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Applicable Protocols for Units

Integrated type, for output Integrated type, for input/output Decentralized type (GW system, 4-branch)
Family model no. Family model no.
EX120 EX140 EX180 EX240 EX250 EX500 EX510
EX120 EX123 EX124 EX126
EX121
EX122
Product part no. Product part no.

Page P.1650 P.1653 P.1653 P.1653 P.1656 P.1658 P.1661 P.1664 P.1680 P.1696 Page
No. of output points (Max.) 16-point output 16-point output 16-point output 32-point output 32-point output 64-point output (16-point x 4-branch) No. of output points (Max.)
functions

functions
Basic

Basic
No. of input points (Max.) 32-point input 64-point input (16-point x 4-branch) No. of input points (Max.)
Power supply for communications and valves Common/Separated Common Separated Common/Separated Separated Separated Common/Separated Note 1) Separated Separated Power supply for communications and valves
(Offered by several manufacturers)

(Offered by several manufacturers)


DeviceNet DeviceNet
Complies with the open network

Complies with the open network


PROFIBUS DP PROFIBUS DP

CC-Link CC-Link

AS-Interface AS-Interface

CANopen CANopen

ControlNet ControlNet

EtherNet/IP EtherNet/IP
Complies with a

Complies with a
respective PLC

respective PLC
manufacturer

manufacturer
OMRON Corp. CompoBus/S CompoBus/S OMRON Corp.
manufacturers

manufacturers
Complies with

Complies with
SUNX Corp. S-LINK S-LINK SUNX Corp.
several PLC

several PLC
Reduced-wiring Reduced-wiring
system system
NKE Corp. NKE Corp.
Reduced-wiring Reduced-wiring EX
H system H system
∗ DeviceNet™ and EtherNet/IP™ are trademarks used under licence by ODVA. Note 1) 1 power supply system is compatible with some of the AS-Interface models only.
∗ ControlNet is a trademark of ControlNet, International, Ltd.
∗ Product names listed in this catalog may be used as a trademark by manufacturers.

<Conventional method> <Serial transmission method> Integrated and Decentralized type


Glossary of terms Serial transmission system and SI unit Glossary of terms (GW system)
Bar stock type and Stacking type
PLC PLC
A serial transmission system can control multiple solenoid Manifold The integrated type means the SI unit and solenoid valve’s The bar stock type consists of a
valves by using only the communication line from the PLC’s solenoid SI manifold manifold are integrated. An SI unit is necessary for every manifold base made of Aluminum with
valves solenoid
communication module (master module) or it can read the protocol. a fixed number of manifold stations.
valves
signal from the various sensors. This system can also be called The decentralized type refers to the GW (Gateway) The stacking type consists of a
a “Fieldbus system”. Serial system. cassette base manifold or a tie-
Multiple transmission
Wiring the coil of each solenoid valve, one by one, to the output wires line From the Gateway, the solenoid valve’s manifold and the rod base manifold both of which
unit on the PLC is called “Parallel wiring”. Each valve in use input devices can be located remotely. The replacement of allow increasing/decreasing of
needs to be connected. Therefore, wiring in accordance with the Gateway enables changing between the various the number of stations easily.
the number of solenoid valves or sensors in use is required. protocols.
A SI unit is a device which can control the solenoid valve SI unit
Power supply
through serial communication.
Glossary of terms Enclosure Valve interface
Number of outputs, Number of inputs
Glossary of terms Output compatibility, Input/Output compatibility
Protocol and Open network The enclosure is rated using the IP (International The valve interface is the connection between
Protection) standard (IEC60529) which focuses on the SI unit and the solenoid valve’s manifold.
Number of outputs is the number of solenoid or output Protocol means the serial data is sent and/or received in protection against dust or water. Plug-in: The connector on the SI unit and the
devices that can be controlled. accordance with a named specification. solenoid valve’s manifold directly plug
Number of inputs is the number of various sensors such as Open network means a standard that has been made IP20: Protection against fingers entering the enclosure but into each other.
an auto switch, pressure switch, etc. that can be connected. public and is widely accepted. not specifically against water. Plug lead: The SI unit and the solenoid coil are
Output refers to the control device for turning on/off the IP65: Protection against dust entering the enclosure and not connected with wires having a
solenoid coil. greatly affected by jets of water from all directions. connector.
Input/Output refers to the ability for ON-OFF control IP67: Protection against dust entering the enclosure and Flat ribbon cable: The SI unit and solenoid
(output) of a solenoid valve, as well as the reading (input) of immersion in water at a specific pressure and time. valve’s manifold are connected
a sensor signal, such as from an auto switch or pressure together with a flat ribbon cable
switch. having a MIL connector.

1638 1639
Applicable Valve Series for Units
Integrated type, for output Integrated type, for output Integrated type, for input/output Decentralized type (GW system, 4-branch)
Family model no. Family model no.
EX120 EX140 EX180 EX240 EX250 EX500 EX510
EX120 EX121 EX122 EX123 EX124 EX126

Product part no. Product part no.

Enclosure IP20 IP65 IP67 IP20 IP65 IP67 IP65 IP20 Enclosure
Basic functions

Basic functions
Usable in locations where it is Usable in locations where it may Usable in locations where it is Usable in locations where it may Usable in locations Usable in locations
where it may be exposed where it is not exposed
Operating environment not exposed to water or dust. be exposed to water or dust. not exposed to water or dust. be exposed to water or dust. to water or dust. to water or dust. Operating environment
and industry Automobile industry, Automobile industry, Automobile industry, Automobile industry, Automobile industry, Automobile industry, and industry
machine tool industry, semiconductor industry,
semiconductor industry, etc. machine tool industry, etc. semiconductor industry, etc. machine tool industry, etc. etc. etc.

Mounting Direct DIN rail Direct DIN rail Direct/DIN rail Direct/DIN rail Direct/DIN rail Mounting
Non plug-in (Plug lead),
Valve interface Plug-in Flat ribbon cable Plug-in Plug-in Plug-in Plug-in Plug-in Flat ribbon cable Valve interface

1000 P.378 P.372 P.366 P.356 1000


2000 P.378 P.372 P.366 P.356 2000
SV Stacking type Stacking type SV
3000 P.378 P.372 P.366 P.356 3000
4000 P.378 P.356 4000
SZ Stacking type 3000 P.584 P.588 3000 Stacking type SZ
3000 P.164, 228 3000
Bar stock type 5000 P.164, 228 5000 Bar stock type

7000 P.164, 228 7000


SY SY
3000 P.305 P.302 P.264, 312 3000
Stacking type 5000 P.305 P.302 P.264, 312 5000 Stacking type

9000 P.170, 233 9000


3000 P.472, 473 3000
SYJ Bar stock type 5000 P.500, 501 5000 Bar stock type SYJ EX
Applicable valves

Applicable valves
7000 P.532, 533 7000
2000 P.50 P.58 2000
SJ Stacking type Stacking type SJ
3000 P.50 P.58 3000
1000 P.858 P.858 P.858 1000
VQC Stacking type 2000 P.862 P.862 P.862 2000 Stacking type VQC
4000 P.866 P.866 P.866 P.866 4000
1000 P.990 P.986 1000
SQ Stacking type Stacking type SQ
2000 P.1010 P.1006 2000
1000 P.726 P.722 1000
2000 P.726 P.726 P.726 P.730 P.722 2000
VQ Stacking type Stacking type VQ
4000 P.778 P.778 P.782 4000
5000 P.830 P.830 5000
1000 P.936, 969 1000
VQZ Bar stock type 2000 P.936, 969 2000 Bar stock type VQZ
3000 P.936, 969 3000

Bar stock type 0700 P.662 0700 Bar stock type


S0700 S0700
Stacking type 0700 P.620 P.618 0700 Stacking type

1640 1641
P1638-P1648-E.qxd 08.9.2 4:07 PM Page 1642

Serial Transmission System


Applicable Valve Series 1

Series SV
쎲 Plug-in Type
How to
SI unit Valve series Order Valves

SV1000/2000 Cassette base P.378


EX120
D
D
D
D
P.1650
D
D
SV1000/2000/3000/4000 Tie-rod base P.378

D
EX126 P.372
D
D

P.1653
D
D

SV1000/2000/3000 Tie-rod base

EX250
P.366
P.1664

SV1000/2000 Cassette base P.356


PW
R
CO
M
EX500
D
D
P.1680
SV1000/2000/3000/4000
D
D
D
D
Tie-rod base P.356

Series SZ
쎲 Plug-in Type
How to
SI unit Valve series Order Valves

EX140
P.584
P.1656

SZ3000 Body ported

LOCK
FREE

EX510
P.588
PW
B
P.1696
M
CO
0
1

6
7

14
15

1642
P1638-P1648-E.qxd 08.9.2 4:07 PM Page 1643

Serial Transmission System


Applicable Valve Series 2

Series SY
쎲 Plug-in Type
How to
SI unit Valve series Order Valves

Base mounted
EX121 Stacking type P.305
P.1650
SI unit separate type

Base mounted
EX122 SY3000/5000 Stacking type P.302
P.1650
SI unit integrated type
RT
PO
b
L.
SO

a
L.
SO

EX510 Base mounted


C R
W
P

M
O

P.312
Stacking type
9

P.1696
6
7
14
15

쎲 Non Plug-in Type (Plug Lead Type)


How to
SI unit Valve series Order Valves EX
Body ported
P.164
Bar stock type
SY3000/5000/7000
Base mounted
P.228
Bar stock type

EX510 Base mounted


SY3000/5000 P.264
6
PE
EB
P.1696 Stacking type
7

14 X
0
15
1
EA P
8

PW

CO
R

M Body ported
P.170
Stacking type
SY9000
Base mounted
P.233
Stacking type

1643
P1638-P1648-E.qxd 08.9.2 4:07 PM Page 1644

Serial Transmission System


Applicable Valve Series 3

Series SYJ
쎲 Non Plug-in Type (Plug Lead Type)
How to
SI unit Valve series Order Valves

Body ported P.472, 500, 532


EX510 SYJ3000/5000/7000
R
P
P.1696
Base mounted P.473, 501, 533

Series SJ
쎲 Plug-in Type
How to
SI unit Valve series Order Valves

EX180
P.50
P.1658

SJ2000/3000 Body ported

EX510
P.58
P.1696
B
PW
M
CO
0
1

6
7

14
15

1644
P1638-P1648-E.qxd 08.9.2 4:07 PM Page 1645

Serial Transmission System


Applicable Valve Series 4

Series VQC
쎲 Plug-in Type
How to
SI unit Valve series Order Valves

EX126 P.858, 862, 866


P.1653

EX250 VQC1000/2000/4000 P.858, 862, 866


P.1664

Base mounted

EX500 P.858, 862, 866


P.1680
0
EX50 s
serie

EX240 VQC4000 P.866


P.1661 EX

Series SQ
쎲 Plug-in Type
How to
SI unit Valve series Order Valves

EX140
P.990, 1010
P.1656

SQ1000/2000 Body ported

EX510
P.986, 1006
P.1696
6
7

14
0
15
1

8
9

1645
P1638-P1648-E.qxd 08.9.2 4:07 PM Page 1646

Serial Transmission System


Applicable Valve Series 5

Series VQ
쎲 Plug-in Type
How to
SI unit Valve series Order Valves

EX120 VQ1000/2000 Base mounted P.726


P.1650

EX123
EX124 VQ2000/4000/5000 P.726, 778, 830
P.1653

Base mounted
IP65-compliant

EX240 VQ2000/4000 P.730, 782


P.1661

EX510 VQ1000/2000 Base mounted P.722


P.1696

Series VQZ
쎲 Non Plug-in Type (Plug Lead Type)
How to
SI unit Valve series Order Valves

Body ported P.936


+-
EX510
+-

+-

+-
P.1696
VQZ1000/2000/3000
+- 3
R2
+- 1
6 P
7

Base mounted
+-

P.969
5
14 R1
15 0
1

8
9

1646
P1638-P1648-E.qxd 08.9.2 4:07 PM Page 1647

Serial Transmission System


Applicable Valve Series 6

Series S0700
쎲 Plug-in Type
How to
SI unit Valve series Order Valves

EX250 P.620
P.1664

S0700 Base mounted

EX500
EX
500
serie
s
P.618
P.1680

쎲 Non Plug-in Type (Plug Lead Type)


How to
SI unit Valve series Order Valves

EX510
S0700 Base mounted P.662
6
7
P.1696
14
15 0
1

8
9

EX

1647
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1648
P1650-P1724-E.qxd 08.9.2 4:10 PM Page 1650

Integrated Type/For Output

Series EX120/121/122
 
          
          

     
Series EX120 Series EX121 Series EX122
SV1000/2000/3000/4000 SY3000/5000 SY3000/5000

D
D
D
D
D
D

VQ1000/2000

How to Order SI Unit

EX12 0 S DN1
Valve interface Dustproof
0 Plug-in Nil Non-dustproof
1 Flat ribbon cable DIN rail mounting -XP Dustproof
2 Plug-in DIN rail mounting Note) XP is not available for
DN1 and DN1-X26.

Communication protocol
DN1 DeviceNet Note 1)
DN1-X26 DeviceNet Note 1)
MJ1 CC-Link
CS1 OMRON Corp.: CompoBus/S (16 outputs)
CS2 OMRON Corp.: CompoBus/S (8 outputs)
SL1 SUNX Corp.: S-LINK (16 outputs)
SL2 SUNX Corp.: S-LINK (8 outputs)
UW1 NKE Corp.: Uni-wire System
UH1 NKE Corp.: Uni-wire H System
Note 1) DN1’s occupied points are 16 inputs and 16 outputs,
while DN1-X26 has 0 inputs and 16 outputs.
Note 2) Please consult SMC for networks other than those
mentioned above.
1650
P1650-P1724-E.qxd 08.9.2 4:10 PM Page 1651

Integrated Type/For Output Series EX120/121/122

SI Unit Specifications

Note 4)
EX12쏔-SCS1 EX12쏔-SSL1
Model EX12쏔-SDN1 EX12쏔-SDN1-X26 EX12쏔-SMJ1 EX12쏔-SUW1 EX12쏔-SUH1
EX12쏔-SCS2 EX12쏔-SSL2

OMRON Corp.: SUNX Corp.: NKE Corp.: NKE Corp.:


DeviceNet CC-Link
Communication specification

Applicable Protocol CompoBus/S S-Link Uni-wire System Uni-wire H System


system
Version Note 1) Release 2.0 Ver. 1.10 — — — —

156 k/625 kbps


Communication speed 125 k/250 k/500 kbps 750 kbps 28.5 kbps 28.5 kbps 29.4 kbps
2.5 M/5 M/10 Mbps

Specified file Note 2) EDS file —


32/32
Occupied area (Number SCS1: 0/16 SSL1: 0/16
16/16 0/16 (1 station, remote 0/16 0/16
of inputs/outputs) SCS2: 0/8 SSL2: 0/8
I/O stations)
Terminal resistor Not applicable

Power For unit 11 to 25 VDC 15 to 30 VDC 14 to 26.4 VDC 24 VDC+10%/–5% 24 VDC±10%


(Common
supply For valve 24 VDC+10%/–5% (Common power supply)
power supply)
Internal current consumption (Unit) 100 mA or less
Output type NPN output (+COM.)
Output specification

SCS1/SSL1: 16 points
Number of outputs 16 points 16 points
SCS2/SSL2: 8 points

Connection load SMC: Solenoid valve with light/surge voltage suppressor (24 VDC, 2.1 W or less)

Output when commu- Hold/Clear Hold/Clear


Clear Clear Clear
nication error occurs (Switch setting) (Switch setting)

Enclosure IP20
Environmental resistance

Operating temperature 0 to +55°C (Valve 8 points ON)


range 0 to +50°C (Valve 16 points ON)

Operating humidity range 35 to 85%RH (With no condensation)


EX
Withstand voltage 1500 VAC for 1 min. between external terminals and case
Insulation resistance 2 MΩ or more (500 VDC) between external terminals and case
Vibration resistance 10 to 55 Hz with a 0.5 mm amplitude in each X, Y, Z direction for 2 hrs (De-energized)
Impact resistance 98 m/s2, in each X, Y, Z direction, 3 times (De-energized)
Standard CE marking —
Communication connector 1 pc.,
Accessory —
Power connector 1 pc.
Note 1) Please note that the version is subject to change.
Note 2) Each file can be downloaded from SMC’s website (http://www.smcworld.com/).
Note 3) For detailed specifications other than the above, refer to the separate technical operation manual that can be downloaded from SMC’s website
(http://www.smcworld.com/).
Note 4) Since this is a special product, a manifold part number is not specified. Please consult SMC for the manifold integrated type.

