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Synthesis and Fabrication of Nanomaterials
Synthesis and Fabrication of Nanomaterials
Nanomaterials
Nanotechnology in future everyday life
Nanomaterials
Nanomaterial is the material with at least one of the dimensions
less than 100 nm
Conventional materials have grain size anywhere from 100 µm to
1 mm and more
The average size of an atom is in the order of 1-2 Angstrom in
radius
1 nm = 10 Angstroms
1 nm there may be 3-5 atoms
Approximate length of 1 nm = 10 hydrogen atoms (or) 5 silicon
atoms alligned in line
What happens as particle size becomes very small?
1) Large surface to volume ratio of atoms
2) Electrons are confined (metal to non-metal transition). Quantum
effects
3) More disordered dipoles (electric and magnetic) on surface than
in bulk
These can led to dramatic changes or enhancement of fundamental
properties such as material strength, electrical or thermal
characteristics and heightened (bio) chemical reactivity
Nanomaterials
Surface Effects:
As a particle decreases in size, a greater proportion of atoms
are found at the surface compared to those inside.
Ex: A particle of
Size – 30 nm 5% of its atoms on its surface
Size – 10 nm 20% of its atoms on its surface
Size – 3 nm 50% of its atoms on its surface
Ferromagnetic/ferroelectric Paramagnetic/paraelectric
No change Physical laws and effects differ
mm-----------------------µm------------------------------------nm
Interfaces and
surfaces become very
important
History of Nanoscience and Naotechnology
Colloidal gold has been used since Ancient Roman time
(4th century AD) to color glass depending on the
concentration of gold
2) One dimensional:
These are the materials having one dimension is outside the
nanoscale (one dimension is larger than 100 nm)
Ex: nanowires, nanorods, nanotubes, nanopillars,
carbon nanotubes (CNT)
Classification of nanomaterials
3) Two dimensional:
These are the materials having two dimensions are outside the
nanoscale. (Two dimensions are larger than 100 nm). This class
exhibits plate-like shapes and includes graphene, nanofilms,
nanolayers, and nanocoatings
4) Three dimensional:
These are the materials that are not confined to the nanoscale in any
dimension (All three dimensions are larger than 100 nm)
Ex: Graphite, diamond, bulk powders, dispersions of nanoparticles,
bundles of nanowires.
Approach to nanomaterials
The bond distance between surface atoms and sub-surface atoms becomes smaller
𝑤𝑜𝑟𝑘 𝑑𝑜𝑛𝑒 𝑑𝐺
Surface energy (γ)= =
𝑐ℎ𝑎𝑛𝑔𝑒 𝑖𝑛 𝑎𝑟𝑒𝑎 𝑑𝐴
1) Surface relaxation
2) Surface reconstruction
3) Surface adsorption through chemical or physical
adsorption of chemical species
4) Composition segregation
Reduction of surface energy for nanoparticle
One is to reduce the total surface area. That is, surface tends to
become spherical.
For crystalline particles, facets forms because they have smaller
surface energy than a spherical surface does.
Facets with a lower miller
index have a lower surface
energy than that with a
higher miller index.
Therefore, crystal is often
surrounded by low index
surfaces
Wulff plot is used to
determine the shape or
surfaces of an equilibrium
crystal
Crystal growth with Nonfacets
At certain high temperature, the equilibrium crystal surfaces may
not be smooth, and difference in surface energy of various crystal
facets may disappear. Such a transition is called surface roughening
(or) roughening transition.
Results in
1) Abnormal grain growth which leads to inhomogeneous
microstructure and inferior mechanical properties of the products
2) Eliminate smaller particles and the size distribution becomes
narrower during growth of nanoparticles
Triggering and stopping of Ostwald
Ripening process
Ostwald ripening process can be triggered after initial nucleation
and subsequent growth by raising the temperature.
The concentration of solid in solvent falls below the equilibrium
solubility of small nanoparticles, and the small ones dissolve into
the solvent.
Once a nanoparticle starts to dissolve into the solvent, the
dissolution process never stops until the nanoparticle is dissolved
completely.
The large particles will grow until the concentration of solid in the
solvent equals the equilibrium solubility of these large
nanoparticles.
Stabilization of nanoparticles
𝑅𝑇
𝐸 = 𝐸𝑜 − ln[𝑎𝑐𝑡𝑖𝑣𝑖𝑡𝑦 𝑜𝑓 𝑖𝑜𝑛𝑠]
𝑛𝐹
Where
Eo = standard electrode potential when the concentration of the ions is
unity
Ni = valence state of ions
R g = gas constant
F = Faradays constant
The surface potential of a solid varies with the concentration of the
ions in the surrounding solution and can be either positive or
negative
For surface charge in oxides
The surface charge in oxides is from preferential dissolution or
deposition of ions
The ions adsorbed on the solid surface determine the surface
charge, and are referred to as charge determining ions.
