BS EN 1506 1998 EN Sheet Metal Air Ducts Dimensions

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BRITISH STANDARD |

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1506:1998
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Ventilation for buildings Ð |
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Sheet metal air ducts and |
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fittings with circular cross |
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section Ð Dimensions |
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Licensed copy:University of Manchester, 23/08/2005, Uncontrolled Copy, © BSI

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The European Standard EN 1506:1997 has the status of a |
British Standard |
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ICS 91.140.30 |
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NO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAW
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BS EN 1506:1998

National foreword
This British Standard is the English language version of EN 1506:1997 published by
the European Committee for Standardization (CEN).
The UK participation in its preparation was entrusted to Technical Committee
RHE/2, Air distribution and air diffusion, which has the responsibility to:

± aid enquirers to understand the text;


± present to the responsible European committee any enquiries on the
interpretation, or proposals for change, and keep the UK interests informed;
± monitor related international and European developments and promulgate
them in the UK.

A list of organizations represented on this committee can be obtained on request to


its secretary.
Licensed copy:University of Manchester, 23/08/2005, Uncontrolled Copy, © BSI

Cross-references
The British Standards which implement international or European publications
referred to in this document may be found in the BSI Standards Catalogue under the
section entitled ªInternational Standards Correspondence Indexº, or by using the
ªFindº facility of the BSI Standards Electronic Catalogue.
A British Standard does not purport to include all the necessary provisions of a
contract. Users of British Standards are responsible for their correct application.
Compliance with a British Standard does not of itself confer immunity
from legal obligations.

Summary of pages
This document comprises a front cover, an inside front cover, the EN title page,
pages 2 to 10, an inside back cover and a back cover.

This British Standard, having Amendments issued since publication


been prepared under the
direction of the Engineering Amd. No. Date Text affected
Sector Board, was published
under the authority of the
Standards Board and comes into
effect on 15 April 1998

 BSI 1998

ISBN 0 580 29024 7


EUROPEAN STANDARD EN 1506
NORME EUROPEÂENNE
EUROPAÈISCHE NORM December 1997

ICS 91.140.30

Descriptors: Buildings, ventilation, air conditioning, aeraulic pipes, accessories, circular form, metal plates, definitions, dimensions,
dimensional tolerances

English version

Ventilation for buildings Ð Sheet metal air ducts and fittings with
circular cross-section Ð Dimensions
Licensed copy:University of Manchester, 23/08/2005, Uncontrolled Copy, © BSI

Ventilation des baÃtiments Ð Conduits en toÃle et LuÈftung von GebaÈuden Ð Luftleitungen und
accessoires aÁ section circulaire Ð Dimensions FormstuÈcke aus Blech mit rundem Querschnitt Ð
Maûe

This European Standard was approved by CEN on 25 October 1997.


CEN members are bound to comply with the CEN/CENELEC Internal Regulations
which stipulate the conditions for giving this European Standard the status of a
national standard without any alteration. Up-to-date lists and bibliographical
references concerning such national standards may be obtained on application to
the Central Secretariat or to any CEN member.
This European Standard exists in three official versions (English, French, German).
A version in any other language made by translation under the responsibility of a
CEN member into its own language and notified to the Central Secretariat has the
same status as the official versions.
CEN members are the national standards bodies of Austria, Belgium, Czech
Republic, Denmark, Finland, France, Germany, Greece, Iceland, Ireland, Italy,
Luxembourg, Netherlands, Norway, Portugal, Spain, Sweden, Switzerland and
United Kingdom.

CEN
European Committee for Standardization
Comite EuropeÂen de Normalisation
EuropaÈisches Komitee fuÈr Normung

Central Secretariat: rue de Stassart 36, B-1050 Brussels

 1997 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national
Members.
Ref. No. EN 1506:1997 E
Page 2
EN 1506:1997

