Pumps & Motors Specs

KEC
HUB Knowledge Economic City EHAF

Madinah ‐ KSA Consulting Engineers
SECTION 220513
COMMON MOTOR REQUIREMENTS FOR PLUMBING
EQUIPMENT
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Common Motor Requirements for Plumbing Equipment
Sec. 22 05 13 - Page 1 of 12
KEC HUB Knowledge Economic City EHAF
SECTION 220513 - COMMON MOTOR REQUIREMENTS FOR PLUMBING EQUIPMENT
PART 1 - GENERAL
1.1 SECTION INCLUDES
A. Electrical requirements for mechanical equipment and plant.

B. All electrical materials, equipment, plant and installation procedures shall be in accordance
with Division 26.
C. Power supplies to mechanical motor control panels (MCP/MCCs and EMCCs) shall be
provided under Division 26 works. The supply and installation of all MCP/MCC’s /EMCC’s
and all control wiring and field devices shall be included under Division 21, 22 and 23 works.
The supply and installation of power cabling, from MCP/MCC’s and EMCC’s to the nearby
isolator/disconnect switches of all mechanical equipment such as motors, heater batteries,
humidifiers and other items of mechanical plant shall be included under Division 26 works.
The supply and installation of power cabling from the isolator/disconnect switches to all
mechanical equipment shall be under Division 21, 22 and 23 works. The specifications of
cables, all its related accessories and its installation details shall be as referred to and
detailed in Division 26.
1.2 RELATED SECTIONS
A. Related applicable section in Div-21-Fire Suppression.

B. Section 22 33 00 - Electric Domestic Water Heaters.
C. Related applicable section in Div-23 –Heating Ventilation and Air Conditioning.
D. Related applicable section in Div-25- Building Management System and Automatic Controls.
E. Related applicable section in Div-26- Electrical.
F. Related applicable section in Div-32 “Water Supply Wells”.
G. Related applicable section in Div-32- “Irrigation”.
1.3 REFERENCES
A. ANSI C39.1 - Electrical Analog (Indicating Instruments).

B. ANSI C57.13 - Instrument Transformers.
C. IEC 144 - Degrees of Protection of Enclosures for Low Voltage Switchgear & Control Gear.
D. IEEE C2 - National Electrical Safety Code.
E. NECA Standard of Installation.
F. NEMA FU1- Low Voltage Cartridge Fuses.
G. NEMA MG1 - Motors and Generators.
H. NETA ATS - Acceptance Testing Specifications for Electrical Power Distribution Equipment
and Systems.
I. UL 1008 - Automatic Transfer Switches.
1.4 SUBMITTALS
A. Comply with Division 01.
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Sec. 22 05 13 - Page 2 of 12
B. Drawings: Comply with Section 23 05 00.
C. Product data relating to each and every component and assembly.
D. Samples relating to each and every component and assembly.
E. Systems information: Full schematic and wiring diagrams including panel fascia layouts.
1.5 QUALITY ASSURANCE
A. Employ specialist electrical equipment installers and manufacturers that can demonstrate at
least 5 years successful experience in the supply and installation of the type of equipment
and systems specified.
B. Obtain applicable test certificates for equipment in this Section to demonstrate adequate
works testing for quality, performance and compliance with relevant codes.
C. Works testing of complete and fully assembled control panels shall be witnessed by
the Employer’s Representative. Testing shall include all power and control functions.
1.6 OPERATION AND MAINTENANCE DATA
A. Comply with Division 01 and Section 23 05 00.
1.7 EXTRA MATERIALS
A. Comply with Section 23 05 00.

B. Provide 5 spare contactors of each size and type.
C. Provide 20 spare lenses of each size and colour.
D. Provide 100 spare bulbs of each size and type.
E. Provide 5 spare timers of each size and type.
F. Provide 5 spare control panel meters of each type (ammeter/voltmeter/hours run etc).
G. Provide 15 rotary switches of each type.
H. Provide 5 fuses of each rating.
1.8 WARRANTY
PART 2 - PRODUCTS
2.1 CONTROL PANEL ENCLOSURES
A. Panels shall be constructed from 2 mm thick galvanized steel plate to IP54 unless specified
otherwise under other sections of this Specification.
B. Each composite panel shall include a main isolator interlocked with the door, which shall be
lockable. All panels shall be finished with stove enamel internally and externally. All panels
shall be sealed against ingress of moisture, dust and vermin. All starters, controls and BMS
outstations shall be located in panels unless agreed otherwise by the Employer’s
Representative. Anti-condensation heaters and ventilation fans shall be provided in each
panel.
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Sec. 22 05 13 - Page 3 of 12
C. All control panels shall be top fed. All out-going ways shall be from the top of the panel
enclosure.
D. Variable speed motor drivers shall be located within the control panels and provision shall
be made to ensure that filtered cooling air can pass in and out of the panel (temperature 54
oC). Separate back panels and partitions shall be provided to give adequate EMI/RFI
screening from sensitive electronic components.

E. An earthing bar shall be provided throughout the entire length of the control panel.
F. Ventilation fans and filters shall be provided in control panels to limit interior temperatures
and humidity. Plant room ambient air shall be assumed to be at 45 o C.
G. A minimum of 2 doors shall be provided on any panels wider than 800 mm which shall be
fabricated to form rigid trays with dust-excluding gaskets around their perimeter.
H. Doors shall be fitted with hinges to facilitate the removal of the door panels if required.
I. All doors shall be interlocked or arranged such that the door that provides access to the
main isolator shall be opened first. All door locks shall be provided with common keys.
J. Panels shall be designed with the following limitations:
1. Height: 2200 mm max.

2. Length of Single Section: 2400 mm max.
2.2 CONTROL PANEL METERS
A. Ammeters and voltmeters shall be provided for each motor either of the moving coil or
moving iron self-contained type to ANSI C 39.1.
B. All instruments shall be flush mounted and those with moving coil or moving iron
movements shall be center pivot type with circular scales unless otherwise specified or
approved. They shall be of the dead-beat type and shall be capable of carrying their full-
scale currents continuously without undue heating or impairing their accuracy. The indicated
reading shall be clearly defined and shown against indelibly marked scales engraved on
enameled metal. Pointers shall be of clean outline. Pointers and scales shall be such that
the scale is marked on a stepped section to avoid the casting of shadows on the scale, and
parallax errors. Markings on dials shall be restricted to the scale markings. Instrument
transformer ratios and maker's name shall not appear prominently on the dials but may be
marked in an unobtrusive position. Glass covers to dials shall be of non-reflecting glass.
C. Means shall be provided for zero adjustment without dismantling the instrument or removing
the instrument from the panel.
D. Busbar voltmeters shall be calibrated while hot. All voltage circuits to instruments shall be
protected by a fuse on each pole of the circuit placed as close as possible to the instrument
transformer terminal or, where instruments are direct connected, as close as possible to the
mains connection in any one of three phases. All instruments and apparatus shall be back
connected and all instruments shall be properly earthed.
2.3 CONTROL SWITCHES AND ELECTRICAL ISOLATION
A. Control switches shall be of the rotary type.

