Manual de Peças B453-B455

W30ZA, W40ZA (B453)
W20ZR, W30ZR (B455)
1524244 ©2011 HYSTER COMPANY

04/2011
UNIT CODE B453
04/2011 NORTH AMERICA
SECTIONS
1 FRAME/DRIVE UNIT
2 ELECTRICAL SYSTEM
3 STEER HANDLE/BRAKE SYSTEM
4 LOAD WHEEL
5 HYDRAULIC SYSTEM
6 MAST-TWO STAGE LIMITED FREE-LIFT
7 MAST-THREE STAGE FULL FREE-LIFT
8 CARRIAGE
9 OPTIONS
10 FIELD CONVERSION KITS
11 NUMERICAL INDEX
This Parts Manual is divided into 11 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages
to the corresponding tab.
UNIT CODE B453
TABLE OF CONTENTS
DESCRIPTION PAGE
B
BATTERY DISCONNECT ............................................................................................................................... 1-16
BATTERY ROLLER ......................................................................................................................................... 9-2
BATTERY SPACER ........................................................................................................................................ 1-18
C
CARRIAGE
W30ZA, W40ZA .......................................................................................................................................... 8-26
CHAINS, PINS, AND ANCHORS
TWO STAGE LIMITED FREE-LIFT - W30ZA, W40ZA (B453) ................................................................... 6-6
TWO STAGE LIMITED FREE-LIFT - W20ZR, W30ZR (B455) ................................................................... 6-8
W20ZR, W30ZR (B455) .............................................................................................................................. 7-8
W30ZA, W40ZA (B453) ............................................................................................................................... 7-6
CONTROL HANDLE WIRE HARNESS
B453 ............................................................................................................................................................ 2-8
B455 ............................................................................................................................................................ 2-10
CONTROL PANEL ASSEMBLY
AUSTRALIAN STACKER - B455 ................................................................................................................ 2-6
STANDARD WITHOUT AUXILIARY - B453 ............................................................................................... 2-2
STRADDLE WITH AUXILIARY - B453-B455 .............................................................................................. 2-4
COVERS ......................................................................................................................................................... 1-2
AUSTRALIAN STACKER ............................................................................................................................ 1-4
CYLINDER INSTALLATION
E
ELECTRIC BRAKE .......................................................................................................................................... 3-2
ELECTRICAL ARRANGEMENT ..................................................................................................................... 2-12
F
FORKS
HOOK TYPE CARRIAGE ............................................................................................................................ 1-10
FRAME WELDMENT
SINGLE REACH ASSEMBL ........................................................................................................................ 8-4
FREE-LIFT ASSEMBLY
REACH CARRIAGE - (B455) ...................................................................................................................... 7-14
FREE-LIFT CYLINDER
B453 ............................................................................................................................................................ 7-16
REACH CARRIAGE (B455) ........................................................................................................................ 7-18
FRONT END MECHANISM
→ S/N B455N02048H ................................................................................................................................ 8-8
S/N B455N02049H → ................................................................................................................................ 8-10
H
HANDLE UPGRADE KIT ................................................................................................................................. 10-2
HEADER HOSE
THREE STAGE FULL FREE-LIFT - W30ZA, W40ZA (B453) ..................................................................... 7-24
©2011 HYSTER COMPANY See Service Manual i

for service procedures.
UNIT CODE B453
NORTH AMERICA 04/2011
TABLE OF CONTENTS (continued)
DESCRIPTION PAGE
HYDRAULIC POWER UNIT
STRADDLE WITH AUXILIARY AND REACH ............................................................................................. 5-6
STRADDLE WITHOUT AUXILIARY ............................................................................................................ 5-4
HYDRAULIC SYSTEM .................................................................................................................................... 5-8
I
INNER FRAME CARRIAGE
W20ZR, W30ZR (B455) .............................................................................................................................. 8-18
INTEGRAL SIDE-SHIFT ASSEMBLY ............................................................................................................. 8-28
INTEGRAL TILT ASSEMBLY .......................................................................................................................... 8-30
L
LABELS AND DECALS ................................................................................................................................... 1-6
LIFT CYLINDER ASSEMBLY
LIFT CYLINDER INSTALLATION
W20ZR, W30ZR (B455) - REACH CARRIAGE ........................................................................................... 7-12
W30ZA, W40ZA (B453) - THREE STAGE FULL FREE-LIFT ..................................................................... 7-10
LOAD BACKREST
W20-30ZR ................................................................................................................................................... 1-14
W30-40ZA ................................................................................................................................................... 1-12
LOAD WHEEL ................................................................................................................................................. 4-2
M
MAIN LIFT CYLINDER
REACH CARRIAGE - W20ZR, W30ZR (B455) ........................................................................................... 7-22
MAST HOSE CONNECTIONS ........................................................................................................................ 5-2
MASTER DRIVE UNIT .................................................................................................................................... 1-20
MASTER DRIVE UNIT ASSEMBLY
→ S/N B453N01575C → S/N B455N01677C ............................................................................................ 1-22
S/N B453N01576C → S/N B455N01678C → ............................................................................................ 1-26
O
OPERATOR GUARD ...................................................................................................................................... 1-8
THREE STAGE FULL FREE-LIFT .............................................................................................................. 9-4
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 9-6
OUTER AND INNER MAST
TWO STAGE LIMITED FREE-LIFT (B453) ................................................................................................. 6-2
OUTER, INTERMEDIATE, AND INNER MAST
THREE STAGE FULL FREE-LIFT (B453) .................................................................................................. 7-2
R
REACH ASSEMBLY (24 IN.)
W20ZR, W30ZR (B455) .............................................................................................................................. 8-17
REACH CONTROL VALVE ............................................................................................................................. 8-16
ii See Service Manual ©2011 HYSTER COMPANY

UNIT CODE B453
TABLE OF CONTENTS (continued)
DESCRIPTION PAGE
REACH CYLINDER
W20ZR, W30ZR .......................................................................................................................................... 8-24
REACH CYLINDER ASSEMBLY .................................................................................................................... 8-12
REACH HYDRAULICS
W20ZR, W30ZR (B455) .............................................................................................................................. 8-14
S
SCISSOR ASSEMBLY
24 IN. REACH - W20ZR, W30ZR ................................................................................................................ 8-22
SIDE-SHIFT CARRIAGE
→ S/N B453N01516A ................................................................................................................................ 9-8
S/N B453N01517A → ................................................................................................................................ 9-10
SIDE-SHIFT CYLINDER ................................................................................................................................. 9-12
SINGLE REACH ARMS .................................................................................................................................. 8-6
SINGLE REACH ASSEMBLY ......................................................................................................................... 8-2
T
TILLER HANDLE ARM ASSEMBLY
COMPOSITE TILLER HEAD (→ S/N B453N01575C) (→ S/N B455N01677C) ....................................... 3-4
COMPOSITE TILLER HEAD (S/N B453N01576C →) (S/N B455N01678C →) ....................................... 3-6
METAL TILLER HEAD (S/N B453N01691G →) (S/N B455N02043G →) ................................................. 3-16
TILLER HEAD ASSEMBLY
COMPOSITE (B453) ................................................................................................................................... 3-8
COMPOSITE (B455) ................................................................................................................................... 3-12
METAL (S/N B453N01691G →) ................................................................................................................. 3-18
METAL (S/N B455N02043G →) ................................................................................................................. 3-20
TRACTION MOTOR ........................................................................................................................................ 2-16
W
WINDOWS
ZAPI-LAPTOP/PC KIT ................................................................................................................................ 9-14
WIRE HARNESS ............................................................................................................................................. 2-18
MAIN TRUCK .............................................................................................................................................. 2-20
MAIN TRUCK - STRADDLE WITH AUXILIARY .......................................................................................... 2-22
Z
ZAPI HANDSET KIT ........................................................................................................................................ 9-15
©2011 HYSTER COMPANY See Service Manual iii

UNIT CODE B453
ABBREVIATIONS QUICK REFERENCE SHEET
Listed below are abbreviations used in parts manuals to denote the following expressions:
spacer
TERM DEFINITION TERM DEFINITION
Amp Amperes FRE Freezer Environment
AR As Required in. inches
BDI Battery Discharge Indicators LPG Liquefied Petroleum Gas
BWI Brush Wear Indicator MAP Manifold Absolute Pressure
CE Communicator End mm millimeters
CRE Corrosive Environment MSTS Microprocessor Spark Timing System
D/B Date Break NPT National Pipe Threads
dbA Decibel "A" Scale O/S Oversize
DE Drive End PTO Power Take Off
ECH Empty Container Handler RPM Revolutions per Minute
ECH-3 Empty Container Handler - 3 High S/N Serial Number
Stacking TMM Truck Management Module
ECH-4 Empty Container Handler - 4 High UL Type D Diesel-Powered Safety Rating
Stacking
UL Type DS Diesel-Powered Safety Rating
ECH-5 Empty Container Handler - 5 High
Stacking UL Type E Battery-Powered Safety Rating
ECH-6 Empty Container Handler - 6 High UL Type EE Battery-Powered Safety Rating

Stacking UL Type ES Battery-Powered Safety Rating
ECH-7 Empty Container Handler - 7 High UL Type G Gasoline-Powered Safety Rating
Stacking UL Type GS Gasoline-Powered Safety Rating
ECM Electronic Control Module UL Type LP Gas-Powered Safety Rating
ECN Engineering Change Notice UL Type LPS LP Gas-Powered Safety Rating
EEPROM Electrically Erasable Programmable U/S Undersize
Read Only Memory
UL Underwriters Laboratory
EPA US Environmental Protection Agency
V Volts
EPROM Electrically Programmable Read Only
Memory
iv See Service Manual ©2011 HYSTER COMPANY

UNIT CODE B453
HOW TO USE THE ILLUSTRATED PARTS MANUAL
This parts manual describes and illustrates assemblies, The different constructions are indicated by keys and
subassemblies, and detail parts needed for service footnotes. The callouts correspond to descriptions
replacement. found on the next page.
©2011 HYSTER COMPANY See Service Manual v

UNIT CODE B453
HOW TO FIND THE DESIRED PART NUMBER

WHEN THE PART NUMBER AND THE NEXT subparts of assemblies. In the example on the
HIGHER ASSEMBLY IS NOT KNOWN: previous page, BEARING CAP (Item 2) is a
1. Determine the function and application of the part subpart of the major assembly CASE.
required. Turn to the Sections Page. Choose the 9. Quantities shown are for one assembly. The
general area of reference most likely to include the quantities of the subpart BEARING CAP are
part. indicated as two and two. This means two per
2. Turn to the section you chose. Use the Section CASE assembly.
Table of Contents to determine the assembly 10. Serial number breaks identify the most current
which would normally contain the part required. parts information and are shown as follows:
Then locate the part on the assembly breakdown → S/N D001H2628
page. Indicates last serial number affected.
S/N D001H2629 →
WHEN THE PART NUMBER IS NOT KNOWN
Indicates the first serial number affected.
AND THE NEXT HIGHER ASSEMBLY IS
S/N D001H1553 ↔ S/N D001H3291
KNOWN:
Indicates a range of serial numbers affected.
3. Determine the assembly the required part is used
on. Turn to the Table of Contents (Page i). ECN numbers for pending serial numbers are
shown to allow for the inclusion of the most current
4. Locate the assembly the required part is used on
parts information and are identified as follows:
and turn to the page indicated for that assembly.
→ S/N Pending Per ECN 63243
Then locate the part on the assembly breakdown
Indicates a pending serial number for last unit
page.
affected.
WHEN THE PART NUMBER IS KNOWN: S/N Pending Per ECN 63243 →
5. Use the Numerical Index (Page 11-1) to find the Indicates a pending serial number for first unit
part number. Turn to the page listed and locate the affected.
part as indicated by the item number. Date breaks are used to indicate when a change
GENERAL: occurred but a subsequent serial number break
was not recorded. This is an arbitrary date usually
The assembly breakdowns include part numbers, based on the ECN release and are identified as
descriptions, quantities required, keys and follows:
footnotes to help in selecting correct parts. → D/B 3/00
6. Parts Supersession Information. Part numbers that Indicates that a change occurred sometime
have this history will be displayed in the parts list within that month for the item affected.
in the order that they were superseded (from oldest D/B 3/00 →
to newest). The superseded part numbers will be Indicates that a change occurred sometime
shown with a line through them. within that month for the item affected.
D/B 3/00 ↔ D/B 4/00
Five periods in the PART NO. column (. . . . .)
Indicates a range of production dates of the item
indicate that the part is either Not Serviced
affected.
Separately or there is a reference to another figure.
A figure reference is denoted by a pointing hand Contact your local dealer for Hyster lift trucks for
followed by a figure number in the DESCRIPTION serial number information for items with a ECN or
column (FFigure 10) a date break.
7. Keys are used to show two or more similar
ORDERING PARTS:
assemblies, RH and LH assembly parts, etc.
Select the appropriate key, "A", "B", "C", "D", or "E" When ordering replacement parts, give the unit serial
and the corresponding quantity column to find the number, part number, name of part and quantity
required parts. Two periods in the QTY column (..) required.
indicate that the part is not used for that assembly.
8. Indented descriptions under the DESCRIPTION For any further information on parts, service, or
column are used to indicate assemblies and ordering, consult your local dealer for Hyster lift trucks.
vi See Service Manual ©2011 HYSTER COMPANY

UNIT CODE B453
IDENTIFICATION OF TRUCK SERIAL NUMBERS
(1) and (2) The first letter and three numbers indicate the truck unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the truck.
(5) The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.
The letters "I", "O", and "Q" will not be used.
For pending serial numbers contact your local dealer for Hyster lift trucks.
Parts referred to in this book as right or left hand parts are in accordance with the illustration above.
©2011 HYSTER COMPANY See Service Manual vii

UNIT CODE B453
IDENTIFICATION OF MAST SERIAL NUMBERS
(1) and (2) The first letter and number indicates the mast unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the mast.
(5) Carriage travel in millimeters stamped just below the serial number.
Mast Group identification consists of mast unit code (1) and (2) plus carriage travel (5).
For pending production sequence numbers contact your local dealer for Hyster lift trucks.
LIFT EQUIPMENT IDENTIFICATION

1. Fork part number, capacity rating, plant code letter,
and date of manufacture are stamped
approximately six inches below the top of most
forks.
2. The carriage group number is stamped on the right
hand side of the top crossmember (pin type) or on
the back of the right hand end of the bottom
crossmember (hook type). A date code has two
letters in line with or below the carriage group
number.
3. The mast identification number has a unit code, a
letter indicating the plant of manufacture, and a
serial number. Underneath the production
sequence number is a four digit number that
indicates the carriage travel in millimeters.
4. Tilt and lift cylinder group numbers are stamped on
the cylinder shell.
Always refer to the group, serial, or part number
when ordering service parts.
Modification of masts and carriages by SPED
(Special Products Engineering Department) are
identified by a model prefix code beginning with the
letter "S". contact your dealer for Hyster lift trucks
for information on these assemblies.
viii See Service Manual ©2011 HYSTER COMPANY

UNIT CODE B453
PUBLICATIONS
Every new lift truck is provided with an OPERATING MANUALS with complete replacement part
MANUAL. This manual has information that the identification, are available at a nominal fee from your
operator must know for inspection and operation of the Hyster dealer to assist users in effectively maintaining
lift truck. Hyster lift trucks in a safe, useful condition. See the list
below for information on ordering specific publications
SERVICE MAINTENANCE MANUALS, which provide for this model lift truck.
service and overhaul procedures, and PARTS
PUBLICATION HYSTER PART NUMBER
Operating Manual........................................................................................................................ 1506716
Service Manual (Complete)......................................................................................................... 1524247
Parts Manual............................................................................................................................... 1524244
©2011 HYSTER COMPANY See Service Manual ix

UNIT CODE B453
NOTES
x See Service Manual ©2011 HYSTER COMPANY

UNIT CODE B453
1 FRAME/DRIVE UNIT
UNIT CODE B453
SECTION 1
FRAME/DRIVE UNIT
DESCRIPTION PAGE
BATTERY DISCONNECT ............................................................................................................................... 1-16

BATTERY SPACER ........................................................................................................................................ 1-18
COVERS ......................................................................................................................................................... 1-2
FORKS
HOOK TYPE CARRIAGE ............................................................................................................................ 1-10
LABELS AND DECALS ................................................................................................................................... 1-6
LOAD BACKREST
W20-30ZR ................................................................................................................................................... 1-14
W30-40ZA ................................................................................................................................................... 1-12
MASTER DRIVE UNIT .................................................................................................................................... 1-20
→ S/N B453N01575C → S/N B455N01677C ............................................................................................ 1-22
S/N B453N01576C → S/N B455N01678C → ............................................................................................ 1-26
OPERATOR GUARD ...................................................................................................................................... 1-8
©2011 HYSTER COMPANY See Service Manual 1-1

UNIT CODE B453
COVERS (FIGURE 1-1)
1-2 See Service Manual ©2011 HYSTER COMPANY

UNIT CODE B453
COVERS
ITEM PART NO. DESCRIPTION QTY
1 1468390 Cover (Front) ...................................................................................................... 1
2 2036141 Plate .................................................................................................................... 1
3 2306899 Clip ...................................................................................................................... 1
4 2040664 Rivet .................................................................................................................... 4
5 335989 Information Case ................................................................................................ 1
6 335991 Cover (Information Case) ................................................................................... 1
7 227089 Screw .................................................................................................................. 2

UNIT CODE B453
COVERS (FIGURE 1-2)

AUSTRALIAN STACKER

UNIT CODE B453
COVERS
AUSTRALIAN STACKER

1 1675315 Cover (Upper) ..................................................................................................... 1
1 1468389 Cover .............................................................................................................. 1
2 2102002 Cover (Lower) ..................................................................................................... 1
2 2054533 Cover .............................................................................................................. 1
3 335989 Information Case ................................................................................................ 1
4 335991 Cover (Information Case) ................................................................................... 1
5 2040664 Rivet .................................................................................................................... 4
a 2034380 Washer ............................................................................................................... 3
a 2034382 Clip ...................................................................................................................... 3
FOOTNOTES:
a Not Illustrated

UNIT CODE B453
LABELS AND DECALS (FIGURE 1-3)

UNIT CODE B453
LABELS AND DECALS

1 2308468 Label (Fork Warning) .......................................................................................... 2
2 2034124 Label (Mast Warning) ......................................................................................... 2
3 2053653 Label (Warning and Instruction) .......................................................................... 1
4 1529042 Label (Hyster) ..................................................................................................... 2
5 1479130 Label (Dash) ....................................................................................................... 1
6 1506716 Operator Manual ................................................................................................. 1
7 1534660 Label (Patents and Trademarks) ........................................................................ 1
8 2044484 Label (Battery Discharge Notice) (Flooded) ....................................................... 1
8 2050774 Label (Battery Discharge Notice) (Maintenance Free) ....................................... 1
9 1494689 Plate (UL Type E) ............................................................................................... 1
10 389688 Nameplate .......................................................................................................... 1
11 a. . . . . Nameplate .......................................................................................................... 1
12 2307400 Rivet .................................................................................................................... 4
13 1529043 Label (Hyster) ..................................................................................................... 2
14 2055918 Label (Manual Lowering) .................................................................................... 1
15 2770775 Label (Snowflake) ............................................................................................... 2
16 2054342 Label (Sideshift) .................................................................................................. 1
17 2054498 Label (Tilt) ........................................................................................................... 1
b 2305689 Label (Pinch Warning) ........................................................................................ 2
FOOTNOTES:
a Contact your dealer b Not Illustrated

UNIT CODE B453
OPERATOR GUARD (FIGURE 1-4)
KEY:
A: Two Stage Mast
B: Three Stage Mast
QTY
ITEM PART NO. DESCRIPTION A B
1 2056006 Overhead Guard (64 in.) ............................................................................ 1 ..
1 2310031 Guard (72 in.) ............................................................................................. 1 ..
1 2056851 Guard (77 in.) ............................................................................................. 1 ..
1 2310164 Guard (83 in.) ............................................................................................. 1 ..
1 2056850 Guard (72 in.) ............................................................................................. .. 1
1 2304302 Guard (77 in.) ............................................................................................. .. 1
1 2304456 Guard (83 in.) ............................................................................................. .. 1
1 d 2302337 Overhead Guard (72 in.) ............................................................................ 1 ..
1 d 2307852 Overhead Guard (72 in.) ............................................................................ .. 1
2 a 15155 Lockwasher ................................................................................................ 4 4
2 b 18496 Capscrew ................................................................................................... 4 4
2 c 18515 Washer ....................................................................................................... 4 4

UNIT CODE B453
FOOTNOTES:
a 83 in. Two and Three Stage and 72 in. Two Stage c 83 in. Two and Three Stage require 6 washers
require 6 washers d Used on B455 and C821
b 83 in. Two and Three Stage require 6 capscrews

UNIT CODE B453
FORKS (FIGURE 1-5)

HOOK TYPE CARRIAGE

UNIT CODE B453
FORKS
HOOK TYPE CARRIAGE

1 384211 Fork (36 in.) ........................................................................................................ 2
1 a 1334303 Fork (36 in.) ........................................................................................................ 2
1 384213 Fork (42 in.) ........................................................................................................ 2
1 a 1334304 Fork (42 in.) ........................................................................................................ 2
1 384214 Fork (48 in.) ........................................................................................................ 2
1 a 1334306 Fork (48 in.) ........................................................................................................ 2
2 1523732 Knob ................................................................................................................... 1
3 1523733 Pin ....................................................................................................................... 1
4 1500782 Spring ................................................................................................................. 1
5 1523734 Pin ....................................................................................................................... 1
FOOTNOTES:
a Used only on the B453

UNIT CODE B453
LOAD BACKREST (FIGURE 1-6)

W30-40ZA

1 1523913 Load Backrest ..................................................................................................... 1
2 300937 Nut ...................................................................................................................... 4
3 221771 Washer ............................................................................................................... 4
4 1343990 Capscrew (Sideshift) ........................................................................................... 4
4 b 2034347 Capscrew (Without Sideshift) ............................................................................. 4
4 a 2034348 Capscrew (Without Sideshift) ............................................................................. 4
FOOTNOTES:
a Used on 3000 lb. b Used on 4000 lb.