In the oxide system, typical charge determining ions are protons and
hydroxyl groups and their concentration are described by pH
The concentration of charge determining ions corresponding to a
neutral or zero-charged surface is called point of zero charge (PZC)
When pH < PZC (corresponds to a neutral surface), H+ is the charge
determining ions and the surface is positively charged
When pH > PZC (neutral), OH- is the charge determining ions and
the surface is negatively charged
Electric potential at the proximity of solid surface
The distribution of both ions are mainly controlled by combination
of following forces
Coulombic force or electrostatic force
Entropic force or dispersionSurface charge
Brownian motion determining
ions
Counter
The combined result is the ions
concentration of counter ions
is the highest near the solid
surface and decreases as the
distance from the surface
increases
r* = critical radius
ΔG* = activation free energy
Nanoparticles through homogeneous nucleation
The total free energy increases, passes through a maximum and
then decreases
The trend of ΔG physically implies that the free energy increases
as a solid particle starts to form through the clustering of the
atoms in the liquid
If the cluster size reaches a critical radius r*, it will continue to
grow as the free energy starts decreasing thereafter.
If the cluster radius is less than the critical radius r*, it will
shrink or dissolve
The subcritical particle with radius less than r* is called an
embryo and the particle with radius greater than r* is called
nucleus
The free energy change, at the critical radius r*is called critical
free energy change ΔG*, called activation free energy
Nanoparticles through homogeneous nucleation
𝑑(Δ𝐺) 𝑑 4 3
= ( πr ΔGv + 4πr2γ) = 4πr2ΔGv + 8πrγ = 0
𝑑𝑟 𝑑𝑟 3
∗ 2γ 16πγ
𝑟 = − ΔG* =
Δ𝐺𝑣 3Δ𝐺𝑣 2
Nanoparticles through homogeneous nucleation
r* = critical radius
ΔG* = activation free energy
If the temperature is father from TE, then nucleation happens easily.
Nanoparticles through homogeneous nucleation
r* = critical radius
ΔG* = activation free energy
Nanoparticles through homogeneous nucleation
Growth of an embryo
The growth begins when an embryo reaches a
critical radius (r*)
Nucleation continues elsewhere in the liquid phase
The growth process of the nuclei involves
Generation of growth species Diffusion
Diffusion of growth species from bulk to the growth surface
Adsorption of the growth species onto the growth surface
Surface growth through irreversible incorporation of growth
species onto the solid surface (Growth)
A diffusion limited growth would result in a different size
distribution of nanoparticles as compared with growth-
limited process
Growth controlled by diffusion
When the concentration of the growth species reduces
below the minimum concentration for nucleation, nucleation
stops and growth continues
Growth controlled by surface process
Desired – diffusion limited growth
Gas phase synthesis
Gas – phase processes were the first applied to synthesize
nanoparticles
In gas-phase processes, a vapour of the material condenses to form
small particles.
It produces equiaxed crystallites and the crystal size of the powder is
few nanometres and the size distribution is narrow
The crystal size is dependent on the inert gas pressure and temperature
The process of particle formation may be divided into four major
steps:
1) Nucleation
2) Condensation
3) Coagulation
4) Agglomeration
Gas phase synthesis of nanomaterials- thermal
evaporation inert gas condensation
Thermal evaporation is the most popular technique due to its easy
handling and good yield.
Pure nanocrystalline metals like Cu, Au, Pd, Ni, Fe etc can be
synthesized with a narrow particle size distribution between 5-20 nm.
The simplest method to produce nanoparticles is by heating the
desired materials in a heat resistant crucible containing the desired
material.
Gas pressure and temperature can be varied to vary the particle size in
thermal evaporation technique
This method is appropriate only for materials that have a high vapour
pressure at the heated temperatures
Alloys with different vapor pressures are difficult to make by thermal
evaporation
Gas phase synthesis of single phase
nanomaterials
Energy is normally introduced into the precursor by arc heating, or
electron bean heating or joule heating
The atoms are evaporated into an atmosphere, which is either inert
(He) or reactive (to form a compound)
The hot atoms of the evaporated matter loose energy by collision with
the atoms of the cold gas and undergo condensation into small clusters
via homogeneous nucleation
The clusters would continue to
grow if they remain in the
supersaturated region
To control their size, they need
to be rapidly removed from the
supersaturated environment by
a carrier gas
Flame assisted spray pyrolysis
Laser ablation process
This technique consists of ablation of a material by means of laser
irradiation
The ablated atoms condense into clusters or nanoparticles, which are
continuously collected in liquid
A wide range of nanopowders of metals, metallic alloys,
semiconductors and metal oxides can be synthesized by this method
Controlling the shape of the metal nanocrystal in
gaseous environment
In heterogenous catalysis, it has been reported that the gas molecules
can chemisorb onto the surface of a nanocrystal via covalent bonding
and thus effectively reduce the specific surface free energy
Due to the involvement of covalent bonding, the adsorbate can
preferentially bind only to a specific type of facet on the surface and
alters the surface free energy of different facets, leading to the
formation of nanocrystals with profiles deviated from the Wulff shape
Ex: Pt nanocrystals on SiO2 substrate were found to change shape
when the sample was annealed at 600 ºC in the presence of different
gas molecules
N2
H2
Truncated
Cubes
cuboctahedrons
Ex: Pt nanocrystals on Al2O3 powder when the sample was annealed
under different gas environment.