B. All control switches shall be capable of being locked in the "off" position, unless stated
otherwise.
C. The contacts of all switches shall be strong and have a positive wiping action when
operated.
D. All control switches shall be provided with labels.
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Sec. 22 05 13 - Page 4 of 12
E. All control panels shall be provided with a defeat-proof door interlock isolator controlling the
main incoming supply. The isolator shall be capable of making and breaking on full load
without damage. Additionally the isolator shall have:
1. Auxiliary contacts to isolate any secondary supplies to the control panel.

2. Manual override switches to enable the control system only to be energized whilst the
incoming supplies are isolated.
F. All terminals of the isolator (incoming and outgoing) shall be shrouded to prevent accidental
contact.
G. The panel shall be constructed such that power (3-phase and single-phase) equipment is
located behind the interlocked isolator door.
H. Control (extra low voltage) and BMS outstation equipment shall be located behind the
second or subsequent doors to ensure segregation from power equipment. Any power
cables running into the control section shall be shrouded and marked with the appropriate
voltage.
I. The control system operating voltage shall not exceed 110 V without prior authorization.
J. All internal wiring shall be enclosed within wire ways. Internal wiring that is required to pass
between the power and control sections of the panel shall be enclosed within separate or
segregated wire ways to ensure electrical separation of the power and control systems.
2.4 INDICATING LAMPS, INSTRUMENTS AND FITTINGS
A. Indicating lamps fitted into the fascias of switch and instrument cubicles or panels shall be
adequately ventilated.
B. A red warning light shall be provided to indicate "Main Supply On".
C. The following shall be included for all local HVAC control panels:
1. Run/trip lamps for all equipment including run/trip indication to BMS.

2. Panel live lamp.
3. Rotary selector switches for duty/standby plant.
4. Rotary switches for all single plant items (Auto/Off/Hand including indication of
position at BMS).
5. Ammeters for all motors.
6. Warning lamps (plus warning signals to BMS).
7. Gauges (plus reading to BMS).
8. Hours run meters (plus information to BMS).
9. Variable speed inverter drives indicators (plus status information to BMS).
10. Filter clogged indicator lamp (plus indication to BMS).
D. Lamps shall be easily replaceable from the front of the panel by manual means without the
use of extractors.
E. The bezel of metal or other approved material holding the lamp glass shall be of an
approved finish and easily removable from the body of the fitting so as to permit access to
the lamp and lamp glass.
F. Lamps shall be clear and shall fit into a standard form of lamp holder. The rated lamp
voltage should be 10% in excess of the auxiliary supply voltage, whether AC or DC. For AC
circuits, lamp units shall have an integral transformer providing a 6 V supply to the lamp.
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Sec. 22 05 13 - Page 5 of 12
G. Lamp glasses shall be in standard colors, red, green, blue, white and amber. The color shall
be in the glasses and not an applied coating and the different colored glasses shall not
be interchangeable. Transparent synthetic materials may be used instead of glass, provided
such materials have fast colors and are completely suitable for use in tropical climates.
H. All indicating lamp circuits shall have a "Test Lamp" switch.
2.5 PANEL WIRING
A. All control panel wiring shall be carried out in a neat and systematic manner with
cable supported clear of the panels and other surfaces at all points to obtain free circulation
of air.
B. In all cases, the sequences of the wiring terminals shall be such that the junction between
multi- core cables and the terminals is affected without crossover. Except where terminals
are approved by the Employer’s Representative for use with bare conductors, crimped
connectors of approved type shall be used to terminate all small wiring. Insulating bushes
shall be provided where necessary to prevent chafing of wiring.
C. All wires shall be color coded and fitted with numbered ferrules of approved type at
each termination. At points of inter-connection between wiring, where a change of
numbering cannot be avoided, double ferrules shall be provided. Such points shall be
clearly indicated on the wiring diagram.
D. No wires shall be tied or jointed between terminal points.
E. Electrical wiring and instruments shall be located so that leakage of oil or water cannot
affect them.
F. All metallic cases of instruments, control switches, relays etc., mounted on control panels or
in cubicles, steel, or otherwise, shall be connected by means of copper conductors of not
less than 2.5 mm² section to the nearest earth bar. These conductors may be bare or have
insulation colored green/yellow stripes.
2.6 LINKS AND FUSES
A. Provision shall be made for isolating links to enable circuits to be isolated for maintenance
and testing items of plant on the panels without affecting other circuits. These links shall be
clearly labeled.
B. All incoming supply terminals above 110 V shall be shrouded.
C. Fuses of the appropriate rating shall be fitted to each outgoing circuit to provide both
overload and short-circuit protection.
D. All fuses shall be of the HRC cartridge type. Carriers and bases for fuses and links shall be
colored in accordance with local practice. The labeling of links and fuses shall be in
accordance with the schematic diagrams. A complete set of spare fuses shall be provided in
each panel.
E. If miniature circuit breakers and/or molded case circuit breakers are utilized in any circuit,
and "back-up protection is required to afford adequate discrimination between these circuit
breakers and any other protective device in the circuit, HRC fuses shall be used as “fault
current limiters".
F. The rating and characteristics of fault current limiters shall be such as to limit the fault
current of the ultimate circuit breaker in the circuit to the fault current capacity of the circuit
breaker. Fault current limiters shall be such that they will not operate under overload as
distinct from short circuit conditions. Fault current limiters shall be labeled as such.
G. Equipment fixed inside cubicles shall be required to give easy access to wiring and
terminals. Resistance boxes shall be located so that adjustment screws are on a vertical
accessible face. Stud terminals shall be provided for all resistances.
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Sec. 22 05 13 - Page 6 of 12
2.7 TERMINAL BOARDS
A. Grouped terminal boards of adequate capacity and fully numbered, with permanent labels,
shall be provided for all wires leading to equipment outside a panel. Terminal numbers or
markings shall correspond with those used on related apparatus and wiring diagrams.
Removable plates or other facility shall be provided for the entry of incoming cables,
conduits, trunking, etc. with means for effective earthing to the cubicle chassis. Provision
shall be made for the earthing of all non-current carrying metalwork. For main power
terminals incorporated within a panel, soldered socket type terminals shall be provided.
B. All terminal boards shall be mounted in accessible positions and when in enclosed cubicles,
shall preferably be inclined towards doors. Spacing of adjacent terminal boards shall be not
less than 100 mm and the bottom of each board shall be not less than 200 mm above the
incoming cable gland plate. Separate terminations shall be provided on each terminal strip
for the cores of incoming and outgoing cables including all spare cores. Barriers shall be
provided between wires of different voltages on the same or adjacent terminals.
C. Terminals that are "live" from other power sources when the cubicle isolator is open shall be
shrouded and fitted with a danger label.
D. Screw or stud type terminals shall only be used with crimped ring type wiring terminations.
Plain steel screws and studs shall be not less than size M6, but stainless steel and bronze
down to size M5 may be used provided that the current carrying capacity is adequate. All
studs shall be provided with nuts, washers and lock washers.
E. Insertion type terminals shall generally be employed for small circuit wiring whereby the
stranded conductor or crimped termination is clamped between plates by a screw having a
suitable locking device. Terminal entries shall be shrouded such that no current carrying
metal is exposed. Tapped holes shall have not less than three full threads.
F. Terminal assemblies shall preferably be of the unit form suitable for mounting collectively on
a standard assembly rail, secured from the front and giving the required number of ways
plus 10% spare.
G. All connections shall be made at the front of the terminal boards and no live metal shall be
exposed at the back.
H. No more than two leads shall be taken to any common pair of terminals, unless specially
approved by the Employer’s Representative.
2.8 NUMBER PLATES AND LABELS
A. Number plates and labels shall be provided and fixed to all items, including push buttons,
operating levers, indicating lamps, etc. to show the purpose and function of each item and to
ensure its safe and satisfactory operation. The type, size, inscription and position of labels
shall be to the Employer’s Representative approval.
B. Adhesive die stamped or printed tapes shall not be permitted for labeling equipment.
2.9 EARTHING
A. All control panels shall be provided with a continuous copper earth bar having a sectional
area of not less than 75 mm2 placed at a convenient position near the bottom of the panel.
The area of the earth bar shall not be less than half the cross-sectional area of the phase
busbars and not less than the area of the incoming neutral conductor.
B. All metal cases or earth terminals of the various instruments, relays, etc. on the panels shall
be connected to this earth bar by copper connections of not less than 2.5 mm2.
C. All metal parts other than those forming part of any electrical circuit shall be earthed in an
approved manner and all earthing terminals shall be of adequate dimensions.
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Sec. 22 05 13 - Page 7 of 12
2.10 ANT-CONDENSATION HEATERS
A. Anti-condensation heaters shall be provided in all control panels, switchboards and motors
to prevent internal condensation due to atmospheric or load variations. Heaters shall be
thermostatically and humidity controlled and of sufficient capacity to maintain 5 oC
temperature differential with the surrounding atmosphere. The heater circuit shall include an
isolating switch and indicator lamp to show "Heater Circuit On". The heaters may be
energized from a 380 V or 220 V, 60 Hz supply, as applicable.
B. When maintaining equipment fitted with heaters it shall be necessary to switch off both the
main isolating switch and the switch for the heater. A warning notice of this danger shall be
fitted near the terminal box of every remote heater and at every panel fitted with heaters.
C. All equipment fitted with heaters shall be such that the maximum permitted rise in
temperature is not exceeded if the heaters are energized while the equipment is in operation
and as such shall be provided with suitable ventilation.
D. All such equipment, whether fitted with a heater device or not, shall be provided with
suitable drainage and shall be free from pockets in which moisture can collect.
2.11 MOTOR STARTERS
A. Motor starter enclosures shall be at least to the standards specified in Division 16.
B. Motor starters shall be of the following types and suitably rated for each application:
1. Manual: Under 0.34 kW motors.

