Commissioning & Startup Service Menu

◆ Commissioning Program
Our commissioning engineers are passionate about risk in commissioning
and start-up management, and work closely with the client to create the Predictable Start up
- Commissioning Readiness Review and Audit
optimized plan taking into account lessons learned and our knowledge - Optimization and/or Automation
from our many previous projects, aiming always to deliver the best for Startup/Normal Operation
commissioning and startup service
CASTOR®
(Commissioning & Startup Transient
Operability Review)

Commissioning Safety

Valuable Planning (FLNG/FPSO/Module)

Decarbonized Commissioning and Start up

Recommissioning service (Restart)

- Plant Condition Assessment
- Preservation planning

◆ Operations Readiness & Assurance Program

Operations Readiness & Assurance (OR&A) Program

High-quality Planning Based on a Wealth of Experience

Commissioning & Startup
Predictable Start up
Enhancing planetary health​
 Predictable Start up

Do you have any of these issues?

High-quality Planning Based on a Wealth of Experience
Reliability of current Commissioning Plan
Lack of experience in planning
Unfamiliar equipment/unit
Resource for unfamiliar countries

Our Solution
Provide consultation on the following plans/topics:
• Completion Plan
• Commissioning Execution Plan
• Design/Engineering Considerations
• Benchmark Schedule and/or manning against projects completed
• Subcontractor Strategy
• Technical Evaluation for Subcontractor
• Identifying Commissioning Risks

© 2022 JGC GROUP ​Enhancing planetary health

 Return to
Predictable Start up Commissioning
& Start up menu

Workflow ＆ Result Our Strengths and Experiences

Extensive experience in commissioning of refinery, LNG, Gas

and petrochemical plants for a variety of clients around the world.

Benchmark results of past projects to come up with best

solution/practice. Provide recommendations and/or
improvements for the following items:
• Systemization and/or RFSU Blocks
• Plan and/or procedure with CASTOR®
• Design/Engineering Input
• Schedule and/or Manning
• Selection and/or Scope of Service for Subcontractor
• Risks and Mitigation

© 2022 JGC GROUP ​Enhancing planetary health

Commissioning & Startup
CASTOR
Enhancing planetary health​
 CASTOR®(Commissioning and Start-up Transient Operability Review)

Do you have any of these issues?

Concerns on Commissioning and Start-up Plan

Lack of (or No) Experience in Plant Start-up
Introduction of Unfamiliar Equipment/Unit
CASTOR Guideword Template (General)

CASTOR® Solution
• Reveal risks during transient state operation at
commissioning and initial start-up phase
• Plan mitigation actions against risks
• Increase likelihood of successful commissioning and
plant start-up
• Minimize downtime due to trouble
• Eliminate risks of schedule delay

© 2022 JGC GROUP ​Enhancing planetary health

 Return to

CASTOR®(Commissioning and Start-up Transient Operability Review) Commissioning

& Start up menu

Workflow ＆ Result Our Strengths

Workflow of CASTOR® • Professional Process & Commissioning Engineer Teams
• World-class experiences and expertise in Plant Commissioning
Develop CSU Plan and Diagram and Start-up as an EPC Contractor
Step-1
• A wealth of Lessons Learned about Commissioning and Start-up
Review Plan with Experienced Engineers • Experiences in various types of plant like LNG, Refinery, NGL,
Step-2
GOSP, Floating LNG, Chemical, etc.
Reveal Risks using Guidewords
Step-3
Our Experiences
Plan Mitigation against Risks
Step-4 • CASTOR® for LNG, NGL, GOSP, Floating LNG, Ethylene, etc.
• Not only for EPC but also for FEED projects
• Develop Commissioning and Start-up (CSU) Plan and Diagram • Long history of start-up review as the predecessors of
• Review CSU Plan and Diagram with highly experienced engineers CASTOR®
• Reveal risks related to transient operation during Commissioning
and Start-up using Guidewords and experiences of engineers
CASTOR®
Plan mitigation actions against revealed risks Since 2015

7
•
• Improvement of Operation Manuals, Procedures (SOP), Training
Programs and updating of procedures for existing plants Cases

© 2022 JGC GROUP ​Enhancing planetary health

Commissioning & Startup
Commissioning Safety
Enhancing planetary health​
 Commissioning Safety
SIMOPS Study
Do you have any of these issues? ：Construction ：SIMOPS ：Commissioning

[Utility Commissioning]
Introduction of hazardous material in areas Inlet Facilities Process Train1 Process Train2

where construction is still in progress Utility

Utility

✓ Electricity Chemical Storage Construction Flare

✓ Chemicals
Electricity
Buildin WWT
Steam
✓ Steam
g

✓ Hydrocarbon [Gas-In]
Inlet
InletFacility
Facilities Process Train1 Process Train2

Hydrocarbo
Our Solution Utility
Utility n Construction
Construction

Flare
Chemical
Provide consultation on the following plans/topics: Storage Flare

• Completion Plan Electricity Steam Construction Hydrocarbon

Buildin WWT
g Construction

• Systemization [Process Commissioning]

• Identify Safety Risks and Prepare Risk Mitigation (SIMOPS Study)