UNIT CODE B453
NOTES

UNIT CODE B453
LOAD BACKREST (FIGURE 1-7)

W20-30ZR

UNIT CODE B453
LOAD BACKREST
W20-30ZR

1 1526741 Load Backrest ..................................................................................................... 1
2 15135 Washer ............................................................................................................... 4
3 15158 Washer ............................................................................................................... 4
4 16829 Capscrew ............................................................................................................ 4

UNIT CODE B453
BATTERY DISCONNECT (FIGURE 1-8)

UNIT CODE B453
BATTERY DISCONNECT
1 2053814 Battery Connector and Cable (Red) ................................................................... 1
1 288835 Battery Connector (Red) ................................................................................ 1
1 2052834 Sleeve ............................................................................................................ 2
1 2302831 Cable .............................................................................................................. AR
1 210483 Terminal ......................................................................................................... 1
1 195489 Terminal ......................................................................................................... 1
1 2053813 Battery Connector and Cable (Gray) .................................................................. 1
1 1195971 Battery Connector (Gray) ............................................................................... 1
1 2052834 Sleeve ............................................................................................................ 2
1 2302831 Cable .............................................................................................................. AR
1 210483 Terminal ......................................................................................................... 1
1 195489 Terminal ......................................................................................................... 1
2 2033589 Battery Connector ............................................................................................... 1
3 220359 Screw .................................................................................................................. 4
4 15154 Lockwasher ......................................................................................................... 2
5 15054 Nut ...................................................................................................................... 2
6 264150 Nut ...................................................................................................................... 2

UNIT CODE B453
BATTERY SPACER (FIGURE 1-9)

1 2034556 Bracket ................................................................................................................ 2
2 15178 Washer ............................................................................................................... 2
3 15158 Washer ............................................................................................................... 2
4 221712 Nut ...................................................................................................................... 2
5 2056015 Plate .................................................................................................................... 1
6 296225 Screw .................................................................................................................. 2

UNIT CODE B453
NOTES

UNIT CODE B453
MASTER DRIVE UNIT (FIGURE 1-10)

UNIT CODE B453
MASTER DRIVE UNIT

1 239503 Nut ...................................................................................................................... 10
2 292681 Lockwasher ......................................................................................................... 6
3 296424 Washer ............................................................................................................... 9
4 320157 Washer ............................................................................................................... 8
5 1343502 Capscrew ............................................................................................................ 5
6 1475398 Capscrew ............................................................................................................ 4
7 2039243 Bracket ................................................................................................................ 1
8 2039303 Stud .................................................................................................................... 4
9 2039316 Nut ...................................................................................................................... 4
10 a 293795 Capscrew ............................................................................................................ 4
11 de 2045094 Master Drive Unit (FFigure 1-11)....................................................................... 1
11 fg 2075528 Master Drive Unit ................................................................................................ 1
12 1479432 Seal ................................................................................................................ 1
13 1479433 Plug ................................................................................................................ 2
14 1479434 Gasket ............................................................................................................ 2
15 2055944 Magnetic Brake ................................................................................................... 1
16 2041761 Traction Motor (150 Amp) ................................................................................... 1
17 2040499 Wheel and Tire (Rubber) .................................................................................... 1
17 2040753 Wheel and Tire (Poly) ......................................................................................... 1
17 2059612 Wheel and Tire (Siped Poly) ............................................................................... 1
18 2038719 Drive Wheel .................................................................................................... 1
19 2037928 Tire (Poly) ....................................................................................................... 1
19 2306688 Tire (Rubber) .................................................................................................. 1
19 2059613 Cushion Tire (Siped Poly) .............................................................................. 1
20 2045942 Band ................................................................................................................... 1
21 132131 Clamp ................................................................................................................. 1
22 887012 Dowel .................................................................................................................. 2
23 c 296174 Capscrew ............................................................................................................ 1
24 c 320159 Washer ............................................................................................................... 1
25 388049
292682 Lockwasher ......................................................................................................... 1
26 c 136692 Nut ...................................................................................................................... 1
27 c 216895 Static Strap ......................................................................................................... 1
b 2044976 Boot .................................................................................................................... 2
FOOTNOTES:
a Maintenance use only e → S/N B455N01677C
b Not Illustrated f S/N B453N01576C →
c Poly Tire Only g S/N B455N01678C →
d → S/N B453N01575C

UNIT CODE B453
MASTER DRIVE UNIT ASSEMBLY (FIGURE 1-11)

(→ S/N B453N01575C) (→ S/N B455N01677C)

UNIT CODE B453

(→ S/N B453N01575C) (→ S/N B455N01677C)

2045094 Master Drive Unit ................................................................................................ 1
1 1534179 Plug ................................................................................................................ 1
2 1479432 Seal ................................................................................................................ 1
3 1534286 Support ........................................................................................................... 1
4 1534181 Bushing .......................................................................................................... 4
5 1534182 Bearing ........................................................................................................... 2
6 1534183 Gasket ............................................................................................................ 1
7 1534186 Bolt ................................................................................................................. 10
8 1534184 Housing .......................................................................................................... 1
9 1534188 Bearing ........................................................................................................... 1
10 1534189 Plate ............................................................................................................... 1
11 1534190 Bolt ................................................................................................................. 14
12 1534191 Bushing .......................................................................................................... 2
13 1534287 Housing .......................................................................................................... 1
14 1534193 Cover .............................................................................................................. 1
15 1479433 Plug ................................................................................................................ 1
16 1534194 Washer ........................................................................................................... 1
17 1534197 Gear ............................................................................................................... 1
18 1534198 Bearing ........................................................................................................... 1
19 1534199 Nut .................................................................................................................. 1
20 1534200 Gear ............................................................................................................... 1
21 1534290 Bearing ........................................................................................................... 2
22 1534202 Shim (0.040 in.) .............................................................................................. 1
22 1534203 Shim (0.043 in.) .............................................................................................. 1
22 1534204 Shim (0.047 in.) .............................................................................................. 1
22 1534205 Shim (0.048 in.) .............................................................................................. 1
22 1534206 Shim (0.049 in.) .............................................................................................. 1
22 1534207 Shim (0.0496 in.) ............................................................................................ 1
22 1534208 Shim (0.050 in.) .............................................................................................. 1
22 1534209 Shim (0.051 in.) .............................................................................................. 1
23 1534291 Spacer ............................................................................................................ 1
24 1534210 Shim (0.071 in.) .............................................................................................. 1
24 1534211 Shim (0.073 in.) .............................................................................................. 1
24 1534212 Shim (0.075 in.) .............................................................................................. 1
24 1534213 Shim (0.077 in.) .............................................................................................. 1
24 1534214 Shim (0.079 in.) .............................................................................................. 1
24 1534215 Shim (0.081 in.) .............................................................................................. 1
24 1534216 Shim (0.083 in.) .............................................................................................. 1
24 1534218 Shim (0.085 in.) .............................................................................................. 1
25 1617536 Kit-Gear .......................................................................................................... 1
26 1534220 Wheel Shaft .................................................................................................... 1
27 1534221 Cover .............................................................................................................. 1
28 1497284 Sealing Ring (Wheel Shaft) ............................................................................ 1
29 1534222 Bearing ........................................................................................................... 1
30 1534223 Shim (0.163 in.) .............................................................................................. 1
30 1534224 Shim (0.164 in.) .............................................................................................. 1
30 1534225 Shim (0.165 in.) .............................................................................................. 1
30 1534226 Shim (0.166 in.) .............................................................................................. 1
30 1534227 Shim (0.167 in.) .............................................................................................. 1
30 1534228 Shim (0.168 in.) .............................................................................................. 1

UNIT CODE B453

(→ S/N B453N01575C) (→ S/N B455N01677C)

30 1534229 Shim (0.169 in.) .............................................................................................. 1
30 1534230 Shim (0.170 in.) .............................................................................................. 1
30 1534231 Shim (0.171 in.) .............................................................................................. 1
30 1534232 Shim (0.172 in.) .............................................................................................. 1
30 1534233 Shim (0.173 in.) .............................................................................................. 1
30 1534234 Shim (0.175 in.) .............................................................................................. 1
30 1534235 Shim (0.177 in.) .............................................................................................. 1
30 1534236 Shim (0.179 in.) .............................................................................................. 1
31 1519014 Nut .................................................................................................................. 1
32 1534249 Bearing ........................................................................................................... 1
33 1534237 Shim (0.035 in.) .............................................................................................. 1
33 1534238 Shim (0.037 in.) .............................................................................................. 1
33 1534239 Shim (0.039 in.) .............................................................................................. 1
33 1534240 Shim (0.041 in.) .............................................................................................. 1
33 1534241 Shim (0.043 in.) .............................................................................................. 1
33 1534242 Shim (0.047 in.) .............................................................................................. 1
33 1534243 Shim (0.048 in.) .............................................................................................. 1
33 1534244 Shim (0.0488 in.) ............................................................................................ 1
33 1534245 Shim (0.0496 in.) ............................................................................................ 1
33 1534246 Shim (0.050 in.) .............................................................................................. 1
33 1534247 Shim (0.051 in.) .............................................................................................. 1
34 1534248 Spacer ............................................................................................................ 1
35 1497280 Plug ................................................................................................................ 1
36 1497282 Gasket ............................................................................................................ 1

UNIT CODE B453
NOTES

UNIT CODE B453
MASTER DRIVE UNIT ASSEMBLY (FIGURE 1-12)

(S/N B453N01576C →) (S/N B455N01678C →)

UNIT CODE B453

(S/N B453N01576C →) (S/N B455N01678C →)

2075528 Master Drive Unit ................................................................................................ 1
1 1534179 Plug ................................................................................................................ 1
2 1614693 Seal ................................................................................................................ 1
3 1534286 Support ........................................................................................................... 1
4 1534181 Bushing .......................................................................................................... 4
5 1534182 Bearing ........................................................................................................... 2
6 1534183 Gasket ............................................................................................................ 1
7 1534186 Bolt ................................................................................................................. 10
8 1534184 Housing .......................................................................................................... 1
9 1534188 Bearing ........................................................................................................... 1
10 1534189 Plate ............................................................................................................... 1
11 1534190 Bolt ................................................................................................................. 14
12 1534191 Bushing .......................................................................................................... 2
13 1534287 Housing .......................................................................................................... 1
14 1534193 Cover .............................................................................................................. 1
15 1479433 Plug ................................................................................................................ 1
16 1534194 Washer ........................................................................................................... 1
17 1534197 Gear ............................................................................................................... 1
18 1534198 Bearing ........................................................................................................... 1
19 a 1554108 Nut .................................................................................................................. 1
20 1534200 Gear ............................................................................................................... 1
21 1534290 Bearing ........................................................................................................... 2
22 1534202 Shim (0.040 in.) .............................................................................................. 1
22 1534203 Shim (0.043 in.) .............................................................................................. 1
22 1534204 Shim (0.047 in.) .............................................................................................. 1
22 1534205 Shim (0.048 in.) .............................................................................................. 1
22 1534206 Shim (0.049 in.) .............................................................................................. 1
22 1534207 Shim (0.0496 in.) ............................................................................................ 1
22 1534208 Shim (0.050 in.) .............................................................................................. 1
22 1534209 Shim (0.051 in.) .............................................................................................. 1
23 1534291 Spacer ............................................................................................................ 1
24 1534210 Shim (0.071 in.) .............................................................................................. 1
24 1534211 Shim (0.073 in.) .............................................................................................. 1
24 1534212 Shim (0.075 in.) .............................................................................................. 1
24 1534213 Shim (0.077 in.) .............................................................................................. 1
24 1534214 Shim (0.079 in.) .............................................................................................. 1
24 1534215 Shim (0.081 in.) .............................................................................................. 1
24 1534216 Shim (0.083 in.) .............................................................................................. 1
24 1534218 Shim (0.085 in.) .............................................................................................. 1
25 1614704 Gear and Pinion ............................................................................................. 1
26 1534220 Wheel Shaft .................................................................................................... 1
27 1534221 Cover .............................................................................................................. 1
28 a 1497284 Sealing Ring (Wheel Shaft) ............................................................................ 1
29 1534222 Bearing ........................................................................................................... 1
30 1534223 Shim (0.163 in.) .............................................................................................. 1
30 1534224 Shim (0.164 in.) .............................................................................................. 1
30 1534225 Shim (0.165 in.) .............................................................................................. 1
30 1534226 Shim (0.166 in.) .............................................................................................. 1
30 1534227 Shim (0.167 in.) .............................................................................................. 1
30 1534228 Shim (0.168 in.) .............................................................................................. 1

UNIT CODE B453

(S/N B453N01576C →) (S/N B455N01678C →)

30 1534229 Shim (0.169 in.) .............................................................................................. 1
30 1534230 Shim (0.170 in.) .............................................................................................. 1
30 1534231 Shim (0.171 in.) .............................................................................................. 1
30 1534232 Shim (0.172 in.) .............................................................................................. 1
30 1534233 Shim (0.173 in.) .............................................................................................. 1
30 1534234 Shim (0.175 in.) .............................................................................................. 1
30 1534235 Shim (0.177 in.) .............................................................................................. 1
30 1534236 Shim (0.179 in.) .............................................................................................. 1
31 a 1554114 Nut .................................................................................................................. 1
32 1534249 Bearing ........................................................................................................... 1
33 1534237 Shim (0.035 in.) .............................................................................................. 1
33 1534238 Shim (0.037 in.) .............................................................................................. 1
33 1534239 Shim (0.039 in.) .............................................................................................. 1
33 1534240 Shim (0.041 in.) .............................................................................................. 1
33 1534241 Shim (0.043 in.) .............................................................................................. 1
33 1534242 Shim (0.047 in.) .............................................................................................. 1
33 1534243 Shim (0.048 in.) .............................................................................................. 1
33 1534244 Shim (0.0488 in.) ............................................................................................ 1
33 1534245 Shim (0.0496 in.) ............................................................................................ 1
33 1534246 Shim (0.050 in.) .............................................................................................. 1
33 1534247 Shim (0.051 in.) .............................................................................................. 1
34 1534248 Spacer ............................................................................................................ 1
35 1497280 Plug ................................................................................................................ 1
36 1497282 Gasket ............................................................................................................ 1
FOOTNOTES:
a Part of Kit 1617536

UNIT CODE B453
2 ELECTRICAL SYSTEM
UNIT CODE B453
SECTION 2
ELECTRICAL SYSTEM
DESCRIPTION PAGE

B453 ............................................................................................................................................................ 2-8
B455 ............................................................................................................................................................ 2-10
AUSTRALIAN STACKER - B455 ................................................................................................................ 2-6
STANDARD WITHOUT AUXILIARY - B453 ............................................................................................... 2-2
STRADDLE WITH AUXILIARY - B453-B455 .............................................................................................. 2-4
ELECTRICAL ARRANGEMENT ..................................................................................................................... 2-12
TRACTION MOTOR ........................................................................................................................................ 2-16
WIRE HARNESS ............................................................................................................................................. 2-18
MAIN TRUCK .............................................................................................................................................. 2-20
MAIN TRUCK - STRADDLE WITH AUXILIARY .......................................................................................... 2-22

UNIT CODE B453
CONTROL PANEL ASSEMBLY (FIGURE 2-1)

STANDARD WITHOUT AUXILIARY - B453

UNIT CODE B453

STANDARD WITHOUT AUXILIARY - B453

2054069 Control Panel (B453) .......................................................................................... 1
1 2055687 Control Panel .................................................................................................. 1
2 2053711 Controller ........................................................................................................ 1
3 292680 Washer ........................................................................................................... 1
4 287817 Capscrew ....................................................................................................... 6
5 2053769 Contactor ........................................................................................................ 1
6 320156 Washer ........................................................................................................... 2
7 1356217 Fuse Block (2-Way) ........................................................................................ 1
8 296355 Washer ........................................................................................................... 2
9 302008 Screw ............................................................................................................. 2
10 1322393 Fuse (4 Amp) .................................................................................................. 2
11 1347314 Clamp ............................................................................................................. 1
12 320157 Washer ........................................................................................................... 2
13 292681 Lockwasher .................................................................................................... 2
14 302060 Screw ............................................................................................................. 1
15 255578 Clamp ............................................................................................................. 1
16 302057 Screw ............................................................................................................. 1
17 361810 Fuse (300 Amp) .............................................................................................. 1
18 2053669 Buss Bar ......................................................................................................... 1
19 2053883 Wire Harness (Main) ...................................................................................... 1
20 2053787 Cable Assy (F1) .............................................................................................. 1
21 2053788 Cable Assy (F2) .............................................................................................. 1
22 2053792 Cable Assy (A1) ............................................................................................. 1
23 2053793 Cable Assy (A2) ............................................................................................. 1
24 2053860 Cable Assy (Pump (+) (Positive) .................................................................... 1
25 2054154 Cable Assy (Pump (-) (Negative) ................................................................... 1
26 2054155 Wire Harness .................................................................................................. 1
27 2042675 Horn .................................................................................................................... 1
28 302044 Screw .................................................................................................................. 2
29 292680 Washer ............................................................................................................... 4
30 320156 Washer ............................................................................................................... 2
31 239503 Nut ...................................................................................................................... 4
32 292681 Lockwasher ......................................................................................................... 4
33 320157 Washer ............................................................................................................... 4
34 296227 Capscrew ............................................................................................................ 4
35 292680 Washer ............................................................................................................... 6
36 292654 Nut ...................................................................................................................... 2
37 292681 Lockwasher ......................................................................................................... 2
38 320157 Washer ............................................................................................................... 2
ab 137852 Strap Clamp ........................................................................................................ 9
FOOTNOTES:
a Not Illustrated b Reach requires 11 clamps

UNIT CODE B453

STRADDLE WITH AUXILIARY - B453-B455

UNIT CODE B453

STRADDLE WITH AUXILIARY - B453-B455

2054839 Control Panel (B453, B455) ................................................................................ 1
1 2055687 Control Panel .................................................................................................. 1
2 2055599 Controller ........................................................................................................ 1
3 292680 Washer ........................................................................................................... 6
4 287817 Capscrew ....................................................................................................... 6
5 2053769 Contactor ........................................................................................................ 1
6 320156 Washer ........................................................................................................... 2
7 1356217 Fuse Block (2-Way) ........................................................................................ 1
8 296355 Washer ........................................................................................................... 2
9 302008 Screw ............................................................................................................. 2
10 1322393 Fuse (4 Amp) .................................................................................................. 2
11 1347314 Clamp ............................................................................................................. 1
12 320157 Washer ........................................................................................................... 2
13 292681 Lockwasher .................................................................................................... 2
14 302060 Screw ............................................................................................................. 1
15 255578 Clamp ............................................................................................................. 1
16 302057 Screw ............................................................................................................. 1
17 361810 Fuse (300 Amp) .............................................................................................. 1
18 2053669 Buss Bar ......................................................................................................... 1
19 329069 Nut .................................................................................................................. 1
20 2054840 Wire Harness (Main) (FFigure 2-11)............................................................. 1
21 2053787 Cable Assy (F1) .............................................................................................. 1
22 2053788 Cable Assy (F2) .............................................................................................. 1
23 2053792 Cable Assy (A1) ............................................................................................. 1
24 2053793 Cable Assy (A2) ............................................................................................. 1
25 2054155 Wire Harness (Contactor to Fuse Block) ........................................................ 1

UNIT CODE B453

AUSTRALIAN STACKER - B455

UNIT CODE B453

AUSTRALIAN STACKER - B455

2102272 Control Panel (FFigure 2-7)............................................................................... 1
1 2055687 Control Panel .................................................................................................. 1
2 2102026 Controller ........................................................................................................ 1
3 292680 Washer ........................................................................................................... 6
4 287817 Capscrew ....................................................................................................... 6
5 2053769 Contactor ........................................................................................................ 1
6 320156 Washer ........................................................................................................... 2
7 1356217 Fuse Block (2-Way) ........................................................................................ 1
8 296355 Washer ........................................................................................................... 2
9 302008 Screw ............................................................................................................. 2
10 1655185 Fuse ............................................................................................................... 2
11 1347314 Clamp ............................................................................................................. 1
12 320157 Washer ........................................................................................................... 2
13 292681 Lockwasher .................................................................................................... 2
14 302060 Screw ............................................................................................................. 1
15 255578 Clamp ............................................................................................................. 1
16 302057 Screw ............................................................................................................. 1
17 361810 Fuse (300 Amp) .............................................................................................. 1
18 2053669 Buss Bar ......................................................................................................... 1
19 329069 Nut .................................................................................................................. 1
20 ..... Wire Harness Main (FFigure 2-11)................................................................ 1
21 2053787 Cable Assy F1 ................................................................................................ 1
22 2053788 Cable Assy F2 ................................................................................................ 1
23 2053792 Cable Assy A1 ................................................................................................ 1
24 2053793 Cable Assy A2 ................................................................................................ 1
25 ..... Wire Harness Contactor to Fuse .................................................................... 1

UNIT CODE B453
CONTROL HANDLE WIRE HARNESS (FIGURE 2-4)

B453

UNIT CODE B453

2066433 Wire Harness ...................................................................................................... 1
1 2048593 Connector ....................................................................................................... 1
2 2309579 Socket ............................................................................................................ 5
3 2035909 Connector ....................................................................................................... 1
4 2302852 Pin .................................................................................................................. 5
5 2048834 Connector Block ............................................................................................. 2
6 1382671 Tube (Heat Shrinkable) .................................................................................. AR

UNIT CODE B453
CONTROL HANDLE WIRE HARNESS (FIGURE 2-5)

B455

UNIT CODE B453

B455

2066434 Wire Harness ...................................................................................................... 1
1 2048593 Connector ....................................................................................................... 1
2 2309579 Socket ............................................................................................................ 6
3 2035909 Connector ....................................................................................................... 1
4 2302852 Pin .................................................................................................................. 8
5 2048834 Connector Block ............................................................................................. 2
6 1382671 Tube (Heat Shrinkable) .................................................................................. AR
7 2033695 Connector ....................................................................................................... 1
8 2048832 Connector Block ............................................................................................. 1
9 2058418 Connector ....................................................................................................... 1
10 2048833 Connector Block ............................................................................................. 1

UNIT CODE B453
ELECTRICAL ARRANGEMENT (FIGURE 2-6)

UNIT CODE B453
ELECTRICAL ARRANGEMENT
1 2054069 Control Panel ...................................................................................................... 1
2 320157 Washer ........................................................................................................... 4
3 292681 Lockwasher .................................................................................................... 4
4 239503 Nut .................................................................................................................. 4
5 296227 Capscrew ....................................................................................................... 4
6 133484 Grommet ........................................................................................................ 2
7 264150 Nut .................................................................................................................. 2
8 2042675 Horn ................................................................................................................ 1
9 292680 Washer ........................................................................................................... 4
10 320156 Washer ........................................................................................................... 2
11 302044 Screw ............................................................................................................. 2
12 2046546 Indicator (With Wire Harness) (Kit) ..................................................................... 1
12 1491654 MDI ................................................................................................................. 1
12 a 2046545 Wire Harness .................................................................................................. 1
12 a 2311797 Plug (Without MDI) ............................................................................................. 1
13 254007 Ignition Switch (Key) ........................................................................................... 1
13 262798 Key Set ........................................................................................................... 1
13 b 2051870 Ignition Switch (Toggle) (Toggle) ........................................................................ 1
2054217 Wire Harness (Battery Jumper) (B453 Only) ...................................................... 2
15 292654 Nut ...................................................................................................................... 2
16 292681 Lockwasher ......................................................................................................... 2
17 320157 Washer ............................................................................................................... 2
FOOTNOTES:
a Not Illustrated b Optional

UNIT CODE B453
ELECTRICAL ARRANGEMENT (FIGURE 2-7)

AUSTRALIAN STACKER

UNIT CODE B453
ELECTRICAL ARRANGEMENT
AUSTRALIAN STACKER

1 2042675 Horn .................................................................................................................... 1
2 320156 Washer ............................................................................................................... 6
3 302044 Screw .................................................................................................................. 2
4 2071895 Control Panel ...................................................................................................... 1
5 2071896 Cover .................................................................................................................. 1
6 2096570 Bracket ................................................................................................................ 1
7 2045498 Grommet ............................................................................................................. 1
8 292500 Capscrew ............................................................................................................ 2
9 296144 Capscrew ............................................................................................................ 6
10 302009 Screw (M3 x .05 x 10) ......................................................................................... 2
11 292501 Capscrew ............................................................................................................ 4
12 292676 Lockwasher ......................................................................................................... 6
13 2074859 Nut ...................................................................................................................... 6
14 ..... Control Panel Assembly (FFigure 2-3).............................................................. 1
15 292680 Washer ............................................................................................................... 10
16 132972 Clamp ................................................................................................................. 1
17 287817 Capscrew ............................................................................................................ 2
18 320157 Washer ............................................................................................................... 4
19 292681 Lockwasher ......................................................................................................... 4
20 239503 Nut ...................................................................................................................... 4
21 296227 Capscrew ............................................................................................................ 4
22 133484 Grommet ............................................................................................................. 2
23 264150 Nut ...................................................................................................................... 2
24 296355 Washer ............................................................................................................... 2
25 254007 Ignition Switch (Key) ........................................................................................... 1
26 2096891 Wire Harness (Keyswitch) .................................................................................. 1
26 2037552 Terminal ......................................................................................................... 1
27 ..... cable assy ........................................................................................................... 1
27 194362 E-Ring ............................................................................................................ 1
27 2079401 Terminal Wire ................................................................................................. 1
a 2104999 Wire Harness (Jumper) ....................................................................................... 1
FOOTNOTES:
a Not Illustrated

UNIT CODE B453
TRACTION MOTOR (FIGURE 2-8)

UNIT CODE B453
TRACTION MOTOR
2041761 Traction Motor (150 Amp) ................................................................................... 1
1 1500161 Armature ......................................................................................................... 1
2 1500162 Stator .............................................................................................................. 1
3 1500167 Brush Holder .................................................................................................. 1
4 1500166 Brush and Spring ............................................................................................ 1
5 1500164 Plate ............................................................................................................... 1
6 1500165 Bearing ........................................................................................................... 1
7 1500168 Bracket ........................................................................................................... 1
8 1500169 Cover Band .................................................................................................... 1

UNIT CODE B453
WIRE HARNESS (FIGURE 2-9)

UNIT CODE B453
WIRE HARNESS
2054155 Wire Harness (Contactor to Fuse Block) (FFigure 2-3)..................................... 1
1 1301783 Ring Terminal ..................................................................................................... 2
2 222180 Cable .................................................................................................................. 2
3 2303345 Terminal (Ring) ................................................................................................... 2

UNIT CODE B453

MAIN TRUCK

UNIT CODE B453
WIRE HARNESS
MAIN TRUCK

2053883 Wire Harness (Main) ........................................................................................... 1
1 2049391 Connector ........................................................................................................... 1
2 1369409 Connector ........................................................................................................... 1
3 2303758 Connector ........................................................................................................... 1
4 2034890 Connector ........................................................................................................... 1
5 2037544 Receptacle .......................................................................................................... 1
6 2048593 Connector ........................................................................................................... 2
7 2303328 Connector ........................................................................................................... 1
8 2309579 Socket ................................................................................................................. AR
9 2302852 Pin ....................................................................................................................... 3
10 2058418 Connector ........................................................................................................... 2
11 2059812 Connector ........................................................................................................... 1

