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Hiclave Hve50
Hiclave Hve50
27 -JUL-2001
This document has been cc3refullycompiled. If you have any questions or require
information not covered in 'the manual, please contact:
TEL: 925-299-0743
FAX: 925-29~1-0745
E-mail: marke~ting@amerexinst.com
.
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~~fore Using ',-
.In this manual the following headwords are applied to items to ...yhichgreat attention should be
given: .~
.Wait until the body has cooled sufficiently to perfonn maintenanceand service work.
.Wait until the water in the bottle has cooled sufficiently to take out the exhaust bottle.
.Do not take out the exhaust bottle or drain the working chamber when the interior of the
chamber is under pressure. Otherwise, boiling water and steam will gush out, and you may
bum yourself.
.The heateris provided with a temperaturesensor. Be careful not to damageit while cleaning..
.Be sure to securely tighten the heater holding nuts when replacing the heater. Water may
leak and causeshort circuits if the.nuts are loose.
.Be sure to securelytighten tenninal holding nut A when replacing the heater.Heat maybe
generatedfrom the terminal and bum damagemay result if the nut is loose.
II
This section describes the maintenance procedures for the unit as we:ll as the methods for
replacing and adjusting the main parts.
This section describes the operations and internal structural parts of the product.
Chapter4. OperationCheckProcedure
This sectiondescribesthe method for checkingthe operationof electrical parts using the check
program.
III
Table
Beforetoof
Contents
How Contents
Introduction
Read
Using Th1s Manual """""""""""""""""""!"!"""""'"
~ , ,.
II
1/1
IV
Chapter10. 9.
2.
7.
8.
3.
4.5.
1.
6. Draining
Cleaning
Lid
ROM
Draining
Replacement
Solid
Heater
Body
Display 1.Gasket Replacement
State Maintenance
Repairs Water
the
the
Replacement
Board Working
Relay Working
of Replacement
fromTemperature
(SSR) theChamber
Chamber
and Exhaust
Replacement Adjustment
Sensor Bottle for Control ~ ! , ; ; : , , ~ : :..., ;;; ; ; ,
1
1
2
3,3
4
5
5
6
7.
8
Chapter
3.
1.
2. Troubleshooting
Error2. Troubleshooting
Early Troubleshooting(Alarms)
Detection Chart ~ ",.., ;;.;;..,::~ ,...;;.~.~..;:..~
,' ;, 11
11
13
15
Chapter
2. 4. Operation
1. Check CheckProcedure
ProgramStartup
Outline ,.. 32
32
32
3. Check Programs
.Referent~e ~
Tablefor Temperature
SensorUsedfor Control 32
35
IV
.Since the water level in the exhaust bottle increases with continued operation, water must be
drained using the procedure below when water reaches the HIGH level.
.Wait until the water in the bottle has cooled sufficiently to take out the exhaust bottle.
.Drain water using the following procedure after confirming that the inside of the working
chamberhas cooled sufficiently.
.Do not unload the exhaust bottle or drain the working chamber wh~~ t.h~ chaIn:~r is under
pressure. Boiling water or steam may gust out causing burns. ;, "
CD Remove the bott<1>m plate to see if the bottom of the Insideof the WorkinaChamber
working chamber or the surface of the heater is dirty.
after draining the chamber, clean these areas with a soft
Y =~ Heater
brush or other tool while applying water and keeping //
//
.~
\
Body Repairs
.Do not use benzene or thinner to clean the body. Also, make sure that.volatile substancessuch
as insecticides do not come into contact with the body as these may cause deterioration and
stripping of the pain.
CD Gently wipe stains from the body with a soft cloth. To remove stubborn stains, wipe with a
moistened cloth using neutral detergent diluted in water. Wipe off any remaining moisture with
a dry cloth.
\'3.
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5. Lid Gasket
.When the end of the lid gasket becomes discolored and whitened, replace the gasket in
accordancewith the following procedure.A worn gasket may causesteam leakage.
Ii
Sensorholder
Internalworkingchambersurface
~ /
"'""'--
Temperaturesensor for control
6.
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8. ROM Replacement
CD IMPORTANT -
ROM
-+-~I
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Heater Replacement
& CAUTION
.Be sure to securely tighten the heater holding nuts when replacing the heater. Water may leak
and causeshortcircuits if the nuts are loose.