Inlet
InletFacility
Facilities Process-1
Process Train1 Process-2Train2
Process

Hydrocarbon
• Design/Engineering Considerations (Additional Isolations) Utility
Utility Hydrocarbon Construction
Construction

• QRA Study with Technical HSE Engineering Chemical

Storage
Storage
Flare
Flare

Electricity
Buildin
g
WWT
Steam Hydrocarbon Hydrocarbon

© 2022 JGC GROUP ​Enhancing planetary health

 Return to
Commissioning Safety Commissioning
& Start up menu

Workflow ＆ Result Our Strengths

[Hazardous Zone] • Professional Process & Material Engineer Teams
SIMOPS
Schedule Merit with • Top global results and performances on Degradation
Safety Control
Construction
SIMOPS Assessment, Inspection Planning, On-site Inspection.
Pre-
• Utilization of big data that integrates customer plant operating
Commissioning
Commissioning
Schedule Reduction data and JGC design data to forecast future plants’ needs
• Collaboration between oversea EPC-capable group companies
[Approach]
and local maintenance companies.
Minimize SIMOPS

Optimize Area

Control of Risk

[Results]
Achievement of Safety SIMOPS
Our Experiences
• CSU planning using system definitions since early 1990s
x • SIMOPS study since early 2000s
• Continued to ensure commissioning safety in recent larger
and more complex projects.
Construction Commissioning

© 2022 JGC GROUP ​Enhancing planetary health

Commissioning & Startup
Valuable Planning
Enhancing planetary health​
 Valuable Planning (FLNG/FPSO/Module)

Do you have any of these issues?

What shall be conducted at each location??
✓ At Module Fabrication Yard
✓ At Shipyard / Onshore
✓ At Offshore (both Pre-RFSU and Post-RFSU)
What shall be prepared at each phase??
✓ Manning (POB Plan/ Flotel)
✓ Spare Parts/Special Tools/ Temporaries/Consumables
✓ Logistics/Onshore Base/Storage Area
✓ Start-up Procedure/Training, etc. Shipyard/ Onshore

Solution based on actual FLNG EPCIC experiences

Provide consultation on the following topics:
✓ Project Completion Plan​
✓ Design/Engineering Considerations​
✓ Commissioning Execution Plan
✓ Start-up Plan, Procedure and Operator Training
✓ Manning​ including Offshore Training
Modules FLNG/ Offshore
✓ Logistics Strategy and/or Material Arrangement​ etc.

© 2022 JGC GROUP ​Enhancing planetary health

 Return to
Valuable Planning (FLNG/FPSO/Module) Commissioning
& Start up menu

Workflow ＆ Result Our Strengths

- Establish Project Completion Plan
- Establish Commissioning Execution Plan
- Pre-commissioning (Clean & Tight)
- Preservation
- Maximize Commissioning (Minimize Offshore Works)
- Preparation for Offshore (Materials/Manning etc.)
- Hull & Marine Operation
- Preservation
- Offshore Installation
- Reverification of Onshore Works & PSSR
We are one of leading companies for Modularized Project &
FLNG and have several experiences of actual project execution.
• Executed several Modularized Projects for both Onshore and
Offshore
• Accumulated know-how to work with Module Fab Yard and
Shipyard
• Executed two (2) FLNG EPCIC Project (see below photos)
• Executed Construction Management and Completion
Support Service for Prelude FLNG Project
Our Experiences

- Smooth Start-up as per SOP

- Rump up & Performance Test

Successful Project Completion Petronas FLNG-2 EPCIC ENI Coral FLNG-2 EPCIC

© 2022 JGC GROUP ​Enhancing planetary health

Commissioning & Startup
Operations Readiness & Assurance (OR&A)
Enhancing planetary health​
 Operations Readiness & Assurance (OR&A) Program

Do you have any of these issues?

Concern of safe and smooth start-up of O&M

High total cost of ownership
Potential areas of concerns and its mitigations in OR*

OR&A Solution

• Execute OR&A program for all OR key components of

facilities** by expert team
• Assess OR plan and progress and reporting with findings and
mitigations
• Follow up prioritized mitigation actions to reduce OR risk and Operations Readiness & Assurance (OR&A) Program
to minimize the facility total cost of ownership

*OR : Operations Readiness

**facilities : Onshore and offshore O&G plant, chemical plant etc.

© 2022 JGC GROUP ​Enhancing planetary health

 Return to
Operations Readiness & Assurance (OR&A) Program Commissioning
& Start up menu

Workflow ＆ Result Our Strengths

A) OR&A Planning Phase • Standardized OR&A program based on FLNG project
1. Verification of overall OR schedule • Expert O&M engineers with experiences in
2. Define OR elements operating companies
3. Establish OR progress and KPI tracking system • Utilization of global project management
B) Assurance Phase experiences from over 20,000 FEED and EPC projects
1. Monitor OR activities
Our Experiences
2. Assess the progress and risk for OR activities (Health Check)
3. Report and follow up mitigation actions • OR&A program execution for FLNG O&M
• Operations audit for FPSO in West Africa
• O&M and Training readiness planning and
Headcount

execution for various EPC projects

Project Month
Recruiting Progress Tracking Business Process Progress Tracking

Sample Progress and KPI tracking system

© 2022 JGC GROUP ​Enhancing planetary health