UNIT CODE B453

MAIN TRUCK — STRADDLE WITH AUXILIARY

UNIT CODE B453
WIRE HARNESS
MAIN TRUCK – STRADDLE WITH AUXILIARY

2054840 Wire Harness (Main) (FFigure 2-3).................................................................... 1
1 2049391 Connector ....................................................................................................... 1
2 1369409 Connector ....................................................................................................... 2
3 2034890 Connector ....................................................................................................... 1
4 2037544 Receptacle ..................................................................................................... 1
5 2048593 Connector ....................................................................................................... 1
6 2303328 Connector ....................................................................................................... 1
7 2309579 Socket ............................................................................................................ AR
8 2302852 Pin .................................................................................................................. 3
9 2060609 Connector ....................................................................................................... 2
10 2058418 Connector ....................................................................................................... 2
11 2059812 Connector ....................................................................................................... 1

UNIT CODE B453
NOTES

UNIT CODE B453
3 STEER HANDLE/BRAKE SYSTEM

UNIT CODE B453
SECTION 3
STEER HANDLE/BRAKE SYSTEM
DESCRIPTION PAGE
ELECTRIC BRAKE .......................................................................................................................................... 3-2

COMPOSITE TILLER HEAD (→ S/N B453N01575C) (→ S/N B455N01677C) ....................................... 3-4
COMPOSITE TILLER HEAD (S/N B453N01576C →) (S/N B455N01678C →) ....................................... 3-6
METAL TILLER HEAD (S/N B453N01691G →) (S/N B455N02043G →) ................................................. 3-16
COMPOSITE (B453) ................................................................................................................................... 3-8
COMPOSITE (B455) ................................................................................................................................... 3-12
METAL (S/N B453N01691G →) ................................................................................................................. 3-18
METAL (S/N B455N02043G →) ................................................................................................................. 3-20

UNIT CODE B453
ELECTRIC BRAKE (FIGURE 3-1)

2055944 Magnetic Brake ................................................................................................... 1
1 2046216 Disk ................................................................................................................ 1
2 2046214 Brake Lining ................................................................................................... 1
3 ..... Adjustment Tube ............................................................................................ 3
4 ..... Pressure Disk ................................................................................................. 1
5 ..... Spring (Inner) ................................................................................................. 4
6 2046215 Hub ................................................................................................................. 1
7 ..... Magnet Body .................................................................................................. 1
8 ..... Lockwasher .................................................................................................... 3
9 ..... Capscrew ....................................................................................................... 3
10 ..... Spring (Outer) ................................................................................................. 3
11 ..... Tappet ............................................................................................................ 4
12 ..... Adjusting Nut .................................................................................................. 1
13 303294 Rectifier ............................................................................................................... 1
14 2045959 Key (Woodruff) .................................................................................................... 1
a 2045942 Band ................................................................................................................... 1
FOOTNOTES:
a Not Illustrated

UNIT CODE B453
NOTES

UNIT CODE B453
TILLER HANDLE ARM ASSEMBLY (FIGURE 3-2)

COMPOSITE TILLER HEAD (→ S/N B453N01575C) (→ S/N B455N01677C)

UNIT CODE B453

COMPOSITE TILLER HEAD (→ S/N B453N01575C) (→ S/N B455N01677C)

1 2040527 Tube (Tiller Handle Arm) .................................................................................... 1
2 16394 Capscrew ............................................................................................................ 1
3 18515 Washer ............................................................................................................... 1
4 2042677 Shaft (Tiller Pivot) ............................................................................................... 1
5 2042691 Pin ....................................................................................................................... 1
6 2039858 Ball Stud (Gas Spring Mount) ............................................................................. 2
7 2007882 Grease Fitting ..................................................................................................... 1
8 2044380 Bushing ............................................................................................................... 2
9 329069 Nut ...................................................................................................................... 2
10 296010 Capscrew ............................................................................................................ 2
10 296166 Capscrew (Alternate Part) .................................................................................. 2
11 320157 Washer ............................................................................................................... 2
12 293780 Lockwasher ......................................................................................................... 2
13 1450356 Plug ..................................................................................................................... 2
14 ..... Tiller Head (B453, B455, Standard and Cold Storage) (FFigure 3-5)............... 1
15 de 2059968 Gas Spring .......................................................................................................... 1
15 fg 2066136 Gas Spring .......................................................................................................... 1
15 ih 2066311 Gas Spring .......................................................................................................... 1
16 2049350 Microswitch ......................................................................................................... 1
17 2309196 Mounting Plate .................................................................................................... 1
18 220633 Screw .................................................................................................................. 2
19 2043856 Capscrew ............................................................................................................ 3
20 2062998 Cover (Weldment) ............................................................................................... 1
21 353144 Capscrew ............................................................................................................ 1
22 292680 Washer ............................................................................................................... 1
23 287817 Capscrew ............................................................................................................ 1
24 132131 Clamp ................................................................................................................. 1
25 1486566 Clamp ................................................................................................................. 1
26 2302569 Shim (0.030 in.) .................................................................................................. 3
27 1548435 Bracket ................................................................................................................ 1
28 a 1496663 Plate .................................................................................................................... 1
29 a 1589461 Stud .................................................................................................................... 2
30 a 320160 Washer ............................................................................................................... 5
31 a 388049
292682 Lockwasher ......................................................................................................... 5
32 a 1534251 Bolt ...................................................................................................................... 1
33 a 1534250 Nut ...................................................................................................................... 4
34 287817 Capscrew ............................................................................................................ 1
bc 2055150 Wire Harness (B453) .......................................................................................... 1
bj 2066433 Wire Harness (B453) .......................................................................................... 1
bc 2055656 Wire Harness (B455) .......................................................................................... 1
bj 2066434 Wire Harness (B455) .......................................................................................... 1
FOOTNOTES:
a For mounting to MDU f S/N B453N01510A ↔ S/N B453N01529B
b Not Illustrated g S/N B455N01525A ↔ S/N B455N01548B
c → 10/2004 h S/N B455N01549B →
d → S/N B453N01509A i S/N B453N01530B →
e → S/N B455N01524A j 10/2004 →

UNIT CODE B453

COMPOSITE TILLER HEAD (S/N B453N01576C →) (S/N B455N01678C →)

UNIT CODE B453

COMPOSITE TILLER HEAD (S/N B453N01576C →) (S/N B455N01678C →)

1 2063129 Tube (Tiller Handle Arm) .................................................................................... 1
2 2083194 Bracket ................................................................................................................ 1
3 bc 2066312 Gas Spring .......................................................................................................... 1
3 de 2098777 Return Spring (Gas) ............................................................................................ 1
4 2792378 Screw (Special) ................................................................................................... 1
5 2007882 Grease Fitting ..................................................................................................... 2
6 2062561 Pin (Tiller Pivot) .................................................................................................. 2
7 2791931 Washer (Special) ................................................................................................ 2
8 2074738 Plate (Sheild) ...................................................................................................... 1
9 296024 Capscrew ............................................................................................................ 2
10 293781 Lockwasher ......................................................................................................... 2
11 302380 Dowel (Pin) ......................................................................................................... 2
12 2095784 Switch and Bracket Assembly (Proximity Switch) ............................................... 1
13 293727 Capscrew ............................................................................................................ 2
14 293777 Lockwasher ......................................................................................................... 2
15 2066434 Wire Harness (B455, Tiller Handle) .................................................................... 1
15 2066433 Wire Harness (B453, Tiller Handle) .................................................................... 1
16 a 1496663 Plate .................................................................................................................... 1
17 a 1589461 Stud .................................................................................................................... 2
18 a 320159 Washer ............................................................................................................... 5
19 a 388049
292682 Lockwasher ......................................................................................................... 5
20 a 136985 Capscrew ............................................................................................................ 1
21 a 136692 Nut ...................................................................................................................... 4
22 2050084 Bumper ............................................................................................................... 2
23 296212 Capscrew ............................................................................................................ 2
23 296214 Capscrew (Alternate Part) .................................................................................. 2
24 302043 Screw .................................................................................................................. 1
24 302045 Screw (Alternate Part) ........................................................................................ 1
25 292680 Washer ............................................................................................................... 3
26 1486566 Clamp ................................................................................................................. 1
27 4006400 Capscrew (Flanged) ........................................................................................... 2
28 320157 Washer ............................................................................................................... 2
29 1709807 Locknut (Flanged) ............................................................................................... 2
30 2008715 Plug ..................................................................................................................... 1
31 ..... Tiller Head (B453, B455) (FFigure 3-5)............................................................. 1
32 293761 Capscrew ............................................................................................................ 3
FOOTNOTES:
a For mounting on MDU d S/N B453N01665F →
b → S/N B453N01664F e S/N B455N01890F →
c → S/N B455N01889F

UNIT CODE B453
TILLER HEAD ASSEMBLY (FIGURE 3-4)

COMPOSITE (B453)

UNIT CODE B453

COMPOSITE (B453)

l 1507615 Tiller Head (B453, Standard Straddle) ................................................................ 1
f 1534257 Tiller Head (B453, Standard Straddle and Cold Storage) ................................... 1
g 1610845 Tiller Head (B453, Standard Straddle and Cold Storage) ................................... 1
h 1709574 Tiller Head (B453, Standard Straddle and Cold Storage) ................................... 1
i 4014696 Tiller Head (B453, Standard Straddle and Cold Storage) ................................... 1
1 b 1467778 Tiller Head (Lower, Standard On/Off and Proportional Switch) ...................... 1
1 d 2060004 Tiller Head (Lower, Std. On/Off and Proportional Switch, Cold Storage) ....... 1
1 k 2111838 Tiller Head ...................................................................................................... 1
2 2045501 Tiller Head (Upper) ......................................................................................... 1
3 1644784 Kit-Tiller Card ................................................................................................. 1
4 1466935 Camshaft (Direction Control) .......................................................................... 1
5 1466595 Bushing (Butterfly Switch) .............................................................................. 2
6 c 1466876
1600593 Switch (LH Butterfly) ....................................................................................... 1
6 j 1466876
7 320152 Washer (Butterfly Switch) ............................................................................... 2
8 1499660 Capscrew (Butterfly Switch) ........................................................................... 2
9 1466607 Spring (Throttle Direction Control Return) ...................................................... 1
9 e 1466607 Spring (Throttle Direction Control Return) ...................................................... 2
10 c 1466875
1600592 Switch (RH Butterfly) ...................................................................................... 1
10 j 1466875
11 1467779 Cover (Belly Switch) ....................................................................................... 1
12 1466606 Spring (Belly/Horn/Snail) ................................................................................ 1
13 1467780 Cover (Snail/Switch) ....................................................................................... 1
13 1491262 Cover (Snail/Switch, Alternate Part) ............................................................... 1
14 1466877 Switch Assembly (On/Off, RH and LH) .......................................................... 4
14 1507730 Switch Assembly (Proportional, RH, Optional) ............................................... 2
14 1503736 Button (On/Off Push Button, Yellow) .......................................................... 1
14 1706749 Actuator (Cover, Top Push Button, Yellow) ........................................... 1
14 1581352 Cover (Rubber, On/Off Version) ............................................................ 1
14 2043556 Spring (Quick Pick) ................................................................................ 1
14 1498102 Microswitch (On/Off Switch with Molex Connector) ................................... 1
15 1531075 Spring (Cover, Belly) ...................................................................................... 1
15 1466606 Spring (Cover, Belly, Alternate Part) .............................................................. 1
16 1489471 Cover (Horn) ................................................................................................... 1
17 1466605 Label (LH Switch Functions) .......................................................................... 1
18 1466604 Label (RH Switch Functions) .......................................................................... 1
19 1466602 Label (Hyster) ................................................................................................. 1
21 j 1594131 Spring (Throttle Direction Control Return) ...................................................... 1
22 1652960 Support (Clip) ................................................................................................. 1
23 2097314 Screw ............................................................................................................. 1
a 1660875 Locking Lever (For Belly Spring) .................................................................... 1
j 1600591 Kit-Switch ............................................................................................................ 1
1527024 Kit-Creep Speed ................................................................................................. 1

UNIT CODE B453
FOOTNOTES:
a Not Illustrated g S/N B453N01575C ↔ S/N B453N01675F
b → 1/2003 h S/N B453N01676F ↔ S/N B453N01723H
c → 11/2005 i S/N B453N01724H →
d 1/2003 ↔ 4/2009 j 11/2005 →
e S/N B453N01542B ↔ 11/2005 k 4/2009 →
f S/N B453N01542B ↔ S/N B453N01574C l S/N B453N01541B →

UNIT CODE B453
NOTES

UNIT CODE B453

COMPOSITE (B455)

UNIT CODE B453

COMPOSITE (B455)

d 1517668 Tiller Head (B455, Standard) .............................................................................. 1
d 1517669 Tiller Head (B455, Cold Storage) ........................................................................ 1
g 1534466 Tiller Head (B455, Standard and Cold Storage) ................................................. 1
h 1612033 Tiller Head (B455, Standard and Cold Storage) ................................................. 1
i 1709571 Tiller Head (B455, Standard and Cold Storage Straddle) ................................... 1
j 4014697 Tiller Head (B455, Standard and Cold Storage Straddle) ................................... 1
1 b 1467778 Tiller Head (Lower, Standard On/Off and Proportional Switch) ...................... 3
1 f 2060004 Tiller Head (Lower, Std. On/Off and Proportional Switch, Cold Storage) ....... 1
1 m 2111838 Tiller Head ...................................................................................................... 1
3 e 2092219 Printed Circuit Board ...................................................................................... 1
3 k 1644786 Kit-Tiller Card ................................................................................................. 1
4 1466935 Camshaft (Direction Control) .......................................................................... 1
6 c 1466876
6 l 1466876
10 c 1466875
10 l 1466875
11 1467779 Cover (Belly Switch) ....................................................................................... 1
13 1467780 Cover (Snail/Switch) ....................................................................................... 1
13 1491262 Cover (Snail/Switch, Alternate Part) ............................................................... 1
14 1466877 Switch Assembly (On/Off, LH and CTR) ........................................................ 4
15 2055619 Button (On/Off Push Button, Tilt Function Select) .......................................... 1
17 1489471 Cover (Horn) ................................................................................................... 1
20 1531075 Spring (Cover, Belly, Alternate Part) .............................................................. 1
21 l 1594131 Spring (Throttle Direction Control Return) ...................................................... 1
22 1652960 Support (Clip) ................................................................................................. 1
23 2097314 Screw ............................................................................................................. 1
24 4001568 Label (Top Aux.) ............................................................................................. 1
e 1534467 Kit-Tiller Card , Upper Half (Cold Storage) ......................................................... 1
1527024 Kit-Creep Speed ................................................................................................. 1

UNIT CODE B453

COMPOSITE (B455)

l 1600591 Kit-Switch ............................................................................................................ 1
FOOTNOTES:
a Not Illustrated h S/N B455N01711C ↔ S/N B455N02005F
b → 1/2003 i S/N B455N02006F ↔ S/N B455N02053H
c → 11/2005 j S/N B455N02054H →
d → S/N B455N01635C k S/N B455N01799D →
e → S/N B455N01798D l 11/2005 →
f 1/2003 ↔ 4/2009 m 4/2009 →
g S/N B455N01636C ↔ S/N B455N01710C

UNIT CODE B453
NOTES

UNIT CODE B453

METAL TILLER HEAD (S/N B453N01691G →) (S/N B455N02043G →)

UNIT CODE B453

METAL TILLER HEAD (S/N B453N01691G →) (S/N B455N02043G →)

1 4009157 Tiller Handle Arm Arm ........................................................................................ 1
2 ..... Tiller Head (B453, B455) (FFigure 3-7, FFigure 3-8)....................................... 1
3 4006400 Capscrew (Flanged) ........................................................................................... 2
4 302045 Screw .................................................................................................................. 1
5 292680 Washer ............................................................................................................... 1
6 1486566 Clamp ................................................................................................................. 1
7 1709807 Locknut (Flanged) ............................................................................................... 2
8 293761 Capscrew ............................................................................................................ 3
9 4602528 Return Spring (Gas) ............................................................................................ 1
10 302380 Dowel (Pin) ......................................................................................................... 1
11 2062561 Pin (Tiller Pivot) .................................................................................................. 2
12 2791931 Washer (Special) ................................................................................................ 2
13 296214 Capscrew ............................................................................................................ 2
14 320157 Washer ............................................................................................................... 2
15 2050084 Bumper ............................................................................................................... 2
16 2095784 Switch and Bracket Assembly (Proximity Switch) ............................................... 1
16 2074924 Switch (Proximity) ........................................................................................... 1
17 2083571 Capscrew ............................................................................................................ 2
18 2792378 Screw (Special) ................................................................................................... 1
19 2008715 Plug ..................................................................................................................... 1
20 1660750 Insert ................................................................................................................... 1
a 4009809 Strap Clamp ........................................................................................................ 1
FOOTNOTES:
a Not Illustrated

UNIT CODE B453

METAL (S/N B453N01691G →)

UNIT CODE B453


b 4007726 Tiller Head (B453, Proportional Switch) .............................................................. 1
c 4015007 Tiller Head (B453, Proportional Switch) .............................................................. 1
2 1489471 Cover (Horn) ................................................................................................... 1
3 1466606 Spring (Horn/Snail) ......................................................................................... 1
6 1466875
7 1466876
11 2091875
4016755 Printed Circuit Board ...................................................................................... 1
12 b 1466935 Camshaft (Direction Control) .......................................................................... 1
12 c 4023861 Shaft ............................................................................................................... 1
13 1652960 Support (Clip) ................................................................................................. 1
14 2097314 Screw ............................................................................................................. 1
16 b 1467779 Cover (Belly Switch) ....................................................................................... 1
16 c 4023859 Cover (Belly Switch) ....................................................................................... 1
17 4005162 Tiller Head (Lower) ......................................................................................... 1
18 1491262 Cover (Snail) .................................................................................................. 1
21 1466602 Label (Hyster) ................................................................................................. 1
23 1466877 Switch Assembly (On/Off, LH) ........................................................................ 2
24 1507730 Switch Assembly (Proportional) ..................................................................... 2
1644786 Kit-Tiller Card ...................................................................................................... 1
1600591 Kit-Switch ............................................................................................................ 1
FOOTNOTES:
a Not Illustrated c S/N B453N01724H →
b → S/N B453N01723H

UNIT CODE B453


UNIT CODE B453


b 4007738 Tiller Head (B455, Stacker, Proportional Switch) ............................................... 1
c 4015016 Tiller Head (B455, Stacker, Proportional Switch) ............................................... 1
2 1489471 Cover (Horn) ................................................................................................... 1
6 1466875
7 1466876
11 2091875
4016755 Printed Circuit Board ...................................................................................... 1
12 b 1466935 Camshaft (Direction Control) .......................................................................... 1
12 c 4023861 Shaft ............................................................................................................... 1
13 1652960 Support (Clip) ................................................................................................. 1
14 2097314 Screw ............................................................................................................. 1
16 b 1467779 Cover (Belly Switch) ....................................................................................... 1
16 c 4023859 Cover (Belly Switch) ....................................................................................... 1
17 4005162 Tiller Head (Lower) ......................................................................................... 1
18 1491262 Cover (Snail) .................................................................................................. 1
22 1466877 Switch Assembly (On/Off, LH and CTR) ........................................................ 4
a 1466602 Label (Top Aux.) ............................................................................................. 1
a 2055619 Button (On/Off Push Button, Tilt Function Select) .......................................... 1
1644786 Kit-Tiller Card ...................................................................................................... 1
1600591 Kit-Switch ............................................................................................................ 1
FOOTNOTES:
a Not Illustrated c S/N B455N02059H →
b → S/N B455N02058H

UNIT CODE B453
NOTES

UNIT CODE B453
4 LOAD WHEEL
UNIT CODE B453
SECTION 4
LOAD WHEEL
DESCRIPTION PAGE
LOAD WHEEL ................................................................................................................................................. 4-2

UNIT CODE B453
LOAD WHEEL (FIGURE 4-1)

UNIT CODE B453
LOAD WHEEL
KEY:
A: Single
B: Tandem (Option Only)
QTY
1 2309107 Shaft ........................................................................................................... 4 4
2 2302342 Load Wheel ................................................................................................ 2 4
3 124632 Ball Bearing ................................................................................................ 4 8
4 2307898 Pin .............................................................................................................. .. 2
5 2033841 Washer ....................................................................................................... 4 8
6 2304263 Washer ....................................................................................................... 8 16
7 16041 Grease Fitting ............................................................................................. 2 4
8 2310632 Pin .............................................................................................................. 2 ..

UNIT CODE B453
NOTES

UNIT CODE B453
5 HYDRAULIC SYSTEM
UNIT CODE B453
SECTION 5
HYDRAULIC SYSTEM
DESCRIPTION PAGE

STRADDLE WITH AUXILIARY AND REACH ............................................................................................. 5-6
STRADDLE WITHOUT AUXILIARY ............................................................................................................ 5-4
HYDRAULIC SYSTEM .................................................................................................................................... 5-8
MAST HOSE CONNECTIONS ........................................................................................................................ 5-2

UNIT CODE B453
MAST HOSE CONNECTIONS (FIGURE 5-1)

UNIT CODE B453
MAST HOSE CONNECTIONS

1 221640 Screw .................................................................................................................. 4
2 221775 Washer ............................................................................................................... 4
3 2311349 Shim .................................................................................................................... 4
4 2307906 Plate .................................................................................................................... 2
5 2056929 Hose Assy ........................................................................................................... 1
5 2096077 Hose Assy (B455) ............................................................................................... 1
6 14693 Fitting .................................................................................................................. 1
7 2060839 Tube .................................................................................................................... 1
8 16457 Fitting .................................................................................................................. 2
9 16883 Fitting .................................................................................................................. 2
9 16457 Fitting (Alternate Part) (B453) ............................................................................. 2
10 2054212 Hose Assy ........................................................................................................... 2
11 2054213 Hose Assy ........................................................................................................... 2
12 2054867 Hose Assy (B455) ............................................................................................... 2

UNIT CODE B453
HYDRAULIC POWER UNIT (FIGURE 5-2)

STRADDLE WITHOUT AUXILIARY

UNIT CODE B453

STRADDLE WITHOUT AUXILIARY

2072942 Pump and Motor ................................................................................................. 1
1 1529802 Motor .............................................................................................................. 1
1 1529843 Brush Plate (Equipped) .............................................................................. 1
1 1529803 Kit-Brush ................................................................................................ 1
2 1529844 Nut (Oldham) .................................................................................................. 1
3 1529846 Tank ............................................................................................................... 1
4 1529847 Clamp ......................................................................................................... 1
5 1529848 Cap ............................................................................................................. 1
6 1581642 Hydraulic Control Valve .................................................................................. 1
7 1581643 Block .......................................................................................................... 1
8 1581644 Hydraulic Control Valve (Proportional) ....................................................... 1
9 1529845 Pump Support ................................................................................................ 1
10 1529853 Tube ............................................................................................................... 3
10 1474797 Strainer ....................................................................................................... 1
11 1533889 Relief Valve (Cartridge) .................................................................................. 1
12 1529856 Check Valve (Cartridge) ................................................................................. 1
a 1529847 Clamp ............................................................................................................. 1
1529848 Cap ................................................................................................................. 1
a 1512370 Kit-Seal ........................................................................................................... 1
a 1581640 Power Pack (Without Motor) (B453) ............................................................... 1
FOOTNOTES:
a Not Illustrated

UNIT CODE B453
HYDRAULIC POWER UNIT (FIGURE 5-3)

STRADDLE WITH AUXILIARY AND REACH

UNIT CODE B453

STRADDLE WITH AUXILIARY AND REACH

2072943 Pump and Motor (Straddle with Auxiliary) .......................................................... 1
2072944 Pump and Motor (Reach) ................................................................................... 1
1 1529802 Motor .............................................................................................................. 1
1 1529843 Brush Plate (Equipped) .............................................................................. 1
1 1529803 Kit-Brush ................................................................................................ 1
c 1581651 Power Pack (Without Motor) .......................................................................... 1
1537124 Hydraulic Pump (Reach) ................................................................................ 1
2 1529844 Nut (Oldham) .............................................................................................. 1
3 1529845 Pump Support (Straddle with Auxiliary) ..................................................... 1
3 1537125 Pump (Reach) ............................................................................................ 1
4 1529846 Tank ........................................................................................................... 1
5 1529847 Clamp .................................................................................................... 1
6 1529848 Cap ........................................................................................................ 1
7 1581649 Hydraulic Control Valve Block Assembly ................................................... 1
8 1581650 Block ...................................................................................................... 1
9 1581644 Hydraulic Control Valve (Proportional) .................................................. 1
10 1534533 Valve (Electro Poppet) ........................................................................... 1
11 1534534 Hydraulic Control Valve Assembly ...................................................................... 1
12 1534535 Coil ...................................................................................................................... 1
13 1534536 Hydraulic Control Valve .............................................................................. 1
14 1534537 Block ...................................................................................................... 1
15 1697570 Valve ...................................................................................................... 1
15 1692984 Valve (Alternate Part) ............................................................................ 1
16 1529853 Tube (Straddle with Auxiliary) .................................................................... 1
16 1474797 Strainer .................................................................................................. 1
16 1537127 Tube (Reach) ............................................................................................. 1
16 1474797 Strainer .................................................................................................. 1
17 1533889 Relief Valve (Cartridge) .............................................................................. 1
18 1529856 Check Valve (Cartridge) ............................................................................. 1
a 1537126 Hydraulic Control Valve (Reach) ................................................................ 1
a 1512370 Kit-Seal ....................................................................................................... 1
ab 1581655 Power Pack .................................................................................................... 1
FOOTNOTES:
a Not Illustrated c Straddle with Auxiliary
b Reach