1651
P1650-P1724-E.qxd 08.9.2 4:10 PM Page 1652

Series EX120/121/122

SI Unit Dimensions / Parts Description


EX120
EX120-SMJ1, SCS쏔, EX120-SDN1(-X26) EX120-S쏔쏔쏔-XP
SSL쏔, SUW1, SUH1
Position indicator LED
Position indicator LED Position indicator LED

Terminal block cover Terminal block cover Terminal block cover

54
Power supply connector 64
Screw terminal block Communication connector
5.4

Housing cover
60.8
60.8

63.8
36

22.5
64 1.2 28.8 64 10.2 28.8 G1/2 15
Conduit port

EX121
EX121-SMJ1, SCS쏔, EX121-SDN1(-X26) EX121-S쏔쏔쏔-XP
SSL쏔, SUW1, SUH1 Position indicator LED
Position indicator LED
Position
indicator LED
Terminal block cover Terminal block cover
Terminal block cover
54

Power supply MIL connector


MIL connector
connector (20 pins, socket) 64
(20 pins, socket) MIL connector
Communication (20 pins, socket)
5.4

Screw terminal
connector Housing cover
block
60.8
60.8

63.8
36

22.5

64 9.5 28.8 2 64 10.2 28.8 2 9.5 15


G1/2
DIN rail mounting bracket DIN rail mounting bracket Conduit port DIN rail mounting bracket

EX122
EX122-SMJ1, SCS쏔, EX122-SDN1(-X26) EX122-S쏔쏔쏔-XP
SSL쏔, SUW1, SUH1
Position indicator LED Position indicator LED Position indicator LED

Terminal block cover Terminal block cover Terminal block cover


54

Power supply connector


64
Communication connector
5.4

Screw terminal block Housing cover


60.8

60.8

63.8
36

22.5

64 9.5 28.8 64 10.2 28.8 9.5 15


G1/2
DIN rail mounting bracket DIN rail mounting bracket Conduit port DIN rail mounting bracket

1652
P1650-P1724-E.qxd 08.9.2 4:10 PM Page 1653

Integrated Type/For Output

Series EX123/124/126
        
  
Series EX123 Series EX124 Series EX126
VQ2000/4000/5000 VQ2000/4000/5000 SV1000/2000/3000 VQC1000/2000/4000

D
D
D
D
D

How to Order SI Unit

EX12 3 U S SL1
Unit specifications Communication protocol
Common power supply of unit and valve SL1 SUNX Corp.: S-LINK (16 outputs)
3 Enclosure IP65 SL2 SUNX Corp.: S-LINK (8 outputs)
Compatible with VQ valves UW1 NKE Corp.: Uni-wire System EX
UH1 NKE Corp.: Uni-wire H System
Mounting specifications
U Mount a unit to the U side of the manifold
D Mount a unit to the D side of the manifold

EX12 4 U S DN1
Unit specifications Communication protocol
Separate power supply of unit and valve DN1 DeviceNet Note)
4 Enclosure IP65 DN1-X26 DeviceNet Note)
Compatible with VQ valves MJ1 CC-Link
CS1 OMRON Corp.: CompoBus/S (16 outputs)
Mounting specifications CS2 OMRON Corp.: CompoBus/S (8 outputs)
U Mount a unit to the U side of the manifold
Note) DN1’s occupied points are 16 inputs and 16 outputs,
D Mount a unit to the D side of the manifold while DN1-X26 has 0 inputs and 16 outputs.

EX12 6 D S MJ1
Unit specifications Communication protocol
Separate power supply of unit and valve MJ1 CC-Link
6 Enclosure IP67
Compatible with SV/VQC valves

Mounting specifications
D Mount a unit to the D side of the manifold

1653
P1650-P1724-E.qxd 08.9.2 4:10 PM Page 1654

Series EX123/124/126

How to Order Option


Fuse for replacement
A fuse for replacement used for EX126D-SMJ1.
Fuse
EX9 FU20
Applicable model EX126D-SMJ1
Rated current 2.0 A

Dripproof plug assembly


Use for the unused conduit port (G1/2).

AXT100 B04A

SI Unit Specifications

The electrical specification is the same for EX12쏔. Refer to page 1651.
4 unit mounting screws (M4 x 10) are included when shipped.

1654
P1650-P1724-E.qxd 08.9.2 4:10 PM Page 1655

Integrated Type/For Output Series EX123/124/126

SI Unit Dimensions/Parts Description


EX123쏔-S쏔쏔쏔, EX124쏔-S쏔쏔쏔
56.4 Screw terminal block Position indicator LED

11.6
19
53.8

Housing cover Housing cover diagram


114 19
5.5

19.8
EX123쏔: 2 x G1/2
(72.5)

EX124쏔: 4 x G1/2
67

Conduit port

EX126D-SMJ1 EX
Position indicator LED Screw terminal block

Housing cover
Housing cover diagram
114
(72.5)
67

19.8

4 x G1/2
34.8
5.5

Conduit port
Power supply fuse
42 Power supply fuse for communication
for solenoid valve
65.2
30.4

Housing bottom diagram


6.6

1655
P1650-P1724-E.qxd 08.9.2 4:10 PM Page 1656

Integrated Type/For Output

Series EX140
 
 
 
    
SZ3000 SQ1000/2000

How to Order SI Unit

EX140 S DN1
Communication protocol
DN1 DeviceNet
MJ1 CC-Link
CS1 OMRON Corp.: CompoBus/S (16 outputs)
CS2 OMRON Corp.: CompoBus/S (8 outputs)
SL1 SUNX Corp.: S-LINK (16 outputs)
SL2 SUNX Corp.: S-LINK (8 outputs)
UW1 NKE Corp.: Uni-wire System
UH1 NKE Corp.: Uni-wire H System
Note) Please consult SMC for networks other than those
mentioned above.

1656
P1650-P1724-E.qxd 08.9.2 4:10 PM Page 1657

Integrated Type/For Output Series EX140

SI Unit Specifications

EX140-SCS1 EX140-SSL1
Model EX140-SDN1 EX140-SMJ1 EX140-SUW1 EX140-SUH1
EX140-SCS2 EX140-SSL2
OMRON Corp.: SUNX Corp.: NKE Corp.: NKE Corp.:
Protocol DeviceNet CC-Link
Applicable CompoBus/S S-Link Uni-wire System Uni-wire H System
Communication

system Version Note 1) Release 2.0 Ver. 1.10 — — — —


specification

156 k/625 kbps


Communication speed 125 k/250 k/500 kbps 750 kbps 28.5 kbps 28.5 kbps 29.4 kbps
2.5 M/5 M/10 Mbps
Specified file Note 2) EDS file —
Occupied area (Number 32/32 SCS1: 0/16 SSL1: 0/16
0/16 (1 station, remote 0/16
of inputs/outputs) I/O stations) SCS2: 0/8 SSL2: 0/8
Terminal resistor Not applicable
Power For unit 11 to 25 VDC 15 to 30 VDC 14 to 26.4 VDC 24 VDC+10%/–5% 24 VDC±10%
(Common
supply For valve 24 VDC+10%/–5% power supply) (Common power supply)
Internal current consumption (Unit) 100 mA or less
Output type NPN output (+COM.)
specification

SCS1/SSL1: 16 points
Number of outputs 16 points 16 points
Output

SCS2/SSL2: 8 points
Connection load SMC: Solenoid valve with light/surge voltage suppressor (24 VDC, 2.1 W or less)
Output when commu- Hold/Clear
Clear
nication error occurs (Switch setting)
Enclosure IP20
Operating temperature 0 to +55°C (Valve 8 points ON)
Environmental

range 0 to +50°C (Valve 16 points ON)


resistance

Operating humidity range 35 to 85%RH (With no condensation)


Withstand voltage 1500 VAC for 1 min. between external terminals and case
Insulation resistance 2 MΩ or more (500 VDC) between external terminals and case
Vibration resistance 10 to 55 Hz with a 0.5 mm amplitude in each X, Y, Z direction for 2 hrs (De-energized)
Impact resistance 98 m/s2, in each X, Y, Z direction, 3 times (De-energized)
Standard CE marking —

Accessory
Communication connector 1 pc.,
Power connector 1 pc.
— EX
Note 1) Please note that the version is subject to change.
Note 2) Each file can be downloaded from SMC’s website (http://www.smcworld.com/).
Note 3) For detailed specifications other than the above, refer to the separate technical operation manual that can be downloaded from SMC’s website
(http://www.smcworld.com/).

SI Unit Dimensions / Parts Description


EX140-SMJ1, SCS쏔, SSL쏔, SUW1, SUH1 EX140-SDN1
Position indicator LED Position indicator LED
33.4

33.4

94.5 34.4
(11.5)

94.5 34.4
(36)
Power supply connector
Terminal block cover Communication connector

1657
P1650-P1724-E.qxd 08.9.2 4:10 PM Page 1658

Integrated Type/For Output

Series EX180 ®

 
 
 
    
SJ2000/3000

How to Order SI Unit

EX180 S DN1
Communication protocol Communication connector configuration
DN1 DeviceNet (32 outputs) Nil T branching type
DN2 DeviceNet (16 outputs) A Straight type
MJ1 CC-Link (32 outputs) Note) Communication and
Note) Please consult SMC for power supply connectors
networks other than those are included.
mentioned above.

How to Order Option


Communication connector
This is a connector to connect to the network cable. This is included when shipped.

EX180 C DN 1
Communication Communication connector configuration
protocol 1 T branching type
DN For EX180-SDN쏔 2 Straight type
MJ For EX180-SMJ1
EX180-C쏔쏔1 EX180-C쏔쏔2

Power supply connector


This is a connector to supply power. This is included when shipped.

EX180 CP1

1658
P1650-P1724-E.qxd 08.9.2 4:10 PM Page 1659

Integrated Type/For Output Series EX180

SI Unit Specifications

EX180-SDN1
Model EX180-SMJ1
EX180-SDN2

Applicable Protocol DeviceNet CC-Link


Communication specification

system Version Note 1) Release 2.0 Ver. 1.10

156 k/625 kbps


Communication speed 125 k/250 k/500 kbps
2.5 M/5 M/10 Mbps

Specified file Note 2) EDS file —

Occupied area (Number SDN1: 0/32


32/32 (1 station, remote I/O stations)
of inputs/outputs) SDN2: 0/16

Terminal resistor Not applicable Built in the unit (Switch setting, 110 Ω)

Power For unit 11 to 25 VDC 15 to 30 VDC


supply For valve 24 VDC±10%/–5%
Internal current consumption (Unit) 70 mA or less 50 mA or less
Output type NPN output (+COM.)
Output specification

SDN1: 32 points
Number of outputs 32 points
SDN2: 16 points

Connection load Series SJ2000/3000 manifold valves

Output when communication Hold/Clear


error occurs (Switch setting)
Environmental resistance

Enclosure IP20
Operating temperature range –10 to 50°C
Operating humidity range 35 to 85%RH (With no condensation)
Withstand voltage 500 VAC for 1 min. between external terminals and FG
EX
Insulation resistance 10 MΩ or more (500 VDC) between external terminals and FG
Vibration resistance 10 to 55 Hz with a 0.5 mm amplitude in each X, Y, Z direction for 2 hrs (De-energized)
Impact resistance 147 m/s2, in each X, Y, Z direction, 3 times (De-energized)
Standard CE marking, UL (CSA)

Communication connector 1 pc., Communication connector 1 pc.,


Accessory
Power connector 1 pc. Power connector 2 pcs.

Note 1) Please note that the version is subject to change


Note 2) Each file can be downloaded from SMC’s website (http://www.smcworld.com/).
Note 3) For detailed specifications other than the above, refer to the separate technical operation manual that can be downloaded from SMC’s website
(http://www.smcworld.com/).

1659
P1650-P1724-E.qxd 08.9.2 4:10 PM Page 1660

Series EX180

SI Unit Dimensions / Parts Description


EX180-SMJ1
Communication
connector
Power supply connector
(Control unit power supply
for SI unit)
42.3

Power supply connector


77 (For solenoid valve)
80
93.3
(39.7)
30.9

M3
Ground terminal

Before mounting connector (accessory)

EX180-SDN1, SDN2
Communication
connector

Power supply connector


(For solenoid valve)
42.3

77
80
93.3
(39.7)
30.9

M3
Ground terminal

Before mounting connector (accessory)

1660
P1650-P1724-E.qxd 08.9.2 4:10 PM Page 1661

Integrated Type/
For Input/Output

Series EX240
 
   
          

VQ2000/4000 VQC4000

q
w
e

No. Type Function


1 SI unit Compatible with various field buses
2 DI unit Connection of sensors with M12 connectors, Max. 8 inputs/unit
3 End case assembly Direct mounting, DIN rail mounting
4 Manifold valve Max. 32 points actuation
EX

How to Order
SI unit End case assembly

EX240 S DN2 EX240 EA 2


Communication protocol
Mounting specifications
DN2 DeviceNet
2 Direct mounting
PR1 PROFIBUS DP
3 DIN rail mounting (For VQ valves)
Note) Please consult SMC for the
applicable networks other
4 Without mounting holes (Without DI unit)
than the above.

DI unit
EX240 IE1

How to Order Option


Cable with connector
This is a cable to supply power to the SI unit.

EX240 AC30
Cable length 3m

1661
P1650-P1724-E.qxd 08.9.2 4:10 PM Page 1662

Series EX240

SI Unit Specifications

Model EX240-SDN2 EX240-SPR1


Applicable Protocol DeviceNet PROFIBUS DP
Communication

system Version Note 1) Release 2.0 DP-V0


specification

9.6 k/19.2 k/93.75 k/187.5 k/500 kbps


Communication speed 125 k/250 k/500 kbps
1.5 M/3 M/6 M/12 Mbps
Specified file Note 2) EDS file GSD file
Occupied area (Number of inputs/outputs) 32/32
Terminal resistor Not applicable
For unit 11 to 25 VDC
Power 24 VDC±20%
For sensors 24 VDC±20%
supply
For valve 24 VDC+10%/–5% 24 VDC+10%/–5%
Internal current consumption (Unit) 100 mA or less 200 mA or less
Input Number of inputs 32 points (According to the number of DI unit connection)
specifica- Supply voltage 24 VDC
tion Supply current 2.0 A or less
Output type NPN output (+COM.) PNP (–COM.)
Number of outputs 32 points
specification

Connection load SMC: Solenoid valve with light/surge voltage suppressor (24 VDC, 2.1 W or less)
Output

Supply voltage 24 VDC


Supply current 3.2 A or less
Output when communication Hold/Clear
Clear
error occurs (Switch setting)
Enclosure IP65
Environmental

Operating temperature range 5 to 45°C


resistance

Operating humidity range 35 to 85%RH (With no condensation)


Withstand voltage 1500 VAC for 1 min. between external terminals and FG
Insulation resistance 10 MΩ or more (500 VDC) between external terminals and FG
Vibration resistance 10 to 150 Hz with a 0.35 mm amplitude or 49 m/s2 in each X, Y, Z direction for 2 hrs (De-energized)
Impact resistance 147 m/s2, in each X, Y, Z direction, 3 times (De-energized)
Standard CE marking
Accessory Note 3) Modular adopter assembly 2 pcs., Joint assembly 1 pc.
Note 1) Please note that the version is subject to change
Note 2) Each file can be downloaded from SMC’s website (http://www.smcworld.com/).
Note 3) When the SI unit is mounted to the manifold when shipped, accessories are shipped together with it.
Note 4) For detailed specifications other than the above, refer to the separate technical operation manual that can be downloaded from SMC’s website
(http://www.smcworld.com/).

DI Unit Specifications

Model EX240-IE1
Input type PNP/NPN sensor input (switched using a switch)
Number of inputs 8 points
specification

Input device supply voltage 24 VDC


Input

Input device supply current Max. 60 mA/point, 500 mA/unit Note 1)


Rated input current Approx. 8 mA
Green LED (Illuminated when the power supply for the SI unit sensor is applied),
Display
Yellow LED (Illuminated when the input signal is turned on.)
Connector on the input device side M12 connector (4 pins, plug or 5 pins, plug)
Enclosure IP65
Environmental

Operating temperature range 5 to 45°C


resistance

Operating humidity range 35 to 85%RH (With no condensation)


Withstand voltage 1500 VAC for 1 min. between external terminals and FG
Insulation resistance 10 MΩ or more (500 VDC) between external terminals and FG
Vibration resistance 10 to 150 Hz with a 0.35 mm amplitude or 49 m/s2 in each X, Y, Z direction for 2 hrs (De-energized)
Impact resistance 147 m/s2, in each X, Y, Z direction, 3 times (De-energized)
Standard CE marking
Accessory Note 2) Modular adopter assembly 2 pcs., Joint assembly 1 pc.
Note 1) Short circuit protection works at 600 mA per each DI unit, and sensor power supply stops.
Note 2) When the DI unit is mounted to the manifold when shipped, accessories are shipped together with it.
Note 3) For detailed specifications other than the above, refer to the separate technical operation manual that can be downloaded from SMC’s website
(http://www.smcworld.com/).

1662
P1650-P1724-E.qxd 08.9.2 4:10 PM Page 1663

Integrated Type/
For Input/Output Series EX240

Dimensions
SI Unit Position indicator LED Position indicator LED
EX240-SDN2 EX240-SPR1
SI UNIT SI UNIT
DeviceNet. PWR(V) RUN
PWR(V) PWR MOD/NET
ADDRESS

1 HHH L
0
SETTINGS DIA BF
120

120
Communication FB FB

connector Communication connector


(M12, 5 pins, plug) PS M23, 12 pins (made by PS

CONINVERS)
54 4 Power supply connector 54 4
Power supply connector
75.5 75.5
5 pins (made by 5 pins (made by
FranzBinder), 723 series 86.3 FranzBinder), 723 series 86.3
88.5 98.35

DI Unit
Position indicator LED NPN/PNP selector switch
EX240-IE1
INPUT UNIT
0 1
2 3
PWR
4
6
5
7
NPN
0 1
120

2 3

4 5 PNP

6 7

Input equipment
connection connector 54 4
(M12, 5 pins, plug) 61.5 EX
69.6

End Case Assembly


EX240-EA2 120 EX240-EA4 120
22.1

5.6
2 x M5 (for mounting hole)
98.8
61.5

61.5

14 14
28.6

EX240-EA3 120
61.5

14
23.5

1663
P1650-P1724-E.qxd 08.9.2 4:10 PM Page 1664

Integrated Type/
For Input/Output

Series EX250 ®

 
   
          

u
VQC1000/2000/4000 S0700 SV1000/2000/3000

r
e
q
w
y

No. Type Function


1 SI unit Compatible with various field buses
2 Input block Connection of sensors with M8, M12 connectors
3 Output block Note 1) Output equipment connection with M12 connectors (For low watt load)
4 Output block Note 1) Output equipment connection with M12 connectors (For high watt load)
5 Power block Note 1) Power supply for output block (For high watt load)
6 End plate assembly Direct mounting, DIN rail mounting
7 Manifold valve Max. 32 points actuation
Note 1) A manifold part number is not specified for the output block and power block. Please consult SMC for the manifold
integrated type.