2. Direct on Line: Up to 5 kW motors.
3. Star Delta: Above 5 kW motors.
4. Auto transformer when supplied by the motor manufacturer.
C. Auto-transformer type motor starters when supplied, shall each comprise:
1. Triple pole mechanically interlocked isolator with padlocking facilities in the 'off'
position.
2. Protection devices in the power circuit.
3. Adequately rated autotransformer.
4. Contactors rated at 15 starts per hour suitable for pushbutton operation, with
magnetic blow outs and arc chutes on each pole, hard drawn copper main contacts of
the removable type, and continuously rated operating coils.
5. Under voltage release.
6. Overload relays of the adjustable electro-magnetic type with oil dashpot time lags and
reset facilities, calibrating plates shall be scaled in amperes or equivalent thermal
compensated type.
7. Control circuit fuses of the cartridge type.
8. Single-phase preventative device.
9. Ammeter of the moving iron type.
10. Pilot lamp to indicate "motor-running".
11. Removable neutral link of heavy section copper.
D. Star/Delta motor starters shall each comprise:
1. Triple pole mechanically interlocked isolator with padlocking facilities in the "off"
position.
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Sec. 22 05 13 - Page 8 of 12
2. Protection devices fuse in the power circuit.
3. Contactors rated at 15 starts per hour suitable for pushbutton operation, with
magnetic blow-outs and arc chutes on each pole, hard drawn copper main
contacts of the removable type and continuously rated operating coils.
5. Overload relay of the adjustable thermal type.
7. Motor protection relay (unbalance and single phasing)
9. Pilot lamp to indicate "motor running".
E. Direct-on-line type motor starters shall each comprise:
1. Triple pole mechanically interlocked isolator with padlocking facilities in the "off"
position.
2. A protection device fuses in the power circuit.
3. Contactor rated at 15 starts per hour suitable for pushbutton operation, with magnetic
blow outs and arc chutes on each pole, hard drawn copper main contacts of the
removable type, and continuously rated operating coils.
5. Overload relays of the adjustable thermal type.
7. Motor protection relay (unbalance and single phasing).
9. Pilot lamp to indicate "motor running".
F. For starters incorporating reduced voltage starting, the change over shall be automatic. A
lock- off switch shall be provided and located locally to each motor and connected into the
starter control circuit so that the starter cannot be operated when the switch is in the "off"
position.
G. "Hand/off/Auto" switches shall be provided for all starters, and shall read from left to right.
The BMS/automatic controls shall recognize each position of each switch (Hand/off/Auto).
H. Variable frequency inverter drives shall be used for VAV AHU fans as indicated in
the Schedules. Separate back panels and partitions shall be provided to give adequate
EMI/RFI screening from sensitive electronic components.
2.12 ELECTRIC MOTORS
A. Motors shall be of the totally enclosed fan cooled (TEFC) squirrel cage induction type
designed to NEMA Design B and shall be fitted with axially locating type bearings and/or
heavy duty thrust bearings at the non-driving end and roller type bearings at the drive end.
All bearings shall be of adequate proportions and of a design suitable for the particular
application.
B. Motors shall be of the squirrel cage induction type. Motors shall be suitably finished to afford
protection against any corrosive liquid or fumes.
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Sec. 22 05 13 - Page 9 of 12
C. All motors shall be built of high-grade components and materials and shall operate without
undue vibration and with the minimum of noise.
D. Insulation shall be Class ‘F’, but the temperature rise shall be limited to 80 oC measured by
the resistance method, at an ambient temperature of 50 oC. Motors shall be suitable in all
respects for their operational duties taking into account such an ambient temperature within
the building.
E. All motors rated at 11 kW and above shall be fitted with thermostatic control elements
actuating directly on the control circuit of the motor and disconnecting it from the supply in
the event of a temperature rise exceeding the acceptable limits for its insulation class.
F. Motors shall be fully tropicalized, and shall be fitted with anti-condensation heaters.
G. Motors shall be capable of providing 10% in excess of the specified volume flow of their
respective fans and pumps under all operating conditions. Selections shall assume that
resistance increases by the square law and absorbed power by the cube law.
H. Motors are required to operate from a 380 V, 3 phase or 220 V single phase, 60 Hz supply
as applicable, and shall be continuously rated.
I. Motors shall be capable of satisfactory operation with a voltage variation of 10% above or
below the supply voltage. They shall also be capable of operating satisfactorily with a
frequency variation of 2.5% above or below the normal frequency of 60 Hz, as applicable.
1. No motor shall run faster than 1500 rpm. unless otherwise approved by the
Employer’s Representative.
2. Motors shall be designed to operate at a power factor not less than 0.85.
3. Motors shall be suitable for the starting methods specified.
4. Motor starting currents shall not exceed the following values:
a. Autotransformer starting - 1.5 times the full load current.