Be sure to securely tighten terminal holding nut A when replacing the heater. Heat may be
generated from the terminal and bum damage may result if the nut is loose.
.Required tools
.Monkey wrench (with maximum opening
width of 23 mm or more)
.Spanners, etc. .
(for 7 mmnut)
9.
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@ Attach the round terminaland tighten terminal holding nut A. At thi~ point, secure t~~inal
holding nut B with a wrench and strongly tighten nut A.
@ I~s~rtthe temperaturesensQrinto the fixing tubes. ..,
@ Place water in the working chamberand checkfor leaks from the heater attnchment(areas. :,.
@ Turn on the e~h-leakage circuit breaker,and begin operation in accord;1ucewith the ordinary
operationprocedure. Check to seethut th~reis no .1~akage from ~e he~~er.inst~.lation@(~a
while
pressureis increasing. Install the plate on the rear of the body.
<D Disconnect connector CNI on the control PCB. Wrap th~ connectof and bracket cable in
adhesive '.tape to make them pass through the duct easily. ., .-' .' .' ':. ". !
,
Connector Adhesivetape
@ Openthe lid and remove the holding screwsfor the .lid bottom cover..
10
Disolav ~- ~
Cause
!
--~--
Items to check
Remed~:
I) Water
.I was not placed in the User check Userjnstruction
working chamber
(Lack-oi-water
alarm) 2) Water was not replenishedI User check User instruction
durin~ continuous ~peration
3) Defectlve contact pOInt Checkcontact/open Lack-of-water
! operation of the lack-or-waterI i activation distance prevention device I I
prevention device
replacement
4) Defective input circuit for theI Check using the checkI Control PCB
lack-or-water prevention program ..c4" !replacement
device on the control PCB
5) Wiring contact problem Check wiring Wiring repair
i between the lack-of-waterI
prevention device and the
control PCB
1) Defective temperature sensor Measure temperature I R~place sensor
sensor resistance value (at
(Broken wiring
for temperature normal temperature: ,
resistance between wrute I
sensorforI
and yellow wires is 79 -
control)
156 K.Q) I
12) Defective input circuit for the Check using the check control
IPCB
temperature control sensor onI program ..c6" (display of
the control PCB 47 -91 is nonnal at
normal temperatures)
Check using the check
program ., c7" (display of
175 is nonna1 a_t121°C)
1) Defective solid state relay Check using the check control
I
program "c3" IPCB
(SSR) output circuit on the
I(Excessive I control PCB
temperature I Check contact/open Replace SSR
ialarm) 12) Defective SSR
I activation distance
~ ---
11
IEr2
:I!Er3
;'Er1I I
[Replace
iReplace
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Display Cause Itemsto 6tle'ck ,Reroed~
!;, ",,' '" crReplacetheI
12
2. Early Troubleshooting
Condition Cause Itemsto check Remedy
,I Repajr or replace'i
Displays do not 1) Poor connection or j Power
cord connection
light when theI contact at terminals and Breaker (power switch) I defective parts
power switch connectors connection ,
j (breaker) is Tab tenninal connection I
turnedon. Connection of CN2connector
on the control PCB
Connecl:ion of CNl)
connector on the control PCB
12) No power
L i C~;ct ili~---
Power socket (rated voltage)
I problem with the
facilities
: Replace the
3) Powercord broken I side of breaker (rated
I power cord
voltage)I
14) Breaker broken Breaker load (rated voltage) Replace the
'breaker
I
5) Transformerbroken Between terminals 1 and 2 onl i Replace the
Iconnector CN 1 on the control IiPCB
I transformer
(AC14V)
Between terminals 12V and IICheck, repair, ori
Defective parts in the
i control PCB IOV (DC+12V) replace the shoft
i7) Defective parts in the [Between terminals 5V and OV Replace theI
control PCB
control PCBI (DC+5V)I.
8) Blown fuse in the control Check visually j Correct the I
I PCB . reason for the
blown fuse and
replace the fuse
13
IIiIErE
!IReplace
iPower
'6) I
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Condition Cause itemsto check ;RemedY.