How to Order SI Unit

EX250 S DN1
Communication protocol
DN1 DeviceNet
DN1-X102 Note 1) DeviceNet
PR1 PROFIBUS DP
MJ2 CC-Link
AS3 AS-i (8in/8out 31Slave Mode, 2 power supply systems)
AS5 AS-i (4in/4out 31Slave Mode, 2 power supply systems)
AS7 AS-i (8in/8out 31Slave Mode, 1 power supply system)
AS9 AS-i (4in/4out 31Slave Mode, 1 power supply system)
CA1A CANopen
CN1 Note 2) ControlNet
EN1 EtherNet/IP
Note 1) Refer to the SI unit specifications on page 1665 for the special order
specifications.
Note 2) The enclosure rating is IP40 for the SI unit compatible with ControlNet.
Note 3) Please consult SMC for the applicable networks other than the above.

1664
P1650-P1724-E.qxd 08.9.2 4:10 PM Page 1665

Integrated Type/
For Input/Output Series EX250

SI Unit Specifications

Note 1)
Model EX250-SDN1 EX250-SDN1-X102 EX250-SPR1 EX250-SMJ2 EX250-SCA1A EX250-SCN1 EX250-SEN1 EX250-SAS3/5 EX250-SAS7/9
Protocol DeviceNet PROFIBUS DP CC-Link CANopen ControlNet EtherNet/IP AS-Interface
Applicable
system Version Note 2) CiA DS-301 V4.02 V2.0 Errata 3 Version 2.11
Release 2.0 DP-V0 Ver.1.10 Release 1.0
Communication specification

CiA DS-401 adapter class Standard Address Mode

9.6 k/19.2 k/
10 k/20 k/50 k/
45.45 k/93.75 k/ 156 k/625 k/
125 k/250 k/
Communication speed 125 k/250 k/500 kbps 187.5 k/500 k/ 2.5 M/5 M/ 5 Mbps 10 M/100 Mbps 167 kbps
500 k/800 k/
1.5 M/3 M/6 M/ 10 Mbps
1 Mbps
12 Mbps

Specified file Note 3) EDS file EDS file GSD file — EDS file EDS file EDS file — —
64/64 SAS3: 8/8 SAS7: 8/8
Occupied area (Number
32/32 48/32 32/32 (2 stations, remote 32/32 48/32 48/32 (2 slave units) (2 slave units)
of inputs/outputs)
device station) SAS5: 4/4 SAS9: 4/4
Terminal resistor Not applicable
11 to 25 VDC 18 V to 30 VDC 26.5 to Note 4)
For unit (Supplied by (Supplied by 31.6 VDC 26.5 to
Power DeviceNet circuit) 24 VDC±20% CANopen circuit) 24 VDC±20%
(Supplied by 31.6 VDC
supply AS-i circuit) (Supplied by
For sensors 24 VDC±20% 24 VDC±20%
AS-i circuit)
For valve 24 VDC+10%/–5%
SAS3: 100 mA or less SAS7: 100 mA or less
Internal current consumption (Unit) 100 mA or less
SAS5: 65 mA or less SAS9: 65 mA or less
SAS3: 8 points SAS7: 8 points
specification

Number of inputs 32 points (Based on input block connection)


SAS5: 4 points SAS9: 4 points
Input

Supply voltage 24 VDC


SAS3: 240 mA or less
Supply current 1.0A or less Note 5)
SAS5: 120 mA or less
PNP output NPN output PNP output
Output type
(–COM.) (+COM.) (–COM.)

Number of outputs 32 points


SAS3: 8 points SAS7: 8 points EX
Output specification

SAS5: 4 points SAS9: 4 points


SMC: Solenoid valve with light/surge voltage suppressor (24 VDC, 1.5 W or less)
Connection load Output block
Power block
Supply voltage 24 VDC
SAS3: 500 mA or less
Supply current 2.0 A or less Note 5)
SAS5: 250 mA or less
Output when communi- Hold/Clear Hold/Clear
Clear
cation error occurs (Switch setting) (Switch setting)
Enclosure IP67 IP40 IP67
Environmental

Operating temperature range 5 to 45°C –10 to 50°C 5 to 45°C


resistance

Operating humidity range 35 to 85%RH (With no condensation)


Withstand voltage 500 VAC for 1 min. between external terminals and FG
Insulation resistance 10 MΩ or more (500 VDC) between external terminals and FG
Vibration resistance 10 to 150 Hz with a 0.35 mm amplitude or 49 m/s2 in each X, Y, Z direction for 2 hrs (De-energized)
Impact resistance 147 m/s2 in each X, Y, Z direction, 3 times (De-energized)
Standard CE marking, UL (CSA)
Accessory Note 6) Tie-rod 2 pcs.
Note 1) This is a specification to transmit the diagnostic information of voltage drop of the valve power supply and input block fuse blowout as an input data to the
master. EX250-SDN1 becomes I/O connection time out when the diagnostic information is detected, but not EX250-SDN1-X102.
Since this is a special product, a manifold part number is not specified. Please consult SMC for the manifold integrated type.
Note 2) Please note that the version is subject to change.
Note 3) Each file can be downloaded from SMC’s website (http://www.smcworld.com/).
Note 4) Since EX250-SAS7/9 is compatible with the 1 power supply system, the power supply for units is divided into two: the power supply for sensors and for valves.
Note 5) Since EX250-SAS7/9 is compatible with the 1 power supply system, the power supply must be divided in accordance with the values below. (Refer to page
1667 for details.)
(EX250-SAS7 ··· Max. 240 mA, EX250-SAS9 ··· Max. 120 mA)
Note 6) When the SI unit is mounted to the manifold when shipped, accessories are shipped together with it.
Note 7) For detailed specifications other than the above, refer to the separate technical operation manual that can be downloaded from SMC’s website
(http://www.smcworld.com/).

1665
P1650-P1724-E.qxd 08.9.2 4:10 PM Page 1666

Series EX250

SI Unit Dimensions / Parts Description


EX250-SDN1 (DeviceNet) EX250-SPR1 (PROFIBUS DP) EX250-SMJ2 (CC-Link)
Position indicator LED Position indicator LED Position indicator LED Switch protective cover

SI SI SI
PW(V) PW
PWR(V) PWR MOD/NET PWR(V) RUN
64.4

STATION NO.

64.4
B RATE

64.4
1 ADDRESS
75.1

H L

78.9
0 x10 x1
SETTINGS
DIA BF L RUN L ERR

Max. 118
EX250 EX250 EX250

Bus adapter
Switch protective cover
Switch protective cover LINK IN
(M12, 4 pins, plug)

Communication connector Communication connector LINK OUT


(M12, 5 pins, plug) (M12, 5 pins, socket, reverse key) (M12, 4 pins, socket)
Power supply connector Power supply connector Power supply connector
(M12, 5 pins, plug, reverse key) (M12, 5 pins, plug) (M12, 5 pins, plug, reverse key)

BUS
BUS

59.8
59.8

59.8
PWR PWR PWR

63 Ground terminal Ground terminal 63 Ground terminal


63

EX250-SCA1A (CANopen) EX250-SCN1 (ControlNet) EX250-SEN1 (EtherNet/IP)


Position indicator LED Position indicator LED Position indicator LED

SI UNIT
PWR(V) PWR CAN PWR(V) PWR SOL PWR MS NS
SELECT ADDRESS
64.4

64.4

64.4
1 1
75.1

0 0
77.6

78.9
X10 X1
ADDRESS SETTINGS
A MS
EX250

Switch protective cover Switch protective cover Switch protective cover

Communication connector Power supply connector Communication connector


(M12, 5 pins, plug) (M12, 5 pins, plug, reverse key) (M12, 4 pins, socket, Type D)
Power supply connector Communication connector (BNC) Power supply connector
(M12, 5 pins, plug, reverse key) (M12, 5 pins, plug)

- - - - -
BUS
A BUS
59.8
59.8

59.8

PWR PWR PWR

63 Ground terminal 63 Ground terminal 63 Ground terminal

AS-Interface
EX250-SAS7/9 (1 power supply system) EX250-SAS3/5 (2 power supply systems)
Position indicator LED Position indicator LED

SI SI
CLEAR CLEAR
IN COM SW IN COM SW
PWR AUX PWR AUX
64.4
64.4

-ERR -ERR HOLD -ERR -ERR HOLD

ADDRESS SETTING ADDRESS SETTING


75.1
75.1

ADDR1 ADDR2 ADDR1 ADDR2

EX250 EX250

Switch protective cover Switch protective cover

Communication connector
(M12, 4 pins, plug)
Communication connector
(M12, 4 pins, plug) Power supply connector
(M12, 4 pins, plug)

BUS BUS
59.8
59.8

PWR

63 63 Ground terminal

1666
P1650-P1724-E.qxd 08.9.2 4:10 PM Page 1667

Series EX250
Precautions
Be sure to read before handling.

When one AS-Interface power supply system is used

Caution
Note 1) For communication power supply, use a power
EX250-SAS7 EX250-SAS9
supply dedicated to AS-Interface. For details,
Power supply voltage Supplied from AS-Interface circuit, 26.5 to 31.6 VDC Note 1) please refer to instruction manuals provided by
the respective manufacturers.
Internal current consumption Max. 100 mA Max. 65 mA Note 2) The AS-Interface circuit provides current to the
internal parts of the SI unit and all connected
Number of inputs 8 4
specification
Input/output

equipment.
Number of outputs 8 4 Since there is a limit on the possible supply
current to all connected equipment, select the
Supply voltage 24 VDC equipment connected to the input/output
device to stay within the possible supply
Supply current Note 2) Max. 240 mA Max. 120 mA
current.

Example) When EX250-SAS9 is used


Valve: VQC1100NY – 5 (low-wattage type of 0.5 W) x 4 pcs.
0.5 [W] ÷ 24 [V] x 4 [pcs.] = 84 [mA] (4 outputs simultaneously ON)
The maximum possible supply current of EX250-SAS9 is 120 mA. Therefore, the possible supply current to the sensor is
120 [mA] – 84 [mA] = 36 [mA]
Use of low-wattage type valves by minimizing the maximum number of simultaneous outputs, and low current consumption
sensors (2-wire sensor, etc.) is recommended.

Maximum number of AS-Interface compatible input blocks

SI unit specifications Input block type Input block maximum stations EX


1 M12/2 inputs 4 stations
EX250-SAS3 AS-Interface 8in/8out 31SlaveMode, 2 power supply systems 2 M12/4 inputs 2 stations
3 M8/4 inputs 2 stations
1 M12/2 inputs 2 stations
EX250-SAS5 AS-Interface 4in/4out 31SlaveMode, 2 power supply systems 2 M12/4 inputs 1 station
3 M8/4 inputs 1 station
1 M12/2 inputs 4 stations
EX250-SAS7 AS-Interface 8in/8out 31SlaveMode, 1 power supply system 2 M12/4 inputs 2 stations
3 M8/4 inputs 2 stations
1 M12/2 inputs 2 stations
EX250-SAS9 AS-Interface 4in/4out 31SlaveMode, 1 power supply system 2 M12/4 inputs 1 station
3 M8/4 inputs 1 station

1667
P1650-P1724-E.qxd 08.9.2 4:10 PM Page 1668

Series EX250

How to Order Input Block


Input Block
EX250 IE 1
Input block Output block
Block type
SI unit 1 M12 connector, 2 inputs
2 M12 connector, 4 inputs
3 M8 connector, 4 inputs

Power block

Input block Output block

SI unit

For options, refer to pages 1670 to 1678.

Input Block Specifications

Model EX250-IE1 EX250-IE2 EX250-IE3


Input type PNP/NPN sensor input (switched using a switch)
Number of inputs 2 points 4 points
Input device supply voltage 24 VDC
Input
Input device supply current Max. 30 mA/point Note 1)
specification
Rated input current Approx. 8 mA
Green LED (Illuminated when the power supply for the SI unit input is applied),
Display
Yellow LED (Illuminated when the input signal is turned on.)
Connector on the input device side M12 connector (4 pins, plug or 5 pins, plug) M8 connector (3 pins, plug)
Enclosure IP67
Operating temperature range –10 to 50°C
Operating humidity range 35 to 85%RH (with no condensation)
Environmental
Withstand voltage 500 VAC for 1 min. between external terminals and FG
resistance
Insulation resistance 10 MΩ or more (500 VDC) between external terminals and FG
Vibration resistance 10 to 150 Hz with a 0.35 mm amplitude or 49 m/s2 in each X, Y, Z direction for 2 hrs (De-energized)
Impact resistance 147 m/s2, in each X, Y, Z direction, 3 times (De-energized)
Standard CE marking, UL (CSA)
Accessory Note 2) Tie-rod 2 pcs.
Note 1) When the maximum inputs to the SI unit is reached by adding an input block, pay attention not to exceed the supply current for the SI unit input.
Note 2) When the SI unit is integrated into manifold, its tie-rod is also incorporated at the time of shipping.
Note 3) For detailed specifications other than the above, refer to the separate technical operation manual that can be downloaded from SMC’s website (http://www.smcworld.com/).

1668
P1650-P1724-E.qxd 08.9.2 4:10 PM Page 1669

Integrated Type/
For Input/Output Series EX250

Input Block Dimensions / Parts Description


EX250-IE1, EX250-IE2
Fuse Note) NPN/PNP convertion switch 21 21

Position
Position indicator LED indicator LED

0 1

72.6

72.6
2

1 3

EX250 EX250

EX250-IE1 EX250-IE2
+24 V
Connector for Fuse q
input device connection
r
(M12, 5 pins, socket) NPN

Internal circuit
q w e
0 w
SW PNP
t
q
t
r
59.8

1 e
0V w
t
r e

Connector’s pin assignment for the Circuit diagram: EX250-IE1


input device connection +24 V
(M12, 5 pins, socket) Fuse q
r EX
NPN e
EX250-IE3 SW PNP w
t
Fuse Note)
NPN/PNP convertion switch 21
Internal circuit

Position indicator LED q


r
e
w
0 t
1
67.4

3 0V
Circuit diagram: EX250-IE2
EX250 +24 V
Fuse q
r
NPN e
Connector for SW PNP
input device connection q
q e (M8, 3 pins, socket)
r
e
Internal circuit

1
q
r
59.8

e
2
q
r 3 r
Connector’s pin assignment for the e
input device connection
(M8, 3 pins, socket) 0V
Circuit diagram: EX250-IE3
Note) Fuse for overcurrent protection
If addressing the possible cause of a problem, even when the fuse is blown, it can be reinstated by replacing with a fuse as shown in options, page 1673.
1669
P1650-P1724-E.qxd 08.9.2 4:10 PM Page 1670

Series EX250

Options

Example of connections
Connection example of the SI unit Connection example of the SI unit
compliant with DeviceNet compliant with EtherNet/IP

u Power block t End plate (Input side)


t End plate (Input side) → P. 1674 → P. 1673
→ P. 1673 y Output block y Output block
SI unit
→ P. 1674 → P. 1674
SI unit
Input block
Input block

e Waterproof
e Waterproof cap
cap → P. 1672
→ P. 1672 q Communication cable i Cable with connector
o Power cable with connector with connector for output entry
→ P. 1677 w Power cable with connector → P. 1671 → P. 1677
(for SI unit)
q Communication cable → P. 1672 w Power cable with connector
with connector (for SI unit)
→ P. 1671 → P. 1672

Connection example of the SI unit Connection example of the SI unit


compliant with AS-Interface compliant with PROFIBUS DP
u Power block
→ P. 1674
t End plate (Input side) u Power block y Output block
→ P. 1673 → P. 1674 t End plate (Input side) → P. 1674
SI unit y Output block → P. 1673
!11 End plate
→ P. 1674 SI unit (Output side)
Input block → P. 1678

e Waterproof
cap
→ P. 1672

o Power cable with connector


e Waterproof → P. 1677
cap
→ P. 1672 w Power cable with connector
!0 Power cable with connector (for SI unit)
o Power cable with connector (for SI unit) → P. 1672
→ P. 1677 → P. 1678

1670
P1650-P1724-E.qxd 08.9.2 4:10 PM Page 1671

Integrated Type/
For Input/Output Series EX250

q Communication cable with connector


For DeviceNet type SI unit

EX500 AC 050 DN
M12

ø7
Cable length (l)

ø14.9
010 1000 [mm]
050 5000 [mm]

50
40.7
l

Terminal no. Core wire colors


1 2 1 : DRAIN
5 2 Red: V+
3 Black: V–
4 White: CAN H
5 Blue: CAN L
4 3

Socket connector Connections


pin arrangement

For EtherNet/IP type SI unit


M12 RJ45
EX9 AC 020 EN PSRJ
ø6.7

Cable length (l)


020 2000 [mm] 47.3 l 45 EX
Connector specification
PSRJ M12 plug (straight)⇔RJ45 connector Terminal Core wire
1
2 1 Terminal no. no. colors 2
3
4
5
1 1 White 6
Pair
2 2 Orange 7
8
3 4 3 3 White
4 4
Plug connector 5
Pair Plug connector
pin arrangement 6 Green pin arrangement
7
8

Shield

Connections (Straight cable)

1671
P1650-P1724-E.qxd 08.9.2 4:10 PM Page 1672

Series EX250

Options
w Power cable with connector (for SI unit)
For PROFIBUS DP, EtherNet/IP type SI unit
M12
EX500 AP 050 S

ø6
Cable length (l)
18

ø14.9
010 1000 [mm]
050 5000 [mm] 34 30 5
48 50
l

Terminal no. Core wire colors


1 2
5
1 Brown: 0 V (Solenoid valve power supply)
2 White: 24 VDC +10%/–5% (Solenoid valve power supply)
3 Blue: 0 V (Input and control power supply)
4 3 4 Black: 24 VDC ±10% (Input and control power supply)
5 Gray: Ground
Socket connector
pin arrangement Connections

For the SI unit (except for PROFIBUS DP, AS-Interface, EtherNet/IP) and power block

EX9 AC 050 1 48.1


l

M12
Cable length (l)
010 1000 [mm]
030 3000 [mm]
050 5000 [mm] ø6.4 30 5
50
Terminal no. Core wire colors
1 2
5
1 Brown: 24 VDC (Output power supply)
2 White: 0 V (Output power supply)
3 Blue: 24 VDC (Input and internal control power supply)
4 3 4 Black: 0 V (Input and internal control power supply)
5 Gray: Ground
Socket connector
pin arrangement Connections
Reverse keyway

e Waterproof cap: M8, M12 connector (for socket)


Use this on ports that are not being used for M8 and M12 connectors (socket).
Use of this waterproof cap maintains the integrity of the IP67 enclosure.
Note) Tighten the waterproof cap with the prescribed tightening torque. (For M8: 0.05 N 폷m, For M12: 0.1 N 폷m)

EX500 AW 11
14

Connector type
ES M8 connector (for socket), 10 pcs.
TS M12 connector (for socket), 10 pcs.
14
10.8

M8 x 1
M12 x 1
6.6 10.2

M8 connector (for socket) M12 connector (for socket)

1672
P1650-P1724-E.qxd 08.9.2 4:10 PM Page 1673

Integrated Type/
For Input/Output Series EX250

r Replacement fuse
Replacement fuse required when the fuse for the input block (EX250-IE쏔) overcurrent protection is blown.