b. Star/Delta starting - 3.5 times the full load current.
c. Direct-on-line starting - 6 times the full load current.
J. Connections to motors shall be brought out to easily accessible terminals of the stud type,
totally enclosed. They shall be substantially designed and thoroughly insulated from the
frame. Cambric or equal insulation shall be used for the connections from the windings to
the terminals. Terminal boxes shall be fitted with glands to accept the specified type of
cable.
K. Cable glands shall be downwards pointing at such an angle as is necessary to clear the
motor base plate and plinth.
L. Motors shall have visible nameplates indicating:
1. Motor power.
2. Voltage.
3. Phase.
4. Cycles.
5. RPM.
6. Full load Amps.
7. Locked rotor Amps.
8. Frame size.
9. Manufacturer’s name and model.
10. Power factor.
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Sec. 22 05 13 - Page 10 of 12
2.13 VARIABLE VOLUME FAN AND PUMP MOTOR SPEED CONTROLS
A. Fan motor speed variation control of specified fans shall be achieved using digital Pulse
Width Modulation Inverters.
B. Totally enclosed fan cooled squirrel cage motors shall be used, rated for ambient conditions
and the Contractor shall ensure that the fan manufacturer sizes motors to allow for
frequency inverter control and confirms that their equipment is fully suitable for this method
of control and the inverters provided. Motors and inverters shall be capable of continuous
operation at levels of 10% in excess of specified duties.
C. All inverters shall be of the same manufacture and installed fully in accordance with
manufacturer's recommendations.
D. Inverters shall control over the range 0.5 to 66 Hz, starting current 1 x FLC, near unity
power factor over the speed range and not require any additional means for motor starting.
E. Acceleration and deceleration ramps shall be independently adjustable and the inverter
shall be capable of riding a 500 millisecond mains interruption without causing tripping.
F. Inverters shall be mounted in local mechanical control panels, dust and damp protected,
allowing all parameters to be set with the door closed and provided with adequate
ventilation for cooling. Ambient air shall be taken as 50 oC. Inverters shall be installed by
the panel manufacturer and shall be totally compatible with all control and drive equipment
supplied by others.
G. Inverters shall provide the following protection:
1. Motor phase to phase fault.

2. Motor phase to earth fault - continuous during operation.
3. Overvoltage.
4. Under-voltage.
5. Inverter overheats.
6. Motor overheat.
7. Stall protection.
8. Loss of control signal.
9. Loss of auxiliary control voltage.
10. Current limit.
H. Operation of any of these faults shall cause electronic shutdown without fuse blowing.
I. Selectable information should be available as an output digital display:
1. Output frequency (Hz).

2. Reference 1 (hand).
3. Reference 2 (auto).
4. Difference of references.
5. Motor current (Amps).
6. Torque (% x PN).
7. DC link voltage (%).
8. Temperature (o C).
9. Fault memory.
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Sec. 22 05 13 - Page 11 of 12
SECTION 221123
DOMESTIC WATER PUMPS

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Sec. 22 11 23 - Page 1 of 14
SECTION 221123 - DOMESTIC WATER PUMPS
PART 1 - GENERAL
1.1 SECTION INCLUDES
A. Pumps and cold water booster sets including, but not limited to:
1. Packaged booster set for water supply - variable speed.

2. Transfer pump set (vertical multi-stage type).
3. Water filtration pump set (vertical type).
4. Sump Pumps.
5. Valves and Fittings.
6. Controls and instrumentation.
1.2 RELATED SECTIONS
A. Section 22 05 13 - Common Motor Requirements for Plumbing Equipment.

B. Section 22 05 23 - General Duty Valves for Plumbing Piping.
C. Section 22 11 13 - Facility Water Distribution Piping.
D. Section 22 33 00 - Electric Domestic Water Heaters.
E. Related applicable section in Div-23 –Heating Ventilation and Air Conditioning.
F. Related applicable section in Div-25- Building Management System and Automatic Controls.
1.3 REFERENCES
A. BS 4504 - Specification for Cast Iron Flanges.

B. NEMA 250 - Enclosures for Electrical Equipment (1000 Volts Maximum).
1.4 SUBMITTALS

B. Calculations: Submit pump head calculations for approval based on the Contractor’s
working drawings and pipeline equipment to be installed.
1.5 QUALITY ASSURANCE
A. Manufacturers: Firms regularly engaged in the manufacture of Pumps and cold water
booster sets whose products have been in satisfactory use for a similar application for not
less than 10 years.
B. Installer: Firms regularly engaged and qualified in the installation of Pumps and cold water
booster sets with at least 5 years successful installation experience on projects of a similar
nature.

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Sec. 22 11 23 - Page 2 of 14
1.6 OPERATION AND MAINTENANCE DATA
A. Comply with Division 01 and Section 23 05 00.
1.7 WARRANTY
1.8 EXTRA MATERIALS
A. Provide 1 year’s supply of packing materials and lubricants as recommended by the

manufacture.
PART 2 - PRODUCTS
2.1 GENERAL
A. Description: Factory-assembled and -tested, single-stage, centrifugal pump units; complying

with IEC /NEMA; suitable for potable-water service; with all-bronze or stainless-steel
construction and components in contact with water made of corrosion-resistant materials
B. Pumps shall be constant speed or variable speed (variable frequency drive), centrifugal type
as shown on the Drawings and described in the Schedules.
C. All pump motors shall be totally enclosed, fan cooled to IP 54, squirrel cage type with Class
F insulation. Comply with Section 22 05 13.
D. Pumps and motors shall be rated to operate continuously with a maximum ambient
air temperature of 50 °C.
E. Direct coupled pumps shall be of the end suction type.
F. Centrifugal pumps shall have bronze or stainless steel impellers with stainless steel drive
shafts. Impeller casings shall be of cast iron and shall be provided with pressure tapings on
suction and discharge.
G. Impeller arrangements shall be such that they can be withdrawn without dismantling
pipework connections or disturbing the baseplate.
H. Pumps shall be fitted with mechanical seals. Seals shall be replaceable without stripping
down the bearing system.
I. All components used in the construction of pumps shall be selected to assist system
working and test pressure.
J. Pump pipework connections shall be flanged to BS 4504.
K. Base Frame:
1. Mount all components onto a mild steel angle and hollow section frame.
2. Prime and paint base with protective undercoat and hammer finish gloss.
L. Vibration Isolators:
1. Mount unit on anti-vibration isolators.

2. Provide non-ferrous braided flexible pressure hose connections in interfaces with
pipework system.
Final electrical connections shall be made with armored flexible conduit.