UNIT CODE B453
HYDRAULIC SYSTEM (FIGURE 5-4)

UNIT CODE B453
HYDRAULIC SYSTEM
1 2072942 Pump and Motor (Without Auxiliary) ................................................................... 1
1 2072943 Pump and Motor (With Auxiliary) ........................................................................ 1
1 2072944 Pump and Motor (Reach) ................................................................................... 1
2 2054058 Isolator ................................................................................................................ 2
3 2059208 Bracket ................................................................................................................ 1
4 170204 Capscrew ............................................................................................................ 2
5 18515 Washer ............................................................................................................... 2
6 145639 Locknut ............................................................................................................... 2
7 287854 Capscrew ............................................................................................................ 2
8 388049
292682 Lockwasher ......................................................................................................... 2
9 2054059 Fitting .................................................................................................................. 1
10 2054042 Fitting (Auxiliary) ................................................................................................. 2
a 2056796 Foam ................................................................................................................... 1
a 2056498 Edge Protector .................................................................................................... 1
a 2054207 Wire Harness ...................................................................................................... 1
a 2054208 Wire Harness (Auxiliary) ..................................................................................... 1
a 2054216 Wire Harness ...................................................................................................... 1
a 2054217 Wire Harness (Auxiliary) ..................................................................................... 1
a 2053860 Cable Assy (Pump (+) (Positive) ........................................................................ 1
a 2054154 Cable Assy (Pump (-) (Negative) ........................................................................ 1
ab 2055629 Wire Harness (Without Sideshift) ........................................................................ 1
ab 2055623 Wire Harness (With Sideshift) ............................................................................. 1
a 2055626 Jumper ................................................................................................................ 1
FOOTNOTES:
a Not Illustrated b Used only on the B455

UNIT CODE B453
NOTES

UNIT CODE B453
6 MAST-TWO STAGE LIMITED FREE-LIFT

UNIT CODE B453
SECTION 6
MAST-TWO STAGE LIMITED FREE-LIFT
DESCRIPTION PAGE

HEADER HOSE

UNIT CODE B453
OUTER AND INNER MAST (FIGURE 6-1)

TWO STAGE LIMITED FREE-LIFT (B453)

UNIT CODE B453

W30ZA
LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 1626 mm 1829 mm 1956 mm 2108 mm 2337 mm
ITEM 1 2 3 4 (64.0 in.) (72.0 in.) (77.0 in.) (83.0 in.) (92.0 in.)
Mast A729 A729 A729 A729 A729
Group Number 1626 1829 1956 2108 2337
1 Outer Mast 2053879 2304237 2310968 2306214 2303582
2 Inner Mast 2057818 2311192 2305606 2306582 2304273
W40ZA

ITEM 1 2 3 4 (72.0 in.) (77.0 in.) (83.0 in.) (87.0 in.) (92.0 in.)
Mast A729 A729 A729 A729 A729
Group Number 1829 1956 2108 2210 2337
1 Outer Mast 2304237 2310968 2306214 2053893 2303582
2 Inner Mast 2311192 2305606 2306582 2053896 2304273
KEY:
A: W30ZA
B: W40ZA
QTY
1 a. . . . . Outer Mast ................................................................................................. 1 1
2 a. . . . . Inner Mast .................................................................................................. 1 1
3 2033826 Setscrew .................................................................................................... 4 ..
4 2033827 Nut .............................................................................................................. 4 ..
5 2033828 Load Roller ................................................................................................. 4 ..
6 1374797 Snap Ring .................................................................................................. 4 ..
7 2033829 Plug ............................................................................................................ 4 ..
8 15788 Capscrew ................................................................................................... 4 4
9 2303573 Washer ....................................................................................................... 4 4
10 ..... Trunnion Cap ............................................................................................. 2 2
11 296426 Washer ....................................................................................................... 4 4
12 221640 Screw ......................................................................................................... 4 4
13 2307906 Plate ........................................................................................................... 2 ..
14 2311349 Shim ........................................................................................................... AR ..
FOOTNOTES:
a Refer to Table

UNIT CODE B453
OUTER AND INNER MAST (FIGURE 6-2)


UNIT CODE B453

W20ZR, W30ZR

DESCRIPTION 1829 mm 1956 mm 2108 mm 2337 mm
ITEM 1 2 3 4 (72.0 in.) (77.0 in.) (83.0 in.) (92.0 in.)
Mast B735 B735 B735 B735
Group Number 1829 1956 2108 2337
1 Outer Mast 2055358 2055357 2055359 2055360
2 Inner Mast 2060841 2055459 2055460 2055461
KEY:
A: W30-40ZA
B: W20-30ZR
QTY
1 a. . . . . Outer Mast ................................................................................................. 1 1
2 a. . . . . Inner Mast .................................................................................................. 1 1
3 2310824 Setscrew .................................................................................................... .. 4
4 2045413 Nut .............................................................................................................. .. 4
5 2309514 Load Roller ................................................................................................. .. 4
6 2311941 Snap Ring (External) .................................................................................. .. 4
7 2310773 Wear Plug .................................................................................................. .. 4
8 15788 Capscrew ................................................................................................... 4 4
9 2303573 Washer ....................................................................................................... 4 4
10 ..... Trunnion Cap ............................................................................................. 2 2
11 2308522 Plate ........................................................................................................... .. 2
12 2311676 Shim ........................................................................................................... .. AR
13 296426 Washer ....................................................................................................... 4 4
14 221640 Screw ......................................................................................................... 4 4
15 292513 Capscrew ................................................................................................... .. 2
16 296420 Washer ....................................................................................................... .. 2
17 2311479 Wear Plate ................................................................................................. .. 1
18 2302118 Shim (LH) ................................................................................................... .. 1
19 2308939 Shim (RH) .................................................................................................. .. 1
20 2304397 Wear Plate ................................................................................................. .. 1
21 2308557 Cushion ...................................................................................................... .. 4
22 2304346 Pin .............................................................................................................. .. 2
FOOTNOTES:
a Refer to Table

UNIT CODE B453
CHAINS, PINS, AND ANCHORS (FIGURE 6-3)

TWO STAGE LIMITED FREE-LIFT — W30ZA, W40ZA (B453)

UNIT CODE B453

TWO STAGE LIMITED FREE-LIFT – W30ZA, W40ZA (B453)
W30ZA

ITEM 1 2 3 4 (64.0 in.) (72.0 in.) (77.0 in.) (83.0 in.) (92.0 in.)
Mast A729 A729 A729 A729 A729
Group Number 1626 1829 1956 2108 2337
6 Chain 2057817 2306536 2310424 2305053 2307797
W40ZA

ITEM 1 2 3 4 (72.0 in.) (77.0 in.) (83.0 in.) (87.0 in.) (92.0 in.)
Mast A729 A729 A729 A729 A729
Group Number 1829 1956 2108 2210 2337
6 Chain 2306536 2310424 2305053 2053894 2307797

1 292600 Nut ...................................................................................................................... 2
2 2303194 Lockwasher ......................................................................................................... 4
3 2307145 Anchor ................................................................................................................ 2
4 2309214 Pin ....................................................................................................................... 2
5 15212 Cotter Pin ............................................................................................................ 4
6 a. . . . . Chain .................................................................................................................. 1
7 2033841 Washer ............................................................................................................... 2
8 2097311 Chain Sheave ..................................................................................................... 2
9 2304814 Spacer ................................................................................................................ 2
10 1374796 Snap Ring ........................................................................................................... 2
11 2304409 Shaft ................................................................................................................... 1
12 2303818 Support ............................................................................................................... 2
13 292683 Lockwasher ......................................................................................................... 2
14 287837 Capscrew ............................................................................................................ 1
15 2302624 Cotter Pin ............................................................................................................ 2
16 2305757 Grease Fitting ..................................................................................................... 2
17 198209 Snap Ring ........................................................................................................... 2
18 2303092 Chain Anchor ...................................................................................................... 2
19 2305973 Pin ....................................................................................................................... 2
FOOTNOTES:
a Refer to Table

UNIT CODE B453

TWO STAGE LIMITED FREE-LIFT — W20ZR, W30ZR (B455)

UNIT CODE B453

TWO STAGE LIMITED FREE-LIFT – W20ZR, W30ZR (B455)
W20ZR, W30ZR

ITEM 1 2 3 4 (72.0 in.) (77.0 in.) (83.0 in.) (92.0 in.)
Mast B735 B735 B735 B735
Group Number 1829 1956 2108 2337
3 Chain 135634 129361 135588 344150

1 1514866 Pin ....................................................................................................................... 2
2 15212 Cotter Pin ............................................................................................................ 6
3 b. . . . . Chain .................................................................................................................. 2
4 1369357 Chain Anchor ...................................................................................................... 2
5 58901 Snap Ring ........................................................................................................... 4
6 2097310 Chain Sheave ..................................................................................................... 2
7 161003 Nut ...................................................................................................................... 2
a 292680 Washer ............................................................................................................... 10
a 1479605 Clamp ................................................................................................................. 1
a 292502 Capscrew ............................................................................................................ 2
a 320156 Washer ............................................................................................................... 10
FOOTNOTES:
a Not Illustrated b Refer to Table

UNIT CODE B453
CYLINDER INSTALLATION (FIGURE 6-5)


UNIT CODE B453

1 292514 Capscrew ............................................................................................................ 2
2 2305142 Washer ............................................................................................................... 2
3 ..... Lift Cylinder (W30-40ZA) (FFigure 6-7)............................................................. 1
4 14693 Fitting .................................................................................................................. 1
5 2060839 Tube (23 in. Battery Box) .................................................................................... 1
5 2060840 Tube (34 in. Battery Box) .................................................................................... 1
6 16542 Connector ........................................................................................................... 1
6 16485 O-Ring ............................................................................................................ 1
7 2304577 Flow Valve (10 GPM) .......................................................................................... 1
8 2310888 Housing ............................................................................................................... 1
9 1151213 Fitting .................................................................................................................. 1
9 16485 O-Ring ............................................................................................................ 2
10 2022202 Capscrew ............................................................................................................ 1

UNIT CODE B453
CYLINDER INSTALLATION (FIGURE 6-6)


UNIT CODE B453

1 176640 Bolt ...................................................................................................................... 6
2 ..... Lift Cylinder (FFigure 6-8).................................................................................. 2
3 131358 Snap Ring ........................................................................................................... 2
4 1333382 Washer (0.060 in.) .............................................................................................. 2
5 1493527 Cushion ............................................................................................................... 4
6 1489961 Bracket ................................................................................................................ 1
7 2055467 Retainer (Cylinder) .............................................................................................. 2
8 320158 Washer ............................................................................................................... 6
9 292681 Lockwasher ......................................................................................................... 6
10 1360507 Clamp ................................................................................................................. 4
11 1465585 Hose Clamp ........................................................................................................ 4
12 2055464 Hose (72 in.) ....................................................................................................... 2
12 1511211 Hose (77 in.) ....................................................................................................... 2
12 1511217 Hose (83 in.) ....................................................................................................... 2
12 1511225 Hose (92 in) ........................................................................................................ 2
13 1476961 Bracket (RH) ....................................................................................................... 1
14 320156 Washer ............................................................................................................... 8
15 292680 Washer ............................................................................................................... 6
16 292501 Capscrew ............................................................................................................ 6
17 320157 Washer ............................................................................................................... 2
18 16457 Fitting .................................................................................................................. 2
19 296167 Capscrew ............................................................................................................ 2
20 16459 Fitting .................................................................................................................. 1
21 2055465 Cable Assy (72 in) .............................................................................................. 1
21 2106349 Cable Assy (77 in.) ............................................................................................. 1
21 1500642 Cable Assy (83 in.) ............................................................................................. 1
21 1500651 Cable Assy (92 in.) ............................................................................................. 1
22 17051 Fitting .................................................................................................................. 1
23 2055466 Hydraulic Hose Assy ........................................................................................... 2
24 1483268 Shaft ................................................................................................................... 1
25 1483269 Spacer ................................................................................................................ 2
26 2034908 Sheave Wire Take-Up (Wire) .............................................................................. 1
27 2034909 Sheave (Hose) .................................................................................................... 2
28 136687 Nut ...................................................................................................................... 2
29 166285 Clamp ................................................................................................................. 2
30 2034907 Spring ................................................................................................................. 1
31 2309831 Grip ..................................................................................................................... 1

UNIT CODE B453
LIFT CYLINDER ASSEMBLY (FIGURE 6-7)


W30ZA

1 2 3 4 (64.0 in.) (72.0 in.) (77.0 in.) (83.0 in.) (92.0 in.)
ITEM Mast A729 A729 A729 A729 A729
Group Number 1626 1829 1956 2108 2337
Cylinder
8604903 8604911 8604916 8604922 8604931
Group Number
Cylinder Assy 2034703 2034704 2034705 2034706 2034707
9 Cylinder Rod 2057815 2308580 2305652 2305848 2311781
10 Tube Wldmt- 2057816 2307588 2042981 2306187 2302664
Cylinder
W40ZA

1 2 3 4 (72.0 in.) (77.0 in.) (83.0 in.) (87.0 in.) (92.0 in.)
ITEM Mast A729 A729 A729 A729 A729
Group Number 1829 1956 2108 2210 2337
Cylinder
8605211 8605216 8605222 8605226 8605231
Group Number
Cylinder Assy 2034713 2034714 2034715 2057892 2034716
9 Cylinder Rod 4611824 4611826 4611831 4611834 4611837
10 Tube Wldmt- 2308919 2305980 2308597 2069392 2308382
Cylinder

UNIT CODE B453


a. . . . . Cylinder Assy ...................................................................................................... 1
1 2310082 Gland .............................................................................................................. 1
2 2034883 Rod Wiper ...................................................................................................... 1
3 2033074 Seal ................................................................................................................ 1
15880 O-Ring ............................................................................................................ 1
5 2303017 Setscrew ......................................................................................................... 1
6 39369 O-Ring ............................................................................................................ 1
7 154358 Back-Up Ring ................................................................................................. 1
8 2308676 Plug ................................................................................................................ 2
9 a. . . . . Cylinder Rod ................................................................................................... 1
10 a. . . . . Tube Wldmt-Cylinder ...................................................................................... 1
11 2070404 Wear Ring ...................................................................................................... 1
2307819 Kit-Seal ........................................................................................................... 1
FOOTNOTES:
a Refer to Table

UNIT CODE B453
LIFT CYLINDER ASSEMBLY (FIGURE 6-8)


W20ZR, W30ZR

1 2 3 4 (72.0 in.) (77.0 in.) (83.0 in.) (92.0 in.)
ITEM Mast B735 B735 B735 B735
Group Number 1829 1956 2108 2337
Cylinder
8606151 8606156 8606162 8606171
Group Number
Cylinder Assy 2055546 2055547 2055548 2055549
1 Tube Wldmt- 2055285 2055290 2055296 2055528
Cylinder
2 Cylinder Rod 2055272 2055277 2055283 2055522
15 Spacer 2040498 2040498 2040498 2040498

a. . . . . Cylinder Assy ...................................................................................................... 1
2 a. . . . . Cylinder Rod ................................................................................................... 1
3 335012 Back-Up Ring ................................................................................................. 1

UNIT CODE B453


4 334156 Rod Seal ......................................................................................................... 1
5 1356751 Wear Ring ...................................................................................................... 1
6 257913 Check Valve ................................................................................................... 1
7 39348 O-Ring ............................................................................................................ 1
8 297531 Washer ........................................................................................................... 1
9 187388 Snap Ring ....................................................................................................... 1
10 1355713 Gland .............................................................................................................. 1
11 1319668 Rod Wiper ...................................................................................................... 1
12 1381095 Rod Seal ......................................................................................................... 1
13 2307856 Hyd Velocity Fuse .......................................................................................... 1
14 59229 O-Ring ............................................................................................................ 1
15 a. . . . . Spacer ............................................................................................................ 1
16 1356748 Piston Ring ..................................................................................................... 1
1355714 Kit-Seal ............................................................................................................... 1
FOOTNOTES:
a Refer to Table

UNIT CODE B453
HEADER HOSE (FIGURE 6-9)


UNIT CODE B453
HEADER HOSE
A729

ITEM 1 2 3 4 (64.0 in.) (72.0 in.) (77.0 in.) (83.0 in.)
Mast A729 A729 A729 A729
Group Number 1626 1829 1956 2108
4 Hose Assy 2034419 2034408 2034596 2034410
A729

DESCRIPTION 2210 mm 2337 mm
ITEM 1 2 3 4 (87.0 in.) (92.0 in.)
Mast A729 A729
Group Number 2210 2337
4 Hose Assy 2034433 2034411

1 2302046 Sheave (Half) ...................................................................................................... 2
2 136687 Nut ...................................................................................................................... 2
3 2302960 Screw .................................................................................................................. 2
4 a. . . . . Hose Assy ........................................................................................................... 2
5 16457 Fitting .................................................................................................................. 2
6 2034401 Anchor ................................................................................................................ 1
7 292514 Capscrew ............................................................................................................ 2
8 388049
292682 Lockwasher ......................................................................................................... 2
9 2034597 Manifold .............................................................................................................. 1
10 2034403 Capscrew ............................................................................................................ 2
11 388049
292682 Lockwasher ......................................................................................................... 2
12 16540 Connector ........................................................................................................... 2
12 16483 O-Ring ............................................................................................................ 2
13 2054214 Hose Assy (9" Battery) ....................................................................................... 2
13 2054212 Hose Assy (13" Battery) ..................................................................................... 2
14 16883 Fitting .................................................................................................................. 2
14 16457 Fitting (Alternate Part) ......................................................................................... 2
15 201766 Fitting .................................................................................................................. 2
15 16483 O-Ring ............................................................................................................ 2
16 16923 Nut ...................................................................................................................... 2
FOOTNOTES:
a Refer to Table

UNIT CODE B453
NOTES

UNIT CODE B453
7 MAST-THREE STAGE FULL FREE-LIFT

UNIT CODE B453
SECTION 7
MAST-THREE STAGE FULL FREE-LIFT
DESCRIPTION PAGE

W20ZR, W30ZR (B455) .............................................................................................................................. 7-8
W30ZA, W40ZA (B453) ............................................................................................................................... 7-6
FREE-LIFT ASSEMBLY
REACH CARRIAGE - (B455) ...................................................................................................................... 7-14
FREE-LIFT CYLINDER
B453 ............................................................................................................................................................ 7-16
REACH CARRIAGE (B455) ........................................................................................................................ 7-18
HEADER HOSE
THREE STAGE FULL FREE-LIFT - W30ZA, W40ZA (B453) ..................................................................... 7-24
W20ZR, W30ZR (B455) - REACH CARRIAGE ........................................................................................... 7-12
MAIN LIFT CYLINDER
REACH CARRIAGE - W20ZR, W30ZR (B455) ........................................................................................... 7-22

UNIT CODE B453
OUTER, INTERMEDIATE, AND INNER MAST (FIGURE 7-1)

THREE STAGE FULL FREE-LIFT (B453)

UNIT CODE B453

W30-40ZA

DESCRIPTION 1829 mm 1956 mm 2108 mm
ITEM 1 2 3 4 (72.0 in.) (77.0 in.) (83.0 in.)
Mast A730 A730 A730
Group Number 1829 1956 2108
1 Outer Mast 2303886 2310716 2306874
2 Intermediate Mast 2306690 2310601 2304445
3 Inner Mast 2305541 2304398 2307327
KEY:
A: W30ZA
B: W40ZA
QTY
1 a. . . . . Outer Mast ................................................................................................. 1 1
2 a. . . . . Intermediate Mast ...................................................................................... 1 1
3 a. . . . . Inner Mast .................................................................................................. 1 1
4 2310824 Setscrew .................................................................................................... .. 8
4 2033826 Setscrew .................................................................................................... 8 ..
5 2309514 Load Roller ................................................................................................. .. 8
5 2033828 Load Roller ................................................................................................. 8 ..
6 2311941 Snap Ring .................................................................................................. 8 8
7 2310773 Wear Plug .................................................................................................. .. 8
7 2033829 Plug ............................................................................................................ 8 ..
8 2304346 Pin .............................................................................................................. 2 2
9 2302118 Shim (LH) ................................................................................................... 1 1
10 2311479 Wear Plate (LH) ......................................................................................... 1 1
11 296420 Washer ....................................................................................................... 4 4
12 292513 Capscrew ................................................................................................... 4 4
13 2308939 Shim (RH) .................................................................................................. 1 1
14 2304397 Wear Plate (RH) ......................................................................................... 1 1
15 2308709 Shim ........................................................................................................... 2 2
16 2305104 Wear Plate ................................................................................................. 2 2
17 2311528 Screw ......................................................................................................... 1 1
18 2308557 Cushion ...................................................................................................... 8 8
19 2308522 Plate ........................................................................................................... 2 2
20 2310054 Shim ........................................................................................................... AR AR
21 296426 Washer ....................................................................................................... 4 4
22 221638 Capscrew ................................................................................................... 4 4
FOOTNOTES:
a Refer to Table

UNIT CODE B453
OUTER, INTERMEDIATE, AND INNER MAST (FIGURE 7-2)


UNIT CODE B453

W20-30ZR

ITEM 1 2 3 4 (73.0 in.) (78.0 in.) (83.0 in.)
Mast B736 B736 B736
1 Outer Mast 2055664 2055668 2057755
2 Intermediate Mast 2057753 2055667 2055670
3 Inner Mast 2055658 2055666 2057754

1 a. . . . . Outer Mast .......................................................................................................... 1
2 a. . . . . Intermediate Mast ............................................................................................... 1
3 a. . . . . Inner Mast ........................................................................................................... 1
4 2310824 Setscrew ............................................................................................................. 8
4 2033826 Setscrew ............................................................................................................. ..
5 2309514 Load Roller ......................................................................................................... 8
5 2033828 Load Roller ......................................................................................................... ..
6 2311941 Snap Ring ........................................................................................................... 8
7 2310773 Wear Plug ........................................................................................................... 8
7 2033829 Plug ..................................................................................................................... ..
8 2304346 Pin ....................................................................................................................... 2
9 2302118 Shim (LH) ............................................................................................................ 1
10 2311479 Wear Plate (LH) .................................................................................................. 1
11 296420 Washer ............................................................................................................... 4
12 292513 Capscrew ............................................................................................................ 4
13 2308939 Shim (RH) ........................................................................................................... 1
14 2304397 Wear Plate (RH) ................................................................................................. 1
15 2308709 Shim .................................................................................................................... 2
16 2305104 Wear Plate .......................................................................................................... 2
17 2311528 Screw .................................................................................................................. 1
18 2308557 Cushion ............................................................................................................... 8
19 2308522 Plate .................................................................................................................... 2
20 2310054 Shim .................................................................................................................... AR
21 296426 Washer ............................................................................................................... 4
22 221638 Capscrew ............................................................................................................ 4
FOOTNOTES:
a Refer to Table

UNIT CODE B453

W30ZA, W40ZA (B453)

UNIT CODE B453

W30ZA, W40ZA (B453)
W30-40ZA

ITEM 1 2 3 4 (72.0 in.) (77.0 in.) (83.0 in.)
Mast A730 A730 A730
6 Chain (Free-Lift) 2311752 2306536 2310424
9 Chain (Hoist) 2309709 2303567 2309714