EX9 FU05
Model EX9-FU05 Fuse
Applicable model EX250-IE쏔
Rated current 0.5 A
Rated insulation capacity 48 VAC/DC 50 A
Fuse resistance value 0.36 Ω

t End plate (Input side)

EX250 EA 1 EX250-EA1

Mounting specification 64.4


1 Direct mounting
2 DIN rail mounting Mounting hole for 2 x M4
12.5
18

Accessory
Hexagon socket head cap screw (M3 x 10): 2 pcs.
66
10
60

EX
13.2

75 18

EX250-EA2

64.4

M4 clamp screw
12.5
18

66
10
60

13.2

75 18

1673
P1650-P1724-E.qxd 08.9.2 4:10 PM Page 1674

Series EX250

Options
y Output block / u Power block Output block Power block

Features: • Able to retrofit to the valve manifold, using the unused points.
• 2-output (M12 connector)
• + common / – common are standardized.
• Able to drive by 0.5 A per point.

Input block Output block Input block Output block

SI unit SI unit

Power block

How to Order Output Block How to Order Power Block

EX9 OE T 1 EX9 PE1


Output specification Option/Part No.
1 PNP output (–COM.) Description Part no. Note
2 NPN output (+COM.) Refer to page 1672.
Waterproof cap EX500-AWTS Order separately: 10 pcs. included
Power supply type Power cable with Refer to page 1672,
Internal power supply method connector
EX9-AC쏔-1 Order separately.
T (for low-wattage load)
Integrated power supply method Cable with connector EX9-AC002-2
P Refer to page 1677,
(for high-wattage load) Note) for between SI unit EX9-AC002-3 Order separately.
and power block EX9-AC002-4
Note) Required to connect with a power block.
AS-Interface power Refer to page 1678,
supply cable
EX9-AC쏔-5 Order separately.

SI Unit Part No.


SI unit part no. Output Applicable model
EX250-SDN1
EX250-SPR1
EX250-SAS쏔 PNP output EX9-OET1
EX250-SCA1A (–COM.) EX9-OEP1
EX250-SCN1
EX250-SEN1
NPN output EX9-OET2
EX250-SMJ2 (+COM.) EX9-OEP2

Option/Part No.
Applicable model
Description Part no. Note
OET쏔 OEP쏔
Refer to page 1672.
Waterproof cap EX500-AWTS Order separately: 10 pcs. included
Cable with connector Refer to page 1677.
for output entry
EX9-AC쏔-7 Order separately.
Refer to the right page.
Power block EX9-PE1 Order separately.

1674
P1650-P1724-E.qxd 08.9.2 4:10 PM Page 1675

Integrated Type/
For Input/Output Series EX250

Output Block Specifications


Model EX9-OET1 EX9-OET2 EX9-OEP1 EX9-OEP2
Output connector M12 connector (5 pins)
Internal current consumption 40 mA or less
Output type PNP output (–COM.) NPN output (+COM.) PNP output (–COM.) NPN output (+COM.)
Number of outputs 2 points
Power supply method Internal power supply method Integrated power supply method (Power block: supplied from EX9-PE1)
Output
Output device supply voltage 24 VDC
specification
Output device supply current Max. 62 mA/point (1.5 W/point) Max. 0.5 A/point (12 W/point)
Display Yellow LED (Lights when power is turned ON.)
Connector on the
output device side M12 connector (5 pins, plug)
Enclosure IP67
Operating temperature range –10 to 50°C
Operating humidity range 35 to 85%RH (with no condensation)
Environmental
Withstand voltage 1500 VAC for 1 min. between external terminals and FG
resistance
Insulation resistance 10 MΩ or more (500 VDC) between external terminals and FG
Vibration resistance 10 to 150 Hz with a 0.35 mm amplitude or 49 m/s2 in each X, Y, Z direction for 2 hrs (De-energized)
Impact resistance 98 m/s2 in each X, Y, Z direction, 3 times (De-energized)
Standard CE marking, UL (CSA)
Accessory Tie-rod 2 pcs.

Power Block Specifications


Model EX9-PE1
Connection block Output block (EX9-OEP쏔)
EX
Connection block stations Output block: Max. 9 stations (excluding input blocks) Note 1)
Power supply for Power supply voltage 22.8 to 26.4 VDC
output and internal
control Internal power consumption 20 mA or less
Supply current Max. 3.1 A (When using with 3.0 to 3.1 A, the ambient temperature should not exceed 40°C, and do not bundle the cable.)
Enclosure IP67
Operating temperature range –10 to 50°C
Operating humidity range 35 to 85%RH (with no condensation)
Environmental
Withstand voltage 1500 VAC for 1 min. between external terminals and FG
resistance
Insulation resistance 10 MΩ or more (500 VDC) between external terminals and FG
Vibration resistance 10 to 150 Hz with a 0.35 mm amplitude or 49 m/s2 in each X, Y, Z direction for 2 hrs (De-energized)
Impact resistance 98 m/s2 in each X, Y, Z direction, 3 times (De-energized)
Standard CE marking, UL (CSA)
Tie-rod 2 pcs.
Accessory Waterproof cap (for
1 pc. (EX500-AWTS)
M12 connector socket)
Note 1) The total number of connectable input/output/power block to the EX250 series SI unit (except for AS-Interface compliant) is 10 stations at the maximum.
Note 2) For detailed specifications other than the above, refer to the separate technical operation manual that can be downloaded from SMC’s website (http://www.smcworld.com/).

1675
P1650-P1724-E.qxd 08.9.2 4:10 PM Page 1676

Series EX250

Options
Output Block Dimension Power Block Dimension
Position indicator LED
72.6 Position indicator LED

80.3
PWR

21.2 21.2 Power supply connecor


Connector for
output device connection (M12, 5 pins, socket)
59.8 59.8
(M12, 5 pins, socket)
Power supply input connector
(M12, 5 pins, plug,
43.2

reverse keyway)

43.2
22.2

22.2
21
21
26.7
26.7

Circuit Diagram
EX9-OET1 EX9-OET2
SI unit Power block SI unit Output block
+COM 24 VDC +COM 24 VDC
0 0
Overcurrent protection

Overcurrent protection
LED0 1 2 LED0 1 2
Overheat protection

Overheat protection
OUT0 5 OUT0 5
Internal circuit
Internal circuit

4 3 4 3

LED1 1 LED1 1
Connector OUT1 1 2 Connector Connector OUT1 1 2 Connector
for solenoid Connector 5 for solenoid for solenoid Connector 5 for solenoid
valve for SI unit 4 3 valve valve for SI unit 4 3 valve
connection connection connection connection connection connection
–COM
GND +COM
GND

EX9-OEP1 EX9-OEP2
SI unit Power block Output block SI unit Power block Output block
+COM LED0 +COM LED0
0 0
Overcurrent protection

Overcurrent protection

1 1 2
1 1 2 OUT0 5
Overheat protection

Overheat protection

2 1 2 1
OUT0
Internal circuit

5 5 5 4 3
3 4 4 3 3 4
Internal circuit

LED1 Connector LED1 OUT1 1


OUT1 1 for solenoid Connector Connector
1 2
Connector Connector 1 2 5
5 4 3
for SI unit for power block 4 3 valve for SI unit for power block
connection connection connection connection connection Connector for solenoid
–COM +COM valve connection
GND

24 VDC GND 24 VDC


0 VDC 0 VDC

EX9-PE1
Power block

0 1
1 2 2 1
5 5
4 3 3 4

Connector for
Connector for SI unit output block
connection connection
COM We sell this product individually. Please place an order separately.
You are requested to connect it to an SI unit and a valve manifold.
When using the output block only (valve manifold is unused.),
place an order for an end plate (!1 EX9-EA쏔) separately for con-
24 VDC nection.
Refer to the separate technical instruction manual for connection,
0 VDC wiring, installation, optional goods and cable, etc.

1676
P1650-P1724-E.qxd 08.9.2 4:10 PM Page 1677

Integrated Type/
For Input/Output Series EX250

l
i Cable with connector for output entry 52
M12

EX9 AC 030 7

ø6.4
30 5
Cable length (l)
2 1 Terminal no. Core wire colors 50
010 1000 [mm] 5
030 3000 [mm]
2
1 Brown
White
3 Blue
3 4 4 Black
5 Gray
Plug connector
pin arrangement Connections

Note) Wiring to the output devices differs depending on the output style of the output block.
For details, please refer to the technical documentation for the output block.

o Power cable with connector


Connects between the power supply connector for the power block and the SI unit power supply connector, bridging the external power supply,
which is supplied with the power block, to the SI unit.

EX9 AC002 2 EX9-AC002-2


52
200
48.1
M12 M12

ø6.4
SI unit type
EX250-SDN1
EX250-SMJ2
2 EX250-SCA1A
Compliant
EX250-SCN1
2 1 Terminal no. Terminal no. 1 2
EX250-SPR1 5 5
3 EX250-SEN1
Compliant
1
Brown
1
White
4 EX250-SAS3/5 Compliant 3 4 2 2
Blue 4 3
3 3
Black
Plug connector 4 4 Socket connector
Gray
5 5
pin arrangement pin arrangement
Reverse keyway Connections Reverse keyway EX

EX9-AC002-3 200
52 48.1
M12 M12
ø6.4

2 1 Terminal no. Terminal no. 1 2


5 5
Brown
1 1
White
3 4 2 2
Blue 4 3
3 3
Black
Plug connector 4 4 Socket connector
Gray
pin arrangement 5 5 pin arrangement
Reverse keyway
Connections

EX9-AC002-4 200
52 48.1
M12 M12
ø6.4

2 1 Terminal no. Terminal no. 1 2


5 Brown
1 White 1
3 4 2 2
4 3
3 3
Plug connector 4 4 Socket connector
pin arrangement 5 pin arrangement
Reverse keyway Connections

1677
P1650-P1724-E.qxd 08.9.2 4:10 PM Page 1678

Series EX250

Options
!0 AS-Interface power cable
Cable connecting between AS-Interface power supply line (for external devices) branch connector (M12) and the power block’s power supply
input connector.

l
EX9 AC 010 5 48.1 52
M12 M12

ø6.4
Cable length (l)
010 1000 [mm]
030 3000 [mm]
050 5000 [mm]
1 2 Terminal no. Terminal no. 2 1
5
Brown
1 1
White
4 3 2 2 3 4
3 3
Plug connector 4 4 Socket connector
pin arrangement 5 pin arrangement
Reverse keyway Connections

!1 End plate (Output side)


The plate connected on the output block side in order to connect or fix between the SI unit and the input/output/power block when the valve
manifold is not used.

EX9 EA 03
Mounting
specification
03 Direct mounting
04 DIN rail mounting

EX9-EA03 EX9-EA04
66
66 Mounting hole for 2 x M4
12.5

12.5

10
10
60

60
13.2

13.2

6 18
75

75 6 18

1678
P1650-P1724-E.qxd 08.9.2 4:10 PM Page 1679

Integrated Type/
For Input/Output Series EX250

How to Increase Input/Output Blocks, Procedure Drawing

w
e

EX

Parts List
No. Description Part no. Note
1 SI unit EX250-S쏔 For details, refer to pages 1664 to 1667.
2 Input block (M12, 2 inputs) EX250-IE1 PNP/NPN switchable
3 Input block (M8, 4 inputs) EX250-IE3 PNP/NPN switchable
4 End plate (Input side) EX250-EA1 EA2: DIN rail mounting
5 Output block (For low-wattage load) EX9-OET쏔 1: PNP output, 2: NPN output Note)
6 Power block EX9-PE1 For EX9-OEP쏔
7 Output block (For high-wattage load) EX9-OEP쏔 1: PNP output, 2: NPN output Note)
Note) Refer to page 1674 for the applicable SI unit for each output block.

How to increase the input block, and output block (power block)
q Loosen the hexagon socket head cap screws (2 locations) which are fixing the end plate of the valve manifold.
w Separate the section to be installed additionally.
e Add and increase the attached tie-rod (2 pcs per block) to the increased block respectively and pass through a block by the tie-rod.

Increased section: Input block ······················· Between the left side of the SI unit and the end plate
: Output (power) block ······· Between the right side of the SI unit and the valve

r Fix by loosening the hexagon socket head cap screw , paying attention to avoid the gap between eack block. (0.6 N·m)
∗ In the case of the DIN rail manifold, prepare the DIN rail long enough to ensure the extended length, because the length of the manifold is increased by a 21 mm per
block addition. Please contact SMC for the DIN rail's part number and its specifications.

1679
P1650-P1724-E.qxd 08.9.2 4:11 PM Page 1680

Decentralized Serial Wiring


(GW System, 4 Branches)

Series EX500 ®

 
      
          
                   
              !  "          !  "
  # $    
 % $&'
 
   ($  % $&)

Input unit
GW unit

SI unit

VQC1000
2000
4000
SI unit

Input unit

SV1000/2000/3000/4000

How to Order GW Unit


GW Unit
EX500 G DN1
Communication protocol
DN1 DeviceNet
PR1A PROFIBUS DP
MJ1 CC-Link
EN1 EtherNet/IP

1680
P1650-P1724-E.qxd 08.9.2 4:11 PM Page 1681

Decentralized Serial Wiring (GW System, 4 Branches) Series EX500

GW Unit Specifications

Model EX500-GDN1 EX500-GPR1A EX500-GMJ1 EX500-GEN1


Applicable Protocol DeviceNet PROFIBUS DP CC-Link EtherNet/IP
system Note 1) Release 2.0 DP-V0 Ver. 1.10 Release 1.0
Communication specification

Version

9.6 k/19.2 k/45.45 k/


156 k/625 k/
Communication speed 125k/250k/500kbps 93.75 k/187.5 k/500 k/ 10 M/100 Mbps
2.5 M/5 M/10 Mbps
1.5 M/3 M/6 M/12 Mbps

Specified file Note 2) EDS file GSD file — EDS file


96/96
Occupied area (Number of
64/64 64/64 (3 stations, remote 128/128
inputs/outputs)
device station)
Built in the unit
Terminal resistor Not applicable Not applicable
(Switch setting)

11 to 25 VDC
For unit (Supplied by DeviceNet
Power circuit, 50 mA or less) 24 VDC±20%
supply
For sensors 24 VDC±20%
For valve 24 VDC±10%/–5%
Internal current consumption (Unit) 200 mA or less (GW unit)
Number of inputs 64 points (16 points x 4 branches)
specification

Connection input device The EX500 series input unit manifold (connection from communication port A to D)
Input

Supply voltage 24 VDC


Supply current Max. 2.8 A (Max. 0.7 A per branch)
Number of outputs 64 points (16 points x 4 branches)
specification
Output

Connection output device The EX500 series SI unit manifold (connection from communication port A to D)
Supply voltage 24 VDC
EX
Supply current Max. 3.0 A (Max. 0.75 A per branch)
Branch cable length 5 m or less between connected devices (total extension 10 m or less)
Environmental resistance

Enclosure IP65
Operating temperature range Operating: 5 to 45°C Stored: –25 to 70°C (with no freezing and condensation)
Operating humidity range Operating, Stored: 35 to 85%RH (with no condensation)
Withstand voltage 1000 VAC for 1 min. between whole charging part and case
Insulation resistance 2 MΩ or more (500 VDC Mega) between whole charging part and case
Vibration resistance 10 to 150 Hz with a 0.7 mm amplitude or 50 m/s2 in each X, Y, Z direction for 2 hrs (De-energized)
Impact resistance 150 m/s2 in each X, Y, Z direction, 3 times (De-energized)
Standard CE marking, UL (CSA)
Mass 470 g
Accessory: Waterproof cap (for M12 connector socket) EX500-AWTS (4 pcs.) EX500-AWTS (5 pcs.) EX500-AWTS (4 pcs.) EX500-AWTS (5 pcs.)
Note 1) Please note that the version is subject to change.
Note 2) Each file can be downloaded from SMC’s website (http://www.smcworld.com/).
Note 3) For detailed specifications other than the above, refer to the separate technical operation manual can be downloaded from SMC’s website
(http://www.smcworld.com/).