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Sec. 22 11 23 - Page 3 of 14
2.2 PACKAGED BOOSTER SET FOR WATER SUPPLY – VARIABLE SPEED
A. The pumping unit shall be a variable speed system. The pumping system shall include, as a
minimum, the programmable pump logic controller, adjustable frequency drive, remote
sensor/transmitters, motors and pumps.
B. The manufacturer of the packaged pumping system shall provide a minimum of one day's
training at the job site for the owner's personnel for the operation and maintenance of the
packaged pumping system.
C. The variable speed pumping system shall be as manufactured by the pump manufacturer. A
pump manufacturer is defined as a company who is regularly engaged in the design and
manufacture of the pumps specified, herein. The pump manufacturer shall have been in the
business of manufacturing complete pumping systems for a minimum of five years.
D. The pump set including variable frequency drives and all accessories shall be single source
responsibility package.
E. At the time of submittal for approval, the pump manufacturer shall provide a complete
system profile analysis which shall include as a minimum: the pumps performance (variable
speed pump curves) and the operating characteristics in the system (system curve).
F. This system profile analysis shall include also pump motor and adjustable frequency drive
efficiencies, staging points, horsepower, and kilowatt/hour draw
G. Design, construction, materials and finishes of all units shall be suitable for the locations,
climatic and operating conditions in this Specification.
H. Units shall be one piece, packaged fully factory assembled, piped, wired and complete with
operating and safety controls and all customary auxiliaries deemed necessary by the
manufacturer for safe, controlled automatic operation of the equipment.
I. Packaged units shall comprise:
1. Variable speed pumps.

2. Valves and fittings.
3. System pipework connections.
4. Controls and instrumentation.
J. Pumps and Fitting:
1. Pump shall be Vertical Multistage Pump shall be rated for a minimum of 16 bar
working pressure. Casings shall be 316 Stainless Steel with gauge ports, vent and
drain ports at top and bottom of casing. Shaft and impeller shall be stainless steel
316. Mechanical seals shall be with carbon rotating ring, stainless steel spring,
ceramic seat and flexible bellows and gaskets. Grease lubricated ball type bearings
shall be provided.
2. Pump shall be in a set of 3 (2 working & 1 standby) or set of 2 (1 working & I standby)
as specified in the schedule.
3. Motors shall be TEFC to IP 54 squirrel cage type with class `F’ insulation.
Specification Section 22 05 13 also applies.
4. For potable water applications, complete pump shall be type 304 stainless steel with
type316 stainless steel impellers.
5. For other applications wetted parts shall be high duty cast iron conforming to BS
1452. Impeller manufactured in gunmetal.
6. Headers shall be copper to BS 2831 type Y.
7. Motors shall be TEFC, Class 'F' insulation, for 415V/3PH/50HZ supply.
8. Strainer shall be installed on the suction of each pump.

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Sec. 22 11 23 - Page 4 of 14
9. Shut off, check and balancing valves shall be installed on the discharge of each
pump. Valve shall be iron body with a pressure rating equal to 16 bar. Valve trim shall
be bronze with stainless steel spring. It shall be equipped with brass readout valves
for more accurate system balance.
K. Pump Logic Controller
1. The pump logic controller shall be provided and the operator interface flushes
mounted in the door of the packaged pumping system control cubicle. The pump logic
controller assembly shall be listed by and bear the label of Underwriter's Laboratory,
Inc. (U.L). All components within the pump logic controller panel shall be U.L. listed or
recognized components. The pump logic controller shall meet FCC Part 15, for Class
A computing devices.
2. The pump manufacturer shall supply and be responsible for the operation of a
programmable solid stage Variable Speed Pump Logic Controller. The controller shall
function to a proven program that safeguards against damaging hydraulic conditions
including:
a. Motor over load.

b. NPSHR above NPSHA Hunting
3. The adjustable frequency drives shall be controlled by a direct digital pump logic
controller with discrete input signal selection. Use of a multiplexer for multiple sensor
inputs is not acceptable. All individual sensor/transmitters shall be individually wired
to the pump logic controller for continuous scan and comparison function. The pump
logic controller shall be microcomputer based and hold its software in EPROM. On
line field modified data entries, such as set point, shall be stored in RAM memory.
EPROM memory storage shall prevent accidental loss of data due to voltage surge or
spike. RAM memory shall be backed up by EEPROM. In the event of a complete
power outage, all factory preset values remain stored and shall be able to be recalled
by the operator.
4. The pump logic controller shall be capable of receiving up to two process variable
analog input signals. It will then select the analog signal that has deviated the
greatest amount from its set point. This selected signal will be used as the command
feedback input for a closed loop hydraulic stabilization function to minimize hunting.
Each input signal may be programmed for a different set point and set points shall be
able to be changed in the field by keypad entry through password security.
5. The pump logic controller shall be capable of displaying an additional analog input
corresponding to flow. The analog input signal shall be the feedback and the set point
shall be the command. The closed loop hydraulic stabilization function shall have
the capability of performing the traditional proportional, integral and derivative
modes. The proportional function shall have range and be infinitely programmable
with that range.
6. Rates shall be in percent gain. The integral function shall also be infinitely
programmable and compatible with the adjustable frequency drive (s) (AFD(s) and
the hydraulic system. It shall be entered as repeats/minute. Derivative shall be
entered in units of seconds and be fully programmable within the range allowing
infinite entries with that range.
7. The scan and compare rate that selects the command set point and process variable
signal shall be continuous and automatically set for optimum operation. Each sensor
shall be scanned every 20 milliseconds.
8. The pump controller shall have off line and on line diagnostic software. Off line
diagnostics shall consist of CPU, EPROM, EEPROM and RAM memory test. It shall
have self-calibration of all analog inputs with diagnostics, display test, program test,
and all I/O tested and status of above displayed. The controller shall include a
Watchdog Circuit to provide system protection/operation in the event of a controller
failure. In the event of a controller failure, the system shall be able to be operated
manually across the line operation. On line diagnostics include off line diagnostics

REV.0
Sec. 22 11 23 - Page 5 of 14
and operational diagnostics including but not limited to individual pump fault (s), AFD
fault (s), overloads and sensor/transmitter fault(s).
9. Further fault information may be accessed by interrogating the pump logic controller
through the front mounted keypad. In case of failure, the controller shall fail in a
predetermined safe operating mode. Reset after failure shall not result in a no flow
condition unless all equipment fails.
10. The pump logic controller and sensor/transmitters shall be self-powered. The pump
logic controller shall be powered by 240/1Ph/50 Hz. The incoming power and I/O
circuitry shall reject electromagnetic (EMI) and radio frequency (RFI) interference. All
digital outputs shall be electrically isolated.
11. All external transmitters furnished by the pump set manufacturer shall be powered by
the pump logic controller through a quality integral 24 volt power supply. Overvoltage
and short circuit protection shall be on board.
12. The pump logic controller shall operate the pump (s) in a pre-determined manner as
indicated in the sequence of operation section.
13. Failure of any pump, motor or drive in the system shall cause the controller to not
only display the fault conditions, but alternate or transfer the operation to another
operating unit as indicated in the sequence of operation section. The pump logic
controller shall be capable of utilizing individual differential pressure switches to
determine pump failure.
14. Pump, AFD and overload trip faults shall not clear automatically. They must be
manually reset after correction of the fault. All above faults shall be displayed before
starting. First faults shall always be displayed. Faults shall not trigger erroneous fault
messages.
15. The pump logic controller shall be self-prompting. It shall display all messages in
plain English. The messages shall include, but not be limited to, how to obtain
default values, when to turn it on, and if it is in the active remote control mode.
16. The operator interface shall have the following:
a. Multi fault memory and recall