If the interaction between the gas molecules and Pt surface is
relatively weak, as in the case of air where only physisorption was
involved, the relative surface energies for different facets of a
nanocrystal will be almost equivalent to the case in vacuum resulting
in spherical shape predicted by wulff construction.
In other case the sulfur has preferential binding to Pt(100) resulting in
lowering its free energy
Therefore, Pt nanocrystals were transformed into a cubic shape
enclosed by six {100} facets as long as there is adequate amount of
H2S in the gas
H2 containing trace
Air at 700 ̊C for 1 h amount of H2S at 500 ̊C
Spherical shape for 16 h
Cubic shape
Factors limiting the potential application of gas-phase method
are
High temperature
Truncated
octahedral seed
With introduction of capping agent for {100} facets, then γ{100} <
γ{111}, and the growth will be faster along the <111> directions
Due to difference in the growth rate, the ratio between the areas of
{100} and {111} facets on the surface will gradually increase, and the
nanocrystal will evolve from truncated octahedron to cuboctahedron,
truncated cube, and eventually a cube enclosed by {100} facets only.
Since we have wide variety of chemicals that can acts as capping
agents for different types of surfaces, solution-phase synthesis
provides a powerful route for the preparation of metal nanocrystals
with a myriad shapes
The stronger reduction reagents would generate an abrupt surge of the concentration
of the growth species, resulting in a very high super saturation. Consequently, a
large number of initial nuclei would form
For a given concentration of metal precursor, the formation of large number of initial
nuclei would result in a smaller size of the grown nanoparticles
A decreased reduction rate can also be achieved using a low
concentration of reactant
Ex: Silver nanoparticles were synthesized by reduction of silver
nitrate using formaldehyde in aqueous solution
Effects of polymer
A strong absorption of polymer would occupy the growth sites and
reduce the growth rate of nanoparticles
A full coverage of polymer can hinder the diffusion of growth species
from the surrounding solution to the surface of the particles
In addition, polymer may interact with solute, catalyst, or solvent and
affect reaction
Ex: Ahmadi et al. studied the influence of polymer stabilizer (sodium
polyacrylate) on the shape of the colloidal platinum nanoparticles
Under same experimental condition and using the same polymer
stabilizer but changing the ratio of stabilizer to that of Pt ions from 1:1
to 5:1 produced different shapes of Pt nanoparticles
1:1 cubic particles
5:1 tetrahedral particles
Effects of polymer/pt ion concentration
5:1
Without using polymer
Spherical and
Cube particles Plate like
340 nm structure
Case-II
Silver Nanoparticles
Monodisperse samples of silver nanocubes were
synthesized in large quantities by reducing silver nitrate
(AgNO3) with ethylene glycol in the presence of
poly(vinylpyrrolidone) at 160 ºC.
These cubes are single crystals and were characterized by a
slightly truncated shape bounded by {100}, {110}, and
{111} facets
The presence of PVP and its molar ratio (in terms of
repeating unit) relative to silver nitrate both played
important roles in determining the geometric shape and size
of the product.
Along with that the temperature and the concentration of
AgNO3 also played an important role in morphology and
dimensions
Preparation of 1.0x10-3M Ag colloids (sodium citrate
reduction method or Turkevich method)
1) Make a solution of ~5.0 x 10-3M AgNO3 in water. (0.0425 g in 50 ml
deionized water)
2) Take 25 mL of that solution and add it to another 100 mL of H2O
(now ~ 1.0 x 10-3M)
3) Make a solution of 1% sodium citrate (0.5 g in 50 ml of H2O)
4) Heat the 125 mL solution of AgNO3 until it begins to boil
5) Add 5 mL of 1% sodium citrate solution, as soon as boiling
commences
6) Continue heating until a color change is evident (pale yellow)
7) Remove the solution from the heating element and continue to stir
until it has cooled o room temperature
This method yields relatively large size nanocrystallites with a diameter
of 60-80 nm