1681
P1650-P1724-E.qxd 08.9.2 4:11 PM Page 1682

Series EX500

GW Unit Dimensions / Parts Description


Switch protective Switch protective
EX500-GDN1 (DeviceNet) cover EX500-GPR1A (PROFIBUS DP) cover
Communication 148 4 x M5 (mounting hole) Communication 148 4 x M5 (mounting hole)
connector connector M3
Position indicator LED M3 Position indicator LED
(M12, 5 pins, plug) Ground terminal (M12, 5 pins, plug Ground terminal
reverse key)

BUS
GATEWAY UNIT
EX500 SERIES
Communication GATEWAY UNIT
EX500 SERIES

PE
IN

PE
MS
NS connector BUS
RUN
SOL
SOL BF
Power source (M12, 5 pins, DIA

68
88

88
68
OUT

connector Note 1) socket reverse key)

12
12
24VDC COM A COM B COM C COM D Power source 24VDC COM A COM B COM C COM D

connector Note 1)

Branch connector Note 2) Marker: BN-WH Branch connector Note 2) Marker: BN-WH
(Made by Phoenix Contact) (Made by Phoenix Contact)
160 160
136 136
48.8

49.9
46

46
10

10
EX500-GMJ1 (CC-Link) EX500-GEN1 (EtherNet/IP)
Switch protective Switch protective
148 cover cover
Communication
LINK IN Bus adapter 4 x M5 (mounting hole) connector 148 4 x M5 (mounting hole)
(M12, 4 pins, plug) M3 (M12, 4 pins, M3
Position indicator LED socket type D) Position indicator LED
Ground terminal Ground terminal
LINK OUT GATEWAY UNIT GATEWAY UNIT
EX500 SERIES LAN EX500 SERIES
PE

IN

PE
(M12, 5 pins, socket) LINK
PWR
SOL
PWR
LINK

100
OUT L RUN MS
L ERR.
Power source
88

NS
68

68
88
Power source
connector Note 1)
12

12
connector Note 1)
24VDC COM A COM B COM C COM D 24VDC COM A COM B COM C COM D

Branch connector Note 2) Marker: BN-WH Branch connector Note 2) Marker: BN-WH
(Made by Phoenix Contact) (Made by Phoenix Contact)
160
136

160
93.5 or less

136
48.8

48.8
46

46
10
10

Note 1) Power supply connector specification


(M12, 5 pins, plug)
Note 2) Branch connector specification
(M12, 8 pins, socket)

1682
P1650-P1724-E.qxd 08.9.2 4:11 PM Page 1683

Decentralized Serial Wiring (GW System, 4 Branches) Series EX500

How to Order Input Manifold How to Order Input Block


Input Unit Manifold
EEX500 IB1 E 8 EX500 IE 1
Block type
1 M8 connector, 2 inputs, PNP specification
Connector type 2 M8 connector, 2 inputs, NPN specification
Stations
E M8 connector 3 M12 connector, 2 inputs, PNP specification
T M12 connector 1 1 station
4 M12 connector, 2 inputs, NPN specification
M M8, M12 mixed 5 M8 connector, 8 points integrated type, PNP specification
8 8 stations
6 M8 connector, 8 points integrated type, NPN specification

For options, refer to pages 1689 to 1694.

Input unit

Input block (M8 connector)

Input block (M12 connector)

End block
DIN rail

8 points integrated type input block (M8 connector)

How to Order Input Unit Manifold [Ordering Example] EX


When ordering an input unit manifold, enter the Input manifold part no. + Input block part no. .
The Input unit , End block and DIN rail are included in the input manifold. Refer to the indications below.
Block part no. Example 1) M8 input block only Example 2) M12 input block only
entry Input manifold Input manifold
Input unit side
Input unit side EEX500-IB1-E8 (1 set) Input unit side EEX500-IB1-T4 (1 set)

Input block
End block side E
VO X5
IN LTAG00
PU
IP T E 24 B1
SECODE
RI
AL
-I
VD
16 C/65
Input block EX
EX500-IE4 (4 sets)
No IP 0m VO 5
. 65 A LT 00
INPU

EX500-IE5 (2 sets) IP T E -IB


AG
SECOD 24VD1
MAD C
E IN TY
R

RIA E
JA
PA
PE US
1 LN 16 C/650
N
VO X5
E o. IP
65 mA
LT 0
IP AG 0-IE MAD C
CO E
SE DE 24VD 5 (P
E IN TY
RI JA PE
24 NP
AL C/ PA 1
N
IP65 0mA )
No EX
. 50

EEX500-IB1-E8 ...... 1 set EEX500-IB1-T4 ...... 1 set


VO IE 0-
LTA (P
MAD C IP
CO GE
NP 3
DE 24V)
E IN TY
R

DC
JA PE US C /60
mA EX
PA 1 EX TY R

IP6 50
N PE US 0-
LT 50
VO 5
1 VO
LTA (P IE
IP AG 0-IE
IP
CO GE
NP 3
CO E DE 24V)
SE DE 24VD 5 (P MA
DE C
DC
/60
RI
24 NP

∗ EX500-IE5 ........... 2 sets ∗ EX500-IE4 ........... 4 sets


AL C/ IN
JAP TY
R
mA EX
PE US IP6 50
No 0m ) . IP65
AN
1 5 VO IE 0-
A LTA (P
IP
CO GE
NP 3
MAD DE 24V)
C MA DC
DE C /60
E IN TY
R

IN mA EX
TY
R

JAP
JA PE US AN PE US IP6
5
50
0-
PA 1 1 VO
LTA (P IE
N IP NP 3
CO GE
DE 24V)
MA DC
DE C /60
IN mA
TY
R

JAP IP6
AN PE US 5
1

End block side End block side


MA
DE
IN
JAP
AN

Input unit side


Input manifold
EEX500-IB1-E8 (1 set) Example 3) M8, M12 mixed
E
VO X5
IN LTAG00
PU -I
Input block Input manifold
IP T E 24 B1
SECODE VD
RI
AL
No IP
.
MAD
16 C/65
65

E IN
0m

JA
A
C
TY
PE US
R

EX
500
EX500-IE1 (8 sets) Input unit side EEX500-IB1-M6 (1 set)
PA (PN -IE1
1 24VD
P)

Input block
N C
C/60m

R
A/IP65

US TYP EX
E1
500
24VD (PN -IE1
C/60m P)
MA C
R
A/IP65

DE US TYP
EX
IN E1
500
(PN -IE1

EEX500-IB1-E8 ...... 1 set


JAP 24VD
AN C/60m P)
MA C
R
A/IP65

DE US TYP EX
IN E1 500
JAP (PN -IE1

EX500-IE1 (4 sets)
24VD
AN C/60m P)
MA C
R
A/IP65
DE US TYP EX
IN E1 500
JAP 24VD (PN -IE1
AN C/60m P)
MA C
R
A/IP65
DE US TYP EX
IN E1 500
JAP 24VD (PN -IE1

∗ EX500-IE1 ........... 8 sets


AN C/60m P)
MA C
R
A/IP65
DE US TYP EX
IN E1 500
JAP 24VD (PN -IE1
AN C/60m P)
MA C A/IP65

Input block
DE
R
EX
US TYP 500
IN
JAP E1 24VD (PN -IE2
AN C/60m P)
C A/IP65
MA R

DE US TYP
IN E1
JAP
AN
MA
E
VO X5
DE
LT 00
INPU
IN
JAP AG -I
AN IP T E B1

End block side


SECOD 24VD
RIA E
LN 16 C/650
o. IP
MAD
65
E IN
mA
C
R
EX500-IE3 (2 sets)
TY EX
JA PE US 500
(PN -IE1
PA 1 24VD

N C
C/60m

R
P)
A/IP65

US TYP
EX
E1
500
24VD (PN -IE1

EEX500-IB1-M6 ...... 1 set


C/60m P)
C A/IP65
MA R

DE US TYP
EX
IN E1
500
JAP 24VD (PN -IE1
AN C/60m P)
C A/IP65
MA

Input manifold
R

DE US TYP
IN E1
JAP
AN
MA C
R

DE US
IN
JAP
AN
EX

∗ EX500-IE1 ........... 4 sets


50

Input unit side


VO 0-IE
LTA (P
NP 3

EEX500-IB1-E6 (1 set)
IP
CO GE
DE 24V)
DC
C /60
TY R
mA EX
PE US IP6 50
1 5 VO
IE 0-
LTA (P
IP
CO GE
NP 3
DE 24V)
MA DC
DE C /60

∗ EX500-IE3 ........... 2 sets


IN mA

Input block
JAP TY R

IP6
AN PE US 5
1

MA
DE
IN
JAP
AN

EX500-IE5 (1 set)
End block side
E
VO X 50
IN LTAG 0-I
Input block
IP PUT E 24 B1
SECOD

EX500-IE1 (2 sets)
VD
RIA E 16 C/650
LN
o. IP65 mA

Note) • Since the 8 points integrated type input block is equiva-


MAD C R
E IN TY
JA PE US
PA 1 E

EEX500-IB1-E6 ...... 1 set


N VO X5
LT 0
IP AG 0-IE
C
RIA
LN
E
SE ODE 24VD5 (P

o.
C/2 NP
IP65 mA )
40 lent to the length of four stations on an M8 input block,
∗ EX500-IE5 ........... 1 set
MAD C

pay attention to the number of stations on an input


R
E IN TY EX
500
JA PE US 24V (PN -IE1
PA 1 DC/ P)
60m
N C
R

US
A/IP
65 EX
TY 500
PE
1 24V (PN -IE1
DC/ P)

manifold.
C 60m
MA A/IP
R

65
DE US
TY
IN PE
1

∗ EX500-IE1 ........... 2 sets


JA
PA
NMA
DE
IN
JA
PA
N

• When an input block layout becomes complicated, indi-


End block side cate in the input unit manifold specification sheet.

1683
P1650-P1724-E.qxd 08.9.2 4:11 PM Page 1684

Series EX500

Input Unit Specifications

Model EX500-IB1
Internal current consumption 100 mA or less
Number of inputs 16 points

Input Connection block The EX500 series input block (possible to be positioned with others)
specification
Connection block 2-input, input block: Max. 8 stations
stations 8-input, input block: Max. 2 stations

Enclosure IP65
Operating temperature range Operating: 5 to 45°C Stored: –25 to 70°C (with no freezing and condensation)
Operating humidity range Operating, Stored: 35 to 85%RH (with no condensation)
Environmental
Withstand voltage 1000 VAC for 1 min. between whole charging part and case
resistance
Insulation resistance 2 MΩ or more (500 VDC Mega) between whole charging part and case
Vibration resistance 10 to 150 Hz with a 0.7 mm amplitude or 50 m/s2 in each X, Y, Z direction for 2 hrs (De-energized)
Impact resistance 150 m/s2 in each X, Y, Z direction, 3 times (De-energized)
Standard CE marking, UL (CSA)
Mass 100 g (Input unit + End block)

Input Block Specifications

Model EX500-IE1 EX500-IE2 EX500-IE3 EX500-IE4 EX500-IE5 EX500-IE6


Input type PNP sensor input NPN sensor input PNP sensor input NPN sensor input PNP sensor input NPN sensor input
Number of inputs 2 points 8 points
Input device supply voltage 24 VDC
Input Input device supply current Max. 480 mA/Input unit manifold
specification
Rated input current Approx. 5 mA
Display Green LED (Lights when power is turned ON.)
Connector on the
input device side M8 connector (3 pins, plug) M12 connector (4 pins, plug) M8 connector (3 pins, plug)
Enclosure IP65
Operating temperature range Operating: 5 to 45°C Stored: –25 to 70°C (with no freezing and condensation)
Operating humidity range Operating, Stored: 35 to 85%RH (with no condensation)
Environmental Withstand voltage 1000 VAC for 1 min. between whole charging part and case
resistance
Insulation resistance 2 MΩ or more (500 VDC Mega) between whole charging part and case
Vibration resistance 10 to 150 Hz with a 0.7 mm amplitude or 50 m/s2 in each X, Y, Z direction for 2 hrs (De-energized)
Impact resistance 150 m/s2 in each X, Y, Z direction, 3 times (De-energized)
Standard CE marking, UL (CSA)
Mass 20 g 40 g 55 g

Accessory: (for M8 connector socket) EX500-AWES (2 pcs.) — EX500-AWES (8 pcs.)


Waterproof cap (for M12 connector socket) — EX500-AWTS (2 pcs.) —
Note) For detailed specifications other than the above, refer to the separate technical operation manual that can be downloaded from SMC’s website
(http://www.smcworld.com/).

1684
P1650-P1724-E.qxd 08.9.2 4:11 PM Page 1685

Decentralized Serial Wiring (GW System, 4 Branches) Series EX500

Input Unit Manifold Dimensions / Parts Description


Input block (M8) only
Connector for input device connection
(M8, 3 pins, socket)
47
31 (Pitch)
Branch connector 8 P = 12 21 DIN rail
(M12, 8 pins, plug)
5.5
35

49
L3 (L4)
Position indicator LED
L2 5
(Rail mounting pitch: 12.5)
L1 Marker: BN-WH
(Made by Phoenix Contact)
44.2

39.7
EX500-IE1 EX500-IE1 EX500-IE1 EX500-IE1 EX500-IE1 EX500-IE1 EX500-IE1 EX500-IE1
EX500-IB1

32.2
(7.5)
(PNP) (PNP) (PNP) (PNP) (PNP) (PNP) (PNP) (PNP)
VOLTAGE 24VDC/650mA R
24VDC/60mA/IP65 24VDC/60mA/IP65 24VDC/60mA/IP65 24VDC/60mA/IP65 24VDC/60mA/IP65 24VDC/60mA/IP65 24VDC/60mA/IP65 24VDC/60mA/IP65
INPUT 16 C US
C
RTYPE 1
US C
TYPE 1
R
US C
RTYPE 1
US C
TYPE 1
R
US C
TYPE 1
R
US C
TYPE 1
R
US C
R TYPE 1
US C
TYPE 1
R
US
IP CODE IP65 TYPE1
SERIAL NO.
MADE IN JAPAN MADE IN JAPAN MADE IN JAPAN MADE IN JAPAN MADE IN JAPAN MADE IN JAPAN MADE IN JAPAN MADE IN JAPAN
MADE IN JAPAN

(mm)
Stations 1 2 3 4 5 6 7 8
Rail length L1 98 110.5 123 135.5 148 160.5 173 185.5
Mounting pitch L2 87.5 100 112.5 125 137.5 150 162.5 175
Manifold length L3 74 86 98 110 122 134 146 158
L4 12 12 12.5 12.5 13 13 13.5 13.5

EX
Input block (M12) only
Branch connector
(M12, 8 pins, plug)

Connector for input (Pitch)


47 DIN rail
device connection P = 20 25
31
(M12, 4 pins, socket)
8
5.5

31

60
35

L3 (L4)
Position L2 5 Marker: BN-WH
indicator LED
(Rail mounting pitch: 12.5)
(Made by Phoenix Contact)
L1
46.9
44.2

32.2

EX500-IB1 EX500-IE3 EX500-IE3 EX500-IE3 EX500-IE3 EX500-IE3 EX500-IE3 EX500-IE3 EX500-IE3


(7.5)

(PNP) (PNP) (PNP) (PNP) (PNP) (PNP) (PNP) (PNP)


R
VOLTAGE 24VDC/650mA VOLTAGE 24VDC/60mA VOLTAGE 24VDC/60mA VOLTAGE 24VDC/60mA VOLTAGE 24VDC/60mA VOLTAGE 24VDC/60mA VOLTAGE 24VDC/60mA VOLTAGE 24VDC/60mA VOLTAGE 24VDC/60mA
C US
INPUT 16 IP CODE IP65 IP CODE IP65 IP CODE IP65 IP CODE IP65 IP CODE IP65 IP CODE IP65 IP CODE IP65 IP CODE IP65
IP CODE IP65
TYPE1 R R R R R R R R

SERIAL NO. C US C US C US C US C US C US C US C US
TYPE1 TYPE1 TYPE1 TYPE1 TYPE1 TYPE1 TYPE1 TYPE1
MADE IN JAPAN MADE IN JAPAN MADE IN JAPAN MADE IN JAPAN MADE IN JAPAN MADE IN JAPAN MADE IN JAPAN MADE IN JAPAN MADE IN JAPAN

(mm)
Stations 1 2 3 4 5 6 7 8
Rail length L1 110.5 123 148 173 185.5 210.5 223 248
Mounting pitch L2 100 112.5 137.5 162.5 175 200 212.5 237.5
Manifold length L3 82 102 122 142 162 182 202 222
L4 12 12 12.5 12.5 13 13 13.5 13.5
1685
P1650-P1724-E.qxd 08.9.2 4:11 PM Page 1686

Series EX500

Input Unit Manifold Exploded View

q e

Parts List
Part no.
No. Description Note
For standard
1 Input unit EX500-IB1
2 Input block (M8 connector) EX500-IE쏔 PNP specification ... 쏔: 1, NPN specification ... 쏔: 2
3 Input block (M12 connector) EX500-IE쏔 PNP specification ... 쏔: 3, NPN specification ... 쏔: 4
4 Input block (M8 connector) 8 points integrated type EX500-IE쏔 PNP specification ... 쏔: 5, NPN specification ... 쏔: 6
5 End block EX500-EB1
6 DIN rail VZ1000-11-1-쏔 쏔: No. based on L dimension (Refer to the table below.)

