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Group21 4
Group21 4
CONTROLSYSTEM21-79
Revision1.8/15/99
21€O EMISSIONCONTROLSYSTEM
ThresholdValue- Relatedltems
StuckOn - Calculatedgear ratio(with3rd gear . LowATFlevel.
selectedby TcM = 1.32t4to 1.642(detects2nd gear . Low LinePressure.
operation). . Intemaltransmission malfunction.
StuckOff - . Faulty(stuckon / off)ShiftSolenoid'A' (SSA).
. Calculatedgearratio(with lst gearselectedby . Faultywiring/ connectionsbetweenThrottle
TCM)= 4th gearo'eration. PositionSensorOPS) and ECM.
. Calculatedgearratio(with2nd gearselectedby . FaultyTPS.
TCM = 0.9 to 1.1 (detects3rd gear operation).
EnableConditions - NOTE: lf anycodesrelatingto TPS or MAFSare
. Throttlevalve opening:8 to 100o/o stored,do ALLREPAIRSassociatedwiththem before
. Vehiclesoeed: 3 to 62 MPH proceedingwiththis troubleshooting
tree.
. Timefrom N to D shift> 20 seconds
. CoolanttemDerature > 132'F
Time Requirements- Continuous(2 timeswith 1
seconddurationeach)
MIL lllumination - 2 drivingcycles
Revision 1,8/15/99
EMISSION
CONTROLSYSTEM21€1
STEP INSPECTION ACTION
Withignitionkey off, disconnectC211from YES Goto step6.
ECMand C1214 lromTPS. Attachadapter
cable# K99U-21O6-G17 to BOBand leave
adaotercableC211 disconnected from ECM.
Measureresistancesbetween- Localesourceof high resistance
and repairas
. BOBpin 71 and C144-1(<1 ohm) NO
necessary.
. BOBpin 59 and C144-2(<1ohm)
. BOBpin73 and C144-3(<1ohm)
Are all measuredresistances below1 ohm?
Redoresistancechecksin step5 while
'wiggletesting"the hamessesin the following
areas:
. For BOBpin 71 to C144-1-
5116 (@ or iust toMardoi #1 injector
branch),S'l92 (2-6 incheseitherside of Reoairthe connection@ Cl24 or solderthe
YES
6 bufkhead grommet) andC124. appropriatesplice
. For BOBoin 59 to C'144-2-
5193 (2-6incheseithersideol bulkhead
grommet)and C124.
. For BOBpin 73 to C144-3- C124.
Doesthe measuredresistancechangewhile
'wiggletesting' with anyof the 3 tests? NO Go to step 7.
InspectTPS. YES Go to step 8.
DoesTPS pass inspection? NO ReplaceTPS.
Clearcodesand retumvehicleto originalcondition.Verityany repairsby drivingvehiclewith KIAData
I Proconnectedto oBDll connectorand monitoringfor pendingcodes(referto section3 of the KIA
DataPro GenericOBD-llProgramCard referencernanual).
Revision1. 8/15/99
21€2 EMISSIONCONTROLSYSTEM
Revision1,8/15/99
EMISSION
CONTROLSYSTEM21-83
Revision1. 8/15/99
EMISSION
CONTROLSYSTEM21.85
P1115 Watertemperature
signalmalfunction
Revision1. 8/15199
21€6 EMISSIONCONTROLSYSTEM
Revision1,8/15/99
EMISSIONCONTROLSYSTEM21-87
Revision1.8/15199
21-88 EMISSIONCONTROLSYSTEM
Pl386 Knocksensorcontrolzerotest
Revision1,8/15/99
EMISSIONCONTROLSYSTEM21€9
Pl458 A,/Ccompressorcontrolsignalmalfunction
Revision1.8/15/99
21-90 EMISSIONCONTROLSYSTEM
Pl500 Vehiclespeedsensorrange/performance
malfunction
Revision1, 8/15/99
EM]SSIONCONTROLSYSTEM21.91
B SigDd
(Spc€dotoct r
YSS bpul,)
CND lDdicato.!