1 2309214 Pin ....................................................................................................................... 6
2 15212 Cotter Pin ............................................................................................................ 8
3 292600 Nut ...................................................................................................................... 4
4 2303194 Lockwasher ......................................................................................................... 8
5 2307145 Anchor ................................................................................................................ 4
6 a. . . . . Chain (Free-Lift) .................................................................................................. 2
7 1374796 Snap Ring ........................................................................................................... 4
8 2097311 Chain Sheave ................................................................................................. 4
9 a. . . . . Chain (Hoist) ....................................................................................................... 2
10 2033841 Washer ............................................................................................................... 2
11 39363 O-Ring ................................................................................................................ 1
12 2304409 Shaft ................................................................................................................... 1
13 2304536 Support ............................................................................................................... 1
14 2304814 Spacer ................................................................................................................ 1
15 2302624 Cotter Pin ............................................................................................................ 2
16 2305757 Grease Fitting ..................................................................................................... 2
17 198209 Snap Ring ........................................................................................................... 2
18 2303092 Chain Anchor ...................................................................................................... 2
19 2305973 Pin ....................................................................................................................... 2
FOOTNOTES:
a Refer to Table

UNIT CODE B453

W20ZR, W30ZR (B455)

UNIT CODE B453

W20ZR, W30ZR (B455)
W20-30ZR

ITEM 1 2 3 4 (73.0 in.) (78.0 in.) (83.0 in.)
Mast B736 B736 B736
1 Chain (Main Lift) 2045345 2048270 2308604
4 Chain (Free-Lift) 161030 180058 160914

1 a. . . . . Chain (Main Lift) ................................................................................................. 2
2 15212 Cotter Pin ............................................................................................................ 8
3 2303049 Pin ....................................................................................................................... 8
4 a. . . . . Chain (Free-Lift) .................................................................................................. 2
5 292600 Nut ...................................................................................................................... 8
6 2306269 Chain Anchor ...................................................................................................... 4
7 2309976 Retaining Ring .................................................................................................... 4
8 2097309 Chain Sheave ..................................................................................................... 4
9 2311584 Spacer ................................................................................................................ 2
10 2305293 Shaft ................................................................................................................... 1
11 2033911 Support ............................................................................................................... 1
12 2302923 Spacer ................................................................................................................ 1
FOOTNOTES:
a Refer to Table

UNIT CODE B453
LIFT CYLINDER INSTALLATION (FIGURE 7-5)

W30ZA, W40ZA (B453) — THREE STAGE FULL FREE-LIFT

UNIT CODE B453

W30ZA, W40ZA (B453) – THREE STAGE FULL FREE-LIFT

1 2310789 Spacer ................................................................................................................ 2
2 a 2306203 Hose Assy ........................................................................................................... 1
2 a 2308494 Hose Assy ........................................................................................................... 1
2 a 2310734 Hose Assy ........................................................................................................... 1
3 2302927 Sheave ................................................................................................................ 1
4 1344820 Snap Ring ........................................................................................................... 1
5 2307814 Fitting .................................................................................................................. 1
6 ..... Free-Lift Cylinder (FFigure 7-8)......................................................................... 1
7 2304531 Hyd Velocity Fuse (23 GPM) .............................................................................. 1
8 2308475 Clamp ................................................................................................................. 1
9 15107 Locknut ............................................................................................................... 2
10 144416 Snap Ring ........................................................................................................... 2
11 2308990 Washer ............................................................................................................... 2
12 2304287 Bushing ............................................................................................................... 2
13 2310054 Shim .................................................................................................................... AR
14 287854 Capscrew ............................................................................................................ 4
15 2311241 Washer ............................................................................................................... 4
16 320159 Washer ............................................................................................................... 4
17 2308625 Guard .................................................................................................................. 2
18 ..... Lift Cylinder (FFigure 7-10)................................................................................ 2
19 2310149 Hyd Velocity Fuse (10 GPM) .............................................................................. 1
20 2304249 Plate (LH) ............................................................................................................ 1
21 2309463 Plate (RH) ........................................................................................................... 1
22 136749 Screw .................................................................................................................. 4
23 292681 Lockwasher ......................................................................................................... 4
24 2305701 Hose Assy ........................................................................................................... 2
25 16578 Fitting .................................................................................................................. 1
25 16485 O-Ring ............................................................................................................ 1
26 16560 Fitting .................................................................................................................. 1
26 16485 O-Ring ............................................................................................................ 1
27 16559 Fitting .................................................................................................................. 1
27 16484 O-Ring ............................................................................................................ 1
28 2306655 Flow Valve (12 GPM) .......................................................................................... 1
29 2308404 Housing ............................................................................................................... 1
30 2060862 Capscrew ............................................................................................................ 2
31 292681 Lockwasher ......................................................................................................... 2
32 2307949 Washer ............................................................................................................... 2
FOOTNOTES:
a Refer to Table

UNIT CODE B453
LIFT CYLINDER INSTALLATION (FIGURE 7-6)

W20ZR, W30ZR (B455) — REACH CARRIAGE

UNIT CODE B453

W20ZR, W30ZR (B455) – REACH CARRIAGE

1 1495933 Bracket ................................................................................................................ 1
2 1360507 Clamp ................................................................................................................. 1
3 1353530 Hose Clamp ........................................................................................................ 2
4 2034907 Spring ................................................................................................................. 1
5 1479605 Clamp ................................................................................................................. 3
6 320161 Washer ............................................................................................................... 6
7 302343 Capscrew ............................................................................................................ 2
8 1479219 Clamp ................................................................................................................. 1
9 16561 Elbow .................................................................................................................. 1
10 14586 T-Fitting ............................................................................................................... 1
11 2055644 Spacer ................................................................................................................ 1
12 292681 Lockwasher ......................................................................................................... 12
13 176640 Bolt ...................................................................................................................... 2
14 2307423 Bracket ................................................................................................................ 1
15 292508 Capscrew ............................................................................................................ 2
16 292503 Capscrew ............................................................................................................ 2
17 136687 Nut ...................................................................................................................... 6
18 292680 Washer ............................................................................................................... 11
19 1476903 Plate .................................................................................................................... 1
20 320156 Washer ............................................................................................................... 8
21 292501 Capscrew ............................................................................................................ 6
22 1476961 Bracket (RH) ....................................................................................................... 1
23 ..... Lift Cylinder (FFigure 7-11)................................................................................ 1
24 2055642 Formed Tube ...................................................................................................... 1
25 320158 Washer ............................................................................................................... 4
26 136749 Screw .................................................................................................................. 8
27 2055643 Formed Tube ...................................................................................................... 1
28 2055645 Hose ................................................................................................................... 2
28 1488272 Hose (225 in.) ..................................................................................................... 2
28 1488276 Hose (239 in.) ..................................................................................................... 2
29 16459 Fitting .................................................................................................................. 1
30 2309712 Hyd Velocity Fuse ............................................................................................... 1
31 2055651 Hydraulic Hose Asm ........................................................................................... 1
32 2106448 Hose ................................................................................................................... 1
33 201783 Fitting .................................................................................................................. 1
34 1500664 Cable Assy .......................................................................................................... 1
34 1500669 Cable Assy (229 in.) ........................................................................................... 1
34 1500674 Cable Assy (243 in.) ........................................................................................... 1
35 1500830 Manifold .............................................................................................................. 1
36 2304805 Hose Clamp ........................................................................................................ 3
37 292503 Capscrew ............................................................................................................ 2
38 292502 Capscrew ............................................................................................................ 2

UNIT CODE B453
FREE-LIFT ASSEMBLY (FIGURE 7-7)

REACH CARRIAGE — (B455)

UNIT CODE B453
FREE-LIFT ASSEMBLY
REACH CARRIAGE – (B455)

1488546 Crosshead Assy .................................................................................................. 1
2 16486 O-Ring ............................................................................................................ 1
3 ..... Free-Lift Cylinder (FFigure 7-9)......................................................................... 1
4 131358 Snap Ring ........................................................................................................... 1
5 161003 Nut ...................................................................................................................... 2
6 296426 Washer ............................................................................................................... 2
7 15211 Cotter Pin ............................................................................................................ 4
8 1369357 Chain Anchor ...................................................................................................... 2
9 1514866 Pin ....................................................................................................................... 2
10 1477533 Crosshead ...................................................................................................... 1
11 1374797 Snap Ring ....................................................................................................... 1
12 2097310 Chain Sheave ................................................................................................. 2
13 296225 Screw ............................................................................................................. 4
14 292681 Lockwasher .................................................................................................... 2
15 296165 Capscrew ....................................................................................................... 2
16 320157 Washer ........................................................................................................... 2
17 1477535 Guard ............................................................................................................. 2
18 2034909 Sheave ........................................................................................................... 2
19 2034908 Sheave Wire Take-Up .................................................................................... 1
20 1477536 Sheave ........................................................................................................... 1
21 1500664 Cable Assy .......................................................................................................... 1
21 1500669 Cable Assy (229 in.) ........................................................................................... 1
21 1500674 Cable Assy (243 in.) ........................................................................................... 1
22 1488276 Hose (239 in.) ..................................................................................................... 2
22 1488272 Hose (225 in.) ..................................................................................................... 2
22 2055645 Hose ................................................................................................................... 2
a 166285 Clamp ................................................................................................................. 2
a 1360507 Clamp ................................................................................................................. 4
FOOTNOTES:
a Not Illustrated

UNIT CODE B453
FREE-LIFT CYLINDER (FIGURE 7-8)

B453

UNIT CODE B453
FREE-LIFT CYLINDER
B453
W30-40ZA

1 2 3 4 (72.0 in.) (77.0 in.) (83.0 in.)
ITEM Mast A730 A730 A730
Cylinder
8603757 8603762 8603768
Group Number
Cylinder Assy 2034830 2034831 2034833
6 Cylinder Rod 2306680 2308769 2305890
10 Tube Wldmt- 2303454 2302900 2302317
Cylinder

a. . . . . Cylinder Assy ...................................................................................................... 1
1 2034883 Rod Wiper ...................................................................................................... 1
2 2033074 Seal ................................................................................................................ 1
3 2304256 Gland .............................................................................................................. 1
4 164840 Back-Up Ring ................................................................................................. 1
5 15880 O-Ring ............................................................................................................ 1
6 a. . . . . Cylinder Rod ................................................................................................... 1
7 2034270 Wear Ring ...................................................................................................... 1
8 2302806 Ball Bearing .................................................................................................... 2
9 2305120 Plug ................................................................................................................ 2
11 2304531 Hyd Velocity Fuse (23 GPM) .......................................................................... 1
12 190887 Sealing Ring ................................................................................................... 1
13 295649 Screw ............................................................................................................. 1
2304259 Kit-Seal ............................................................................................................... 1
FOOTNOTES:
a Refer to Table

UNIT CODE B453
FREE-LIFT CYLINDER (FIGURE 7-9)

REACH CARRIAGE (B455)
FREE-LIFT CYLINDER
W20-30ZR

1 2 3 4 (73.0 in.) (78.0 in.) (83.0 in.)
ITEM Mast B736 B736 B736
Cylinder
8605956 8605961 8605901
Group Number
Cylinder Assy 2055683 2055684 2055574
1 Tube Wldmt- 2055688 2055689 2055559
Cylinder
2 Cylinder Rod 1356667 1356062 1356682

a. . . . . Cylinder Assy ...................................................................................................... 1
2 a. . . . . Cylinder Rod ................................................................................................... 1
3 637565 Back-Up Ring ................................................................................................. 1
4 309062 Rod Seal ......................................................................................................... 1

UNIT CODE B453
FREE-LIFT CYLINDER

5 636941 Wear Ring ...................................................................................................... 1
6 257913 Check Valve ................................................................................................... 1
6 297538 Check Valve (Alternate Part) .......................................................................... 1
7 190580 O-Ring ............................................................................................................ 1
8 297531 Washer ........................................................................................................... 1
9 187388 Snap Ring ....................................................................................................... 1
10 1356661 Gland .............................................................................................................. 1
11 2013099 Rod Wiper ...................................................................................................... 1
11 1463105 Rod Wiper (Alternate Part) ............................................................................. 1
12 1358970 Rod Seal ......................................................................................................... 1
12 1622946 Rod Seal (Alternate Part) ............................................................................... 1
13 164840 Back-Up Ring ................................................................................................. 1
14 15880 O-Ring ............................................................................................................ 1
15 1361302 Screw ............................................................................................................. 1
16 190887 Sealing Ring ................................................................................................... 1
1356662 Kit-Seal ............................................................................................................... 1
FOOTNOTES:
a Refer to Table

UNIT CODE B453
MAIN LIFT CYLINDER (FIGURE 7-10)

W30ZA, W40ZA (B453) — THREE STAGE FULL FREE-LIFT
MAIN LIFT CYLINDER

W30ZA

1 2 3 4 (72.0 in.) (77.0 in.) (83.0 in.)
Cylinder
8605107 8605112 8605118
Group Number
Cylinder Assy 2034804 2034805 2034806
5 Cylinder Rod 2303190 2309511 2303601
16 Tube Wldmt- 2306097 2308751 2302406
Cylinder

UNIT CODE B453
MAIN LIFT CYLINDER

W40ZA

1 2 3 4 (72.0 in.) (77.0 in.) (83.0 in.)
Cylinder
8605157 8605162 8605168
Group Number
Cylinder Assy 2034815 2034816 2034817
5 Cylinder Rod 2303190 2309511 2303601
16 Tube Wldmt- 2309655 2310491 2310348
Cylinder
KEY:
A: W30ZA
B: W40ZA
QTY
a. . . . . Cylinder Assy ............................................................................................. 1 1
1 2033678 Rod Wiper .............................................................................................. 1 1
2 330692 Rod Seal ................................................................................................ 2 2
3 2306042 Gland ..................................................................................................... 1 1
4 55407 O-Ring ................................................................................................... 1 1
5 a. . . . . Cylinder Rod .......................................................................................... 1 1
6 322824 Back-Up Ring ......................................................................................... 1 1
7 1362871 Wear Ring .............................................................................................. 1 1
8 265787 O-Ring ................................................................................................... 1 1
9 297530 Check Valve ........................................................................................... 1 1
10 297531 Washer .................................................................................................. 1 1
11 386684 Shim (0.005 in.) ..................................................................................... AR AR
11 386683 Shim (0.007 in.) ..................................................................................... AR AR
11 386682 Shim (0.020 in.) ..................................................................................... AR AR
12 187388 Snap Ring .............................................................................................. 1 1
13 323103 Piston ..................................................................................................... 1 1
14 58916 Snap Ring .............................................................................................. 1 1
15 2310149 Hyd Velocity Fuse (10 GPM) ................................................................. 1 1
16 a. . . . . Tube Wldmt-Cylinder ............................................................................. 1 1
2307071 Kit-Seal ....................................................................................................... 1 1
FOOTNOTES:
a Refer to Table

UNIT CODE B453
MAIN LIFT CYLINDER (FIGURE 7-11)

REACH CARRIAGE — W20ZR, W30ZR (B455)

ad 2055682 Cylinder Assy ...................................................................................................... 1
bd 2055685 Cylinder Assy ...................................................................................................... 1
cd 2055545 Cylinder Assy ...................................................................................................... 1
1 ad 2055286 Tube Wldmt-Cylinder .......................................................................................... 1
1 bd 2055291 Tube Wldmt-Cylinder .......................................................................................... 1
1 cd 2055296 Tube Wldmt-Cylinder .......................................................................................... 1
2 ad 2055273 Cylinder Rod ....................................................................................................... 1
2 bd 2055278 Cylinder Rod ....................................................................................................... 1
2 cd 2055283 Cylinder Rod ....................................................................................................... 1
3 335012 Back-Up Ring ...................................................................................................... 1
4 334156 Rod Seal ............................................................................................................. 1
5 1356751 Wear Ring ........................................................................................................... 1
6 257913 Check Valve ........................................................................................................ 1
7 39348 O-Ring ................................................................................................................ 1
8 297531 Washer ............................................................................................................... 1
9 187388 Snap Ring ........................................................................................................... 1
10 1355713 Gland .................................................................................................................. 1
11 1319668 Rod Wiper ........................................................................................................... 1
12 1381095 Rod Seal ............................................................................................................. 1
14 59229 O-Ring ................................................................................................................ 1
1355714 Kit-Seal ............................................................................................................... 1

UNIT CODE B453
FOOTNOTES:
a B736-3721 c B736-4559
b B736-4102 d Refer to Table

UNIT CODE B453
HEADER HOSE (FIGURE 7-12)

THREE STAGE FULL FREE-LIFT — W30ZA, W40ZA (B453)

UNIT CODE B453
HEADER HOSE
THREE STAGE FULL FREE-LIFT – W30ZA, W40ZA (B453)
A730

ITEM 1 2 3 4 (72.0 in.) (77.0 in.) (83.0 in.)
Mast A730 A730 A730
10 Hose Assy 2034439 2034440 2034441
11 Hose Assy 2034444 2034445 2034446
18 Hose Assy 2034434 2034435 2034436
19 Hose Assy 2034429 2034430 2034431

1 2303614 Sheave ................................................................................................................ 1
2 2309023 Hose Sheave ...................................................................................................... 1
3 2034423 Spacer ................................................................................................................ 1
4 2302017 Washer ............................................................................................................... AR
5 15178 Washer ............................................................................................................... 1
6 292537 Capscrew ............................................................................................................ 1
7 2302046 Sheave (Half) ...................................................................................................... 2
8 2302960 Screw .................................................................................................................. 2
9 136687 Nut ...................................................................................................................... 2
10 a. . . . . Hose Assy ........................................................................................................... 1
11 a. . . . . Hose Assy ........................................................................................................... 1
12 16540 Connector ........................................................................................................... 4
12 16483 O-Ring ............................................................................................................ 1
13 16558 Fitting .................................................................................................................. 2
13 16483 O-Ring ............................................................................................................ 1
14 2034421 Manifold .............................................................................................................. 1
15 388049
292682 Lockwasher ......................................................................................................... 2
16 292514 Capscrew ............................................................................................................ 2
17 134436 Fitting .................................................................................................................. 2
17 16482 O-Ring ............................................................................................................ 1
18 a. . . . . Hose Assy ........................................................................................................... 1
19 a. . . . . Hose Assy ........................................................................................................... 1
20 16447 Fitting .................................................................................................................. 1
21 16457 Fitting .................................................................................................................. 1
22 282678 Hose-Bulk ........................................................................................................... AR
22 316876 Fitting .................................................................................................................. 4
23 16883 Fitting .................................................................................................................. 1
23 16457 Fitting (Alternate Part) ......................................................................................... 2
24 2034422 Bracket ................................................................................................................ 1
25 292681 Lockwasher ......................................................................................................... 2
26 136681 Capscrew ............................................................................................................ 2
27 2034402 Manifold .............................................................................................................. 1
28 388049
292682 Lockwasher ......................................................................................................... 2
29 2034403 Capscrew ............................................................................................................ 2
UNIT CODE B453
HEADER HOSE
THREE STAGE FULL FREE-LIFT – W30ZA, W40ZA (B453)

30 201766 Fitting .................................................................................................................. 2
30 16483 O-Ring ............................................................................................................ 2
31 16923 Nut ...................................................................................................................... 2
FOOTNOTES:
a Refer to Table

UNIT CODE B453
8 CARRIAGE
UNIT CODE B453
SECTION 8
CARRIAGE
DESCRIPTION PAGE
CARRIAGE
W30ZA, W40ZA .......................................................................................................................................... 8-26
FRAME WELDMENT
SINGLE REACH ASSEMBL ........................................................................................................................ 8-4
FRONT END MECHANISM
→ S/N B455N02048H ................................................................................................................................ 8-8
S/N B455N02049H → ................................................................................................................................ 8-10
W20ZR, W30ZR (B455) .............................................................................................................................. 8-18
INTEGRAL SIDE-SHIFT ASSEMBLY ............................................................................................................. 8-28
INTEGRAL TILT ASSEMBLY .......................................................................................................................... 8-30
REACH ASSEMBLY (24 IN.)
W20ZR, W30ZR (B455) .............................................................................................................................. 8-17
REACH CONTROL VALVE ............................................................................................................................. 8-16
REACH CYLINDER
W20ZR, W30ZR .......................................................................................................................................... 8-24
REACH CYLINDER ASSEMBLY .................................................................................................................... 8-12
REACH HYDRAULICS
W20ZR, W30ZR (B455) .............................................................................................................................. 8-14
SCISSOR ASSEMBLY
24 IN. REACH - W20ZR, W30ZR ................................................................................................................ 8-22
SINGLE REACH ARMS .................................................................................................................................. 8-6
SINGLE REACH ASSEMBLY ......................................................................................................................... 8-2

UNIT CODE B453
SINGLE REACH ASSEMBLY (FIGURE 8-1)

UNIT CODE B453
SINGLE REACH ASSEMBLY

2088509 Single Reach Assembly ...................................................................................... 1
1 ..... Frame Weldment ............................................................................................ 1
2 ..... Single Reach Arms ......................................................................................... 1
3 ..... Front End Mechanism (FFigure 8-5)............................................................. 1
4 2086625 Reach Cylinder (LH) ....................................................................................... 1
4 a 2106262 Reach Cylinder (LH) ....................................................................................... 1
4 2086626 Reach Cylinder (RH) ...................................................................................... 1
4 a 2106263 Reach Cylinder (RH) ...................................................................................... 1
5 1533188 Shaft ............................................................................................................... 2
6 1556244 Plate ............................................................................................................... 2
7 296158 Capscrew ....................................................................................................... 2
8 1556242 Shield ............................................................................................................. 1
9 1527879 Capscrew ....................................................................................................... 6
10 293613 Capscrew ....................................................................................................... 2
11 1593401 Pin .................................................................................................................. 2
12 1371287 Washer ........................................................................................................... 2
13 2302746 Bumper ........................................................................................................... 2
FOOTNOTES:
a PENDING PER ECN 10333432 →

UNIT CODE B453
FRAME WELDMENT (FIGURE 8-2)

SINGLE REACH ASSEMBL

UNIT CODE B453
FRAME WELDMENT
SINGLE REACH ASSEMBL

..... Frame Weldment ................................................................................................ 1
1 1531605 Frame Wldmt (5.5 Inch Mast) ......................................................................... 1
2 1476622 Bushing ...................................................................................................... 2
3 16041 Grease Fitting ............................................................................................. 2
4 1479066 Chain Anchor ............................................................................................. 2
5 ..... Prox Sensor ............................................................................................... 1
6 ..... Connector Plate ......................................................................................... 1
7 1537176 Block ............................................................................................................... 2
8 1527885 Capscrew ....................................................................................................... 4
9 129387 Shim (0.020 in.) .............................................................................................. 6
10 58901 Snap Ring ....................................................................................................... 6
11 2062532 Load Roller Bearing ........................................................................................ 6
12 1528573 Fitting .............................................................................................................. 2
13 ..... Roller .............................................................................................................. 1
14 2013239 Pin .................................................................................................................. 2
15 15200 Cotter Pin ....................................................................................................... 2

UNIT CODE B453
SINGLE REACH ARMS (FIGURE 8-3)

UNIT CODE B453
SINGLE REACH ARMS

..... Single Reach Arms ............................................................................................. 1
1 1541759 Arm ................................................................................................................. 1
2 1374536 Bearing (Spherical) .................................................................................... 2
3 1476622 Bushing ...................................................................................................... 2
4 1531366 Arm (RH) ........................................................................................................ 1
5 1531365 Arm (LH) ......................................................................................................... 1
6 2305206 Formed Bracket .......................................................................................... 2
7 2033109 Bearing Set ................................................................................................ 2
8 1555329 Bushing ...................................................................................................... 2
9 2075062 Cap ................................................................................................................. 2
10 293614 Capscrew ....................................................................................................... 6
10 1705858 Bolt (Alternate Part) ........................................................................................ 6
11 2302771 Bearing ........................................................................................................... 2
12 2309514 Load Roller ..................................................................................................... 2
13 2311941 Snap Ring ....................................................................................................... 2
14 2310773 Wear Plug ....................................................................................................... 2
15 2310824 Setscrew ......................................................................................................... 2
16 296131 Nut .................................................................................................................. 2
17 16041 Grease Fitting ................................................................................................. 6
18 1567918 Washer ........................................................................................................... 6

UNIT CODE B453
FRONT END MECHANISM (FIGURE 8-4)

(→ S/N B455N02048H)

UNIT CODE B453
FRONT END MECHANISM

(→ S/N B455N02048H)