Foreword Standard: Austria, Belgium, Czech Republic, Denmark,


Finland, France, Germany, Greece, Iceland, Ireland,
This European Standard has been prepared by Italy, Luxembourg, Netherlands, Norway, Portugal,
Spain, Sweden, Switzerland and the United Kingdom.
Technical Committee CEN/TC 156, Ventilation for
buildings, the Secretariat of which is held by BSI. Contents
This standard is one of a series of standards for
ductwork used for ventilation and air conditioning of Page
buildings for human occupancy, and it has a parallel Foreword 2
standard referring to dimensions of rectangular ducts. Introduction 3
The position of this standard in the field of mechanical 1 Scope 3
building services is shown in Figure 1. 2 Normative references 3
This European Standard shall be given the status of a 3 Definitions and symbols 3
Licensed copy:University of Manchester, 23/08/2005, Uncontrolled Copy, © BSI

national standard, either by publication of an identical 4 Dimensions and values for ducts 3
text or by endorsement, at the latest by June 1998, and
conflicting national standards shall be withdrawn at 5 Dimensions for fittings 4
the latest by June 1998. 6 Tolerances and clearances 8
According to the CEN/CENELEC Internal Regulations, Annex A (informative) Examples of
the national standards organizations of the following alternative designs of ends and connectors 10
countries are bound to implement this European Annex B (informative) Bibliography 10

Figure 1 Ð Position of EN 1506 in the field of mechanical building services

 BSI 1998
Page 3
EN 1506:1997

Introduction 3.1 nominal size (d, d1, d2, d3 and d4)


This standard has been prepared by CEN/TC 156 to reference dimension used for designation, calculation
specify standardized dimensions and tolerances for and application of ducts and fittings:
ducts and duct fittings with circular cross-section, used d denotes the inner diameter of ducts and female
in ventilation systems. ends;
Dimensions and tolerances for straight ducts given in d1, d2, d3 and d4 denote the inner diameters of male
this standard are in accordance with ISO 7807:19831) ends of fittings
concerning recommended sizes.
3.2 effective length of a fitting (l, l1, and l3)
It is intended that the additional sizes (A) which are in
use in some countries will be phased out and may be length by which a fitting contributes to the overall
removed from a future edition of the standard. length of the air distribution system
The dimensions given for duct fittings are based on 3.3 effective length of a straight duct (L)
document EUROVENT 2/41). length which a straight duct contributes to the overall
Licensed copy:University of Manchester, 23/08/2005, Uncontrolled Copy, © BSI

length of the air distribution system


1 Scope 3.4 overlap (insertion) length (lp)
This European Standard specifies dimensions of ducts length which a fitting overlaps the duct
and duct fittings with circular cross-section. It applies
to ductwork used in ventilating and air conditioning 3.5 cross-sectional area (Ac)
systems in buildings, subject to human occupancy. The for ducts with circular cross-section the cross-sectional
wall thickness of ducts and fittings is not specified in area Ac is equal to:
this standard; strength and leakage are dealt with in πd2
prEN 12237. Ac =
4
The corresponding standard for rectangular ducts is
3.6 straight duct surface area (Ai)
EN 1505.
product of the internal perimeter and the duct length.
For ducts with circular cross-section the duct surface
2 Normative references area per metre length is:
This European Standard incorporates by dated or Ai = πd
undated reference, provisions from other publications.
These normative references are cited at the 3.7 deviation, tolerance, clearance (see Figure 10)
appropriate places in the text and the publications are 3.7.1 upper deviation
listed hereafter. For dated references, subsequent
algebraic difference between the maximum limit of size
amendments to or revisions of any of these
and the corresponding nominal size
publications apply to this European Standard only
when incorporated in it by amendment or revision. For 3.7.2 lower deviation
undated references the latest edition of the publication algebraic difference between the minimum limit of size
referred to applies. and the corresponding nominal size
CR 12792 Ventilation for buildings Ð Symbols and
terminology 3.7.3 tolerance
EN 1505 Ventilation for buildings Ð Sheet metal air difference between the upper deviation and the lower
ducts and fittings with rectangular cross-section Ð deviation. The tolerance is an absolute value without
Dimensions sign
prEN 12237 Ventilation for buildings Ð Strength and 3.7.4 clearance
leakage of sheet metal air ducts with circular positive difference between the sizes of a female
cross-section Ð Requirements and testing connector or duct and of a male connector

3 Definitions and symbols 4 Dimensions and values for ducts


For the purposes of this standard, the definitions given The nominal diameter d, cross-sectional area Ac and
in European Technical Report CR 12792, together with duct surface area Ai are given in Table 1. The nominal
the following, apply: diameters also apply to fittings. Tolerances, deviations
and clearances are given in clause 6.

