TECHNICAL SPECIFICATION

Group-A

Group A- Tube Fitting

Sr No Material Code Size Net Req.

Male Connector
1 80058001 1/4" OD X 1/8" NPTM 55
2 153103203 1/4" OD X 1/4" NPTM 200
3 153103204 1/4" OD X 3/8" NPTM 40
4 153103312 1/4"OD X 1/2" NPTM 40
5 150010592 1/4"OD X 3/4"NPTM 10
6 153103208 3/8" OD X 1/4" NPTM 180
7 153103210 3/8" OD X 1/2" NPTM 300
8 150010593 3/8" OD X 1/8" NPTM 20
9 153103209 3/8"OD X 3/8"NPTM 40
10 154011094 3/8" OD X 3/4" NPTM 10
11 153103215 1/2" OD X 3/8" NPTM 75
12 153103214 1/2" OD X 1/4" NPTM 115
13 154115553 1/2" OD X 1/2" NPTM 255
14 154011096 1/2" OD X 3/4" NPTM 30
15 150010594 1/2" OD X 1" NPTM 10
16 154011095 3/4" OD X 3/4" NPTM 20
17 150010595 3/4" OD X 1" NPTM 20
18 150010596 3/4" OD X 3/8" NPTM 20
19 150010597 3/4" OD X 1/2" NPTM 20
20 150010598 1''OD X 1''NPTM 10
Female Connector
21 80058002 1/4" OD X 1/8" NPTF 40
22 153006182 1/4" OD X 1/4" NPTF 45
23 153103213 1/4" OD X 3/8" NPTF 45
24 80058003 1/4" OD X 1/2" NPTF 45
25 153103323 3/8" OD X 1/4" NPTF 60
26 80058004 3/8" OD X 3/8" NPTF 50
27 153006181 3/8" OD X 1/2" NPTF 40
28 80058005 3/8" OD X 3/4" NPTF 20
29 150010599 1/2" OD X 1/4" NPTF 30
30 80058006 1/2" OD X 3/8" NPTF 40
31 80058007 1/2" OD X 1/2" NPTF 40
32 154115505 1/2" OD X 3/4" NPTF 20
Union
33 80321051 1/4" OD X 1/4" OD 285
34 153102311 3/8" OD X 3/8" OD 275
35 80061004 1/2" OD X 1/2" OD 180
36 80000436 3/4"OD X 3/4"OD 20
37 150010601 1"OD X 1"OD 10
Reducer Union
38 153103318 1/4" OD X 3/8" OD 75
39 150010602 1/4" OD X 1/2" OD 45
40 150010603 3/8 " OD X 1/2 " OD 45
Female Elbow Connector
41 80058017 1/4" OD X 1/4" NPTF ELBOW 25
42 80058018 1/4" OD X 3/8" NPTF ELBOW 25
43 80058019 1/4" OD X 1/2" NPTF ELBOW 25
44 150001535 1/4" OD X 1/8" NPTF 10
45 80058020 3/8" OD X 1/4" NPTF ELBOW 25
46 80058022 3/8" OD X 1/2" NPTF ELBOW 25
47 153101106 3/8" OD X 1/8" NPTF 5
48 80058021 3/8" OD X 3/8" NPTF 10
49 80058023 1/2" OD X 1/4" NPTF ELBOW 25
50 80058025 1/2" OD X 1/2" NPTF ELBOW 25
51 80000437 1/2"OD X 1/8" NPTF 10
52 80058024 1/2" OD X 3/8" NPTF 10
Male Elbow Connector
53 150001504 1/4" OD* 1/8" NPTM ELBOW 35
54 80058008 1/4" OD X 1/4" NPTM ELBOW 90
55 80058009 1/4" OD X 3/8" NPTM ELBOW 55
56 80058010 1/4" OD X 1/2" NPTM ELBOW 55
57 80058011 3/8" OD X 1/4" NPTM ELBOW 100
58 80058012 3/8" OD X 3/8" NPTM ELBOW 55
59 80058013 3/8" OD X 1/2" NPTM ELBOW 90
60 80000438 3/8"OD X 1/8" NPTM 10
61 80058014 1/2" OD X 1/4" NPTM ELBOW 80
62 80058015 1/2" OD X 3/8" NPTM ELBOW 35
63 80058016 1/2" OD X 1/2" NPTM ELBOW 110
64 80000439 1/2"OD X 1/8" NPTM 10
65 153101117 3/4" OD X 3/4" NPTM 10
66 80000440 3/4" OD X 1" NPTM 10
Tube plug
67 153116052 1/4" TUBE PLUG 90
68 153116007 3/8" TUBE PLUG 125
69 150005193 1/2" TUBE PLUG 75
Tube Cap
70 150010604 1/4 " CAP 65
71 153021933 3/8 " CAP 90
72 150010605 1/2 " CAP 65
Bulk Head Union
 73 80061002 1/2" OD X 1/2" OD UNION 30
74 80061003 1/4" OD X 1/4" OD UNION 30
75 80061001 3/8" OD *3/8" OD UNION 20
Tube Reducer
76 150010606 1/4 " OD X 3/8 " TUBE REDUCER 30
77 150010607 1/4 " OD X 1/2 " TUBE REDUCER 30
78 150010608 3/8 " OD X 1/4 " TUBE REDUCER 30
79 150010609 3/8 " OD X 1/2 " TUBE REDUCER 30
Tube Adapter
80 150010610 1/4 " NPTM X 1/4 " OD TUBE ADAPTER 40
81 150010611 1/4 " NPTM X 3/8 " OD TUBE ADAPTER 30
82 150010612 1/2 " NPTM X 1/4 " OD TUBE ADAPTER 40
83 150010613 1/2 " NPTM X 3/8 " OD TUBE ADAPTER 30
Nut-Ferrule Set
84 150010331 1/4 " NUT-FERRULE SET 110
85 150010332 1/2 " NUT-FERRULE SET 110
86 150010330 3/8 " NUT-FERRULE SET 50
Union Elbow
87 150006728 3/4" UNION ELBOW 20
TEE
88 150010614 3/8" OD X 1/8" NPTM X 3/8"OD 10
89 150005627 1/4" OD X 3/8" NPTM X 1/4" OD 10
90 150007457 1/8" NPTM X 1/4"OD X 1/4" OD 10
91 150025019 1/4" NPTM X 1/4' OD X 1/4" OD 10
92 150007465 3/8" NPTM X 1/2" OD X 1/2" OD 10
93 150010615 1/4" OD X 1/8" NPTF X 1/4" OD 10
94 150010616 3/8"OD X 1/8" NPTF X 3/8" OD 10
95 150010617 1/2"OD X 1/8" NPTF X 1/2" OD 10
96 150010618 1/2" OD X 3/8" NPTF X 1/2" OD 10
97 80046004 1/4" OD X 1/2" NPTF X 1/4" OD 10
98 153101085 1/2 " OD X 1/2 " OD X 1/2 " OD 30
99 154000121 3/8 " OD X 3/8 " OD X 3/8 " OD 30
100 150010619 3/4 " OD X 1/4 " OD X 3/4 " OD 50