..... Front End Mechanism ......................................................................................... 1
1 1537193 Frame (Single Reach Assy w/ Tilt) ................................................................. 1
2 1533250 Plate ............................................................................................................... 1
3 1537186 Hydraulic Control Valve .................................................................................. 1
4 2062530 Valve Block ................................................................................................ 1
4 2045616 Valve (Counterbalance) ......................................................................... 1
4 2047108 Cartridge Valve ...................................................................................... 2
4 1662637 Kit-Seal .................................................................................................. 1
4 2090395 Coil ......................................................................................................... 2
5 1486737 Fitting ......................................................................................................... 1
6 1487058 Fitting ......................................................................................................... 3
7 1486738 Fitting .............................................................................................................. 2
8 2075419 Hose Assy ...................................................................................................... 1
8 2086831 Hose Ftg ..................................................................................................... 1
8 2086830 Hose Ftg ..................................................................................................... 1
9 2075420 Hose Assy ...................................................................................................... 1
9 2086831 Hose Ftg ..................................................................................................... 1
9 2086830 Hose Ftg ..................................................................................................... 1
10 2075421 Hose Assy ...................................................................................................... 1
10 2086831 Hose Ftg ..................................................................................................... 1
10 2086830 Hose Ftg ..................................................................................................... 1
11 2075422 Hose Assy ...................................................................................................... 1
11 2086831 Hose Ftg ..................................................................................................... 1
11 2086830 Hose Ftg ..................................................................................................... 1
12 1527879 Capscrew (Top) .............................................................................................. 3
13 1527883 Capscrew (Side) ............................................................................................. 4

UNIT CODE B453
FRONT END MECHANISM (FIGURE 8-5)

(S/N B455N02049H →)

UNIT CODE B453
FRONT END MECHANISM

(S/N B455N02049H →)
KEY:
A: With Sideshift
B: Without Sideshift
QTY
1 1537191 Side-Shift Carriage (Single Reach Assy w/ Sideshift) ................................ 1 ..
1 1537192 Frame (Double Reach Assy w/ Sideshift) .................................................. 1 ..
1 1537193 Frame (Single Reach Assy w/ Tilt) ............................................................. .. 1
2 4012913 Valve (Assembly) ....................................................................................... 1 ..
2 4012914 Valve (Assembly) ....................................................................................... .. 1
3 2062530 Valve Block ............................................................................................ 1 ..
3 2062531 Valve Block ............................................................................................ .. 1
4 1528594 Fitting ..................................................................................................... 1 1
5 1486737 Fitting ..................................................................................................... 3 2
6 1487058 Fitting ..................................................................................................... 2 1
7 2075422 Hose Assy .................................................................................................. 2 1
8 4604940 Hose Assy .................................................................................................. 2 1
9 1487059 Fitting ......................................................................................................... 2 ..
10 1516198 Fitting ......................................................................................................... 2 2
11 1527883 Capscrew ................................................................................................... 4 4
12 4014205 Cover Plate ................................................................................................ 1 1
13 1527879 Capscrew ................................................................................................... 3 3

UNIT CODE B453
REACH CYLINDER ASSEMBLY (FIGURE 8-6)

UNIT CODE B453
REACH CYLINDER ASSEMBLY

2086625 Reach Cylinder (LH) ........................................................................................... 1
b 2106262 Reach Cylinder (LH) ........................................................................................... 1
2086626 Reach Cylinder (RH) ........................................................................................... 1
b 2106263 Reach Cylinder (RH) ........................................................................................... 1
1 1351186 Rod Wiper ...................................................................................................... 1
2 132834 Back-Up Ring ................................................................................................. 1
3 55407 O-Ring ............................................................................................................ 1
4 1381093 Rod Seal ......................................................................................................... 1
5 2076456 Seal ................................................................................................................ 1
6 1362875 Piston Ring ..................................................................................................... 1
7 2086629 Tube Wldmt-Cylinder (LH) .............................................................................. 1
7 2086630 Tube Wldmt-Cylinder (RH) ............................................................................. 1
8 2086631 Cylinder Rod ................................................................................................... 1
9 2076457 Gland .............................................................................................................. 1
10 2086633 Piston ............................................................................................................. 1
11 2306366 Locknut ........................................................................................................... 1
a 1362872 Sleeve ............................................................................................................ 1
13 2086634 Kit-Seal ........................................................................................................... 1
FOOTNOTES:
a Not Illustrated b PENDING PER ECN 10333432 →

UNIT CODE B453
REACH HYDRAULICS (FIGURE 8-7)

W20ZR, W30ZR (B455)

UNIT CODE B453
REACH HYDRAULICS
W20ZR, W30ZR (B455)

1 201766 Fitting .................................................................................................................. 2
2 1479540 Cover Plate ......................................................................................................... 1
3 292681 Lockwasher ......................................................................................................... 2
4 136681 Capscrew ............................................................................................................ 2
5 1487212 Sheave ................................................................................................................ 1
5 1553935 Sheave ................................................................................................................ 1
6 12898 Snap Ring ........................................................................................................... 1
6 12898 Snap Ring ........................................................................................................... 3
7 1487928 Hose Assy ........................................................................................................... 1
8 1484040 Hydraulic Control Valve (With Side-Shift) (FFigure 8-8).................................... 1
8 1489833 Hydraulic Control Valve (Without Side-Shift) (FFigure 8-8)............................... 1
9 1487928 Hose Assy ........................................................................................................... 1
10 1487933 Cable Assy .......................................................................................................... 1
11 1487927 Hose Assy ........................................................................................................... 1
12 1487927 Hose Assy ........................................................................................................... 1
13 1491705 Hose Assy ........................................................................................................... 2
14 2304717 Hose ................................................................................................................... 1
15 2304717 Hose ................................................................................................................... 1
16 2304717 Hose ................................................................................................................... 1
17 2304805 Hose Clamp ........................................................................................................ 4
18 287817 Capscrew ............................................................................................................ 4
19 296420 Washer ............................................................................................................... 4
20 293781 Lockwasher ......................................................................................................... 4
21 287854 Capscrew ............................................................................................................ 4
22 1492291 Pin ....................................................................................................................... 2
23 1495599 Plate .................................................................................................................... 2
24 292680 Washer ............................................................................................................... 2
25 293601 Capscrew ............................................................................................................ 2
26 17753 Adapter ............................................................................................................... 2
27 2306246 Shim .................................................................................................................... AR
28 2311976 Stop (Poly) .......................................................................................................... 2
29 296216 Capscrew ............................................................................................................ 4
30 296417 Washer ............................................................................................................... 4
31 2303234 Strap ................................................................................................................... 1
32 1498180 Bracket ................................................................................................................ 1
33 2311932 Cap ..................................................................................................................... 2
34 2304805 Hose Clamp ........................................................................................................ 2
35 296379 Washer ............................................................................................................... 2
36 287817 Capscrew ............................................................................................................ 1
37 16540 Connector ........................................................................................................... 1
38 16538 Connector ........................................................................................................... 1
39 1553936 Rod ..................................................................................................................... 1
40 2304410 Shim .................................................................................................................... 2

UNIT CODE B453
REACH CONTROL VALVE (FIGURE 8-8)

1 1484040 Hydraulic Control Valve (With Side Shift) ........................................................... 1
2 2047108 Cartridge Valve ............................................................................................... 3
3 1322441 Coil ................................................................................................................. 3
4 222442 Fitting .............................................................................................................. 2
5 2045616 Valve (Counterbalance) .................................................................................. 1
6 1489833 Hydraulic Control Valve (Without Side Shift) ...................................................... 1
7 1322441 Coil ................................................................................................................. 2
8 2047108 Cartridge Valve ............................................................................................... 2
9 222442 Fitting .............................................................................................................. 4
10 2045624 Plug ................................................................................................................ 1
11 2045616 Valve (Counterbalance) .................................................................................. 1

UNIT CODE B453
REACH ASSEMBLY (24 IN.) (FIGURE 8-9)

W20ZR, W30ZR (B455)

a 2042287 Carriage .............................................................................................................. 1
b 2088509 Single Reach Assembly ...................................................................................... 1
a 2042288 Reach Assy ......................................................................................................... 1
b 2088508 Carriage Asm (Side Shift) ................................................................................... 1
1 ..... Inner Frame Carriage (FFigure 8-10)................................................................ 1
2 ..... Reach Cylinder (FFigure 8-12).......................................................................... 1
3 ..... Integral Tilt Assembly (FFigure 8-15)................................................................ 1
3 ..... Integral Side-Shift Assembly (FFigure 8-14)..................................................... 1
4 ..... Scissor Carriage ................................................................................................. 1
FOOTNOTES:
a → S/N B455N01822E b S/N B455N01823E →

UNIT CODE B453
INNER FRAME CARRIAGE (FIGURE 8-10)

W20ZR, W30ZR (B455)

UNIT CODE B453

W20ZR, W30ZR (B455)

1 1479089 Frame (Rear) ...................................................................................................... 1
2 1476622 Bushing ............................................................................................................... 2
3 1479251 Valve Block ......................................................................................................... 1
4 1502990 Bracket ................................................................................................................ 1
5 2308558 Spacer ................................................................................................................ 2
6 2305275 Roller (3.1 in.) ..................................................................................................... 1
6 2309266 Roller (3.0 in.) ..................................................................................................... 2
6 2309614 Roller (2.9 in.) ..................................................................................................... 4
7 2308542 Washer ............................................................................................................... 2
8 2309514 Load Roller ......................................................................................................... 6
9 2311941 Snap Ring ........................................................................................................... 6
10 213100 Snap Ring ........................................................................................................... 2
11 16041 Grease Fitting ..................................................................................................... 12
12 2310327 Side Roller .......................................................................................................... 2
13 292683 Lockwasher ......................................................................................................... 4
14 292527 Capscrew ............................................................................................................ 4
15 2310773 Wear Plug ........................................................................................................... 2
15 296131 Nut ...................................................................................................................... 2
16 2048271 Hose Assy ........................................................................................................... 2
17 2047808 Hose Assy ........................................................................................................... 2
18 110322 Clamp ................................................................................................................. 4
19 16539 Fitting .................................................................................................................. 4
20 14591 Plug ..................................................................................................................... 4
21 292507 Capscrew ............................................................................................................ 2
22 1517512 Bracket ................................................................................................................ 1
23 292680 Washer ............................................................................................................... 13
24 16456 Fitting .................................................................................................................. 2
25 132861 Capscrew ............................................................................................................ 2
26 b 1487212 Sheave ................................................................................................................ 1
26 c 1553935 Sheave ................................................................................................................ 1
27 2306377 Shim (0.125 in.) .................................................................................................. 2
28 2305581 Shim (0.030 in.) .................................................................................................. 2
29 b 12898 Snap Ring ........................................................................................................... 1
29 c 12898 Snap Ring ........................................................................................................... 3
30 320157 Washer ............................................................................................................... 4
31 136703 Capscrew ............................................................................................................ 2
32 292681 Lockwasher ......................................................................................................... 10
33 2304805 Hose Clamp ........................................................................................................ 4
34 296379 Washer ............................................................................................................... 2
35 287817 Capscrew ............................................................................................................ 7
36 292501 Capscrew ............................................................................................................ 7
37 320156 Washer ............................................................................................................... 1
38 1495182 Plate .................................................................................................................... 2
39 316834 Nut ...................................................................................................................... 1
40 239503 Nut ...................................................................................................................... 2
41 1502991 Check Valve ........................................................................................................ 1
42 2046919 Valve Block ..................................................................................................... 1
43 16556 Fitting .............................................................................................................. 2
44 16574 Fitting .............................................................................................................. 2
45 c 1553936 Rod ..................................................................................................................... 1

UNIT CODE B453

W20ZR, W30ZR (B455)

46 1514866 Pin ....................................................................................................................... 2
47 15200 Cotter Pin ............................................................................................................ 2
a 373301 Strap Clamp ........................................................................................................ 2
FOOTNOTES:
a Not Illustrated c 11/2003 →
b → 11/2003

UNIT CODE B453
NOTES

UNIT CODE B453
SCISSOR ASSEMBLY (FIGURE 8-11)

24 IN. REACH — W20ZR, W30ZR

UNIT CODE B453
SCISSOR ASSEMBLY
24 IN. REACH – W20ZR, W30ZR

1 16805 Capscrew ............................................................................................................ 6
1 15156 Lockwasher ......................................................................................................... 6
2 1486693 End Cap .............................................................................................................. 2
3 2067572 Thrust Washer .................................................................................................... 2
4 2310710 Thrust Washer .................................................................................................... 2
5 1492292 Arm (RH) (Outer) ................................................................................................ 1
6 1487222 Arm (LH) (Outer) ................................................................................................. 1
7 1374536 Bearing (Spherical) ......................................................................................... 2
8 1500857 Bushing .......................................................................................................... 2
9 16041 Grease Fitting ..................................................................................................... 6
10 2302771 Bearing ............................................................................................................... 2
10 a 2304451 Shim (0.020 in.) .................................................................................................. 2
11 2306236 Thrust Washer .................................................................................................... 2
12 b 1487212 Sheave ................................................................................................................ 1
12 d 1553935 Sheave ................................................................................................................ 1
13 b 12898 Snap Ring ........................................................................................................... 1
13 d 12898 Snap Ring ........................................................................................................... 3
14 2309514 Load Roller ......................................................................................................... 2
14 2306542 Shim (0.020 in.) .................................................................................................. 2
15 1535378 Arm (Center) ....................................................................................................... 1
16 1476622 Bushing .......................................................................................................... 2
17 1374536 Bearing (Spherical) ......................................................................................... 2
18 1486687 Pin ....................................................................................................................... 2
19 1495154 Capscrew ............................................................................................................ 4
20 1480379 Pin ....................................................................................................................... 2
21 2310385 Pin ....................................................................................................................... 2
22 230882 Locknut ............................................................................................................... 4
23 366989 O-Ring ................................................................................................................ 4
24 16538 Connector ........................................................................................................... 4
25 ..... Reach Cylinder (RH) (FFigure 8-12)................................................................. 1
26 ..... Reach Cylinder (LH) (FFigure 8-12).................................................................. 1
27 c 1491789 Rod End .............................................................................................................. 2
27 e 4010628 Rod End .............................................................................................................. 2
28 1553936 Rod ..................................................................................................................... 1
a 292508 Capscrew ............................................................................................................ 2
FOOTNOTES:
a Not Illustrated d 11/2003 →
b → 11/2003 e S/N B455N02055H →
c → S/N B455N02054H

UNIT CODE B453
REACH CYLINDER (FIGURE 8-12)

W20ZR, W30ZR

UNIT CODE B453
REACH CYLINDER
W20ZR, W30ZR

2043577 Cylinder Assy (RH) (24 in. Reach) ...................................................................... 1
2043574 Cylinder Assy (LH) (24 in. Reach) ...................................................................... 1
1 2306366 Locknut ............................................................................................................... 1
2 2302662 Piston Ring ......................................................................................................... 2
3 2304041 Seal ..................................................................................................................... 1
4 2046247 Piston .................................................................................................................. 1
5 2043578 Tube (LH) (24 in. Reach) .................................................................................... 1
5 2043579 Tube (RH) (24 in. Reach) ................................................................................... 1
6 2046248 Cylinder Rod ....................................................................................................... 1
7 55407 O-Ring ................................................................................................................ 1
7 132834 Back-Up Ring ...................................................................................................... 1
8 1381093 Rod Seal ............................................................................................................. 1
9 1351186 Rod Wiper ........................................................................................................... 1
10 2302348 Gland .................................................................................................................. 1
2302265 Kit-Seal ............................................................................................................... 1

UNIT CODE B453
CARRIAGE (FIGURE 8-13)

W30ZA, W40ZA

UNIT CODE B453
CARRIAGE
W30ZA, W40ZA

1 2305936 Carriage (W30ZA) ............................................................................................... 1
1 2310447 Carriage (W40ZA) ............................................................................................... 1
2 2033826 Setscrew ............................................................................................................. 2
3 2033827 Nut ...................................................................................................................... 2
4 2033828 Load Roller ......................................................................................................... 4
5 1374797 Snap Ring ........................................................................................................... 4
6 2033829 Plug ..................................................................................................................... 4

UNIT CODE B453
INTEGRAL SIDE-SHIFT ASSEMBLY (FIGURE 8-14)

UNIT CODE B453
INTEGRAL SIDE-SHIFT ASSEMBLY

1476618 Side-Shift Carriage ............................................................................................. 1
1 1495896 Pad ................................................................................................................. 1
2 1495893 Pad ................................................................................................................. 1
3 1495894 Pad ................................................................................................................. 1
4 1495883 Washer ........................................................................................................... 2
5 1495879 Washer ........................................................................................................... 2
6 1495878 Screw ............................................................................................................. 2
7 1495878 Screw ............................................................................................................. 2
8 1495890 Pin .................................................................................................................. 2
9 1495882 Bushing .......................................................................................................... 2
10 1495892 Frame ............................................................................................................. 1
11 1495884 Hook ............................................................................................................... 2
12 1495874 Screw ............................................................................................................. 4
13 1495897 Rod ................................................................................................................. 2
14 1495901 Rod Wiper ...................................................................................................... 2
15 1495921 Snap Ring ....................................................................................................... 2
16 1495898 Bushing .......................................................................................................... 2
17 1495880 Seal ................................................................................................................ 2
18 1495891 Frame ............................................................................................................. 1
19 1495895 Pad ................................................................................................................. 1
20 1495875 Nut .................................................................................................................. 2
21 1495885 Frame ............................................................................................................. 1
22 1495872 Screw ............................................................................................................. 1
23 1495899 Hook ............................................................................................................... 2
24 1495876 Screw ............................................................................................................. 4
25 1495873 Screw ............................................................................................................. 2
26 1495871 Bushing .......................................................................................................... 2
27 1495900 Cylinder Assy ................................................................................................. 1
28 1518883 Housing ...................................................................................................... 1
29 1513981 Cylinder Rod .............................................................................................. 2
30 1513982 Bushing ...................................................................................................... 2
1518884 Kit-Seal (Tilt Cylinder) ................................................................................ 1
31 ..... Wear Ring .............................................................................................. 2
32 ..... O-Ring ................................................................................................... 2
33 ..... Back-Up Ring ......................................................................................... 2
34 ..... Seal ........................................................................................................ 2
35 ..... Wiper ..................................................................................................... 2
36 1518881 Snap Ring .................................................................................................. 2
36 1514228 Lockring (Alternate Part) ............................................................................ 2
37 2306246 Shim .................................................................................................................... AR
38 2311976 Stop .................................................................................................................... 2
39 296216 Capscrew ............................................................................................................ 4
40 2304410 Shim .................................................................................................................... 2
41 16356 Capscrew (Side-Shift Limiter) ............................................................................. 2
42 177949 Lockwasher (Side-Shift Limiter) .......................................................................... 2
43 1494426 Stop (Side-Shift Limiter) ...................................................................................... 2

UNIT CODE B453
INTEGRAL TILT ASSEMBLY (FIGURE 8-15)

UNIT CODE B453
INTEGRAL TILT ASSEMBLY

1476619 Tilt Carriage ........................................................................................................ 1
1 1495883 Washer ........................................................................................................... 2
2 1495879 Washer ........................................................................................................... 2
3 1495878 Screw ............................................................................................................. 2
4 1495873 Screw ............................................................................................................. 2
5 1495874 Screw ............................................................................................................. 2
6 1495884 Hook ............................................................................................................... 2
7 1495929 Frame ............................................................................................................. 1
8 1495890 Pin .................................................................................................................. 2
9 1495882 Bushing .......................................................................................................... 2
10 1495871 Bushing .......................................................................................................... 2
11 1495900 Cylinder Assy ................................................................................................. 1
12 1518883 Housing ...................................................................................................... 2
13 1514225 Wear Ring .................................................................................................. 2
14 1513981 Cylinder Rod .............................................................................................. 2
15 1514222 O-Ring ........................................................................................................ 2
16 1514223 Back-Up Ring ............................................................................................. 2
17 1513982 Bushing ...................................................................................................... 2
18 1518881 Snap Ring .................................................................................................. 2
18 1514228 Lockring (Alternate Part) ............................................................................ 2
19 1514226 Seal ............................................................................................................ 2
20 1514224 Wiper .......................................................................................................... 2
21 1495892 Frame ............................................................................................................. 1
22 1495872 Screw ............................................................................................................. 1
23 1495876 Screw ............................................................................................................. 2
24 287817 Capscrew ....................................................................................................... 2
25 292680 Washer ........................................................................................................... 2
26 1495599 Plate ............................................................................................................... 2
27 1492291 Pin .................................................................................................................. 2
1518884 Kit-Seal (Tilt Cylinder) ......................................................................................... 1

UNIT CODE B453
NOTES

UNIT CODE B453
9 OPTIONS
UNIT CODE B453
SECTION 9
OPTIONS
DESCRIPTION PAGE
BATTERY ROLLER ......................................................................................................................................... 9-2

OPERATOR GUARD
THREE STAGE FULL FREE-LIFT .............................................................................................................. 9-4
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 9-6
SIDE-SHIFT CARRIAGE
→ S/N B453N01516A ................................................................................................................................ 9-8
S/N B453N01517A → ................................................................................................................................ 9-10
SIDE-SHIFT CYLINDER ................................................................................................................................. 9-12
WINDOWS
ZAPI-LAPTOP/PC KIT ................................................................................................................................ 9-14
ZAPI HANDSET KIT ........................................................................................................................................ 9-15

UNIT CODE B453
BATTERY ROLLER (FIGURE 9-1)

UNIT CODE B453
BATTERY ROLLER
1 2044393 Battery Tray (9 in.) .............................................................................................. 1
1 2040462 Battery Tray (13 in.) ............................................................................................ 1
2 2303279 Roller (9 in.) ........................................................................................................ 4
2 2303911 Roller (13 in.) ...................................................................................................... 4
3 16830 Capscrew ............................................................................................................ 2
4 15135 Washer ............................................................................................................... 2
5 15158 Washer ............................................................................................................... 2
6 15058 Nut ...................................................................................................................... 2
7 2035085 Plate .................................................................................................................... 2
8 2056058 Spacer (2.75 in.) ................................................................................................. 2
8 2056009 Spacer (3 in.) ...................................................................................................... 2
8 2056003 Spacer (0.50 in.) ................................................................................................. 2
8 2056008 Spacer (3.25 in.) ................................................................................................. 2
9 18723 Capscrew ............................................................................................................ 4
9 a 18720 Capscrew ............................................................................................................ 4
10 15154 Lockwasher ......................................................................................................... 4
11 15054 Nut ...................................................................................................................... 4
FOOTNOTES:
a Used with 0.50 in. battery spacer plate

UNIT CODE B453

THREE STAGE FULL FREE-LIFT

UNIT CODE B453
OPERATOR GUARD
THREE STAGE FULL FREE-LIFT

1 2056125 Guard (72 in. and 77 in.) ..................................................................................... 1
1 2056114 Guard (83 in.) ...................................................................................................... 1
1 2056487 Overhead Guard (73 in.) ..................................................................................... 1
1 2056376 Overhead Guard (B455-83 in.) ........................................................................... 1
2 2056064 Bracket (LH Top) (72 in./77 in./83 in.) ................................................................. 1
2 2056226 Bracket (LH Top) (73 in./78 in.) .......................................................................... 1
3 2056063 Bracket (RH Top) (72/77/83 in.) .......................................................................... 1
3 2056225 Bracket (RH Top) (73/78 in.) ............................................................................... 1
4 2056062 Bracket (LH Middle) (72 in./77 in./83 in.) ............................................................ 1
4 2056380 Bracket (LH Middle) (B455 - 83 in.) .................................................................... 1
4 2056224 Bracket (LH Middle) (73 in./78 in.) ...................................................................... 1
5 2056061 Bracket (RH Middle) (72/77/83 in.) ..................................................................... 1
5 2056223 Bracket (RH Middle) (73/78 in.) .......................................................................... 1
5 2056379 Bracket (RH Middle) (83 in.) (B455) ................................................................... 1
6 g 2056060 Bracket (LH Bottom) (83 in.) ............................................................................... 1
6 2056378 Bracket (LH Bottom) (B455 - 83 in.) ................................................................... 1
7 2056377 Bracket (RH Bottom) (83 in.) (B455) ................................................................... 1
7 2056059 Bracket (RH Bottom) (83 in.) .............................................................................. 1
8 e 302063 Screw .................................................................................................................. 4
9 a 2056219 Washer ............................................................................................................... 8
10 f 320157 Washer ............................................................................................................... 4
11 c 292681 Lockwasher ......................................................................................................... 4
12 d 239503 Nut ...................................................................................................................... 4
13 b 16836 Capscrew ............................................................................................................ 4
14 c 15155 Lockwasher ......................................................................................................... 4
15 f 18515 Washer ............................................................................................................... 4
FOOTNOTES:
a 83 in. requires 12 washers e 83 in. requires 6 screws
b 83 in. requires 6 capscrews f 83 in. requires 6 washers
c 83 in. requires 6 lockwashers g Used on the 83 in.
d 83 in. requires 6 nuts