1) See annex B.

 BSI 1998
Page 4
EN 1506:1997

Table 1 Ð Ducts with circular cross-section: 5 Dimensions for fittings


dimensions The nominal diameters are given in Table 1.
Nominal Cross-sectional Duct surface area, NOTE Pressed fittings are available in various forms and are
diameter, d1 area, Ac Ai normally limited to diameters not exceeding 315 mm.
mm m2 m2/m
5.1 Joints
Recommended sizes
The overlap length of overlapping joints is given in
63 3,12 3 1023 0,197 Table 2.
80 5,03 3 1023 0,251
Table 2 Ð Overlap length
100 7,85 3 1023 0,314
Nominal diameter 63 to 315 > 315 to > 800 to
125 12,3 3 1023 0,393 in mm 800 1 250
160 20,1 3 1023 0,502 lp in mm $ 25 $ 50 $ 100
200 31,4 3 1023 0,628
Licensed copy:University of Manchester, 23/08/2005, Uncontrolled Copy, © BSI

For butt joints [see Figure A.3d)] the diameters of the


250 49,1 3 1023 0,785 ducts to be connected at the joints are equal.
315 77,9 3 1023 0,990
5.2 Bends
400 0,126 1,26
5.2.1 General
500 0,196 1,57
The radius of bends rm for different nominal sizes is
630 0,312 1,98 given in Table 3.
800 0,503 2,51
1 000 0,785 3,14 Table 3 Ð Radius of bends
d1 rm
1 250 1,23 3,93
mm mm
Additional sizes
# 100 100
150 17,7 3 1023 0,471
> 100 d1
300 70,7 3 1023 0,943
355 98,9 3 1023 1,11 The effective length is given by the formula:
l = rm ´ tan (a/2).
450 0,159 1,41
Bends with 158 and 308 angle are also available.
560 0,246 1,76
710 0,396 2,23 5.2.2 Pressed bends
Examples of pressed bends are shown in Figure 2.
900 0,636 2,83
1 120 0,985 3,52 5.2.3 Segmented bends
NOTE Recommended sizes correspond to the sizes stated in Examples of segmented bends are shown in Figure 3.
ISO 7807

a) 908 bend, l = rm b) 458 bend, l = 0,41rm c) 308 bend, l = 0,27rm

Figure 2 Ð Dimensions for pressed bends

 BSI 1998
Page 5
EN 1506:1997

a) 908 bend, l = rm minimum three b) 458 bend, l = 0,41rm c) 308 bend, l = 0,27rm
segments minimum two segments minimum two segments
Licensed copy:University of Manchester, 23/08/2005, Uncontrolled Copy, © BSI

Figure 3 Ð Dimensions for segmented bends

5.3 Branches and T-pieces


5.3.1 General
Dimensions for branches and T-pieces are given in Examples of branches and T-pieces are shown in
Table 4. Recommended sizes are indicated by an ªRº Figures 4, 5 and 6.
and additional sizes by an ªAº.

Table 4 Ð Dimensions for branches and T-pieces


d, d1 d3
mm mm
63 80 100 125 150 160 200 250 300 315 355 400 450 500 560 630 710 800 900 1 000 1 120 1 250
80 R R Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð
100 R R R Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð
125 Ð R R R Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð
150 Ð A A A A Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð
160 Ð R R R A R Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð
200 Ð R R R A R R Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð
250 Ð R R R A R R R Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð
300 Ð Ð A A A A A A A Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð
315 Ð Ð R R A R R R A R Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð
355 Ð Ð Ð Ð Ð A A A A A A Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð
400 Ð Ð Ð Ð Ð R R R A R A R Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð
450 Ð Ð Ð Ð Ð Ð A A A A A A A Ð Ð Ð Ð Ð Ð Ð Ð Ð
500 Ð Ð Ð Ð Ð Ð R R A R A R A R Ð Ð Ð Ð Ð Ð Ð Ð
560 Ð Ð Ð Ð Ð Ð Ð A A A A A A A A Ð Ð Ð Ð Ð Ð Ð
630 Ð Ð Ð Ð Ð Ð Ð R A R A R A R A R Ð Ð Ð Ð Ð Ð
710 Ð Ð Ð Ð Ð Ð Ð Ð Ð A A A A A A A A Ð Ð Ð Ð Ð
800 Ð Ð Ð Ð Ð Ð Ð Ð Ð R A R A R A R A R Ð Ð Ð Ð
900 Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð A A A A A A A A Ð Ð Ð
1 000 Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð R A R A R A R A R Ð Ð
1 120 Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð A A A A A A A A Ð
1 250 Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð R A R A R A R A R
R = Recommended sizes A = Additional sizes.

