture from the frame.

Fixture

Remove the screen from the main body.

Fig.10-3

33

E-D0253017-00

Detach the screen from the frame.

Screen Frame
Fig. 10-4

Turn the screen upside down and reassemble with frame. Reattach the screen, frame (Assy) and cover by reversing the directions on the preceding page.

Fig. 10-5

34

E-D0253018-00

10.6 Removing Feed Roller and Abrasive Roller


After removing the screen and frame.

Remove the flow control section.

Fig. 10-6 After unscrewing the bolt (left-hand thread), remove the feed roller (with holder) and the abrasive rollers from the main shaft one by one.
Spanner Bolt Washer Feed roller Abrasive roller

Mount the new abrasive rollers and re-assemble the remaining part in reverse order.

Fig. 10-7

35

E-D0253019-00

10.7 How to Detach Feed Roller from its Holder

After dismounting the feed roller from the main shaft.

Detach the feed roller from the holder by removing four Hex. Bolts.

Fig. 10-8

Fig. 10-9

36

E-D0253020-00

10.8 Replacing the Resistance Plate


After removing the frames from the main body

EAG08025 A Hex. socket head cap bolt 3-M8x25 261020560 Base 261020625 Screw 261021070 Pin 261020610 Boss 261020575 B Resistance plate 261020600 Spacer FM30H018 Stop ring H-18 ERBB30 Plain washer 2-M30 T025071 Hex.nut 2-M30xP2 ERBB10 Plain washer 2-M10 EBA012 Hex.nut 2-M10 EEC25016 Spring roll pin 2.5x16 EHGEKT050 C Knob EAG08020 Hex. socket head cap bolt 8-M8x20 261020535 Plate 261020510 Frame 261020640 Fixture EMU1025 E High nut 2-M10x25 FZ011611043 D Knob EAA10080 Hex.bolt M10x80 FZ000280121 SKN10 Super knob cap 118780 8-Sticker

Fig. 10-10 (1) Loosen the Hex. socket head cap bolt and remove the resistance plate .

(2) Fix the new resistance plate to the frame with the Hex. socket head cap bolt. (3) Adjust the clearance between abrasive roller and the resistance plate by turning the knobs. Refer to Fig.9-2 and 9-3. (4) After adjusting to desired clearance, fix the resistance plate by turning the knob. (5) Protect the resistance plate by fastening the tightening nut. (6) Re-assemble the remaining parts in reverse order.

37

E-D0253021-00

10.9 Grease Supply CAUTION

Never mix different greases to protect against grease deterioration. Main Shaft Trane super H.T or equivalent Once / 3 years, 100g

Fig. 10-11 (1) Remove the lower front cover from the main body. (2) Set a grease pump in an ancillary tool box. (3) Feed 100g of grease into the grease pump. (4) Move the lever after inserting the outlet of grease pump into grease nipple of main body. (5) Supply all grease inside grease pump into main shaft.

38

E-D0253022-00

11. TROUBLESHOOTING
WARNING
Isolate the machine from the power supply prior to maintenance. Refit all safety covers after maintenance. If errors are not remedied even after taking the measures outlined in the

following instructions, contact your nearest distributor. See the contact information for Satake group companies at the end of this manual. Conditions of Failure 1. Insufficient flow rate. Cause Action to Take Foreign matter in the Feed Valve. Remove the foreign matter. Replace the worn part. Worn feed roller. Replace the worn part. Worn abrasive roller.
Worn resistance plate.

Replace the worn plate.

2. Milling roller wears quickly.

Large amount of cracked grains. Check the condition of the material. Excessive flow rate. Excessive weight resistance. Worn resistance plate. Indented surface or roughened

Decrease the flow rate to reduce the load. Decrease the resistance. Replace the worn plate. Rectify the surface with the dresser-call your Satake sales agent. Replace.

grooves of abrasive roller.


Worn screen.

39

E-D0371035-00

Cause Insufficient air flow rate. Inefficiency in screen, abrasive roller, or milling roller due to weardown. Adhesion of bran to screen frame or clogging thereof. 4. Insufficient whiteness. Inferior whiteness in the material grains. Wear-down of screen, abrasive roller or milling roller. Adhesion of bran to screen flame or clogging thereof. Clogging of abrasive roller. Conditions of Failure 3. Rice temperature too high.
Worn resistance plate.

Action to Take Adjust the air flow rate. Replace the worn part.

Remove bran stuck on the frame. Check the whiteness of the material. Replace the worn components. Remove bran stuck on the frame. Remove bran with wire brush. Replace the worn plate. Adjust the air flow rate. Lower the feed rate of grains to a normal level. Clean the screen.

5. Inferior bran separation.

Insufficient air flow rate. Excessive feed rate. Excessive feed rate.

40

E-D0371036-00

12. LIST OF CONSUMABLE PARTS


Part No. & Name # 20P T025766 # 24P 261210340 # 30P 261210310 # 36P 261210320 Abrasive Roller # 30P is Standard. Qty Part No. & Name 261065570 Resistance plate 1 4 Qty

# 20P T025770 # 24P 261210440 # 30P 261210410 # 36P 261210420 Abrasive Roller # 30P is Standard.

261065530 Plate 8 8

Packing 2 Roller

41

E-D0255015-00

Part No. & Name 261065160 Feed roller

Qty

Part No. & Name 26160495 Plate

Qty

(80, 0.9) 261210750 (85, 0.9) 261210805 (85, 1.0) 261210820 Screen 1

261066065 FCD Cylinder

42

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CONTACT INFORMATION
Produced By SATAKE (THAILAND) CO.,LTD. 133 Moo 5 Bangkadi Industrial Park Tivanon Road Pathumthani 12000 Thailand Tel. 66-2-501-1180 Fax. 66-2-501-1188 E-Mail: eng-sth@sataketh.com Home Page: www.sataketh.com

Sold By SATAKE CORPORATION 2-30 Saijo Nishihonmachi Higashi-Hiroshima-Shi Hiroshima 739-8602 Japan Tel. 81-824-20-8539 Fax. 81-824-20-0865 E-Mail: kg-hiroshima@satake-japan.co.jp

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SATAKE (THAILAND) CO., LTD. 133 Moo 5 Bangkadi Industrial Park Tivanon Road Pathumthani 12000 Thailand Tel. 66-2-501-1180 Fax. 66-2-501-1188 E-Mail: eng-sth@sataketh.com Home Page: www.sataketh.com

44

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