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Product:  EXCAVATOR
Model:  M313D EXCAVATOR W3H
Configuration: M313D Excavator W3H00001-UP (MACHINE) POWERED BY C4.4 Engine

Testing and Adjusting

M313D, M315D, M316D, M318D and M322D Wheeled Excavators and M318D and M322D Wheeled Material
Handlers Hydraulic System
Media Number -RENR9465-09 Publication Date -01/08/2013 Date Updated -05/08/2013

i04385521

Relief Valve (Line, Hammer) - Test and Adjust - If Equipped

SMCS - 5117-036

Introduction
This procedure is utilized to test the line relief for the hammer circuit.

The line relief valves limit the maximum line pressure in each circuit.

Required Tools

Illustration 1 g01623868

Tooling (B)

198-4240 Digital Pressure Indicator Gp

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Table 1
Required Tools
Part
Tool Item Description Qty
Number
B 198-4240 Digital Pressure Indicator Gp
B1 198-4234 Indicator 1
Pressure Sensor
B2 198-4239 1
41,368 kPa (6,000 psi)
B3 198-4236 Extension Cable 1

Machine Preparation
1. Clear all personnel from the machine and from the area around the machine.

2. Start the engine.

Illustration 2 g02449876

Engine speed dial

3. Set the engine speed dial at "10".

4. Lower the left console.

5. Position the machine on level ground. Check the visibility and adjust the mirrors for the best vision
close to the machine.

6. Fully depress the service brake pedal until the service brake pedal locks mechanically.

7. Increase the hydraulic oil temperature to 46 to 80° C (115 to 176° F).

8. Lower the stabilizers and the blade tip.

9. Fully extend the bucket cylinder and place the bucket on the ground.

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10. Stop the engine.

11. Release the pressure in the hydraulic system.

Note: Refer to Testing and Adjusting, "System Pressure - Release".

12. Raise the left console.

Illustration 3 g02370576

Load sensing signal pressure tap is located behind the left rear access door.

13. Attach Tooling (B2) 41,368 kPa (6,000 psi) pressure sensor to the load sensing signal pressure tap.

Temporary Setting of the Main Relief Valve

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Illustration 4 g02374477

Main control valve ( M316D)

(1) Adjustment screw

(2) Locknut

(3) Adjustment screw

(4) Locknut

(5) Adjustment screw

(6) Locknut

(7) Main relief valve

(8) Load sensing signal limiter valve

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Illustration 5 g02374496

Main control valve ( M318D, M318D MH, M322D and M322D MH)

(1) Adjustment screw

(2) Locknut

(3) Adjustment screw

(4) Locknut

(5) Adjustment screw

(6) Locknut

(7) Main relief valve

(8) Load sensing signal limiter valve

1. Loosen locknut (6) on load sensing signal limiter valve (8) .

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2. Turn the adjustment screw (5) of load sensing signal limiter valve (8) clockwise by one half turn.

3. Tighten locknut (6) on load sensing signal limiter valve (8) .

4. Loosen locknut (2) on main relief valve (7) .

5. Turn adjustment screw (1) clockwise on main relief valve (7) by one quarter turn.

6. Tighten locknut (2) on main relief valve (7) .

Test and Adjust Procedure

1. Clear all personnel from the machine and from the area around the machine.

2. Start the engine.

Illustration 6 g02451617

Engine speed dial

3. Set the engine speed dial at "5".

4. Lower the left console.

Illustration 7 g02552721

Power mode control button located on the soft panel switch

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5. Push down on the power mode control button in order to activate power mode.

Note: The indicator light will be illuminated when power mode is activated.

6. Lower the left console.

7. Use the Monitor in the cab in order to disable the Automatic Engine Speed Control.

a. Select the "Performance" menu from the main menu on the monitor.

b. Select "AESC Status" from the "Performance" menu and change the value to "Inactive".

c. Press the "OK" key.

Illustration 8 g02447064

Joystick (front switch)

8. Disable the hydraulic modulation control, if equipped. Press the front switch on the right joystick in
order to deactivate hydraulic modulation.

9. The air conditioning should be turned off for the following test.

10. Operate the hammer.

11. Check the line relief pressure at the load sensing signal pressure tap.

Note: Refer to Testing and Adjusting, "Specifications" in this manual for the correct pressures.

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Illustration 9 g02374216

(9) Locknut

(10) Adjustment screw

(11) Line relief valve

Personal injury or death can result from sudden machine movement.

Sudden movement of the machine can cause injury to persons on or

near the machine.

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To prevent injury or death, make sure that the area around the
machine is clear of personnel and obstructions before operating the
machine.

12. If the line relief valve pressure is not set to the proper specification, adjust the pressure at the
appropriate relief valve.

13. Loosen locknut (9) on line relief valve (11) .

NOTICE

To avoid damage to the hydraulic components, do not turn the main

relief valve adjustment screw into the stop.

14. Turn adjustment screw (10) on line relief valve (11) until the pressure at the load sensing signal
pressure tap is set to the proper specification.

Note: Refer to Table 2 in this manual for the correct pressure.

Note: Turn adjustment screw (10) clockwise by a quarter turn in order to increase the pressure by
approximately 4000 kPa (580 psi).

Note: Make the final pressure adjustments on the pressure rise.

15. Tighten locknut (9) on line relief valve (11) to the specified torque.

16. Adjust main relief valve (7) to the original setting.

Note: Refer to Testing and Adjusting, "Relief Valve (Main) - Test and Adjust".

17. Adjust load sensing signal limiter valve (8) to the original setting.

Note: Refer to Testing and Adjusting, "Relief Valve (Signal Limiter) - Test and Adjust".

Worksheet
Table 2
"Relief Valve (Line, Hammer) - Test and Adjust"
Date: Machine Serial Number:
Engine Speed
Machine Settings Speed dial "5"
AESC switch OFF
Item Specification Actual

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Hammer relief valve

41,000 ± 1,000 kPa (5947 ± 145 psi)

Copyright 1993 - 2013 Caterpillar Inc. Fri Aug 30 10:38:33 UTC+0900 2013
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