 BSI 1998
Page 6
EN 1506:1997

5.3.2 Branches

a) Pressed formed branch b) Conical branch


r $ 10 mm s > 0,15d3
l3 > 0,5d + r l3 > 0,5d + s
Licensed copy:University of Manchester, 23/08/2005, Uncontrolled Copy, © BSI

Figure 4 Ð Examples of branches

5.3.3 T-pieces

l1 > 0,5d3 + r
l3 > 0,5d1 + r
r $ 10 mm
Figure 5 Ð Example of T-piece with concentric pressed
formed branch

a) Concentric branch b) Tangential branch l1 > 0,5d3 + s


l3 > 0,5d1 + s
s > 0,15d3
Figure 6 Ð Examples of T-pieces with conical branch

 BSI 1998
Page 7
EN 1506:1997

5.3.4 Special pieces Examples of transformation pieces with two male ends
Examples of special pieces are shown in Figure 7. are shown in Figure 8. Transformation pieces with
female ends and combinations of male and female
5.4 Transformation pieces ends are also available.
Dimensions for transformation pieces are given in
Table 5. Recommended sizes are indicated by an ªRº
and additional sizes by an ªAº.
Licensed copy:University of Manchester, 23/08/2005, Uncontrolled Copy, © BSI

a) T-piece with 458 branch b) Cross (X-piece)

Figure 7 Ð Special pieces

Table 5 Ð Dimensions for transformation pieces


d1 d3
mm mm
63 80 100 125 150 160 200 250 300 315 355 400 450 500 560 630 710 800 900 1 000 1 120 1 250
80 R Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð
100 R R Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð
125 R R R Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð
150 Ð A A A Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð
160 Ð R R R A Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð
200 Ð Ð R R A R Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð
250 Ð Ð Ð R A R R Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð
300 Ð Ð Ð Ð A A A A Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð
315 Ð Ð Ð Ð Ð R R R Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð
355 Ð Ð Ð Ð Ð Ð A A A A Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð
400 Ð Ð Ð Ð Ð Ð Ð R A R A Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð
450 Ð Ð Ð Ð Ð Ð Ð Ð A A A A Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð
500 Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð A R A Ð Ð Ð Ð Ð Ð Ð Ð Ð
560 Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð A A A Ð Ð Ð Ð Ð Ð Ð Ð
630 Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð A R A Ð Ð Ð Ð Ð Ð Ð
710 Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð A A A Ð Ð Ð Ð Ð Ð
800 Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð A R A Ð Ð Ð Ð Ð
900 Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð A A A Ð Ð Ð Ð
1 000 Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð R R A Ð Ð Ð
1 120 Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð A A A Ð Ð
1 250 Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð A R Ð Ð
R = Recommended sizes. A = Additional sizes.

 BSI 1998
Page 8
EN 1506:1997

a) Concentric b) Eccentric
l = (d1 2d2)/[2 tan (a/2)] l = (d1 Ðd2)/tana
For diameters up to and including 315 mm, transformation pieces are normally pressed. In
these cases a may be increased to a maximum of 908.
Licensed copy:University of Manchester, 23/08/2005, Uncontrolled Copy, © BSI

Figure 8 Ð Examples of tapered concentric and eccentric transformation pieces

5.5 Closures 6 Tolerances and clearances


The nominal diameter of the closures is given in
6.1 The manufacturing tolerances and resulting
Table 1.
clearances for ducts and fittings (male and female
Examples of closures are shown in Figure 9. connectors) with reference to nominal diameter d, are
given in Table 6.
6.2 The tolerance of the length L of a straight duct
is 0,005 L.
The tolerance of angles is 28.
a) Plug end (for ducts and b) Cap end (for The deviation of l, r, rm and s are shown in Table 7.
female ends) male ends)
Figure 9 Ð Examples of closures