b. On screen help functions.
c. LEDs (pilot lights) and switches.
17. Light and switch shall also be displayed in plain English messages scrolled
continuously. The operator interface shall be capable of remotely being
started/stopped.
18. The operator interface and process controller units shall be modular. They shall be
able to be interchanged with locally available parts without further programming
required.
19. The readout shall be bright LCD super twist backlit capable of displaying any set point
value, input or output signal (s), and alarm function in engineering units. There shall
be forty 6 mm characters in a two line display.
20. The pump logic controller shall be capable of operating in automatic, manual or off
line diagnostic modes.
21. Three levels of password and software security shall be provided for protection of
field programs and user accessible features.
L. Adjustable Frequency Drive
1. Drive shall be of a microprocessor based PWM design, employing a diode bridge

rectifier to convert 3 phase AC to a fixed DC voltage. No. input transformer may be
used for either power supply or DC Bus power within the drive. A constant
displacement power factor of .95 shall be at all speeds and rated loads.

REV.0
Sec. 22 11 23 - Page 6 of 14
2. The DC Bus shall consist of a choke and a capacitor bank to eliminate line
disturbances. A switching power supply operating off the DC bus will provide
excellent under-voltage and ride through capability.
3. Control and invertor logic shall be isolated from the power section.
4. Bipolar power transistors shall be used in the invertor section converting a fixed DC
voltage to a 3 phase adjustable frequency output with a minimum 97% efficiency at
rated load.
5. For maintenance purpose, the drive shall be capable of starting, stopping and running
with stable operation with the motor completely disconnected (no load).
6. Drive must protect itself against all phase to phase and phase to ground faults,
removal of load, single phasing, power outages, and prevent starting with wrong
phase rotation.
7. Protection is defined as normal shut down with no component damage.
8. The drive shall employ adjustable torque limit control which will override the speed
command and decrease the frequency while maintaining the correct volt/hertz ratio
whenever the load level surpasses the drive design level.
9. Torque limit shall be settable from 50 to 115% of full drive rating. When torque limit
engages, the output frequency is steadily reduced until the load reduces to the design
capacity. At that point the speed will stabilize. If the load reduces further the drive will
reaccelerate to the preset speed.
10. Electronic Motor Overload provides electronic equivalent to thermal motor overload
and shall be adjustable from 60 to 100% of the drive rating.
11. The drive shall be capable of being started by a 2 wire or 3 wire control circuit, a 240
Vac signal, or application of input power.
12. Adjustments shall include:
 Current Limit
 Min/Max Speed
 Motor Boost
 Accel time
 Decel Time
 V/Hz Ratio
13. Speed Reference signals shall be:
 Potentiometer input 10,000 Ohms

 Voltage input 0 to 10 VDC
 Current input 0 to 20 or 4 to 20 mAmp
14. Analog output shall be a non-isolated 0 to 5 VDC, selectable for frequency or
amperage.
15. The drive shall provide as standard 3 relays to indicate Drive Run, Drive Fault, and
Current limit condition. Full RS 232 Communications shall be provided.
16. The Variable Frequency Drive including all factory installed option shall have ETL or
UL agency approvals.
17. VFD Specifications:
Input voltage : 240V/1PH/50Hz

415V/3PH/50HZ
Input Range : +/- 10%

REV.0
Sec. 22 11 23 - Page 7 of 14
Speed Range : 20:1 Maximum or as specified
Ambient Temperature : 0-52 C
Humidity : 0-95%
Non Condensing Altitude : to 3300 feet above sea level
Efficiency : 96% or greater at rated load
Power Factor : 0.95 regardless of speed or load
Adjustments : Min/Max speed, accel/decel independently
Adjustable to min. 120 sec, current limit, 12T.
Drive Protection : Over temperature, under/over voltage, phase to
Phase short circuit, phase to ground short circuit,
Overcurrent, current limit, decel limit.
Status Indication : Drive enabled, power on, fault indication for
under/over voltage, over current, motor trip,
accel/decel limit
M. Sequence Of Operation
1. With the pump set in the "Automatic" mode and the duty pump selector on "Pump No.
1,2" , the duty pump 1 shall operate through the AFD which is being controlled by a
signal generated by the pump logic controller. Pump 2 shall remain as standby.
2. In the event of a system differential pressure failure, due to a pump or overload fault,
the pump logic controller will automatically initiate a timed sequence of operation to
start the standby pump in the variable speed mode. A solid red indicator light shall
signal this condition and a message shall be displayed on the operator interface of
the pump logic controller indicating the failure. A subsequent AFD fault shall
automatically initiate a time sequence of operation to start the standby pump across
the line.
3. In the event of a system differential pressure failure, due to an AFD fault, the pump
logic controller shall automatically initiate a timed sequence of operation to start the
selected pump across the line. A solid red indicator light shall signal this condition
and a message shall be displayed on the operator interface of the pump logic
controller indicating the failure.
4. A subsequent overload trip or pump failure shall automatically start a timed sequence
of operation to start the standby pump across the line.
5. When in the "Bypass" mode and the pump selector on "Pump No. 1,2" , "Pump No.1
shall operate across the line at constant speed with motor overload and ground fault
protection. A solid red indicator light shall signal this condition. The standby pump
shall be locked out.
6. In the event of the failure of a zone sensor/transmitter, its process variable signal
shall be removed from the scan/compare program. Alternative zone
sensor/transmitters, if available, shall remain in the scan/compare program for
control.
7. The zone number corresponding to the failed sensor/transmitter shall be displayed on
the operator interface of the pump logic controller.
8. In the event of failure to receive all zone process variable signals, the AFD shall
maintain 100% speed; reset shall be automatic upon correction of the zone failure.
9. Pump, AFD, overload fault shall be continuously scrolled through the display on the
operator interface of pump logic controller until the fault has been corrected and the
pump logic controller has been manually reset.

