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Recent Advancement of Cleaning and Sanitizing Agents Application in Dairy Industry
Recent Advancement of Cleaning and Sanitizing Agents Application in Dairy Industry
(Minor Field)
Presented By:-
Subhash Prasad
Ph.D. (In-Service)
Dairy Engineering
Reg. No. 2018010080011006
In dairy operations main processing treatment given to milk is heating which
causes the scaling on the surfaces of heat exchangers and pipes.
The potential effects of poor cleaning, poor standards and poor quality.
(Schmidt, 2012)
Temperature (c)
Water quality
Individual performance
Nature of soil
Classified as strong, heavy duty and mild alkaline and acids, employed
for a particular use
Most cleaning agent that are used in dairy industry are classified as blending
products .
Complex Phosphates - Emulsify fats and oils, disperse and suspend oils, peptize
proteins, soften water by sequestering, and provide rinsability characteristics without
being corrosive.
b) Nonionic surfactants:
Do not dissociate when dissolved in water. Properties depending upon the ratio of
hydrophilic/ hydrophobic balance.
e.g. Alkyl phenols and amides
SUBHASH PRASAD, CDS, AMRELI 14
Chemically Active Ingredients
Modify soil components to make them more soluble and thus easier to remove
1. Alkaline Builders
Usually fats, oils, greases, and proteins can be remove with alkaline cleaning
agent at pH ≥11.
e.g.:
Caustic soda (NaOH)
Caustic potash (KOH)
2.Acid Builders
Acid detergents are used for the prevention or removal of stone films
(mineral stone or milk stone)
Inorganic acids :
Phosphoric acid (H3PO4)
• Nitric acid (HNO3) (0.5 to 1.5 %)
• Amidosulfonic acid
• Sodium hydrogen sulphate (NaHSO4)
3. Water Conditioners:-
a. Sequestering agents –
By inactivating the ion to other detergent ingredients are better able to clean.
e.g. sodium tripolyphosphate, tetra-potassium pyrophosphate, organo-
phosphates and polyelectrolytes.
b. Chelating agents-
Water softening, Mineral deposit control, Soil displacement by peptizing
and Prevention of re-deposition
Used to prevent the build-up of various mineral deposits
e.g. Sodium salts of ethylene diamine tetraacetic acid (EDTA)
4. Fillers:
Add bulk to dilute dangerous detergent formulations which are difficult to
handle.
Strong alkalis are often diluted with fillers for ease and safety of handling
e.g. Water in liquid form,
Sodium chloride and sodium sulfate in solid form
5. Additional ingredients :
Corrosion inhibitors : reduce chemical action between two material
e.g.: sodium metasilicate for aluminium and sodium sulphite for tin
3. Alkaline detergent
1. Rinsing with water 2. wetting agent added added
3.Hot Water
The International Dairy Federation (IDF) recommends circulation of hot
water 85°C for 15 minutes for milk pasteurizer sanitization.
Food and Drug Administration (FDA) recommended circulation of water in
enclosed system for minimum (77°C) for 15 minutes or >5 minutes at 94°C .
Used- small components (i.e., knives, small parts, eating utensils, and small
containers) into water heated to 80°C or higher temperature.
Advantages:
Easy to apply and readily available
Relatively non-corrosive
Penetrates into cracks and crevices
Disadvantages
Slow process which requires come-up and cool-down time
Forming or contributing to film formations
Shortening of gaskets
SUBHASH PRASAD, CDS, AMRELI 24
Radiation based Sanitizers
2. Ozone (O3):
Ozone has been found to be equivalent in antimicrobial kill rates to 200 times
the concentration of chlorine.
Ozone is most effective at a pH range of 6.0 to 8.5. As water temperature
increases, the solubility of ozone decreases. It dissipates almost immediately
at 40°C.
Uses:-
Cheese ripening rooms possess an environment that encourages mold growth.
Ozone is effective in the inactivation of airborne molds in this environment
(Serra et al.,2003).
Two companies DEL and Novazone are promoting the use of ozone as a
sanitizer for food contact surfaces.
Disadvantages:-
Corrosive and Strength
dissipates under storage, heat or
light, Skin irritant, objectionable
odor , Hard on rubber gasket
Uses:
Iodine sanitizers are used extensively in filling/packaging machines and areas,
culture processing equipment, drop hoses and hand dipping stations.
Advantages
Not a skin irritant, Stable, long shelf life and Non-corrosive
Disadvantages
Discolor equipment
Less effective against spores
May cause product off flavors
Advantages:
Active against gram positive slime-formers, thermodurics
Low toxicity, odorless, colorless and Non-corrosive
Less affected by pH
Disadvantages:
Undesirable in cultured dairy product applications
Low activity against gram negative and coliform organisms
Loses effectiveness with anionic detergent contamination
Physical Factors
Surface Characteristics
Exposure Time and Temperature
Concentration
Soil
Chemical Factors
pH
Water properties
Inactivators
Biological factors
Type of microorganisms
Pure lye and lye soap (early 1900s )were the main alkaline cleaning agent.
Weak lye solutions were used for hand cleaning operations and strong
solutions were used in mechanical washers.
Lye soap was used extensively as a general cleaner. It was mild and less
corrosive than pure lye.
Soda ash, sodium metasilicate, and sodium bicarbonate were incorporated
with lye to improve it.
Sodium metasilicate (late 1920s), contributed to the alkalinity and
inhibited the corrosion of white metal.
Sodium bicarbonate was used as filler and buffer. These compounds
improved the cleaners to some extent, but they lacked wetting ability and
were inefficient water softeners.
Trisodium phosphate (early 1920s) was one of the first compounds used to
cleaner formulations to improve the cleansing action. The addition of
polyphosphates to cleaners was another step forward.
Live steam or hot water was frequently used as a bactericide but the
method was costly.
2. After 1940
Numerous chemical combinations are possible, and "tailor-made"
wetting agents of specific anionic configuration are manufactured for
specific problems. These agents have been found to react synergistically
with sodium sulfate and this activity is increased about 33% over the pure
substance.
Anionic and nonionic wetting agents are available and commonly used
in detergent formulations.
Hydroxyacetic acid and gluconic acid, have replaced muriatic acid as a acid
detergent.
Fungicidal paint is used to control mold growth on the walls and ceilings of
butter storage rooms, cheese curing rooms, and walk-in coolers.
Electrolyzed water (EW) has been used as sanitizer (EW containing HOCl)
and cleaner (EW containing NaOH) in recent years.
(Kim and others 2000a)
Spray cleaning and insulated jet used for vacuum pans, evaporators, storage
tanks, hot wells and other enclosed equipment.
PAA has a pungent odor and the concentrated product (40%) is a highly toxic,
potent irritant, and powerful oxidizer.
It is being promoted as a potent chlorine replacement as food industry is as a
sanitizer.
Uses:-
All types of Process Equipment in dairy including farm equipment.
Advantages:
Fast emerging,
Low toxicity,
Non-corrosive,
Objects to be cleaned
A. Milk pasteurizer
B. Tanks
C. Silo tanks
D. Filling Machines
Every processing facility should verify the effectiveness of its cleaning and
sanitation program .