-1
A SiSDd
I 1 r I I
(Spc.doEct r
YSS Output)
B Sisnal IF n ||- n a E
(SpeedomEter
VSS laput)
- A SignFl
(SDeedometer.-
'
Vss output) "'"
Revision 1. 8Y15/99
21-92 EMISSION
CONTROLSYSTEM
B Signat
(Speedometer
VSS Input)
GND
A Signal
'
{Speedometer,.-
"'"
Vss output)
GND
Revision 1,8/15/99
EMISSIONCONTROLSYSTEM21-93
STEP INSPECTION Y/N ACTION
Turnignitionotf and removeback-probes
from YES Go to step 6.
C207and C205. Removeinstrument cluster
anddisconnectC250from cluster.C211lrom
ECM,C229lrom TCMand Cl25 fromCruise Localesourceol shortto GNDon outDutside
ControlUnit(CCU). Measureresistance NO of speedometer
circuit.
betweenC205-13(auto)or C205-5(manual) Repairas necessaryand redostep3.
and GND (infiniteresistance).
ls measuredresistanceintinite?
lnspectPrintedCircuitBoard(PCB)for signs
of opensbetweenC250and speedometer
YES
MeasureresistancebetweenC250-3and (replaceif necessary).lf PCBis okay,replace
C211-42(< 1 ohm). speedometer and redostep3.
ls measuredresistancelessthan1 ohm? Locatesourceoi openor highresistance
NO betweenC250-3and C229-15.
Repairas necessaryand redostep3.
Tum ignitionoff and removeback-probesfrom YES ReplaceVSS and redostep3.
C2O7and C2O5.Removeinstrument cluster
anddisconnectC250trom clusterand C137 Locatesource ot short to B+ betweenC25G2
fromVSS. Tum ignitionon and measure NO andVSS.
vottageat C207-11(0v). Repairas necessaryand redostep3.
ls measuredvollage0v?
Tum ignitionoff and removeback-probesfrom YES Go to slep 9.
C207and C205. Removeinstrument cluster
anddisconnectC250tromclusterand C137 Locatesourceof shortto GNDbetwe€n
8
tromVSS. Measureresistancebetween NO C250-2and VSS.
C207-11and GND (infiniteresistance). Repairas necessaryand redostep3.
ls measuredresistanceintinite?
YES ReplaceVSS and redostep3.
MeasureresistancebetweenC230-8and VSS
9 (< 1 ohm). Locatesourceof open or highresistance
ls measuredresistancelessthan 1 ohm? NO betweenC250-2and VSS.
Repairas necessaryand redostep3.
Clearcodesand retumvehicleto originalcondition.Verifyany repairsby drivingvehiclewith KIA Data
10 Proconnectedto oBDtl conneclorand monitoringfor pendingcodes(referto section3 of the KIA
DataPro GenericOBD-llProgramCardreierencemanual).
Revision'1,8i/15/99
21-94 EMISSION
CONTROLSYSTEM
Revision 1.8i/15/99
EMISSIONCONTROLSYSTEM21-95
Revision1.8/1589
21-96 EMISSIONCONTROLSYSTEM
Pi585 AT / MT codilication
Revision1, U15/99
EMISSIONCONTROLSYSTEM21-97
STEP INSPECTION Y/N ACTION
IMPORTANT!Recordall freezetrame data YES Go to step 2.
before disconnectingany conneclors or
clearing code(s).
With ignitionoff,connectadaptercable
#K99U-2106-G17 to BOBand disconnect CheckEngineHamesspart# to ensure
1
C211f rom ECM. ConnectvehicleC211to NO properhamessis in vehicle. lf part# checK
adaptercable but leaveadaptercableC211 okay,cut wire al C211-72.
disconnected lrom ECM. Measureresistance
to GND at BOB pin72 (infiniteohms).
ls resistancemeasuredinlinite?
ThoroughlycheckJorloose,benlor conoded
connectors.'wiggle tesl"appropriate
Measureresislanceto GNDat BOBpin 86 YES hamesseswhileredoingtests. Repairas
( <1 N ) . necessaryif any intermittentshorts/opens
ls measuredresistancelessthan 1 ohm? appear.
Locatesource of open/highresistance
NO
betweenC211-86 and Gl03.
Clearcodesand retumvehicleto originalcondition.Verifyany repair by drivingvehiclewith KIAData
Proconnectedlo oBD-ll connec{or for pendingcodes(referto section3 ot the KIA
and monitoring
DataPro GenericOBD-llProgramCard referencemanual).