REV.0
Sec. 22 11 23 - Page 8 of 14
2.3 TRANSFER PUMPSET (Constant Speed)
A. The unit shall be a packaged factory assembled and tested unit complete with duty/stand-by
pump, interconnecting pipework in copper, bronze valves, safety devices and prewired
control panel.
B. All components shall be suitable for the domestic water application.
C. Pumps shall be complying, in general, with the requirements as set down in clauses 2.1.
D. Control of pumps shall be as in clauses 2.1.
2.4 WATER FILTRATION PUMPSET (Constant Speed)
A. Pumps shall comply with requirements of clause 2.1 indicated herein above with the
following control details:
B. Pumps switching shall be controlled through float switches installed within the filtered water
storage tank.
C. A low level float switch installed within the unfiltered water storage tank shall prevent dry
running of pumps.
D. A timed bypass circuit shall allow the pumps to run during the backwash cycle.
2.5 MOTORS
A. Comply with IEC/ NEMA designation, temperature rating, service factor, enclosure type, and
efficiency requirements for motors specified in Division 22 Section "Common Motor
Requirements for Plumbing Equipment."
1. Motor Sizes: Minimum size as indicated. If not indicated, large enough so driven
load will not require motor to operate in service factor range above 1.0.
2. Controllers, Electrical Devices, and Wiring: Comply with requirements for electrical
devices and connections specified in Division 26 Sections.
2.6 SUMP PUMPS
A. Sump pumps shall be duty/standby to the sizes shown on the Drawings or Schedules.
B. Sump pumps shall be of the fully submersible type. Each pump shall be complete with non –
return valve and isolating gate valve on the pump discharge. These valves shall be fitted
above the normal highest liquid level and in a location accessible from the surface.
C. The pumps shall be submersible end suction centrifugal type pumps capable of delivering
the required flow rates and capable of handling materials commonly found in sewage.
Pumps shall be with internal moisture and thermal sensors.
D. Pumps shall be capable of being removed from the sump without any dismantling and
without the need for personnel to enter the sump. Pumps shall be equipped with guide rails
and pump disconnects which allow pumps to be lifted. Guide rail shall be manufactured from
stainless steel. A polypropylene rope shall be rope be supplied for pump removal.
E. Pump motors shall be non-overloading and capable of being run dry or at low heads for
extended periods of time. Pump motors shall operate on 380 volt, 3-phase and 60 cycle
power. Motor shall incorporate a heat sensor thermostat in the stator windings for thermal
failure alarm. Ball bearings shall be used throughout. Pump shall use dual mechanical seals
with ceramic/carbide/graphite faces.
F. Valves and Piping:

REV.0
Sec. 22 11 23 - Page 9 of 14
1. Check Valves shall be of the gravity operated ball style, with a full port passageway.
Valve operation shall provide positive shutoff under backflow conditions, including low
heads.
2. Shut off valves shall be resilient wedge gate valves meeting AWWA C500.
G. Pumps shall be supplied complete with control panel for automatic operation and
auto changeover of duty/standby pump. Control panel shall have visual/audible alarm and
volt free contacts for connection to BMS where required.
H. Mode of control shall be as follows:
1. Low level pump stop float switch.

2. Normal level pump start float switch.
3. High level standby pump float switch.
4. High level alarm float switch.
I. Pump components shall be manufactured from the following materials:
1. Motor: 3 phase or single phase, insulation class F, protection type IP68.

2. Pump housing: Grey cast iron.
3. Impeller: Grade 304 stainless steel.
4. Pump sleeve: Grade 316 stainless steel.
5. Shaft: Grade 304 stainless steel.
6. Bearing: Heavy-duty pre-lubricated ball bearings.
7. O-rings: Neoprene rubber.
J. Discharge pipe within sump between pump and valves shall be heavy duty reinforced
rubber hose.
2.7 VALVE AND FITTINGS
A. Valves and Fittings: Provide the following valves and fittings:
1. Pump isolating gate valves.

2. Non return valves.
3. Interconnection pipework copper or galvanized steel pipe as appropriate.
4. Pressure manifold mild steel protected with anti-corrosive paint.
5. Strainer on suction Pipe.
2.8 CONTROLS AND INSTRUMENTATION:
1. Provide the following controls and instrumentation:
a. Pressure switches and transducer.

b. Pressure gauge.
c. Hand/off/auto switch.
d. Duty selector switch.
e. Supply tank high level (for each tank).
f. Supply tank low level alarm (for each tank).

REV.0
Sec. 22 11 23 - Page 10 of 14
g. Supply tank overflow alarm (for each tank)
h. System under pressure alarm.
i. Frequency converter.
2. The control system shall be microprocessor based.

3. Pre-wire all of the above items to a composite front accessible control panel having
power on light, run and trip lights, tank level lights, audible alarm with mute facility,
main isolator switch and terminal blocks suitable for field services, interlocks to
provide a complete packaged unit.
4. Controls shall include for automatic duty cycling amongst the pumps.
5. The panel shall interface with the BMS for:
a. Run/stop.
b. General fault condition.
c. Tank level indication i.e. low, high and overflow.
d. System pressure.
6. The booster set shall automatically shut down if tank low level is sensed. This signal
shall be tank selected to allow for tank isolation and draining down.
PART 3 - EXECUTION
3.1 EXAMINATION
A. Examine areas, equipment foundations, and conditions with installer present for compliance
with requirements for installation and other conditions affecting pump performance. Do not
proceed with installation until unsatisfactory conditions have been corrected.
B. Examine the installed plumbing and drainage system, verify actual locations of piping
connections prior to installation.
3.2 INSTALLATION
A. Comply with pump manufacturers written installation and alignment instructions.

B. Install pumps in locations indicated and arrange to provide access for periodic maintenance,
including removal of motors impellers, couplings and accessories.
C. Set base-mounted pumps on concrete equipment bases as indicated on drawings.
Disconnect couplings halves before setting. Do not reconnect couplings until alignment
operations have been completed.
D. Support pump base plate on rectangular metal blocks and shims or on metal wedges having
small taper, at points near foundation bolts to provide a gap of 19 to 38 mm between pump
base and foundation for grouting.
E. Adjust metal supports or wedges until pump and driver shafts are level. Check couplings
faces and pump suctions and discharge flanges to verify that they are level.
F. Install suction and discharge pipe sizes equal to or greater than the diameter of water pump
nozzles.
G. Install valves of types and at locations indicated that are same size as the piping connecting
water pump, bypasses, test headers and other piping systems.

REV.0
Sec. 22 11 23 - Page 11 of 14
H. Install pressure gages on pump suction and discharge.
I. Support pumps and piping separately so that weight of piping system does not rest on
pumps.
J. Install piping accessories, hangers and supports, anchors, valves meters and gages, and
equipment support as indicated for complete installation.
K. Install flow meter and sensing elements where indicated, install flow-measuring system
components and make connections according to manufacturer’s written installation
instructions.
L. Electrical Wiring: Install electrical devices furnished by equipment manufacturers but not
specified to be factory mounted. Furnish copy of manufacturers wiring diagram submittal to
the Consultant.
M. Verify that electrical wiring is installed according to manufacturer’s submittal and installation
requirements. Do not proceed with equipment start up until wiring installation is acceptable.
3.3 ALIGNMENT
A. Align pump and driver shafts after complete unit has been leveled on foundation and after
grout has set and foundation bolts have been tightened.
B. After alignment is correct, tighten foundation bolts evenly but not too firmly. Fill base plate
completely with non-shrink, nonmetallic grout, with metal blocks and shims or wedges in
place. After grout has hardened, fully tighten foundation bolts. Check alignment and take
corrective measures required.
3.4 CONNECTIONS
A. Comply with requirements for piping specified in Division 22 Section "Domestic Water
Piping." Drawings indicate general arrangement of piping, fittings, and specialties.
B. Install piping adjacent to pumps to allow service and maintenance.
C. Connect domestic water piping to pumps. Install suction and discharge piping equal to or
greater than size of pump nozzles.
1. Install flexible connectors adjacent to pumps in suction and discharge piping of the
following pumps:
a. Comply with requirements for flexible connectors specified in Division 22