How to add input block stations


z Loosen the screws (2 places) that hold the end block.

x Separate the blocks at the locations where stations are to be added.

c Attach the additional blocks to the DIN rail, and connect the blocks so that they fit together securely.

v While holding the blocks together so that there are no gaps between them, secure them to the DIN rail by tightening the screws .
Note: Be sure to tighten the round head combination screw with the prescribed tightening torque. (0.6 N·m)

DIN Rail L Dimensions [mm]


M8 input block (m) Connector type No. L dimension No. L dimension
Stations For E (m = 1 to 8)
0 1 2 3 4 5 6 7 8 0 98 7 185.5
0 0 1 2 3 4 5 6 7 1 110.5 8 198
1 1 2 3 4 5 6 7 8 2 123 9 210.5
M12 input block (n)

2 2 3 4 5 6 7 8 3 135.5 10 223
L dimensions
3 4 5 6 7 8 9 4 148 11 235.5
4 6 7 8 9 10 5 160.5 12 248
Connector type
5 7 8 9 10 6 173
For M (m + n = 2 to 8)
6 9 10 11
7 10 11
8 12
Connector type
For T (n = 1 to 8)
1686
P1650-P1724-E.qxd 08.9.2 4:11 PM Page 1687

Decentralized Serial Wiring (GW System, 4 Branches) Series EX500

How to Order SI Unit


SI Unit
SV1000/2000/3000/4000 EX500 S001

Applicable solenoid valve: SV series

For options, refer to pages 1689 to 1694.

SI Unit Specifications (EX500-S001)

Model EX500-S001
Internal current consumption 100 mA or less
Number of outputs 16 points
Solenoid valve (single, double)
Connection block
Output Relay output module (1 ouput, 2 outputs)
specification Double solenoid valve, relay output module (2 outputs): Max. 8 stations
Connection block stations
Single solenoid valve, relay output module (1 output): Max. 16 stations
Connection block supply current Max. 0.65 A
Enclosure IP67
Operating temperature range Operating: 5 to 45°C Stored: –25 to 70°C (with no freezing and condensation)
Operating humidity range Operating, Stored: 35 to 85%RH (with no condensation)
Environmental
Withstand voltage 1000 VAC for 1 min. between whole charging part and case
resistance
Insulation resistance 2 MΩ or more (500 VDC Mega) between whole charging part and case EX
Vibration resistance 10 to 150 Hz with a 0.7 mm amplitude or 50 m/s2 in each X, Y, Z direction for 2 hrs (De-energized)
Impact resistance 150 m/s2 in each X, Y, Z direction, 3 times (De-energized)
Standard CE marking, UL (CSA)
Mass 115 g
Accessory: Waterproof cap (for M12 connector socket) EX500-AWTS (1 pc.)
Note) For detailed specifications other than the above, refer to the separate technical operation manual that can be downloaded from SMC’s website
(http://www.smcworld.com/).

SI Unit Dimensions / Parts Description


EX500-S001
Position indicator LED

79.4
68.5 28.6
Branch connector
(M12, 8 pins, socket)

Branch connector
(M12, 8 pins, plug)
54.5
39
15.5

1687
P1650-P1724-E.qxd 08.9.2 4:11 PM Page 1688

Series EX500

How to Order SI Unit


SI Unit
VQC1000/2000/4000 S0700
EX500 Q001
Applicable solenoid valve:
VQC/S0700 series

SI unit COM.
serie
s
0 +COM. SI unit type
00

1
EX5

–COM.
1 For without EX9 output block
2 For EX9 output block mounting

For options, refer to page 1689 to 1694.

SI Unit Specifications (EX500-Q쏔0쏔)

Model EX500-Q001 EX500-Q101 EX500-Q002 EX500-Q102


Internal current consumption 100 mA or less
Number of outputs 16 points
Output type NPN output (sink type) PNP output (source type) NPN output (sink type) PNP output (source type)
+COM. Note) –COM. Note 1)
+COM. –COM.
Connection block Output block, power block Output block, power block
Output Solenoid valve (single, double) Solenoid valve (single, double)
Solenoid valve (single, double) Solenoid valve (single, double)
specification
Double solenoid valve, output block: Max. 8 stations
Connection block Double solenoid valve: Max. 8 stations
Single solenoid valve: Max. 16 stations
stations Single solenoid valve: Max. 16 stations
∗ Power block is not included.
Connection block supply current Max. 0.75 A
Enclosure IP67
Operating temperature range Operating: 5 to 45°C Stored: –25 to 70°C (with no freezing and condensation)
Operating humidity range Operating, Stored: 35 to 85%RH (with no condensation)
Environmental
Withstand voltage 1000 VAC for 1 min. between whole charging part and case
resistance
Insulation resistance 2 MΩ or more (500 VDC Mega) between whole charging part and case
Vibration resistance 10 to 150 Hz with a 0.7 mm amplitude or 50 m/s2 in each X, Y, Z direction for 2 hrs (De-energized)
Impact resistance 150 m/s2 in each X, Y, Z direction, 3 times (De-energized)
Standard CE marking, UL (CSA)
Mass 105 g
Accessory: Waterproof cap (for M12 connector socket) EX500-AWTS (1 pc.)
Note 1) For details of output block and power block, refer to page 1692.
Note 2) For detailed specifications other than the above, refer to the separate technical operation manual that can be downloaded from SMC’s website
(http://www.smcworld.com/).

SI Unit Dimensions / Parts Description


EX500-Q쏔01 EX500-Q쏔02
Position indicator LED
Position indicator LED
SI UNIT

COM
PWR

EX500
series
COM
PWR

2 x M4 (mounting hole)

66

80.3 80.3
64.4 28 36
64.4
Branch connector Branch connector
0 (M12, 8 pins, socket) 0 (M12, 8 pins, socket)
Branch connector Branch connector
1 (M12, 8 pins, plug) 1 (M12, 8 pins, plug)
60

60

85.7 44
1688
P1650-P1724-E.qxd 08.9.2 4:11 PM Page 1689

Decentralized Serial Wiring (GW System, 4 Branches) Series EX500

Options

e Power cable with connector


w Cable with M12 connector
(for GW unit)
u Output block
q Cable with connector for
communication y Waterproof cap
(for socket) i Power block

!0 Power cable
with connector
(for power block)

o Cable with
connector for
output entry

y Waterproof cap
(for socket)

EX
r Terminal plug

t Waterproof cap (for plug)

1689
P1650-P1724-E.qxd 08.9.2 4:11 PM Page 1690

Series EX500

Options
q Cable with communication connector w Cable with M12 connector
For DeviceNet type GW unit EX500 AC 030 SSPS
EX500 AC 050 DN Cable length (l)
003 300 [mm]
Cable length (l) 005 500 [mm]
010 1000 [mm]
010 1000 [mm]
030 3000 [mm]
050 5000 [mm]
050 5000 [mm]

M12
ø7

Connector specification
SSPS Socket side: Straight, Plug side: Straight
SAPA Socket side: Angle, Plug side: Angle
ø14.9

50
40.7
l
Straight connector type
l
Terminal no. Core wire colors
48 52
1 2 1 : DRAIN M12

ø6
5 Red: V+
2
3 Black: V–

ø16
4 White: CAN H
5 Blue: CAN L
4 3 M12
ø14.9

Socket connector Connections


pin arrangement
Terminal no. Core wire colors
8 1 2 1 1 White 8 2 1
2 2 Brown
7 3 3 3 Green 3 7
4 4 Yellow
5 5 Gray
For EtherNet/IP type GW unit 6 4 6 6 Pink 4 6
7 7 Blue
5 8 8 Shield
5

EX9 AC 020 EN PSRJ Socket connector


pin arrangement Connections
Plug connector
pin arrangement
Cable length (l)
020 2000 [mm]
Connector specification
PSRJ M12 plug (straight)⇔RJ-45 connector Angle connector type
ø6.7

M12 RJ-45
M12 M12
ø6

32.3
28.3

47.3 l 45

Terminal Terminal Core wire 31.3 31.3


2 1 no. no. colors 1
2 l
3
4
5
1 1 White 6 Terminal Core wire
Pair
2 2 Orange 7

3 4 3 3 White
8
no. colors
4 4
Plug connector 5
Pair 8 1 2 1 1 White 8 2 1
2 2 Brown
6 Green
pin arrangement 7 Plug connector 7 3 3 3 Green 3 7
4 4 Yellow
8 pin arrangement 6 4 5 5 Gray
4 6
6 6 Pink
Shield 5 7 7 Blue 5
8 8 Shield

Connections (Straight cable) Socket connector Plug connector


pin arrangement Connections pin arrangement

1690
P1650-P1724-E.qxd 08.9.2 4:11 PM Page 1691

Decentralized Serial Wiring (GW System, 4 Branches) Series EX500

e Power cable with connector (for GW unit) r Terminal plug


This is used when an input manifold (input unit/input block) is not be-
EX500 AP 050 S ing used.
(If a terminal plug is not used, the GW unit is COM LED will not light
Cable length (l) Connector specification up.)
010 1000 [mm] S Straight
050 5000 [mm] A Angle EX500 AC000 S
M12

8 2 1
Straight connector type
3 7

ø16
M12
ø6

4 6
5
Plug connector
18 pin arrangement
ø14.9

44.7
34 30 5
48 50
1 2 l
5
t Waterproof cap: M12 connector (for plug)
4 3 Use this on ports that are not being used for an M12 connector (plug).
Socket connector Use of this waterproof cap maintains the integrity of the IP65 enclo-
pin arrangement sure.
Note) Tighten the waterproof cap with the prescribed tightening torque. (For M12: 0.1
N폷m)
Terminal no. Core wire colors

2
1 Brown: 0 V (Solenoid valve power supply)
White: 24 VDC +10%/–5% (Solenoid valve power supply)
EX500 AWTP 9.4
3 Blue: 0 V (Input and control power supply)
4 Black: 24 VDC ±10% (Input and control power supply)
5 Gray: Ground
ø14.9
Connections
EX

Angle connector type


y Waterproof cap: M8, M12 connector
(for socket) / Accessory
M12
Use this on ports that are not being used for M8 and M12 connectors
(socket).
Use of this waterproof cap maintains the integrity of the IP65 enclo-
ø6
28.3

sure. (Included with each unit.)


Note) Tighten the waterproof cap with the prescribed tightening torque. (For M8: 0.05
N폷m, For M12: 0.1 N 폷m)
31.3 30 5
50
l
EX500 AW
1 2
5 Connector type
ES M8 connector (for socket), 10 pcs.
4 3 TS M12 connector (for socket), 10 pcs.

Socket connector
pin arrangement 11
14

Terminal no. Core wire colors

1 Brown: 0 V (Solenoid valve power supply)


2 White: 24 VDC +10%/–5% (Solenoid valve power supply)
3 Blue: 0 V (Input and control power supply)
4 Black: 24 VDC ±10% (Input and control power supply)
5 Gray: Ground
14
10.8

Connections M8 x 1
M12 x 1
6.6 10.2

M8 connector (for socket) M12 connector (for socket)

1691
P1650-P1724-E.qxd 08.9.2 4:11 PM Page 1692

Series EX500

Options
u Output block / i Power block
Features: • Able to retrofit to the valve manifold, using the unused points.
• 2-output / 1-output block (M12 connector)
• + common / – common are standardized.
• Able to drive by max. 0.5 A per point. (EX9-OEP쏔)

Output block Power block

How to Order Output Block How to Order Power Block

EX9 OE T 1 EX9 PE1


Output specification Option/Part No.
1 PNP output (–COM.)
Description Part no. Note
2 NPN output (+COM.)
Refer to page 1691.
Waterproof cap EX500-AWTS When ordering separately: 10 pcs.
Power supply type
Power cable with Refer to page 1672,
Internal power supply method EX9-AC쏔-1
T connector Order separately.
(for low-wattage load)
Integrated power supply method
P (for high-wattage load) Note)
Note) Required to connect with a power block.

SI Unit Part No.


SI unit part no. Output Applicable model
EX500-Q002 PNP output (+COM.) EX9-OET2, EX9-OEP2
EX500-Q102 NPN output (–COM.) EX9-OET1, EX9-OEP1

Option/Part No.
Applicable model
Description Part no. Note
OET쏔 OEP쏔
Refer to page1691.
Waterproof cap EX500-AWTS Order separately: 10 pcs.
Cable with connector Refer to page 1677.
for output entry
EX9-AC쏔-7 Order separately.
Refer to the right page.
Power block EX9-PE1 Order separately.

1692
P1650-P1724-E.qxd 08.9.2 4:11 PM Page 1693

Decentralized Serial Wiring (GW System, 4 Branches) Series EX500

Output Block Specifications


Model EX9-OET1 EX9-OET2 EX9-OEP1 EX9-OEP2
Output connector M12 connector (5 pins)
Internal current consumption 40 mA or less
Output type PNP output (–COM.) NPN output (+COM.) PNP output (–COM.) NPN output (+COM.)
Number of outputs 2 points
Power supply method Internal power supply method Integrated power supply method (Power block: supplied from EX9-PE1)
Output
Output device supply voltage 24 VDC
specification
Output device supply current Max. 42 mA/point (1.0 W/point) Note) Max. 0.5 A/point (12 W/point)
Display Yellow LED (Lights when power is turned ON.)
Connector on the
output device side M12 connector (5 pins, plug)
Enclosure IP67
Operating temperature range –10 to 50°C
Operating humidity range 35 to 85%RH (with no condensation)
Environmental
Withstand voltage 1500 VAC for 1 min. between external terminals and FG
resistance
Insulation resistance 10 MΩ or more (500 VDC) between external terminals and FG
Vibration resistance 10 to 150 Hz with a 0.35 mm amplitude or 49 m/s2 in each X, Y, Z direction for 2 hrs (De-energized)
Impact resistance 98 m/s2 in each X, Y, Z direction, 3 times (De-energized)
Standard CE marking, UL (CSA)
Mass 120 g
Note) The rated load current varies due to the output capability of the SI unit when connected to EX500.

Power Block Specifications


Model EX9-PE1
Connection block Output block (for high-wattage load) EX
Connection block stations Output block: Max. 8 stations
Power supply for Power supply voltage 22.8 to 26.4 VDC
output and internal
control Internal power consumption 20 mA or less
Supply current Max. 3.1 A (When using with 3.0 to 3.1 A, the ambient temperature should not exceed 40°C, and do not bundle the cable.)
Enclosure IP67
Operating temperature range –10 to 50°C
Operating humidity range 35 to 85%RH (with no condensation)
Environmental
Withstand voltage 1500 VAC for 1 min. between external terminals and FG
resistance
Insulation resistance 10 MΩ or more (500 VDC) between external terminals and FG
Vibration resistance 10 to 150 Hz with a 0.35 mm amplitude or 49 m/s2 in each X, Y, Z direction for 2 hrs (De-energized)
Impact resistance 98 m/s2 in each X, Y, Z direction, 3 times (De-energized)
Standard CE marking, UL (CSA)
Mass 120 g
Accessory: Waterproof cap (for M12 connector socket) EX500-AWTS (1 pc.)
Note) For detailed specifications other than the above, refer to the separate technical operation manual that can be downloaded from SMC’s website (http://www.smcworld.com/).

1693
P1650-P1724-E.qxd 08.9.2 4:11 PM Page 1694

Series EX500

Options
Output Block Dimension Power Block Dimension
Position indicator LED
72.6 Position indicator LED

80.3
PWR

Power supply connecor


(unused)
21.2 Connector for 21.2
output device connection
59.8 59.8 Power supply input connector
(M12, 5 pins, socket)
(M12, 5 pins, plug,
reverse keyway)
43.2

43.2
22.2

22.2
21 21
26.7 26.7

We sell this product individually. Please place an order separately.