1.0 GENERAL SPECIFICATION FOR TUBE FITTINGS:

The double ferrule SS 316 compression tube fittings shall be used in various services like handling the Oil & Gas
products from different offshore wells of ONGC Ltd. These tube fittings shall be designed for withstanding high
pressure, temperature & vibration impulses during the various processes at offshore platform. The fittings must
be capable of handling without leakage or failure of the pressurized liquid / gas at low & high temperatures and
should be able to withstand axial & lateral forces. The design should have the features of self-compensation for
variation in the tubing hardness, material or wall thickness and all the parts of the fittings should concentric
and should be capable of self alignment when assembled with their proper tube size. The fittings should not
create torque and leave residual strain on the tubing. They should not significantly reduce the flow area and
 should not weaken the tube wall. The size by which the fitting is designed shall be the outer diameter of the
tube with which it is to be used.
1.1 Material, Specifications & Sizes for Tube fittings:
a) All fittings shall be imperial sizes, expressed in nominal outside diameter (OD) and all threads shall be NPT. All
threaded fittings shall have NPT threads as per ANSI B1.20.1
b) Fittings shall be of 316 SS material to ASTM A 276 or equivalent (i.e. BS 970-316-S31, DIN4401 or ASME SA 479-
316).
c) Stainless Steel Tube Fittings made from bar stock (straight configurations) should meet ASTM A 276/ ASME
SA479 standards and those made from forgings (including elbows, crosses and tees) should meet ASTM A182 /
ASME SA182, BS 970-316-S31, DIN 4401 standards.
1.2 Fittings shall be ASTM F1387 MAF classification–IV, “Flare-less Mechanical collating grip type” producing a firm
grip on the tube without substantially reducing the tube wall thickness. Fittings shall be capable of holding the
maximum working pressure of the tubing without any leak after only one and a quarter turn pull up of the nut.
1.3 Fittings shall have the body, front & back ferrules and nuts. All the components of tube fittings shall be from
the same manufacturer.
1.4 Nuts for SS fittings shall have silver plated threads to act as a lubricating agent to avoid galling and to reduce
tightening torque.
1.5 All fittings shall have hardness not exceeding RB 90. All the fittings end connections shall be compatible to tube
of hardness in the range between RB 70 to 79 and hardness for fittings (ferrules) shall be such that, there is a
minimum hardness difference of 5 to 10 between tube and fittings for better sealing.
1.6 Bar stock shall be with carbon content <0.05% to provide increased resistance to corrosion.
1.7 Heat code traceability number shall be stamped or etched on both body and nut of fittings.
1.8 Threaded connections shall be NPT for all components of tubing systems for process and utilities connections.
1.9 Testing Requirements for tube fittings:
The tests specified in the table below shall be carried out on the samples drawn and in the sequence, as
specified in ASTM F1387–99 (Re-approved 2012). The testing shall consist of all the following tests as per ASTM
F1387–99 (Re-approved 2012) for SS316:

