13/06/2023, 22:40 SIS 2.

2019/06/28 Upper Frame and Undercarriage Frame - Connect (RENR8648-32)

SMCS - 4150, 7051 i07622783

Connect Procedure
PIP
Table 1
-
202 1085
3 3
Required Tools 
Tool  Part Number 
01: / 0 6
Part Description  253 Qty 

4 / 1
RE :40- 4
0
B  228-4533  Boom Cylinder Link Gp  1 
C  -  Bar Stock 48 inch by 5 inch Round  1 

N 0
R 864 3:00
284-5122  Stand Assembly  1 
8S-7621 Tube  ©2 2 
8S-8048 Saddle  023 8 2 

D 
8S-7615 Pin 
Cat 2 
8S-7625 Collar 
erp 2 
396-9840 Hydraulic Cylinder 
illa 2 
447-0910
447-0911
Electric Hydraulic Pump Gp 115V 
Electric Hydraulic Pump Gp 230V 
rI 1 
1  nc.
E  FT-2765  Support Beam As  1 
F  -  Guide Bolt M24-3 by 250mm  4 
9U-7536  Lift Stand  2 
G(1)  447-0910 Electric Hydraulic Pump Gp (115V)  1 
447-0911 Electric Hydraulic Pump Gp (230V)  1 
OR 
G1  504-9826 Lift Gp (50/60 Hz)(2)  2 
504-9827 Lift Gp (50/60 Hz)(3)  2 
H  -  Guide Stud M20-2.5 by 250mm  2 
J  276-8831  Driver  1 
K  -  Loctite RTV Clear Silicone Sealant  - 
L  311-1362  Vacuum Gauge Gp  1 
M  -  Loctite C5A Copper Anti-Seize  - 
(1) Use Tooling (G) or Tooling (G1) based on the requirement
(2) Operating Voltage (380V-500V)
(3) Operating Voltage (180V-300V)

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13/06/2023, 22:40 SIS 2.0

Illustration 1 g03794703

1. Use a suitable towing device and slowly pull the undercarriage frame assembly into position
under the upper frame assembly. The weight of the undercarriage frame assembly is
approximately 12383 kg (27300 lb).

Illustration 2 g03792196
For Tooling (G)

Illustration 3 g06400655
For Tooling (G1)

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13/06/2023, 22:40 SIS 2.0

Illustration 4 g02458377
2. Use Tooling (D), Tooling (E), and Tooling (G) or Tooling (G1) to lower the upper structure onto
the undercarriage in increments of 13 mm (0.5 inch). The weight of the upper structure is
approximately 22217 kg (48980 lb). Refer to Tool Operating Manual, NEHS1328 , "Lift
Groups (Stand - 60 Ton)" for more information on Tooling (G1).
Note: Lower the rear of the upper structure first in order for the pinion gear to clear the ring
gear.

Illustration 5 g06314884

Illustration 6 g06314883

3. Remove Tooling (F). Apply Tooling (M) to the threads of bolts (16). Refer Table 2 for correct
torque values of bolts (16). Refer to Service Magazine , M0083843  , "An Improved Bolt
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13/06/2023, 22:40 SIS 2.0

Tightening Procedure for the Critical Joints Is Now Used on all Excavators" for more detailed
information.
Table 2
Sales
Torque 
Models 
Tighten to a torque of 250 ± 25 N·m (184 ± 18 lb ft). Turn an extra angle of 60
330D 
± 5 degrees. 
Tighten to a torque of 250 ± 25 N·m (184 ± 18 lb ft). Turn an extra angle of 65
336D 
± 5 degrees. 
340D  Tighten to a torque of 1000 ± 125 N·m (738 ± 92 lb ft). 
345D  Tighten to a torque of 1000 ± 125 N·m (738 ± 92 lb ft). 

Illustration 7 g02463380
For Tooling (G)
4. Attach a suitable lifting device to Tooling (E) and remove Tooling (E) from Tooling (G). The
weight of Tooling (E) is approximately 249 kg (550 lb).

Illustration 8 g06409169
For Tooling (G1)

5. Attach a suitable lifting device to Tooling (E) and remove Tooling (E) from Tooling (G1). The
weight of Tooling (E) is approximately 249 kg (550 lb).

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13/06/2023, 22:40 SIS 2.0

Illustration 9 g02458416

At operating temperature, the hydraulic oil is hot and under

pressure. Hot oils can cause burns.

To prevent possible personal injury, release the pressure in the

work tool hydraulic circuit (boom, stick, bucket, and swing),
travel circuits, and the hydraulic oil tank at the filler cap before
any hydraulic lines or components are disconnected or
removed.

Remove the filler cap only when the engine is stopped and the
filler cap is cool enough to touch.

6. Install clamp (13), retaining ring (12), and bracket (11). Connect hoses (10).

Illustration 10 g02458396

7. Attach a suitable lifting device to Tooling (B). Tooling (B) weights approximately 332 kg (732 lb).
Remove plate (7) and bolts (6).

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13/06/2023, 22:40 SIS 2.0

Illustration 11 g02458380
8. Attach a suitable lifting device to boom cylinder (8). Boom cylinder (8) weights approximately
380 kg (840 lb). Using Tooling (J) to drive pin (9).

Illustration 12 g02458379

9. Install plate (7) and bolts (6). Install grease hose assembly (5).

Illustration 13 g02458360

10. Remove cover assembly (2). Install ring gear (4) and bolts (3) into cover assembly (2). Apply
Tooling (K) onto cover assembly (2).

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13/06/2023, 22:40 SIS 2.0

Illustration 14 g02458357
11. The planetary gear group is being held onto the sprocket housing now only by Tooling (H). The
approximate weight of the planetary group is 163 kg (360 lb). Be careful not to allow the
planetary gear group to slide outward.

Illustration 15 g02458336

12. Install cover assembly (2). Install bolts (1). Remove Tooling (H). Install remaining bolts (1).
Torque bolts (1) to a torque of 105 ± 20 N·m (80 ± 15 lb ft).

13. Fill each final drive. Refer to Operation and Maintenance Manual, "Final Drive Oil - Change".

End By:

a. Install the bucket.

PIP-10853253
2023/06/14
01:40:03-03:00
i06054629
© 2023 Caterpillar Inc.

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