You are requested to connect it to an SI unit and a valve manifold.
When using the output block only (valve manifold is unused.), place an order for an end plate (!1 EX9-EA03) separately for connection.
Refer to the separate technical instruction manual for connection, wiring, installation, optional goods and cable, etc.

l
o Cable with connector for output entry 52
M12

EX9 AC 030 7

ø6.4
30 5
Cable length (l)
2 1 Terminal no. Core wire colors 50
010 1000 [mm] 5
030 3000 [mm]
2
1 Brown
White
3 Blue
3 4 4 Black
5 Gray
Plug connector
pin arrangement Connections

l
!0 Power cable with connector (for power block) 48.1
M12

EX9 AC 050 1
ø6.4

Cable length (l) 30 5


1 2
5 Terminal no. Core wire colors 50
010 1000 [mm]
030 3000 [mm] 1 Brown
4 3 2 White
050 5000 [mm]
4
3 Blue
Black
Socket connector 5 Gray

pin arrangement
Reverse keyway Connections

!1 End plate 66
2 x M4 (mounting hole)
EX9 EA03
12.5

10
60

13.2

75 6 18

1694
P1650-P1724-E.qxd 08.9.2 4:11 PM Page 1695

EX

1695
Decentralized Serial Wiring (GW System, 4 Branches)
Series EX510 g SI un
it
d i n
Inclu ld valve SY3000/5000 SYJ3000/5000/7000
fo
mani (Plug-in)
nit VQZ1000/2000/3000
GW u

Compatible communication network

SJ2000/3000 SZ3000

S0700
∗ Input units with
covers SQ1000/2000 VQ1000/2000

connectors

16-point input unit


(interlinks 16 connectors) EX
∗ The product is shown
without a cover.

connectors

SY3000/5000/7000/9000
16-point input unit
(interlinks 8 connectors)
∗ The product is shown
without a cover. Output equipment
Valve, indicator light, relay, buzzer, etc.
can be connected.

2 port
solenoid valve

Pressure switch

Auto switch
Two 2-wire auto switches can be
connected to a single connector. it
ut un
Outp
connectors

Flow switch

Input device

1696 1697
P1650-P1724-E.qxd 08.9.2 4:11 PM Page 1698

Features of Series EX510


Conventional Adoption of Series EX510

PLC PLC
Programmable logic Programmable logic
Power supply controller Power supply controller

Including SI unit Including SI unit Including SI unit


GW
Input unit Serial transmission system
manifold valve manifold valve manifold valve EX510

Including SI unit Including SI unit Including SI unit


Input unit Input unit Input unit Input unit Input unit
manifold valve manifold valve manifold valve

Including SI unit
Input unit Input unit Output unit
manifold valve

Feature More valves and sensors can be connected.


• The introduction of the EX510 series makes it
possible to connect more valves and sensors.
Compatible protocol Conventional SI unit model Compatible protocol Series EX510
3 master stations 3 master stations
CC-Link CC-Link
3 manifold 4 manifold/4-input unit

1 node 1 node
DeviceNet DeviceNet
1 manifold 4 manifold/4-input unit

1 node 1 node
PROFIBUS DP PROFIBUS DP
1 manifold 4 manifold/4-input unit

Feature Connector cables result in wire-savings. (including power supply cable)


• With the introduction of the EX510 series,
only a power supply cable to the GW unit is
required.
Connected to each unit is a branch cable
• A power supply cable for each slave unit was which combines the cables for
required in the past. communication and power supply.
Communication
lines

Power supply
Branch cable lines

Feature There is no need to set the address for the SI unit, output unit and input unit.

• Setting the address for each unit was required in • It is okay to set the address for the GW unit
the past. only.

1698
P1650-P1724-E.qxd 08.9.2 4:11 PM Page 1699

Feature Compact SI unit


• The SI unit which connects output devices such as
a solenoid valve has a compact design, compared
with a conventional model. (Compactness: volume
ratio more than 60%)

60.8
31
64 70
30 19
.6

Conventional model (Series EX120) Series EX510

Feature Can flexibly change to Field Bus.


• In the past, all the part numbers of slave units were
needed to be changed by returning it to the • After the introduction of the EX510 series,
manufacturer and reordering (re-estimate, delivery only the GW unit needs to be changed.
time) it.

Feature Adoption of connectors which do not require any special tools for installation
No special tools are required for press-fitting the connectors for branch cable connections and the e-con
connectors for sensor connections.
Branch connector e-con connector EX

No need to strip the wire Only pliers are required for clamping.

The output unit adopts a spring type terminal box, eliminating the need to tighten any retaining screws.

Lead wire
Flat head screwdriver

Torque control, crimping work is


unnecessary.
Screwless construction. No tightening
of retaining screws required.

1699
P1650-P1724-E.qxd 08.9.2 4:11 PM Page 1700

Feature Cable length of up to 20 meters is available.


Various units can be connected within a radius of 20 meters around the GW unit.
ifold
ifold Man
Man v e
ifold e v a l
Man va l v
val v e ifold
Man
a l v e
v

Radius 20 meters

unit
GW

t
t uni t uni
t
Inpu Inpu
t
t uni
t uni
t Inpu
Inpu

Feature Delay in transmission of 1 ms or less


The delay in transmission between the GW unit and SI unit/Output unit/Input unit is 1 ms or less.

Feature Making I/O flexible


The occupying number of points in the GW unit can be configured flexibly by setting a switch.
Input 64 points/Output 64 points (Initial setting) Example) Input 32 points/Output 32 points
Making I/O flexible

Input Output
16 points 16 points
Input Output
16 points 16 points
Input Output Input Output
16 points 16 points 16 points 16 points
Input Output Input Output
16 points 16 points 16 points 16 points

(Side view of the GW unit) are parts in use.

∗ Setting is different depending on the respective protocol. Refer to the specifications for details.

Feature Effectively using the unused points of the SI unit


Valves which are independent from the manifold can be converted to serial transmission without
purchasing new SI units.

SI unit

Cable assembly
for an output entry

1700
P1650-P1724-E.qxd 08.9.2 4:11 PM Page 1701

Feature Protection
Each unit is protected against a short-circuit from a power supply load.

Input / Output unit fuses are replaceable. The short circuit protection is integrated for the SI unit.

Replaceable fuse

EX

1701
P1650-P1724-E.qxd 08.9.2 4:11 PM Page 1702

Decentralized Serial Wiring


(GW System, 4 Branches)

Series EX510 ®

How to Order
GW Unit Communication protocol
EX510-G MJ1 MJ1 CC-Link
DN1 DeviceNet
Power supply PR1 PROFIBUS DP
connector
Specifications

Model EX510-GMJ1 EX510-GDN1 EX510-GPR1


Applicable Protocol CC-Link DeviceNet PROFIBUS DP
Communication system Version Note 1) Ver. 1.10 Release 2.0 DP-V0
Communication

connector 9.6 k/19.2 k/45.45 k/


specification

Communication 156 k/625 k/ 125 k/250 k/


93.75 k/187.5 k/500 k/
speed 2.5 M/5 M/10 Mbps 500 kbps
1.5 M/3 M/6 M/12 Mbps
h Specified file Note 2) — EDS file GSD file
anc
4-br nput 96/96 64/64
i Occupied area (Number (3 stations, remote device station) ∗ Possible to change depending on
h
anc of inputs/outputs) ∗ Possible to change depending
4-br tput on the switch setting the switch setting
ou Terminal resistor Not applicable Applicable
11 to 25 VDC
For unit (Supplied by DeviceNet
Power 24 VDC±20% 24 VDC±20%
circuit, 50 mA or less)
supply
For sensors 24 VDC±20%
For valve 24 VDC±10%/–5%
Internal current consumption 100 mA or less (single GW unit)
64 points (16 points x 4 branches) ∗ Possible to change depending on the switch setting
specification specification

Number of inputs
Connection input device The EX510 series input unit (connection from communication port A to D)
Input

Supply voltage 24 VDC


Supply current Max. 4A (Max. 1 A per branch)
Number of outputs 64 points (16 points x 4 branches) ∗ Possible to change depending on the switch setting
Connection output The EX510 series SI unit manifold and output unit
Output

device (connection from communication port A to D)


Supply voltage 24 VDC
Supply current Max. 6 A (Max. 1.5 A per branch)
Branch cable length 20 m or less
Note 1) Please note that the version is subject to change. Enclosure IP20
Environmental

Note 2) Each file can be downloaded from SMC’s website Operating temperature range –10 to 50°C
resistance

(http://www.smcworld.com/). Operating humidity range 35 to 85%RH (with no condensation)


Note 3) For detailed specifications other than the above, re- Withstand voltage 500 VAC for 1 min. between external terminals and FG
fer to the separate technical operation manual that Insulation resistance 10 MΩ or more (500 VDC) between external terminals and FG
can be downloaded from SMC’s website Vibration resistance 10 to 150 Hz with a 0.035 mm amplitude or 4.9 m/s2 in each X, Y, Z direction for 2 hrs (De-energized)
(http://www.smcworld.com/). Impact resistance 147 m/s2 in each X, Y, Z direction, 3 times (De-energized)
Standard CE marking, UL (CSA)
Communication connector 1 pc., Communication connector 1 pc.,
Accessory Power suppy connector 2 pcs.,
Power suppy connector 2 pcs. Terminal resistor 1 pc.
Dimensions
64 25.7
54 ± 0.2 5 16
5

PWR
(V)
40

70 ± 0.2

BUS

PWR
80

INPUT OUTPUT

2 x M4 Cover view
Mounting hole
INPUT OUTPUT

COM D
60

COM C

COM B

COM A

1702
P1650-P1724-E.qxd 08.9.2 4:11 PM Page 1703

Decentralized Serial Wiring (GW System, 4 Branches) Series EX510

Parts Description

q o GW Unit
y No. Description Applications
Communication socket For connecting with a network, using the communication connector
1
(BUS) (!0), which is part of the accessories.

Power supply socket Supplies power for output devices, which have a power supply
2
(PWR(V)) connector (!1), such as a solenoid valve.
t Power supply socket Supplies power for input devices, which have a power supply
3
(PWR) connector (!1), such as a sensor.
w r
e Branch connector (for
4 Connects input units, etc., using a branch cable (EX510-FC쏔쏔).
input) on GW unit side
i u
Branch connector (for Connects the SI unit (manifold valves) etc., using the branch cable
5
output) on GW unit side (EX510-FC쏔쏔).
!0 6 FG terminal Used for grounding.
!1 7 Mounting hole Used for mounting the unit with two M4 screws.
Mounting groove for
8 Used for mounting the unit to a DIN rail.
DIN rail
Display, Switch setting Displays the LED corresponding to the unit’s condition, address
9
part setting, and the communication speed for the switches.
Communication Power supply
10 Communication connector Used for connecting the network cable.
connector (1 pc.) connector (2 pcs.)
11 Power supply connector Used for connecting the power supply cable.
!2 12 Terminal resistor
Connects the terminal resistor to both ends of a unit in the
transmission route.

Terminal resistor (1 pc.)


∗ Attached to EX510-GPR1 only.

Accessories

Communication Connector Pin Assignment


EX
Pin assignment and the corresponding wire color
Part no. Communication protocol
q w e r t
EX510-GMJ1 CC-Link DA (Blue) DB (White) DG (Yellow) SLD FG
EX510-GDN1 DeviceNet V- (Black) CAN_L (Blue) Drain CAN_H (White) V+ (Red)
EX510-GPR1 PROFIBUS DP VP RxD/TxD-N (Green) DGND RxD/TxD-P (Red) SHIELD

q w e r t

1703
P1650-P1724-E.qxd 08.9.2 4:11 PM Page 1704

Series EX510
EX510-GMJ1 (CC-Link compatible)
Display Setting

Display Contents Indicator light condition


HOLD/CLR setting
The output power supply voltage is supplied as specified. Light is turned on.
Setting of occupied PWR(V)
The output power supply voltage is not supplied as specified. Light is turned off.
Communication stations
speed setting When the input and the power for the Gateway is being supplied. Light is turned on.
Mode setting PWR
When the input and the power for the Gateway is not being supplied. Light is turned off.
Address setting Not used
When transmission is working properly. Light is turned on.
L RUN
When transmission is interrupted. Light is turned off.
SW1 SW2
OFF OFF
ON ON 1 2 3 4 5 6 7 8 9 10 ON ON 1 2 3 4 5 6 When there is an error in the transmission. Light is turned on.
When setting the station number while being energized. Light is turned on.
L ERR
COM A COM B COM C COM D PWR(V) PWR L RUN L ERR When the transmission speed setting switch is changed. (Blinks at 0.4 second intervals)
When the transmission is working properly. Light is turned off.
INPUT
COM When COM A to D are receiving data. Light is turned on.∗
A to D When COM A to D are not receiving data. Light is turned off.
∗ Input unit (Input device) is connected and will illuminate when communication is working properly.

Internal Circuit
(Brown)
q +24 V
DA q w TD+
OUTPUT
DB w e TD-
DG e r0V
Internal circuit

SLD r COM A
q +24 V
FG t w RD+
INPUT
FG e RD-
r0V
DC-DC
converter
(insulated)
q +24 V
w TD+
OUTPUT
Power supply +24 V q e TD-
for output 0Vw r0V
COM D
Power supply +24 V q q +24 V
for the input and 0Vw w RD+
INPUT
for the control unit e RD-
of the Gateway r0V

Flexible I/O Setting Examples

The occupying number of the Gateway units can be changed flexibly by setting a switch. Side view of the Gateway unit
Consult the instruction manual for details. are parts in use.

3 stations occupied mode 2 stations occupied mode A 2 stations occupied mode B


Input: 16 points 4-branch settings (at the time of shipping) Input: 16 points 2-branch settings Input: 8 points 4-branch settings
Output: 16 points 4-branch settings Output: 16 points 2-branch settings Output: 8 points 4-branch settings

Input Output Input Output Input Output

16 points 16 points 8 points 8 points

16 points 16 points 8 points 8 points

16 points 16 points 16 points 16 points 8 points 8 points

16 points 16 points 16 points 16 points 8 points 8 points

Input/Output total 128 points Input/Output total 64 points Input/Output total 64 points

1704
P1650-P1724-E.qxd 08.9.2 4:11 PM Page 1705

Decentralized Serial Wiring (GW System, 4 Branches) Series EX510


EX510-GDN1 (DeviceNet compatible)
Display Setting

HW/SW setting Display Contents Indicator light condition


HOLD/CLR setting Number of The output power supply voltage is supplied as specified. Light is turned on.
input settings PWR(V)
Communication The output power supply voltage is not supplied as specified. Light is turned off.
speed setting
Number of When the input and the power for the Gateway is being supplied. Light is turned on.
Address setting output settings PWR
When the input and the power for the Gateway is not being supplied. Light is turned off.
Light is turned off.
SW1 SW2 When the power supply is OFF, off-line, or checking the MAC ID duplication. Green light blinks.
OFF
ON 1 2 3 4 5 6 7 8 9 10
OFF
ON 1 2 3 4 5 6
When I/O connection is on stand by. (On-line state) Green light is
ON ON
MNS I/O connection installation is completed. (On-line state) turned on.
I/O connection, time-out (communication irregularity in light degrees) Red light blinks.
COM A COM B COM C COM D PWR(V) PWR MNS
MAC ID duplication error, or BUS OFF error (communication error in Red light is turned
INPUT serious conditions)
on.
COM When COM A to D are receiving data. Light is turned on.∗
A to D When COM A to D are not receiving data. Light is turned off.
∗ Input unit (Input device) is connected and will illuminate when communication is working properly.
Internal Circuit
(Brown)
q +24 V
V- q Communication
w TD+
CAN_L w OUTPUT
CAN part e TD-
Drain e transceiver Insulation circuit r0V
Internal circuit
(Photo-coupler) COM A
CAN_H r q +24 V
V+ t DC-DC w RD+
converter INPUT
e RD-
(not insulated) r0V
DC-DC
converter
FG (insulated)
q +24 V
w TD+
OUTPUT
Power supply +24 V q e TD-
for output 0Vw r0V
COM D
Power supply +24 V q q +24 V
for the input and 0Vw w RD+
INPUT
for the control unit e RD- EX
of the Gateway r0V

Flexible I/O Setting Examples


Side view of the Gateway unit
The occupying number of points in the Gateway units can be changed flexibly by setting a switch. are parts in use.
The occupying number of inputs and outputs can be set respectively. (Figures below are examples of the flexibility of setting the output occupied numbers.)
Consult the instruction manual for details.
Input: 16 points 4-branch settings Input: 16 points 4-branch settings Input: 16 points 4-branch settings
(at the time of shipping)
Output: 16 points 4-branch settings Output: Unused settings Output: 8 points 2-branch settings

Input Output Input Output Input Output

16 points 16 points 16 points 16 points

16 points 16 points 16 points 16 points

16 points 16 points 16 points 16 points 8 points

16 points 16 points 16 points 16 points 8 points

Input/Output total 128 points Input/Output total 64 points Input/Output total 80 points

Input: 16 points 4-branch settings Input: 16 points 4-branch settings Input: 16 points 4-branch settings
Output: 16 points 1-branch setting Output: 8 points 4-branch settings Output: 16 points 2-branch settings

Input Output Input Output Input Output

16 points 16 points 8 points 16 points

16 points 16 points 8 points 16 points

16 points 16 points 8 points 16 points 16 points

16 points 16 points 16 points 8 points 16 points 16 points

Input/Output total 80 points Input/Output total 96 points Input/Output total 96 points

1705
P1650-P1724-E.qxd 08.9.2 4:11 PM Page 1706

Series EX510
EX510-GPR1 (PROFIBUS DP compatible)
Display Setting
HOLD/CLR
Display Contents Indicator light condition
HW/SW Number of
input settings The output power supply voltage is supplied as specified. Light is turned on.
PWR(V)
UNIT STATUS The output power supply voltage is not supplied as specified. Light is turned off.
Number of
Address setting output settings When the input and the power for the Gateway is being supplied. Light is turned on.
RUN
When the input and the power for the Gateway is not being supplied. Light is turned off.
SW1 SW2
When the extended diagnostic information is available. Light is turned on.
OFF OFF DIA
ON ON 1 2 3 4 5 6 7 8 9 10 ON ON 1 2 3 4 5 6 When the extended diagnostic informatiion is not available. Light is turned off.

When PROFIBUS DP communication is working improperly. Light is turned on.