Revision 1. &fl5/99
21-98 EMISSIONCONTROLSYSTEM
ThresholdValue- Relatedltems
P1614- Voltagehighfor 1 secondafterECMdetects . OpenbetweenECM and TCM on mil requestline.
'ignitionon' . Shortto B+ or GND betweenECMand TCM on mil
EnableConditions - reouestline.
P1611- Timeafter"ignitionon": > 2.3 seconds
P1614- At powerup
Time Requirements-
P1611- Continuous
Pl514 - Onceper drivingcycle
MIL lllumination- 2 ddvingcycles
Revision1. 8/15199
EMISSIONCONTROLSYSTEM21.99
Relatedltems
This is onlya requeslfromTCMto ECMto tum the
MILon. Thefault code is storedin theTCM. The
FreezeFrameDatais storedin the ECMunderthe
P1624requestcode. Be sureto retrievefreezeframe
databeforeclearingcode P1624fromECM.
Pl693 MILcircuitmalfunction
Revision1, U15i99
21-lOOEMISSION
CONTROLSYSTEM
ThresholdValue- Relatedltems
. Vehiclespeed(fromoutputspeedsensor)/ Vehicle . OpenbetweenG2OO|2O1 (through4wd low switch)
speed(fromvehiclespeed sensor)ratio> 1.5 with andTCMwith4wd low switchON.
4wd low switchoff. . Shortlo GND between4wd low switchand TCM
. Vehiclespeed(fromoutputspeedsensor)/ Vehicle with4wd low switchOFF,
speed(fromvehiclespeedsensor)ratio< 1.5 with . Faultv4wd low switch.
4wd low switchon.
EnableConditions -
. Throttlevalveopening> 27o
. Vehiclespeed> 25 MPH
. A,/Trangeswitchin 'D'
Time Requirements- 20 seconds(continuous)
MIL lllumination - 2 drivingrycles
Revision1, U15199
EMISSION
CONTROLSYSTEM 21-101
lto :
Eaci troublGhooting
itemis
assigneda numbe.
TROT'BLESHOONNG ITEM:
Ttrereare 27 troubleshgoiingitems.
Chooselhe hemthat mostclos€ly
to the actual EAtClA.2a€
Revision 1. 8/15/99
21-102 EMISSIONCONTROLSYSTEM
DIAGNOSTICSYMPTOMINDEX
No. TROUBLESHOOTING ]TEM DESCRIPTION PAGE
1 Will not crankor cranksslowlv Reterto EngineElectricalSystem Group3l
Cranksnormallybut will No combuslion Enginecranksat normalspeedbut showsno 21-1U
not start sign of firing
o Partialcombustion Enginecranksat normalspeedbut showsonly 4r-tuo
Enginecold partialcombustion and will not conlinueto run
A
Panialcombustion Enginestartsnormallywhen cold, but will not 21-108
atlerwarm-up startafterrunningand hot soaked
Cranksnormallybut Always Enginecranksat normalspeedbut requires 21-109
hardto start excessivecrankingtime beforestarting
o Whenengineis cold Samecondition as No.5 afterrunningand cold; 21-110
restartsnonnallyafter warm-up
Afterwarm-up Sameconditionas No. 5 after runningand hot 21-111
siartsnormallvwhen cold
I Roughidle Always Enginestallsor vibratesexcessivelyat idle. 21-112
(Low idle speed/engine
9 Beforewarm-uo Enginestallsor vibratesexcessivelyat idle zt-ttJ
stallsat idle)
duringwarm-up
10 Aflerwarm-up Enginerunsnonnallyat idle duringwarm-up 21-114
but vibratesexcessivelyor stalls atter warm-up
11 WhenA,/CON Enginestallsor vibratesexcessivelyat idle 21-115
whenA,/CON
Roughidle/engine
stallsiust afterstarting Enginestallsor vibratesexcessivelyonlyiust 21-116
atterstarting(accelerationlrom idle)
13 High idle speedafterwarm-up ldle sDeedexcessiveafler warm-uD 21-117
EngineSpeed
l,lo.18 Surge
No. 17 Hesihtion
No.2l
RunsRoughOn
Deceleration
''lirne
xtat 69?l.29.S
Revision 1, U15/99