UNIT CODE B453

TWO STAGE LIMITED FREE-LIFT

UNIT CODE B453
OPERATOR GUARD
TWO STAGE LIMITED FREE-LIFT

1 2056125 Guard (72 in. and 77 in.) ..................................................................................... 1
1 2056114 Guard (83 in. and 92 in.) ..................................................................................... 1
1 i 2056227 Overhead Guard (B455-72 in.) ........................................................................... 1
2 2056126 Bracket (LH Top) (64/72/77/83/92/87 in.) ........................................................... 1
2 2056226 Bracket (LH Top) (B455-72 in./77 in.) ................................................................. 1
2 2056064 Bracket (LH Top) (B455-83 in.) ........................................................................... 1
3 2056126 Bracket (RH Top) (64/72/77/83/92/87 in.) ........................................................... 1
3 2056225 Bracket (RH Top) (72/77 in.) (B455) ................................................................... 1
3 2056063 Bracket (RH Top) (83in.) (B455) ......................................................................... 1
4 2056126 Bracket (LH Middle) (64/72/77/83/92/87 in.) ....................................................... 1
4 2056224 Bracket (LH Middle) (B455-72 in./77 in.) ............................................................ 1
4 2056380 Bracket (LH Middle) (B455-83 in.) ...................................................................... 1
5 2056126 Bracket (RH Middle) (64/72/77/83/92/87 in.) ...................................................... 1
5 2056223 Bracket (RH Middle) (72/77 in.) (B455) .............................................................. 1
5 2056379 Bracket (RH Middle) (83 in.) (B455) ................................................................... 1
6 gh 2056126 Bracket (LH Bottom) (83 in./92 in./87 in.) ........................................................... 1
6 gh 2056378 Bracket (LH Bottom) (B455-83 in.) ..................................................................... 1
7 gh 2056126 Bracket (RH Bottom) (83/92/87 in.) .................................................................... 1
7 gh 2056377 Bracket (RH Bottom) (83 in.) (B455) ................................................................... 1
8 e 302063 Screw .................................................................................................................. 4
9 a 2056219 Washer ............................................................................................................... 8
10 f 320157 Washer ............................................................................................................... 4
11 c 292681 Lockwasher ......................................................................................................... 4
12 d 239503 Nut ...................................................................................................................... 4
13 b 16836 Capscrew ............................................................................................................ 4
14 c 15155 Lockwasher ......................................................................................................... 4
15 f 18515 Washer ............................................................................................................... 4
FOOTNOTES:
a 83 in. requires 12 washers f 83 in. requires 6 washers
b 83 in. requires 6 capscrews g Not used on the 64 in.
c 83 in. requires 6 lockwashers h Not used on the 72 in. and 77 in.
d 83 in. requires 6 nuts i Used on the B455
e 83 in. requires 6 screws

UNIT CODE B453
SIDE-SHIFT CARRIAGE (FIGURE 9-4)

(→ S/N B453N01516A)

UNIT CODE B453
SIDE-SHIFT CARRIAGE
(→ S/N B453N01516A)

1 1396455 Bearing (Top) ................................................................................................. 1
2 1399001 Support ........................................................................................................... 1
3 1371289 Capscrew ....................................................................................................... 2
4 313828 Nut .................................................................................................................. 4
5 1358809 Rod (Optional) ................................................................................................ 2
6 313828 Nut (Optional) ................................................................................................. 2
6 302400 Nut (Optional) ................................................................................................. 2
7 1358821 Shim (0.020 in.) .............................................................................................. 4
8 2310560 Sideshift Cylinder (Group No. 8601302) ........................................................ 1
9 16041 Grease Fitting ................................................................................................. 3
10 1355521 Carriage Wldmt (Top) ..................................................................................... 1
11 1378050 Carriage Wldmt (Lower) ................................................................................. 1
12 1378060 Bearing (Lower) .............................................................................................. 1
13 293704 Capscrew ....................................................................................................... 4
13 16600 Screw ............................................................................................................. 4
13 340044 Gripnail ........................................................................................................... 4
14 296431 Washer ........................................................................................................... 4
15 1396426 Shim ............................................................................................................... 6
16 16538 Connector ....................................................................................................... 2
16 16481 O-Ring ........................................................................................................ 1
17 2034399 Hose Assy ...................................................................................................... 2
18 201766 Fitting .............................................................................................................. 2
18 16483 O-Ring ........................................................................................................ 1
2056300 Kit-Hose .............................................................................................................. 1

UNIT CODE B453
SIDE-SHIFT CARRIAGE (FIGURE 9-5)

(S/N B453N01517A →)

UNIT CODE B453
SIDE-SHIFT CARRIAGE
(S/N B453N01517A →)

1 1551288 Bearing (Upper) .............................................................................................. 2
2 1551530 Cylinder (4") .................................................................................................... 1
2 1551302 Kit-Seal ....................................................................................................... 1
2 1551304 Retainer ...................................................................................................... 2
3 1551289 Bearing (Lower) .............................................................................................. 2
4 ..... Nut .................................................................................................................. 4
5 ..... Lower Hook .................................................................................................... 2
6 221775 Washer ........................................................................................................... 4
7 ..... Capscrew ....................................................................................................... 4
8 1551296 Label ............................................................................................................... 2
9 1551297 Kit-Fork Stop .................................................................................................. 1
10 1551299 Reducer .......................................................................................................... 2
11 1551300 Roll Pin ........................................................................................................... 2
12 1470907 Fitting .................................................................................................................. 2
13 2063955 Hose Assy ........................................................................................................... 2
14 17753 Adapter ............................................................................................................... 2
14 16483 O-Ring ............................................................................................................ 2
1551290 Kit-Lower Hook ................................................................................................... 1
1580622 Bearing Set (Upper) ............................................................................................ 1
1580623 Kit-Bearing (Lower) ............................................................................................. 1

UNIT CODE B453
SIDE-SHIFT CYLINDER (FIGURE 9-6)

UNIT CODE B453
SIDE-SHIFT CYLINDER
2310560 Sideshift Cylinder (Group No. 8601302) ............................................................. 1
1 636851 Rod Wiper ...................................................................................................... 2
2 2310768 Gland .............................................................................................................. 2
3 1383037 Rod Seal ......................................................................................................... 2
4 153919 Back-Up Ring ................................................................................................. 2
5 55407 O-Ring ............................................................................................................ 2
6 2303300 Spacer ............................................................................................................ 2
7 2306755 Seal ................................................................................................................ 1
8 2309719 Rod Assy ........................................................................................................ 1
9 2311471 Tube Wldmt-Cylinder ...................................................................................... 1
10 383789 Thread Sealant ............................................................................................... AR
2311624 Kit-Seal ............................................................................................................... 1

UNIT CODE B453
WINDOWS (FIGURE 9-7)

ZAPI-LAPTOP/PC KIT

2049640 Kit-Cable For Laptop Pc (ZAPI) (Windows) ........................................................ 1
1 2047806 Wire Harness (Adaptor) .................................................................................. 1
2799290 Kit-Cable For Laptop Pc (Windows) ............................................................... 1
2 ..... Cable .......................................................................................................... 1
3 ..... Software ..................................................................................................... 1

UNIT CODE B453
ZAPI HANDSET KIT (FIGURE 9-8)

2049815 Electronic Analyzer (ZAPI) .................................................................................. 1
1 2792832 Electronic Analyzer ......................................................................................... 1
2 2047806 Wire Harness (Adaptor) .................................................................................. 1

UNIT CODE B453
NOTES

UNIT CODE B453
10 FIELD CONVERSION KITS

UNIT CODE B453
SECTION 10
FIELD CONVERSION KITS
DESCRIPTION PAGE
HANDLE UPGRADE KIT ................................................................................................................................. 10-2

UNIT CODE B453
HANDLE UPGRADE KIT
DESCRIPTION PART NUMBER

Kit-Handle Upgrade 4010415

UNIT CODE B453
11 NUMERICAL INDEX
UNIT CODE B453
SECTION 11
NUMERICAL INDEX
PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM
12898 8-15 6 16457 5-3 8 7-26 31 3-7 21

8-15 6 5-3 9 17051 6-13 22 136703 8-19 31
8-19 29 6-13 18 17753 8-15 26 136749 7-11 22
8-19 29 6-19 5 9-11 14 7-13 26
8-23 13 6-19 14 18496 1-8 2 136985 3-7 20
8-23 13 7-25 21 18515 1-8 2 137852 2-3
14586 7-13 10 7-25 23 3-5 3 144416 7-11 10
14591 8-19 20 16459 6-13 20 5-9 5 145639 5-9 6
14693 5-3 6 7-13 29 9-5 15 153919 9-13 4
6-11 4 16481 9-9 16 9-7 15 154358 6-15 7
15054 1-17 5 16482 7-25 17 18720 9-3 9 160914 7-9 4
9-3 11 16483 6-19 12 18723 9-3 9 161003 6-9 7
15058 9-3 6 6-19 15 39348 6-17 7 7-15 5
15107 7-11 9 7-25 12 7-22 7 161030 7-9 4
15135 1-15 2 7-25 13 39363 7-7 11 164840 7-17 4
9-3 4 7-26 30 39369 6-15 6 7-19 13
15154 1-17 4 9-9 18 55407 7-21 4 166285 6-13 29
9-3 10 9-11 14 8-13 3 7-15
15155 1-8 2 16484 7-11 27 8-25 7 170204 5-9 4
9-5 14 16485 6-11 6 9-13 5 176640 6-13 1
9-7 14 6-11 9 58901 6-9 5 7-13 13
15156 8-23 1 7-11 25 8-5 10 177949 8-29 42
15158 1-15 3 7-11 26 58916 7-21 14 180058 7-9 4
1-18 3 16486 7-15 2 59229 6-17 14 187388 6-17 9
9-3 5 16538 8-15 38 7-22 14 7-19 9
15178 1-18 2 8-23 24 110322 8-19 18 7-21 12
7-25 5 9-9 16 124632 4-3 3 7-22 9
15200 8-5 15 16539 8-19 19 129361 6-9 3 190580 7-19 7
8-20 47 16540 6-19 12 129387 8-5 9 190887 7-17 12
15211 7-15 7 7-25 12 131358 6-13 3 7-19 16
15212 6-7 5 8-15 37 7-15 4 194362 2-15 27
6-9 2 16542 6-11 6 132131 1-21 21 195489 1-17 1
7-7 2 16556 8-19 43 3-5 24 1-17 1
7-9 2 16558 7-25 13 132834 8-13 2 198209 6-7 17
15788 6-3 8 16559 7-11 27 8-25 7 7-7 17
6-5 8 16560 7-11 26 132861 8-19 25 201766 6-19 15
15880 6-15 16561 7-13 9 132972 2-15 16 7-26 30
7-17 5 16574 8-19 44 133484 2-13 6 8-15 1
7-19 14 16578 7-11 25 2-15 22 9-9 18
16041 4-3 7 16600 9-9 13 134436 7-25 17 201783 7-13 33
8-5 3 16805 8-23 1 135588 6-9 3 210483 1-17 1
8-7 17 16829 1-15 4 135634 6-9 3 1-17 1
8-19 11 16830 9-3 3 136681 7-25 26 213100 8-19 10
8-23 9 16836 9-5 13 8-15 4 216895 1-21 27
9-9 9 9-7 13 136687 6-13 28 220359 1-17 3
16356 8-29 41 16883 5-3 9 6-19 2 220633 3-5 18
16394 3-5 2 6-19 14 7-13 17 221638 7-3 22
16447 7-25 20 7-25 23 7-25 9 7-5 22
16456 8-19 24 16923 6-19 16 136692 1-21 26 221640 5-3 1

UNIT CODE B453
NUMERICAL INDEX (continued)

6-3 12 292502 6-9 8-15 3 8-19 34

6-5 14 7-13 38 8-19 32 296417 8-15 30
221712 1-18 4 292503 7-13 16 9-5 11 296420 6-5 16
221771 1-12 3 7-13 37 9-7 11 7-3 11
221775 5-3 2 292507 8-19 21 292682 1-21 25 7-5 11
9-11 6 292508 7-13 15 3-5 31 8-15 19
222180 2-19 2 8-23 3-7 19 296424 1-21 3
222442 8-16 4 292513 6-5 15 5-9 8 296426 6-3 11
8-16 9 7-3 12 6-19 8 6-5 13
227089 1-3 7 7-5 12 6-19 11 7-3 21
230882 8-23 22 292514 6-11 1 7-25 15 7-5 21
239503 1-21 1 6-19 7 7-25 28 7-15 6
2-3 31 7-25 16 292683 6-7 13 296431 9-9 14
2-13 4 292527 8-19 14 8-19 13 297530 7-21 9
2-15 20 292537 7-25 6 293601 8-15 25 297531 6-17 8
8-19 40 292600 6-7 1 293613 8-3 10 7-19 8
9-5 12 7-7 3 293614 8-7 10 7-21 10
9-7 12 7-9 5 293704 9-9 13 7-22 8
254007 2-13 13 292654 2-3 36 293727 3-7 13 297538 7-19 6
2-15 25 2-13 15 293761 3-7 32 300937 1-12 2
255578 2-3 15 292676 2-15 12 3-17 8 302008 2-3 9
2-5 15 292680 2-3 3 293777 3-7 14 2-5 9
2-7 15 2-3 29 293780 3-5 12 2-7 9
257913 6-17 6 2-3 35 293781 3-7 10 302009 2-15 10
7-19 6 2-5 3 8-15 20 302043 3-7 24
7-22 6 2-7 3 293795 1-21 10 302044 2-3 28
262798 2-13 13 2-13 9 295649 7-17 13 2-13 11
264150 1-17 6 2-15 15 296010 3-5 10 2-15 3
2-13 7 3-5 22 296024 3-7 9 302045 3-7 24
2-15 23 3-7 25 296131 8-7 16 3-17 4
265787 7-21 8 3-17 5 8-19 15 302057 2-3 16
282678 7-25 22 6-9 296144 2-15 9 2-5 16
287817 2-3 4 6-13 15 296158 8-3 7 2-7 16
2-5 4 7-13 18 296165 7-15 15 302060 2-3 14
2-7 4 8-15 24 296166 3-5 10 2-5 14
2-15 17 8-19 23 296167 6-13 19 2-7 14
3-5 23 8-31 25 296174 1-21 23 302063 9-5 8
3-5 34 292681 1-21 2 296212 3-7 23 9-7 8
8-15 18 2-3 13 296214 3-7 23 302343 7-13 7
8-15 36 2-3 32 3-17 13 302380 3-7 11
8-19 35 2-3 37 296216 8-15 29 3-17 10
8-31 24 2-5 13 8-29 39 302400 9-9 6
287837 6-7 14 2-7 13 296225 1-18 6 303294 3-2 13
287854 5-9 7 2-13 3 7-15 13 309062 7-18 4
7-11 14 2-13 16 296227 2-3 34 313828 9-9 4
8-15 21 2-15 19 2-13 5 9-9 6
288835 1-17 1 6-13 9 2-15 21 316834 8-19 39
292500 2-15 8 7-11 23 296355 2-3 8 316876 7-25 22
292501 2-15 11 7-11 31 2-5 8 320152 3-9 7
6-13 16 7-13 12 2-7 8 3-13 7
7-13 21 7-15 14 2-15 24 3-19 5
8-19 36 7-25 25 296379 8-15 35 3-21 5
UNIT CODE B453

320156 2-3 6 2-5 17 1356751 6-17 5 3-21 21

2-3 30 2-7 17 7-22 5 1466605 3-9 17
2-5 6 366989 8-23 23 1358809 9-9 5 3-13 18
2-7 6 373301 8-20 1358821 9-9 7 3-19 20
2-13 10 383789 9-13 10 1358970 7-19 12 3-21 20
2-15 2 384211 1-11 1 1360507 6-13 10 1466606 3-9 12
6-9 384213 1-11 1 7-13 2 3-9 15
6-13 14 384214 1-11 1 7-15 3-9 20
7-13 20 386682 7-21 11 1361302 7-19 15 3-13 12
8-19 37 386683 7-21 11 1362871 7-21 7 3-13 20
320157 1-21 4 386684 7-21 11 1362872 8-13 3-19 3
2-3 12 389688 1-7 10 1362875 8-13 6 3-19 19
2-3 33 636851 9-13 1 1369357 6-9 4 3-21 3
2-3 38 636941 7-19 5 7-15 8 3-21 19
2-5 12 637565 7-18 3 1369409 2-21 2 1466607 3-9 9
2-7 12 887012 1-21 22 2-23 2 3-9 9
2-13 2 1151213 6-11 9 1371287 8-3 12 3-13 9
2-13 17 1195971 1-17 1 1371289 9-9 3 3-19 9
2-15 18 1301783 2-19 1 1374536 8-7 2 3-21 9
3-5 11 1319668 6-17 11 8-23 7 1466877 3-9 14
3-7 28 7-22 11 8-23 17 3-13 14
3-17 14 1322393 2-3 10 1374796 6-7 10 3-19 23
6-13 17 2-5 10 7-7 7 3-21 22
7-15 16 1322441 8-16 3 1374797 6-3 6 1466935 3-9 4
8-19 30 8-16 7 7-15 11 3-13 4
9-5 10 1333382 6-13 4 8-27 5 3-19 12
9-7 10 1334303 1-11 1 1378050 9-9 11 3-21 12
320158 6-13 8 1334304 1-11 1 1378060 9-9 12 1467778 3-9 1
7-13 25 1334306 1-11 1 1381093 8-13 4 3-13 1
320159 1-21 24 1343502 1-21 5 8-25 8 1467779 3-9 11
3-7 18 1343990 1-12 4 1381095 6-17 12 3-13 11
7-11 16 1344820 7-11 4 7-22 12 3-19 16
320160 3-5 30 1347314 2-3 11 1382671 2-9 6 3-21 16
320161 7-13 6 2-5 11 2-11 6 1467780 3-9 13
322824 7-21 6 2-7 11 1383037 9-13 3 3-13 13
323103 7-21 13 1351186 8-13 1 1396426 9-9 15 1468389 1-5 1
329069 2-5 19 8-25 9 1396455 9-9 1 1468390 1-3 1
2-7 19 1353530 7-13 3 1399001 9-9 2 1470907 9-11 12
3-5 9 1355521 9-9 10 1399036 9-9 1474797 5-5 10
330692 7-21 2 1355713 6-17 10 1450356 3-5 13 5-7 16
334156 6-17 4 7-22 10 1463105 7-19 11 5-7 16
7-22 4 1355714 6-17 1465585 6-13 11 1475398 1-21 6
335012 6-16 3 7-22 1466595 3-9 5 1476618 8-29
7-22 3 1356062 7-18 2 3-13 5 1476619 8-31
335989 1-3 5 1356217 2-3 7 3-19 8 1476622 8-5 2
1-5 3 2-5 7 3-21 8 8-7 3
335991 1-3 6 2-7 7 1466602 3-9 19 8-19 2
1-5 4 1356661 7-19 10 3-19 21 8-23 16
340044 9-9 13 1356662 7-19 3-21 1476903 7-13 19
344150 6-9 3 1356667 7-18 2 1466604 3-9 18 1476961 6-13 13
353144 3-5 21 1356682 7-18 2 3-13 19 7-13 22
361810 2-3 17 1356748 6-17 16 3-19 22 1477533 7-15 10
UNIT CODE B453

1477535 7-15 17 8-16 6 1495897 8-29 13 1507615 3-9

1477536 7-15 20 1489961 6-13 6 1495898 8-29 16 1507730 3-9 14
1479066 8-5 4 1491262 3-9 13 1495899 8-29 23 3-13 16
1479089 8-19 1 3-13 13 1495900 8-29 27 3-19 24
1479130 1-7 5 3-19 18 8-31 11 3-21 23
1479219 7-13 8 3-21 18 1495901 8-29 14 1511211 6-13 12
1479251 8-19 3 1491654 2-13 12 1495921 8-29 15 1511217 6-13 12
1479432 1-21 12 1491705 8-15 13 1495929 8-31 7 1511225 6-13 12
1-23 2 1491789 8-23 27 1495933 7-13 1 1512370 5-5
1479433 1-21 13 1492291 8-15 22 1496663 3-5 28 5-7
1-23 15 8-31 27 3-7 16 1513981 8-29 29
1-27 15 1492292 8-23 5 1497280 1-24 35 8-31 14
1479434 1-21 14 1493527 6-13 5 1-28 35 1513982 8-29 30
1479540 8-15 2 1494426 8-29 43 1497282 1-24 36 8-31 17
1479605 6-9 1494689 1-7 9 1-28 36 1514222 8-31 15
7-13 5 1495154 8-23 19 1497284 1-23 28 1514223 8-31 16
1480379 8-23 20 1495182 8-19 38 1-27 28 1514224 8-31 20
1483268 6-13 24 1495599 8-15 23 1498102 3-9 14 1514225 8-31 13
1483269 6-13 25 8-31 26 3-13 14 1514226 8-31 19
1484040 8-15 8 1495871 8-29 26 3-19 23 1514228 8-29 36
8-16 1 8-31 10 3-21 22 8-31 18
1486566 3-5 25 1495872 8-29 22 1498180 8-15 32 1514866 6-9 1
3-7 26 8-31 22 1499660 3-9 8 7-15 9
3-17 6 1495873 8-29 25 3-13 8 8-20 46
1486687 8-23 18 8-31 4 3-19 4 1516198 8-11 10
1486693 8-23 2 1495874 8-29 12 3-21 4 1517512 8-19 22
1486737 8-9 5 8-31 5 1500161 2-17 1 1517668 3-13
8-11 5 1495875 8-29 20 1500162 2-17 2 1517669 3-13
1486738 8-9 7 1495876 8-29 24 1500164 2-17 5 1518881 8-29 36
1487058 8-9 6 8-31 23 1500165 2-17 6 8-31 18
8-11 6 1495878 8-29 6 1500166 2-17 4 1518883 8-29 28
1487059 8-11 9 8-29 7 1500167 2-17 3 8-31 12
1487212 8-15 5 8-31 3 1500168 2-17 7 1518884 8-29
8-19 26 1495879 8-29 5 1500169 2-17 8 8-31
8-23 12 8-31 2 1500642 6-13 21 1519014 1-24 31
1487222 8-23 6 1495880 8-29 17 1500651 6-13 21 1523732 1-11 2
1487927 8-15 11 1495882 8-29 9 1500664 7-13 34 1523733 1-11 3
8-15 12 8-31 9 7-15 21 1523734 1-11 5
1487928 8-15 7 1495883 8-29 4 1500669 7-13 34 1523913 1-12 1
8-15 9 8-31 1 7-15 21 1526741 1-15 1
1487933 8-15 10 1495884 8-29 11 1500674 7-13 34 1527024 3-9
1488209 7-13 31 8-31 6 7-15 21 3-13
1488272 7-13 28 1495885 8-29 21 1500782 1-11 4 1527879 8-3 9
7-15 22 1495890 8-29 8 1500830 7-13 35 8-9 12
1488276 7-13 28 8-31 8 1500857 8-23 8 8-11 13
7-15 22 1495891 8-29 18 1502990 8-19 4 1527883 8-9 13
1488546 7-15 1495892 8-29 10 1502991 8-19 41 8-11 11
1489471 3-9 16 8-31 21 1503736 3-9 14 1527885 8-5 8
3-13 17 1495893 8-29 2 3-13 14 1528573 8-5 12
3-19 2 1495894 8-29 3 3-19 23 1528594 8-11 4
3-21 2 1495895 8-29 19 3-21 22 1529042 1-7 4
1489833 8-15 8 1495896 8-29 1 1506716 1-7 6 1529043 1-7 13
UNIT CODE B453