Table 6 Ð Ducts and fittings, tolerances and clearances (see also Figure 10)
d B C D1 D2 E F G H
Recommended sizes in mm
63 0,7 1,7 0,5 0,5 61,8 62,3 63,0 63,5
80 0,7 1,7 0,5 0,5 78,8 79,3 80,0 80,5
100 0,7 1,7 0,5 0,5 98,8 99,3 100,0 100,5
125 0,7 1,7 0,5 0,5 123,8 124,3 125,0 125,5
160 0,7 1,9 0,6 0,6 158,7 159,3 160,0 160,6
200 0,7 2,1 0,7 0,7 198,6 199,3 200,0 200,7
250 0,7 2,3 0,8 0,8 248,5 249,3 250,0 250,8
315 0,7 2,5 0,9 0,9 313,4 314,3 315,0 315,9
400 0,7 2,7 1,0 1,0 398,3 399,3 400,0 401,0
500 0,7 2,9 1,1 1,1 498,2 499,3 500,0 501,1
630 0,7 3,1 1,2 1,2 628,1 629,3 630,0 631,2
800 0,7 3,6 1,3 1,6 798,0 799,3 800,0 801,6
1 000 0,7 4,1 1,4 2,0 997,9 999,3 1 000,0 1 002,0
1 250 0,7 4,7 1,5 2,5 1 247,8 1 249,3 1 250,0 1 252,5
Additional sizes in mm
150 0,7 1,9 0,6 0,6 148,7 149,3 150,0 150,6
300 0,7 2,5 0,9 0,9 298,4 299,3 300,0 300,9
355 0,7 2,7 1,0 1,0 353,3 354,3 355,0 356,0
450 0,7 2,9 1,1 1,1 448,2 449,3 450,0 451,1
560 0,7 3,1 1,2 1,2 558,1 559,3 560,0 561,2
710 0,7 3,5 1,3 1,6 708,0 709,3 710,0 711,5
900 0,7 4,1 1,4 2,0 897,9 899,3 900,0 902,0
1 120 0,7 4,7 1,5 2,5 1 117,8 1 119,3 1 120,0 1 122,5

 BSI 1998
Page 9
EN 1506:1997

Table 7 Ð Deviation of l,r, rm, s


Dimension l, r, rm, s Deviation
mm mm
# 15 0
22
> 15 to # 100 0
25
> 100 0
210
Licensed copy:University of Manchester, 23/08/2005, Uncontrolled Copy, © BSI

B Minimum diametral clearance


C Maximum diametral clearance
D1 Tolerance of the diameter of the male end
D2 Tolerance of the diameter of the female end
E Minimum diameter of the male end
F Maximum diameter of the male end
G Minimum diameter of the duct or female end
H Maximum diameter of the duct or female end

Figure 10 Ð Ducts and fittings, tolerances and clearances

 BSI 1998
Page 10
EN 1506:1997

Annex A (informative)
Examples of alternative designs of ends
and connectors

a) Female connector for b) Male connector for use between


a) Plain end of fitting use with fittings ducts
Licensed copy:University of Manchester, 23/08/2005, Uncontrolled Copy, © BSI

b) End of fitting with


swage

c) Male connector with d) Butt connection with welded


seal flanges
Figure A.3 Ð Examples of connectors

Annex B (informative)
c) End of fitting with
flange Bibliography
The following documents are referred to in the
introduction:

ISO 7807 Air distribution Ð Straight circular


sheet metal ducts with lock type
spiral seam end straight rectangular
d) End of fitting with
sheet metal ducts Ð Dimensions
seal EUROVENT 2/4 Sheet metal air ducts Ð Standard for
Figure A.1 Ð Examples of alternative fittings
designs of ends of fittings

a) Plain end of duct b) End of duct c) End of duct


with integral with loose flange
flange, factory (for site
assembled assembly)
Figure A.2 Ð Examples of alternative
designs of ends of ducts

 BSI 1998
Licensed copy:University of Manchester, 23/08/2005, Uncontrolled Copy, © BSI

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