Section "Domestic Water Piping."
2. Install shutoff valve and strainer on suction side of each pump, and check, shutoff,
and throttling valves on discharge side of each pump. Install valves same size as
connected piping. Comply with requirements for valves specified in Division 22
Section "General-Duty Valves for Plumbing Piping" and comply with requirements for
strainers specified in Division 22 Section "Domestic Water Piping Specialties."
3. Install pressure gage and snubber at suction of each pump and pressure gage and
snubber at discharge of each pump. Install at integral pressure-gage tappings where
provided or install pressure-gage connectors in suction and discharge piping around
pumps. Comply with requirements for pressure gages and snubbers specified in
Division 22 Section "Meters and Gages for Plumbing Piping."

REV.0
Sec. 22 11 23 - Page 12 of 14
D. Comply with Division 26 Sections for electrical connections, and wiring methods.
E. Connect thermostats, to pumps that they control.
F. Interlock pump between water heater and hot-water storage tank with water heater burner
and time-delay relay.
G. Connect suction and discharge side of the piping system to the pumps.
H. Connect flow-measuring and other hydronic system components according to
manufacturer’s written installation instructions.
3.5 INSTALLATION INSPECTIONS
A. Pre Installation Inspection: Examine the areas and conditions under which the boosting
units are to be installed and correct any unsatisfactory conditions detrimental to the proper
and timely completion of the work. Do not proceed with the work until unsatisfactory
conditions have been corrected in a manner suitable to the Owner.
B. Post Installation Check: The authorized representative of the manufacturer or supplier of the
equipment shall visit site, to inspect, check, adjust if necessary and approve the installation
of all boosting units.
C. Carry out necessary testing to ensure installations are in working order and acceptable to
the Owner.
D. Ensure that equipment supplier’s representative is present when equipment is placed
in operation.
3.6 IDENTIFICATION
A. Comply with requirements for identification specified in Division 22 Section "Identification for
Plumbing Piping and Equipment" for identification of pumps.
3.7 COMMISSIONING
A. Carry out status checks on electrical wiring, settings of all control and safety devices to
ensure conditions are safe prior to start up and running.
B. Operate equipment to ensure that all control temperature pressure and safety devices
function as required and log settings of all control and safety devices for tabulation and
inclusion in submittal document required in accordance with this Specification. The
equipment shall be left in safe and proper working order for the post-installation check.
3.8 STARTUP SERVICE

A. Engage a factory-authorized service representative to perform startup service.
1. Complete installation and startup checks according to manufacturer's written

instructions.
2. Check piping connections for tightness.
3. Clean strainers on suction piping.
4. Set thermostats, for automatic starting and stopping operation of pumps.
5. Perform the following startup checks for each pump before starting:
a. Verify bearing lubrication.

REV.0
Sec. 22 11 23 - Page 13 of 14
b. Verify that pump is free to rotate by hand and that pump for handling hot liquid
is free to rotate with pump hot and cold. If pump is bound or drags, do not
operate until cause of trouble is determined and corrected.
c. Verify that pump is rotating in the correct direction.
6. Prime pump by opening suction valves and closing drains, and prepare pump for
operation.
7. Start motor.
8. Open discharge valve slowly.
9. Adjust temperature settings on thermostats.
10. Adjust timer settings.
3.9 ADJUSTING
A. Adjust domestic water pumps to function smoothly, and lubricate as recommended by

manufacturer.
B. Adjust initial temperature set points.
C. Set field-adjustable switches and circuit-breaker trip ranges as indicated.
3.10 TRAINING

B. Provide instructions and training to the Owner’s staff for the operation and maintenance of
the equipment. Provide a minimum of one day on the job training. Training session shall be
two hours long.
END OF SECTION

REV.0
Sec. 22 11 23 - Page 14 of 14

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KEC

HUB Knowledge Economic City EHAF

SECTION 220513 - COMMON MOTOR REQUIREMENTS FOR PLUMBING EQUIPMENT

1.1 SECTION INCLUDES

A. Electrical requirements for mechanical equipment and plant.

1.2 RELATED SECTIONS

A. Related applicable section in Div-21-Fire Suppression.

A. ANSI C39.1 - Electrical Analog (Indicating Instruments).

A. Comply with Division 01.

1.5 QUALITY ASSURANCE

1.6 OPERATION AND MAINTENANCE DATA

A. Comply with Division 01 and Section 23 05 00.

1.7 EXTRA MATERIALS

A. Comply with Section 23 05 00.

A. Comply with Division 01.

2.1 CONTROL PANEL ENCLOSURES

screening from sensitive electronic components.

1. Height: 2200 mm max.

2.2 CONTROL PANEL METERS

2.3 CONTROL SWITCHES AND ELECTRICAL ISOLATION

A. Control switches shall be of the rotary type.

1. Auxiliary contacts to isolate any secondary supplies to the control panel.

2.4 INDICATING LAMPS, INSTRUMENTS AND FITTINGS

1. Run/trip lamps for all equipment including run/trip indication to BMS.

2.5 PANEL WIRING

2.6 LINKS AND FUSES

2.8 NUMBER PLATES AND LABELS

2.11 MOTOR STARTERS

1. Manual: Under 0.34 kW motors.

C. Auto-transformer type motor starters when supplied, shall each comprise:

D. Star/Delta motor starters shall each comprise:

E. Direct-on-line type motor starters shall each comprise:

2.12 ELECTRIC MOTORS

a. Autotransformer starting - 1.5 times the full load current.

1. Motor phase to phase fault.

1. Output frequency (Hz).

DOMESTIC WATER PUMPS

SECTION 221123 - DOMESTIC WATER PUMPS

1.1 SECTION INCLUDES

1. Packaged booster set for water supply - variable speed.

1.2 RELATED SECTIONS

A. Section 22 05 13 - Common Motor Requirements for Plumbing Equipment.

A. BS 4504 - Specification for Cast Iron Flanges.

A. Comply with Division 01.

1.5 QUALITY ASSURANCE

DOMESTIC WATER PUMPS

A. Comply with Division 01 and Section 23 05 00.

A. Comply with Division 01.

1.8 EXTRA MATERIALS

A. Provide 1 year’s supply of packing materials and lubricants as recommended by the

A. Description: Factory-assembled and -tested, single-stage, centrifugal pump units; complying

1. Mount unit on anti-vibration isolators.

DOMESTIC WATER PUMPS

I. Packaged units shall comprise:

1. Variable speed pumps.

J. Pumps and Fitting:

DOMESTIC WATER PUMPS

K. Pump Logic Controller

Pumps & Motors Specs

Pumps & Motors Specs

Pumps & Motors Specs