1529802 5-5 1 1-27 12 1534224 1-23 30 1534250 3-5 33

5-7 1 1534193 1-23 14 1-27 30 1534251 3-5 32
1529803 5-5 1 1-27 14 1534225 1-23 30 1534257 3-9
5-7 1 1534194 1-23 16 1-27 30 1534286 1-23 3
1529843 5-5 1 1-27 16 1534226 1-23 30 1-27 3
5-7 1 1534197 1-23 17 1-27 30 1534287 1-23 13
1529844 5-5 2 1-27 17 1534227 1-23 30 1-27 13
5-7 2 1534198 1-23 18 1-27 30 1534290 1-23 21
1529845 5-5 9 1-27 18 1534228 1-23 30 1-27 21
5-7 3 1534199 1-23 19 1-27 30 1534291 1-23 23
1529846 5-5 3 1534200 1-23 20 1534229 1-24 30 1-27 23
5-7 4 1-27 20 1-28 30 1534466 3-13
1529847 5-5 4 1534202 1-23 22 1534230 1-24 30 1534467 3-13
5-5 1-27 22 1-28 30 1534533 5-7 10
5-7 5 1534203 1-23 22 1534231 1-24 30 1534534 5-7 11
1529848 5-5 5 1-27 22 1-28 30 1534535 5-7 12
5-5 1534204 1-23 22 1534232 1-24 30 1534536 5-7 13
5-7 6 1-27 22 1-28 30 1534537 5-7 14
1529853 5-5 10 1534205 1-23 22 1534233 1-24 30 1534660 1-7 7
5-7 16 1-27 22 1-28 30 1535378 8-23 15
1529856 5-5 12 1534206 1-23 22 1534234 1-24 30 1537124 5-7
5-7 18 1-27 22 1-28 30 1537125 5-7 3
1531075 3-9 15 1534207 1-23 22 1534235 1-24 30 1537126 5-7
3-13 20 1-27 22 1-28 30 1537127 5-7 16
3-19 15 1534208 1-23 22 1534236 1-24 30 1537176 8-5 7
3-21 15 1-27 22 1-28 30 1537186 8-9 3
1531365 8-7 5 1534209 1-23 22 1534237 1-24 33 1537191 8-11 1
1531366 8-7 4 1-27 22 1-28 33 1537192 8-11 1
1531605 8-5 1 1534210 1-23 24 1534238 1-24 33 1537193 8-9 1
1533188 8-3 5 1-27 24 1-28 33 8-11 1
1533250 8-9 2 1534211 1-23 24 1534239 1-24 33 1541759 8-7 1
1533889 5-5 11 1-27 24 1-28 33 1548435 3-5 27
5-7 17 1534212 1-23 24 1534240 1-24 33 1551288 9-11 1
1534179 1-23 1 1-27 24 1-28 33 1551289 9-11 3
1-27 1 1534213 1-23 24 1534241 1-24 33 1551290 9-11
1534181 1-23 4 1-27 24 1-28 33 1551296 9-11 8
1-27 4 1534214 1-23 24 1534242 1-24 33 1551297 9-11 9
1534182 1-23 5 1-27 24 1-28 33 1551299 9-11 10
1-27 5 1534215 1-23 24 1534243 1-24 33 1551300 9-11 11
1534183 1-23 6 1-27 24 1-28 33 1551302 9-11 2
1-27 6 1534216 1-23 24 1534244 1-24 33 1551304 9-11 2
1534184 1-23 8 1-27 24 1-28 33 1551530 9-11 2
1-27 8 1534218 1-23 24 1534245 1-24 33 1553935 8-15 5
1534186 1-23 7 1-27 24 1-28 33 8-19 26
1-27 7 1534220 1-23 26 1534246 1-24 33 8-23 12
1534188 1-23 9 1-27 26 1-28 33 1553936 8-15 39
1-27 9 1534221 1-23 27 1534247 1-24 33 8-19 45
1534189 1-23 10 1-27 27 1-28 33 8-23 28
1-27 10 1534222 1-23 29 1534248 1-24 34 1554108 1-27 19
1534190 1-23 11 1-27 29 1-28 34 1554114 1-28 31
1-27 11 1534223 1-23 30 1534249 1-24 32 1555329 8-7 8
1534191 1-23 12 1-27 30 1-28 32 1556242 8-3 8
UNIT CODE B453

1556244 8-3 6 3-19 13 2034124 1-7 2 2034883 6-15 2

1567918 8-7 18 3-21 13 2034270 7-17 7 7-17 1
1580622 9-11 1655185 2-7 10 2034347 1-12 4 2034890 2-21 4
1580623 9-11 1660750 3-17 20 2034348 1-12 4 2-23 3
1581352 3-9 14 1660875 3-9 2034380 1-5 2034907 6-13 30
3-13 14 3-13 2034382 1-5 7-13 4
3-19 23 3-19 2034399 9-9 17 2034908 6-13 26
3-21 22 3-21 2034401 6-19 6 7-15 19
1581640 5-5 1662637 8-9 4 2034402 7-25 27 2034909 6-13 27
1581642 5-5 6 1675315 1-5 1 2034403 6-19 10 7-15 18
1581643 5-5 7 1692984 5-7 15 7-25 29 2035085 9-3 7
1581644 5-5 8 1697570 5-7 15 2034408 6-19 4 2035909 2-9 3
5-7 9 1705858 8-7 10 2034410 6-19 4 2-11 3
1581649 5-7 7 1706749 3-9 14 2034411 6-19 4 2036141 1-3 2
1581650 5-7 8 3-13 14 2034419 6-19 4 2037544 2-21 5
1581651 5-7 3-19 23 2034421 7-25 14 2-23 4
1581655 5-7 3-21 22 2034422 7-25 24 2037552 2-15 26
1589461 3-5 29 1709571 3-13 2034423 7-25 3 2037928 1-21 19
3-7 17 1709574 3-9 2034429 7-25 19 2038719 1-21 18
1593401 8-3 11 1709807 3-7 29 2034430 7-25 19 2039243 1-21 7
1594131 3-9 21 3-17 7 2034431 7-25 19 2039303 1-21 8
3-13 21 2007882 3-5 7 2034433 6-19 4 2039316 1-21 9
3-19 10 3-7 5 2034434 7-25 18 2039858 3-5 6
3-21 10 2008715 3-7 30 2034435 7-25 18 2040462 9-3 1
1600591 3-9 3-17 19 2034436 7-25 18 2040498 6-17 15
3-14 2013099 7-19 11 2034439 7-25 10 6-17 15
3-19 2013239 8-5 14 2034440 7-25 10 6-17 15
3-21 2022202 6-11 10 2034441 7-25 10 6-17 15
1600592 3-9 10 2033074 6-15 3 2034444 7-25 11 2040499 1-21 17
3-9 10 7-17 2 2034445 7-25 11 2040527 3-5 1
3-13 10 2033109 8-7 7 2034446 7-25 11 2040664 1-3 4
3-13 10 2033589 1-17 2 2034556 1-18 1 1-5 5
3-19 6 2033678 7-21 1 2034596 6-19 4 2040753 1-21 17
3-21 6 2033695 2-11 7 2034597 6-19 9 2041761 1-21 16
1600593 3-9 6 2033826 6-3 3 2034703 6-15 2-17
3-9 6 7-3 4 2034704 6-15 2042287 8-17
3-13 6 7-5 4 2034705 6-15 2042288 8-17
3-13 6 8-27 2 2034706 6-15 2042675 2-3 27
3-19 7 2033827 6-3 4 2034707 6-15 2-13 8
3-21 7 8-27 3 2034713 6-15 2-15 1
1610845 3-9 2033828 6-3 5 2034714 6-15 2042677 3-5 4
1612033 3-13 7-3 5 2034715 6-15 2042691 3-5 5
1614693 1-27 2 7-5 5 2034716 6-15 2042981 6-15 10
1614704 1-27 25 8-27 4 2034804 7-21 2043556 3-9 14
1617536 1-23 25 2033829 6-3 7 2034805 7-21 3-13 14
1622946 7-19 12 7-3 7 2034806 7-21 3-19 23
1644784 3-9 3 7-5 7 2034815 7-21 3-21 22
1644786 3-13 3 8-27 6 2034816 7-21 2043574 8-25
3-19 2033841 4-3 5 2034817 7-21 2043577 8-25
3-21 6-7 7 2034830 7-17 2043578 8-25 5
1652960 3-9 22 7-7 10 2034831 7-17 2043579 8-25 5
3-13 22 2033911 7-9 11 2034833 7-17 2043856 3-5 19
UNIT CODE B453

2044380 3-5 8 1-17 1 2054533 1-5 2 2055658 7-5 3

2044393 9-3 1 2053653 1-7 3 2054839 2-5 2055664 7-5 1
2044484 1-7 8 2053669 2-3 18 2054840 2-5 20 2055665 7-13 31
2044976 1-21 2-5 18 2-23 2055666 7-5 3
2045094 1-21 11 2-7 18 2054867 5-3 12 2055667 7-5 2
1-23 2053711 2-3 2 2055150 3-5 2055668 7-5 1
2045345 7-9 1 2053769 2-3 5 2055272 6-16 2 2055670 7-5 2
2045413 6-5 4 2-5 5 2055273 7-22 2 2055682 7-22
2045498 2-15 7 2-7 5 2055277 6-16 2 2055683 7-18
2045501 3-9 2 2053787 2-3 20 2055278 7-22 2 2055684 7-18
3-19 1 2-5 21 2055283 6-16 2 2055685 7-22
2045616 8-9 4 2-7 21 7-22 2 2055687 2-3 1
8-16 5 2053788 2-3 21 2055285 6-16 1 2-5 1
8-16 11 2-5 22 2055286 7-22 1 2-7 1
2045624 8-16 10 2-7 22 2055290 6-16 1 2055688 7-18 1
2045942 1-21 20 2053792 2-3 22 2055291 7-22 1 2055689 7-18 1
3-2 2-5 23 2055296 6-16 1 2055918 1-7 14
2045959 3-2 14 2-7 23 7-22 1 2055944 1-21 15
2046214 3-2 2 2053793 2-3 23 2055357 6-5 1 3-2
2046215 3-2 6 2-5 24 2055358 6-5 1 2056003 9-3 8
2046216 3-2 1 2-7 24 2055359 6-5 1 2056006 1-8 1
2046247 8-25 4 2053813 1-17 1 2055360 6-5 1 2056008 9-3 8
2046248 8-25 6 2053814 1-17 1 2055459 6-5 2 2056009 9-3 8
2046545 2-13 12 2053860 2-3 24 2055460 6-5 2 2056015 1-18 5
2046546 2-13 12 5-9 2055461 6-5 2 2056058 9-3 8
2046919 8-19 42 2053879 6-3 1 2055464 6-13 12 2056059 9-5 7
2047108 8-9 4 2053883 2-3 19 2055465 6-13 21 2056060 9-5 6
8-16 2 2-21 2055466 6-13 23 2056061 9-5 5
8-16 8 2053893 6-3 1 2055467 6-13 7 2056062 9-5 4
2047806 9-14 1 2053894 6-7 6 2055488 3-13 2 2056063 9-5 3
9-15 2 2053896 6-3 2 2055522 6-16 2 9-7 3
2047808 8-19 17 2054042 5-9 10 2055528 6-16 1 2056064 9-5 2
2048270 7-9 1 2054058 5-9 2 2055545 7-22 9-7 2
2048271 8-19 16 2054059 5-9 9 2055546 6-16 2056114 9-5 1
2048593 2-9 1 2054069 2-3 2055547 6-16 9-7 1
2-11 1 2-13 1 2055548 6-16 2056117 9-7 1
2-21 6 2054154 2-3 25 2055549 6-16 2056124 9-7 1
2-23 5 5-9 2055559 7-18 1 2056125 9-5 1
2048832 2-11 8 2054155 2-3 26 2055574 7-18 9-7 1
2048833 2-11 10 2-5 25 2055599 2-5 2 2056126 9-7 2
2048834 2-9 5 2-19 2055619 3-13 15 9-7 3
2-11 5 2054207 5-9 3-21 9-7 4
2049350 3-5 16 2054208 5-9 2055623 5-9 9-7 5
2049391 2-21 1 2054212 5-3 10 2055626 5-9 9-7 6
2-23 1 6-19 13 2055629 5-9 9-7 7
2049640 9-14 2054213 5-3 11 2055642 7-13 24 2056219 9-5 9
2049815 9-15 2054214 6-19 13 2055643 7-13 27 9-7 9
2050084 3-7 22 2054216 5-9 2055644 7-13 11 2056223 9-5 5
3-17 15 2054217 2-13 2055645 7-13 28 9-7 5
2050774 1-7 8 5-9 7-15 22 2056224 9-5 4
2051870 2-13 13 2054342 1-7 16 2055651 7-13 31 9-7 4
2052834 1-17 1 2054498 1-7 17 2055656 3-5 2056225 9-5 3
UNIT CODE B453

9-7 3 2062561 3-7 6 8-9 9 2302624 6-7 15

2056226 9-5 2 3-17 11 8-9 10 7-7 15
9-7 2 2062998 3-5 20 8-9 11 2302662 8-25 2
2056227 9-7 1 2063095 9-11 2086831 8-9 8 2302664 6-15 10
2056228 9-7 1 2063129 3-7 1 8-9 9 2302746 8-3 13
2056300 9-9 2063955 9-11 13 8-9 10 2302771 8-7 11
2056375 9-7 1 2066136 3-5 15 8-9 11 8-23 10
2056376 9-5 1 2066311 3-5 15 2088508 8-17 2302806 7-17 8
2056377 9-5 7 2066312 3-7 3 2088509 8-3 2302831 1-17 1
9-7 7 2066433 2-9 8-17 1-17 1
2056378 9-5 6 3-5 2090395 8-9 4 2302852 2-9 4
9-7 6 3-7 15 2092219 3-13 3 2-11 4
2056379 9-5 5 2066434 2-11 2095784 3-7 12 2-21 9
9-7 5 3-5 3-17 16 2-23 8
2056380 9-5 4 3-7 15 2096077 5-3 5 2302900 7-17 10
9-7 4 2067572 8-23 3 2096570 2-15 6 2302923 7-9 12
2056487 9-5 1 2069392 6-15 10 2096891 2-15 26 2302927 7-11 3
2056488 9-5 1 2070404 6-15 11 2097309 7-9 8 2302960 6-19 3
2056498 5-9 2071895 2-15 4 2097310 6-9 6 7-25 8
2056796 5-9 2071896 2-15 5 7-15 12 2303017 6-15 5
2056850 1-8 1 2072942 5-5 2097311 6-7 8 2303049 7-9 3
2056851 1-8 1 5-9 1 7-7 8 2303092 6-7 18
2056929 5-3 5 2072943 5-7 2097314 3-9 23 7-7 18
2057753 7-5 2 5-9 1 3-13 23 2303190 7-21 5
2057754 7-5 3 2072944 5-7 3-19 14 7-21 5
2057755 7-5 1 5-9 1 3-21 14 2303194 6-7 2
2057815 6-15 9 2074738 3-7 8 2098777 3-7 3 7-7 4
2057816 6-15 10 2074859 2-15 13 2102002 1-5 2 2303234 8-15 31
2057817 6-7 6 2074924 3-17 16 2102026 2-7 2 2303279 9-3 2
2057818 6-3 2 2075062 8-7 9 2102272 2-7 2303300 9-13 6
2057892 6-15 2075419 8-9 8 2104999 2-15 2303328 2-21 7
2058418 2-11 9 2075420 8-9 9 2106262 8-3 4 2-23 6
2-21 10 2075421 8-9 10 8-13 2303345 2-19 3
2-23 10 2075422 8-9 11 2106263 8-3 4 2303454 7-17 10
2059208 5-9 3 8-11 7 8-13 2303567 7-7 9
2059612 1-21 17 2075528 1-21 11 2106349 6-13 21 2303573 6-3 9
2059613 1-21 19 1-27 2106448 7-13 32 6-5 9
2059812 2-21 11 2076456 8-13 5 2111838 3-9 1 2303582 6-3 1
2-23 11 2076457 8-13 9 3-13 1 6-3 1
2059968 3-5 15 2079401 2-15 27 2302017 7-25 4 2303601 7-21 5
2060004 3-9 1 2083194 3-7 2 2302046 6-19 1 7-21 5
3-13 1 2083571 3-17 17 7-25 7 2303614 7-25 1
2060609 2-23 9 2086625 8-3 4 2302118 6-5 18 2303758 2-21 3
2060839 5-3 7 8-13 7-3 9 2303818 6-7 12
6-11 5 2086626 8-3 4 7-5 9 2303886 7-3 1
2060840 6-11 5 8-13 2302265 8-25 2303911 9-3 2
2060841 6-5 2 2086629 8-13 7 2302317 7-17 10 2304041 8-25 3
2060862 7-11 30 2086630 8-13 7 2302337 1-8 1 2304237 6-3 1
2062530 8-9 4 2086631 8-13 8 2302342 4-3 2 6-3 1
8-11 3 2086633 8-13 10 2302348 8-25 10 2304249 7-11 20
2062531 8-11 3 2086634 8-13 13 2302406 7-21 16 2304256 7-17 3
2062532 8-5 11 2086830 8-9 8 2302569 3-5 26 2304259 7-17
UNIT CODE B453

2304263 4-3 6 2305936 8-27 1 2308468 1-7 1 2309976 7-9 7

2304273 6-3 2 2305973 6-7 19 2308475 7-11 8 2310031 1-8 1
6-3 2 7-7 19 2308494 7-11 2 2310054 7-3 20
2304287 7-11 12 2305980 6-15 10 2308522 6-5 11 7-5 20
2304302 1-8 1 2306042 7-21 3 7-3 19 7-11 13
2304346 6-5 22 2306097 7-21 16 7-5 19 2310082 6-15 1
7-3 8 2306147 1-8 1 2308542 8-19 7 2310149 7-11 19
7-5 8 2306187 6-15 10 2308557 6-5 21 7-21 15
2304397 6-5 20 2306203 7-11 2 7-3 18 2310164 1-8 1
7-3 14 2306214 6-3 1 7-5 18 2310327 8-19 12
7-5 14 6-3 1 2308558 8-19 5 2310348 7-21 16
2304398 7-3 3 2306236 8-23 11 2308580 6-15 9 2310385 8-23 21
2304409 6-7 11 2306246 8-15 27 2308597 6-15 10 2310424 6-7 6
7-7 12 8-29 37 2308604 7-9 1 6-7 6
2304410 8-15 40 2306269 7-9 6 2308625 7-11 17 7-7 6
8-29 40 2306366 8-13 11 2308676 6-15 8 2310447 8-27 1
2304445 7-3 2 8-25 1 2308709 7-3 15 2310491 7-21 16
2304451 8-23 10 2306377 8-19 27 7-5 15 2310560 9-9 8
2304456 1-8 1 2306536 6-7 6 2308751 7-21 16 9-13
2304531 7-11 7 6-7 6 2308769 7-17 6 2310601 7-3 2
7-17 11 7-7 6 2308919 6-15 10 2310632 4-3 8
2304536 7-7 13 2306542 8-23 14 2308939 6-5 19 2310710 8-23 4
2304577 6-11 7 2306582 6-3 2 7-3 13 2310716 7-3 1
2304717 8-15 14 6-3 2 7-5 13 2310734 7-11 2
8-15 15 2306655 7-11 28 2308990 7-11 11 2310768 9-13 2
8-15 16 2306680 7-17 6 2309023 7-25 2 2310773 6-5 7
2304805 7-13 36 2306688 1-21 19 2309107 4-3 1 7-3 7
8-15 17 2306690 7-3 2 2309196 3-5 17 7-5 7
8-15 34 2306755 9-13 7 2309214 6-7 4 8-7 14
8-19 33 2306874 7-3 1 7-7 1 8-19 15
2304814 6-7 9 2306899 1-3 3 2309266 8-19 6 2310789 7-11 1
7-7 14 2307071 7-21 2309463 7-11 21 2310824 6-5 3
2305053 6-7 6 2307145 6-7 3 2309511 7-21 5 7-3 4
6-7 6 7-7 5 7-21 5 7-5 4
2305104 7-3 16 2307327 7-3 3 2309514 6-5 5 8-7 15
7-5 16 2307400 1-7 12 7-3 5 2310888 6-11 8
2305120 7-17 9 2307423 7-13 14 7-5 5 2310968 6-3 1
2305142 6-11 2 2307426 1-8 1 8-7 12 6-3 1
2305206 8-7 6 2307588 6-15 10 8-19 8 2311192 6-3 2
2305275 8-19 6 2307797 6-7 6 8-23 14 6-3 2
2305293 7-9 10 6-7 6 2309579 2-9 2 2311241 7-11 15
2305541 7-3 3 2307814 7-11 5 2-11 2 2311338 1-8 1
2305581 8-19 28 2307819 6-15 2-21 8 2311349 5-3 3
2305606 6-3 2 2307852 1-8 1 2-23 7 6-3 14
6-3 2 2307856 6-17 13 2309614 8-19 6 2311471 9-13 9
2305652 6-15 9 7-22 13 2309655 7-21 16 2311479 6-5 17
2305689 1-7 2307898 4-3 4 2309709 7-7 9 7-3 10
2305701 7-11 24 2307906 5-3 4 2309712 7-13 30 7-5 10
2305757 6-7 16 6-3 13 7-15 1 2311528 7-3 17
7-7 16 2307949 7-11 32 2309714 7-7 9 7-5 17
2305848 6-15 9 2308382 6-15 10 2309719 9-13 8 2311584 7-9 9
2305890 7-17 6 2308404 7-11 29 2309831 6-13 31 2311624 9-13
UNIT CODE B453

2311676 6-5 12 2770775 1-7 15 4007738 3-21 4023859 3-19 16

2311752 7-7 6 2791931 3-7 7 4009157 3-17 1 3-21 16
2311781 6-15 9 3-17 12 4009809 3-17 4023861 3-19 12
2311797 2-13 12 2792378 3-7 4 4010628 8-23 27 3-21 12
2311928 1-8 1 3-17 18 4012913 8-11 2 4602528 3-17 9
2311932 8-15 33 2792832 9-15 1 4012914 8-11 2 4603274 3-21 1
2311941 6-5 6 2799290 9-14 4014205 8-11 12 4604940 8-11 8
7-3 6 4001568 3-13 24 4014696 3-9 4611824 6-15 9
7-5 6 4005162 3-19 17 4014697 3-13 4611826 6-15 9
8-7 13 3-21 17 4015007 3-19 4611831 6-15 9
8-19 9 4006400 3-7 27 4015016 3-21 4611834 6-15 9
2311976 8-15 28 3-17 3 4016755 3-19 11 4611837 6-15 9
8-29 38 4007726 3-19 3-21 11


Manual de Peças B453-B455

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Manual de Peças B453-B455

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W30ZA, W40ZA (B453)

W20ZR, W30ZR (B455)

1524244 ©2011 HYSTER COMPANY

3 STEER HANDLE/BRAKE SYSTEM

6 MAST-TWO STAGE LIMITED FREE-LIFT

7 MAST-THREE STAGE FULL FREE-LIFT

10 FIELD CONVERSION KITS

©2011 HYSTER COMPANY See Service Manual i

TABLE OF CONTENTS (continued)

ii See Service Manual ©2011 HYSTER COMPANY

TABLE OF CONTENTS (continued)

©2011 HYSTER COMPANY See Service Manual iii

ABBREVIATIONS QUICK REFERENCE SHEET

ECH-6 Empty Container Handler - 6 High UL Type EE Battery-Powered Safety Rating

iv See Service Manual ©2011 HYSTER COMPANY

HOW TO USE THE ILLUSTRATED PARTS MANUAL

©2011 HYSTER COMPANY See Service Manual v

HOW TO FIND THE DESIRED PART NUMBER

vi See Service Manual ©2011 HYSTER COMPANY

IDENTIFICATION OF TRUCK SERIAL NUMBERS

©2011 HYSTER COMPANY See Service Manual vii

IDENTIFICATION OF MAST SERIAL NUMBERS

LIFT EQUIPMENT IDENTIFICATION

viii See Service Manual ©2011 HYSTER COMPANY

PUBLICATION HYSTER PART NUMBER

Operating Manual........................................................................................................................ 1506716

Service Manual (Complete)......................................................................................................... 1524247

Parts Manual............................................................................................................................... 1524244

©2011 HYSTER COMPANY See Service Manual ix

x See Service Manual ©2011 HYSTER COMPANY

BATTERY DISCONNECT ............................................................................................................................... 1-16

©2011 HYSTER COMPANY See Service Manual 1-1

COVERS (FIGURE 1-1)

1-2 See Service Manual ©2011 HYSTER COMPANY

©2011 HYSTER COMPANY See Service Manual 1-3

COVERS (FIGURE 1-2)

1-4 See Service Manual ©2011 HYSTER COMPANY

ITEM PART NO. DESCRIPTION QTY

©2011 HYSTER COMPANY See Service Manual 1-5

LABELS AND DECALS (FIGURE 1-3)

1-6 See Service Manual ©2011 HYSTER COMPANY

LABELS AND DECALS

©2011 HYSTER COMPANY See Service Manual 1-7

OPERATOR GUARD (FIGURE 1-4)

1-8 See Service Manual ©2011 HYSTER COMPANY

©2011 HYSTER COMPANY See Service Manual 1-9

FORKS (FIGURE 1-5)

1-10 See Service Manual ©2011 HYSTER COMPANY

ITEM PART NO. DESCRIPTION QTY

©2011 HYSTER COMPANY See Service Manual 1-11

LOAD BACKREST (FIGURE 1-6)

ITEM PART NO. DESCRIPTION QTY

1-12 See Service Manual ©2011 HYSTER COMPANY

©2011 HYSTER COMPANY See Service Manual 1-13

LOAD BACKREST (FIGURE 1-7)

1-14 See Service Manual ©2011 HYSTER COMPANY

ITEM PART NO. DESCRIPTION QTY

©2011 HYSTER COMPANY See Service Manual 1-15

BATTERY DISCONNECT (FIGURE 1-8)

1-16 See Service Manual ©2011 HYSTER COMPANY

©2011 HYSTER COMPANY See Service Manual 1-17

BATTERY SPACER (FIGURE 1-9)

ITEM PART NO. DESCRIPTION QTY