Mandatory Tests
1 Examination of specimen Annexure A2
2 Pneumatic Proof Test Annexure A3
3 Hydrostatic Proof Test Annexure A4
4 Impulse Test Annexure A5
5 Flexure Fatigue Test Annexure A6
6 Tensile Test Annexure A7
7 Hydrostatic Burst Test Annexure A8
8 Repeated Assembly Test Annexure A9
9 Rotary Flex Test Annexure A10
Supplementary Tests
1 Thermal Cycling Test Section S2
2 Stress Corrosion Test Section S4
3 Vibration Test Section S8
Sizes to be tested: ¼”, ½” ⅜”, ¾” 1” (MOC of Tubing used in testing shall be SS316 as a minimum).
 Valid ‘Type Test’ Report either from Accredited Lab / National Test House OR test report for all the tests
performed on the samples for all the sizes (as mentioned in the above table) carried out as per ASTM F-1387
(2012 Re-approved) and witnessed by Third Party Inspection (TPI) agency like TUV/DNV/NABL etc. which has
been carried out at bidder’s premises / manufacturing premises shall be submitted along with the tender offer
so as to ensure that the offered fittings are manufactured as per ASTM-1387 (2012 Re-approved).
1.10 Following Tests shall be witnessed by ONGC quality assurance department or by an approved TPI at ONGC
cost with a sample size of 20 no’s picked at random from different sizes and items from the ordered quantity
and report shall be submitted before supply of material to ONGC.
I. Visual Inspection, Dimensional Check, Heat Code Traceability certificate Review, Material Test Certificate
Review & check for workmanship.
II. Positive Material Identification
III. Reviews of certificate for Oxalic Etch Testing for inter granular corrosion resistance. (ASTM A 262).
IV. Hydrostatic proof test as per ASTM F1387-Annexure A4
V. Pneumatic Proof Test as per ASTM F1387-Annexure A3

1.11 All the above Tests shall be carried out at the Manufacturer’s premises for which all the relevant facilities shall
be available with the Manufacturer except for Material Test for which sample shall be given to the Govt.
approved Test Laboratory, cost for the testing of the same shall be borne by the bidder. Bidder should provide
copies of all codes referred above at the time of inspection and testing for reference.
Inspection shall be done by ONGC QAD or by any ONGC approved TPI

Make for Group A: Swagelok, USA/ Circor (HOKE) Instrumentation Ltd, USA/ Parker,
USA/Astec Valves & Fittings Private Limited, India/ DK
Tech, South Korea/Ham-Let Advanced Control Technology, Israel/
Precision Engineering Industries, Mumbai/ Fluid Controls Pvt. Ltd., India/
HyLok Corporation, Korea/Panam Engineers Ltd., Mumbai/ Allied
Engineering Pvt.Ltd,India/Havi Engineering India Private Limited,India/
MET-LOK Valves and Fittings, India/ AB Sandvik Material Technology,
Sweden / Tubacex Tubos Inoxidables, S.A., Spain/Fine Tubes, UK/
Ratnamani Metals & Tubes Ltd, India/Dong Nam Korea Co. Ltd., South
Korea/Equivalent*
Note:
*For equivalent make: For offering equivalent make, they have to provide PTR (Proven Track Record)
mentioned as Experience Clause in GeM ATC.