L.. ,
One digit on the 1) Defective circuit i: LED s~ldering points Rep~r 'soldering
LED display does poin;ts
not light 2) Defective LED LED broken Replace; LED
",' '.,
",
Pressurein 1) I?efect:ive safety valve Leak from safe~y valve,: ~. Rep~r or replace
working chamber safetyvalve':"':
will not rise 2) Broken pressuregauge Pressuregaugeneedle Replace pressure'
gauge
3) Piping loose or damaged
4) Refer to trouble shooting section
Steam leaks from piping ,
,.--~
.
Rep,~r leaking
1s!cj1~~
, ~ "
Steamleak from I) Old or damaged lid gasket Visually check the Replac~ the lid
deterioration and damage to gasket : ;,c"
the lid gasket
the gasket ,
iE;
2) Improper lid gasket Visually check the , "
No breaker.
No
Does the RY3 relay operate?
Replacethe control PCB.
Yes
Replacesolenoid.
No
Does the temperaturein the working chamberrise? Refer to measuresto take when
temperaturedoes not rise.
Yes
.. No
Is the RY2 relay actuatedthree minutes after ..Replace the control PCB.
97°C is shown on the temperaturedisplay.
Yes
Replacethe solenoid-controlled
valve.
15
.,
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..Pressure is not purged from within the working chamber
No No
Is the RY2 relay operating? Replace the control~~B.
Yes
" ""
..Replace thesol~n6id-controned
valveoperating?
~emove
, ':".
theclog.
,.'
Replacethe IX relay.
.
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16
Chapter 3. ProaUCI uescrl~llUII
.Operation sequence/procedure flow chart
1
Operation start
(1) PressSTART/STOP switch
Reachingsterilizationsetting temperature
Modes 1 & 2
Model !- Mode;-
Warming display flashes
Warming setting
temcerature maintained -
20 hours elapsed
l~ I -
7
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Timing Charts
*1 *3 *1
*2 *2
(3);;;-
~~4'~5 ~
-~'Preparation
(L7) Flashing
Process Heating (L8) _~f~;-ii~i
--."I -Fiashi-ng' "
display Sterilization (L9)
It'urging air Iw~~~-
(.LI0) [C~m~l;~~ Flashing
LED (L 11 ) B~~in2
(L12)
Disp!~OfiemperatUre in
side (seg 1-3) Setting value
7seg wgi!in2!?)lamber
Seiri~g.v"al~e.
. Remainingtime of
LED Lowerside(seg4-6) sterili7,aliontimer
t t t t
Power'on Start 97°C.or more Sterilization ,Steriliza- 79°C Warming
Conditions for 3 min settingtem- tion timer timer time
Stop
peratUre time up up
"I --
(CN4)
1:6)
*1
Motor/relay (RY2)
~
*1 *3-
Solenoid/relay (RY3) *2 *2
Alarm *5
Preparation (L7) Fiashin~
Process
He~ting
(L8) - Flas~!?~
display Sterilizatiol (L9) Flashing
~urg1ngair (LIO) f)~shing~
LED ~
WarmingIIComplete
B~~h!~g
1
I
(LIZ)
-bisplllY of tempenltUre in I
Upper side (segl-3) Settingvalue
7seg wor!:!ng,chllm~~_::=:~
---Remainingume of
LED Lower side (seg 4-6) Selling value., sterilization timer
tt t tt
Start 97°C or more Sterilization Steriliza- 79°C I
Power on.
Conditions for 3 min settingtem- tion timer jI
Stop ".
perature-~ time up -~ ~- \
18
---
~~~ashing
,Upper
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-:-Q)
.Mode 3 (liquid sterilization) Sterilization -t Exhaust
Process Steriliza-tion Pulse
Preparation Air purge Heating exhaust Complete
Output
Heater/relay (RYl) Fw
;
(CN4) '@
[SSR
Motor/relay (RY2) ~
Solenoid/relay (RY3) *Q *6
Alarm *5
Flashing
Process Flashing
:
display Flashing
., Flashing
LED
Flnshinl!
1---r;:!~~':::!:f'
DiSPiay ortempCrnNre in
Upper side,(seg 1-3) Setting value
7seg workin chamber
."Setting value
LED Remainingtime of
!Lower side (seg 4-6)
t t t I r t
Poweron Start 97°C or more Sterilization Steriliza- 97°C
Conditions
Stop for 3 min setting tem- tion timer
perature time up
135 ~129°C 128 ~122°C 121 ~115°C 114 -108°C 107 -100°C
19
r~e~~,:;n~o~
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