COM A COM B COM C COM D PWR(V) RUN DIA BF BF
When PROFIBUS DP communication is working properly. Light is turned off.
INPUT
COM When COM A to D are receiving data. Light is turned on.∗
A to D When COM A to D are not receiving data. Light is turned off.
∗ Input unit (Input device) is connected will illuminate when communication is working properly.

Internal Circuit
(Brown)
+5 V
q +24 V
VP q w TD+
R x D/T x D-N w OUTPUT
e TD-
DGND e r0V
Internal circuit

R x D/T x D-P r COM A


q +24 V
SHIELD t w RD+
GND INPUT
FG e RD-
r0V
DC-DC
converter
(insulated)
GND q +24 V
w TD+
OUTPUT
Power supply +24 V q e TD-
for output 0Vw r0V
COM D
Power supply +24 V q q +24 V
for the input and 0Vw w RD+
for the control unit INPUT
e RD-
of the Gateway r0V

Flexible I/O Setting Examples


Side view of the Gateway unit
The occupying number of points in the Gateway units can be changed flexibly by setting a switch. are parts in use.
The occupying number of inputs and outputs can be set respectively. (Figures below are examples of the flexibility of setting the output occupied numbers.)
Consult the instruction manual for details.

Input: 16 points 4-branch settings Input: Unused settings Input: 8 points 2-branch settings
(at the time of shipping)
Output: 16 points 4-branch settings Output: 16 points 4-branch settings Output: 16 points 4-branch settings

Input Output Input Output Input Output

16 points 16 points 16 points 16 points

16 points 16 points 16 points 16 points

16 points 16 points 16 points 8 points 16 points

16 points 16 points 16 points 8 points 16 points

Input/Output total 128 points Input/Output total 64 points Input/Output total 80 points

Input: 8 points 3-branch settings Input: 8 points 4-branch settings Input: 16 points 3-branch settings
Output: 16 points 4-branch settings Output: 16 points 4-branch settings Output: 16 points 4-branch settings
Input Output Input Output Input Output

16 points 8 points 16 points 16 points

8 points 16 points 8 points 16 points 16 points 16 points

8 points 16 points 8 points 16 points 16 points 16 points

8 points 16 points 8 points 16 points 16 points 16 points

Input/Output total 88 points Input/Output total 96 points Input/Output total 112 points
1706
P1650-P1724-E.qxd 08.9.2 4:11 PM Page 1707

Decentralized Serial Wiring (GW System, 4 Branches) Series EX510

How to Order
Input Unit
EX510-DX N 1
Compliant sensor Unit type
Replaceable fuse N NPN output 1 1 connector, 2-input type
(EX9-FU10) P PNP output 2 1 connector, 1 input type
B 2-wire type
Note) B (2-wire type) is available with 1 connector, 2-input type only.

Specifications

Model EX510-DXN쏔 EX510-DXP쏔, DXB1


1 connector, 2-input type Input type NPN sensor input PNP sensor input
Number of inputs 16 points
Sensor supply voltage 24 VDC
Max. sensor supply current 0.2 A per point, 0.9 A per unit
Consumption current 100 mA (Input unit internal parts)
Input resistance 5.6 kΩ
Rated input current Approx. 4 mA
17 V or greater/2.5 mA or greater 17 V or greater/2.5 mA or greater
ON voltage/ON current (Between input terminal and (Between input terminal and
for sensor + 24 VDC) for sensor 0 VDC)
7 V or less/1 mA or less 7 V or less/1 mA or less
OFF voltage/OFF current (Between input terminal and (Between input terminal and
for sensor + 24 VDC) for sensor 0 VDC)
Display Green LED (illuminated when turned ON)
Enclosure IP10
Environmental

Operating temperature range –10 to 50°C


1 connector, 1 input type
resistance

Operating humidity range 35 to 85%RH (with no condensation)


Withstand voltage 500 VAC for 1 min. between external terminals and FG
Insulation resistance 10 MΩ or more (500 VDC) between external terminals and FG
Vibration resistance 10 to 150 Hz with a 0.035 mm amplitude or 4.9 m/s2 in each X, Y, Z direction for 2 hrs (De-energized)
Impact resistance 147 m/s2 in each X, Y, Z direction, 3 times (De-energized) EX
Standard CE marking, UL (CSA)
EX510-DX쏔1: 90 g EX510-DX쏔2: 110 g
Mass
(including accessories)

Dimensions
EX510-DX쏔1 EX510-DX쏔2
31
19.8 ± 0.2 5.6 30 ± 0.2 10.5 51 DIN rail
5
33.5

40
40

70 ± 0.2

80
13 ± 0.2
80

PWR

2 x M4
Mounting hole
16.3 9 Bracket
Shown with cover removed.
60

Bracket (accessory for EX510-DX쏔1)


60

Mounting example 1 Mounting example 2


35.1

2 x M4
2 x M4
30.8

1707
P1650-P1724-E.qxd 08.9.2 4:11 PM Page 1708

Series EX510

Parts Description

EX510-DX쏔1 EX510-DX쏔2

w
u w
r r
i CN0
0
1 i 0
CN1
2
3
0
1
1 0
CN0
2 1

CN2 4
2
3 CN1 1
3 2
CN2
q
3
5 4 4 4

6
5
CN3 3
5 5
CN4
CN3 6
6
6

q
7
7
8
7
8 CN5 5
7
8
9 CN6
CN4 9
9
10
CN7 7 8
9
10
11
CN8
11 12
10
CN5 11
12
13 CN9 9 10
11
13
14
15
CN10
14 12
CN6 12
13
15
CN11 11
13 PWR CN12
14
CN7 14 PWR
CN13
13
15 CN14
15
e CN15 15

e
y t y t
Shown with cover removed. Shown with cover removed.

Accessories
o
!0
!1
0
51
X

1
E

3
4

Branch connector (2 pcs.) Bracket


(EX510-LC1) ∗ Attached to Marker label
EX510-DX쏔1 only

Input Unit
No. Description Applications

1 Branch connector on the For press-fitting the branch connector (o) to the branch cable (EX510-FC쏔쏔) for
input unit side connecting with the GW unit.
2 e-con connector Connecting sensor, etc.
Light ON: Power supply ON (Normal) state
3 LED for power supply
Light OFF: Power supply OFF state

Light ON: When the input for sensor signal is turned ON.
4 LED for display
Light OFF: When the input for sensor signal is turned OFF.
5 Fuse Replaceable fuse (EX9-FU10)
Mounting groove for DIN For attaching to a DIN rail or when mounting with screws to an accessory bracket
6 (!0).
rail
7 Mounting hole Used for mounting the unit with two M4 screws.
8 Cover For protecting the sensor cables. Place a marker label (!1) on the top of the body.

1708
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Decentralized Serial Wiring (GW System, 4 Branches) Series EX510

Internal Circuits and Wiring Examples

• EX510-DXB1 ... Input unit for 2-wire type (1 connector, 2-input type)
Branch connector (e-con)
on the input unit side CN0 to CN7
Fuse
For input +24 V q q +24 +24 +24 +24 +24 +24 +24 +24 For sensor +24 V
RD (+) w w IN1 IN3 IN5 IN7 IN9 IN11 IN13 IN15 Input w
RD (–) e e +24 +24 +24 +24 +24 +24 +24 +24 For sensor +24 V
For input 0 V r r IN0 IN2 IN4 IN6 IN8 IN10 IN12 IN14 Input q
Internal circuit 0V CN0 CN1 CN2 CN3 CN4 CN5 CN6 CN7

Wiring example: D-M9B


DC-DC
converter (2-wire type auto switch)
(not
insulated)
1: DC (+) (Brown)
2: Input w (Blue)

4321
0V 3: DC (+) (Brown)
4: Input q (Blue)

• EX510-DXN1 ... Input unit for NPN (1 connector, 2-input type)


Branch connector (e-con)
on the input unit side CN0 to CN7
Fuse
For input +24 V q q +24 +24 +24 +24 +24 +24 +24 +24 For sensor +24 V
RD (+) w w IN1 IN3 IN5 IN7 IN9 IN11 IN13 IN15 Input w
RD (–) e e 0 0 0 0 0 0 0 0 For sensor 0 V
For input 0 V r r IN0 IN2 IN4 IN6 IN8 IN10 IN12 IN14 Input q
Internal circuit

+24 V
CN0 CN1 CN2 CN3 CN4 CN5 CN6 CN7
EX
DC-DC Wiring example: ZSE40
converter
(not (Pressure switch
insulated) NPN 2 outputs)
+24 V
1: DC (+) (Brown)
2: Input w (White)
4321

3: DC (–) (Blue)
4: Input q (Black)

• EX510-DXP1 ... Input unit for PNP (1 connector, 2-input type)


Branch connector (e-con)
on the input unit side CN0 to CN7
Fuse
For input +24 V q q +24 +24 +24 +24 +24 +24 +24 +24 For sensor +24 V
RD (+) w w IN1 IN3 IN5 IN7 IN9 IN11 IN13 IN15 Input w
RD (–) e e 0 0 0 0 0 0 0 0 For sensor 0 V
For input 0 V r r IN0 IN2 IN4 IN6 IN8 IN10 IN12 IN14 Input q
Internal circuit

0V CN0 CN1 CN2 CN3 CN4 CN5 CN6 CN7

DC-DC Wiring example: ZSE40


converter
(not (Pressure switch
insulated) PNP 2 outputs)
0V 1: DC (+) (Brown)
2: Input w (White)
4321

3: DC (–) (Blue)
4: Input q (Black)

1709
P1650-P1724-E.qxd 08.9.2 4:11 PM Page 1710

Series EX510

Internal Circuits and Wiring Examples

• EX510-DXN2 ... Input unit for NPN (1 connector, 1 input type)


Branch connector (e-con)
on the input unit side CN0, 2, 4, ..., 14
Fuse
For input +24 V q q +24 +24 +24 +24 +24 +24 +24 +24 For sensor +24 V
RD (+) w w IN1 IN3 IN5 IN7 IN9 IN11 IN13 IN15 Input w
RD (–) e e 0 0 0 0 0 0 0 0 For sensor 0 V
For input 0 V r r IN0 IN2 IN4 IN6 IN8 IN10 IN12 IN14 Input q
Internal circuit +24 V
CN0 CN2 CN4 CN6 CN8 CN10 CN12 CN14

CN1, 3, 5, ..., 15

DC-DC q +24 +24 +24 +24 +24 +24 +24 +24 For sensor +24 V
converter w NC NC NC NC NC NC NC NC NC
(not
insulated) e 0 0 0 0 0 0 0 0 For sensor 0 V
+24 V r IN1 IN3 IN5 IN7 IN9 IN11 IN13 IN15 Input w

CN1 CN3 CN5 CN7 CN9 CN11 CN13 CN15

Wiring example: D-M9N


(3-wire type auto switch, NPN output)

1: DC (+) (Brown)
2: NC
4321

3: DC (–) (Blue)
4: Input (Black)

• EX510-DXP2 ... Input unit for PNP (1 connector, 1 input type)


Branch connector (e-con)
on the input unit side CN0, 2, 4, ..., 14
Fuse
For input +24 V q q +24 +24 +24 +24 +24 +24 +24 +24 For sensor +24 V
RD (+) w w IN1 IN3 IN5 IN7 IN9 IN11 IN13 IN15 Input w
RD (–) e e 0 0 0 0 0 0 0 0 For sensor 0 V
For input 0 V r r IN0 IN2 IN4 IN6 IN8 IN10 IN12 IN14 Input q
Internal circuit

0V CN0 CN2 CN4 CN6 CN8 CN10 CN12 CN14

CN1, 3, 5, ..., 15

DC-DC
q +24 +24 +24 +24 +24 +24 +24 +24 For sensor +24 V
converter w NC NC NC NC NC NC NC NC NC
(not
insulated) e 0 0 0 0 0 0 0 0 For sensor 0 V
r IN1 IN3 IN5 IN7 IN9 IN11 IN13 IN15 Input w
0V
CN1 CN3 CN5 CN7 CN9 CN11 CN13 CN15

Wiring example: D-M9P


(3-wire type auto switch, PNP output)

1: DC (+) (Brown)
2: NC
4321

3: DC (–) (Blue)
4: Input (Black)

1710
P1650-P1724-E.qxd 08.9.2 4:11 PM Page 1711

Decentralized Serial Wiring (GW System, 4 Branches) Series EX510

How to Order
Output Unit
EX510-DY P 3
Output specification Connector type
N NPN output 3 Terminal box type (Internal power supply)
P PNP output 4 Terminal box type (External power supply)

Specifications

Model EX510-DYN3 EX510-DYP3 EX510-DYN4 EX510-DYP4


Output type NPN output (sink type) PNP output (source type) NPN output (sink type) PNP output (source type)
Rated load voltage 24 VDC
Power supply type Internal power supply (supplied by GW unit) External power supply (supplied by power supply connector)
Applicable cable for
— 0.14 to 1.5 mm2 (AWG16 to 26)
power supply connector
Number of outputs 16 points
Output connector type Spring type
Applicable cable 0.08 to 1.5 mm2 (AWG16 to 28)
Meet the following 3 conditions: Meet the following 3 conditions:
1. 0.5 A or less per point 1. 0.5 A or less per point
2. 1 A or less per unit 2. 3 A or less per unit
Max. load current 3. The total current for OUT0 to 3. The total current for OUT0 to
7 must be 1 A or less. 7 must be 1.5 A or less.
The total current for OUT8 to The total current for OUT8 to
15 must be 1 A or less. 15 must be 1.5 A or less.
Protection Built-in short circuit protection
Current consumption 50 mA or less (inside a unit)
Enclosure IP10
Environmental

Operating temperature range –10 to 50°C


resistance

Operating humidity range 35 to 85%RH (with no condensation)


Withstand voltage 500 VAC for 1 min. between external terminals and FG EX
Insulation resistance 10 MΩ or more (500 VDC) between external terminals and FG
Vibration resistance 10 to 150 Hz with a 0.035 mm amplitude or 4.9 m/s2 in each X, Y, Z direction for 2 hrs (De-energized)
Impact resistance 147 m/s2 in each X, Y, Z direction, 3 times (De-energized)
Standard CE marking, UL (CSA)
Mass 130 g (including accessories)

Dimensions
EX510-DY쏔쏔
51 30 10.5
DIN rail
5

0 0
1
- - + 0 2
3
40

4
1 5
to

6
7
5
+ 5 + 4 + 3 + 2 + 1 8
9
10
11
6
to

12
80

70

13
10 14
+ 10 + 9 + 8 + 7 + 6 15

11 PWR
to

COM
15
+ 15 + 14 + 13 + 12 + 11
5A

0V +24V

2 x M4 Mounting hole

Shown with cover removed.


60

1711
P1650-P1724-E.qxd 08.9.2 4:11 PM Page 1712

Series EX510

Parts Description

i w Output Unit
t No. Description Applications
CN1
o - - + 0
0 0
1
2
3 1
Branch connector For press-fitting the branch connector (!1) to
on the output unit the branch cable (EX510-FC쏔쏔) for
1 4
5 side connecting with GW unit.
5
6
7 CN2
+ 5 + 4 + 3 + 2 + 1 8
9 Output terminal
6
10
11
2 Connect the output load, etc.
box
CN3
q
12
13
10 14
+ 10 + 9 + 8 + 7 + 6 15 LED for power Light ON: Power supply ON (Normal) state
3
11 PWR
CN4 supply Light OFF: Power supply OFF state
COM
15
+ 15 + 14 + 13 + 12 + 11
e 4
LED for
Light ON: When receiving data
Light OFF: When there is no communication
communications
u 0V 24V r data.
y
5 LED for display Light ON: When the output signal is turned on.
q !0
Light OFF: When the output signal is turned off.
6 Fuse Replaceable fuse
Shown with cover removed.
7 Mounting groove Used for mounting the unit on the DIN rail.
8 Mounting hole Used for mounting the unit with two M4 screws.
Accessories For protecting the output load cable.
OUTPUT 9 Cover
Place a marker label (!2) on the top of the body.

!1 !2 10
Terminal box for Terminal for power supply
external power
0

(EX510-DYN4, EX510-DYP4 only)


51
X

1
E

3
supply
4

Branch connector (2 pcs.)


(EX510-LC1) Marker label

Internal Circuits and Wiring Examples

• EX510-DYN3 ... Output unit for NPN (Internal power supply type)

CN1 Terminal Block Connector (CN1)


q Common for driving a load (–) Functions
For output +24 V q w Common for driving a load (–) 1 2 3 4 No. Description
TD (+) w NPN e Common for driving a load (+) CN1
TD (–) e output r OUT0 1 COM
For output 0 V r Common for driving a load (–)
2 COM
Branch connector 0V 3 COM Common for driving a load (+)
on the output unit DC-DC
converter 4 Output OUT0
side (not CN2, 3, 4
Internal circuit

insulated) q Common for driving a load (+)


NPN w OUT5, 10, 15 Terminal Block Connector
output e Common for driving a load (+) (CN2, CN3, CN4)
r OUT4, 9, 14 1 2 3 4 5 6 7 8 9 10 Functions
0V t Common for driving a load (+) No. Description
y OUT3, 8, 13 CN2 CN3 CN4
u Common for driving a load (+) 1 COM Common for driving a load (+)
i OUT2, 7, 12
2 Output OUT5 OUT10 OUT15
o Common for driving a load (+)
NPN !0 OUT1, 6, 11 3 COM Common for driving a load (+)
output 4 Output OUT4 OUT9 OUT14
5 COM Common for driving a load (+)
0V 6 Output OUT3 OUT8 OUT13
Internal circuit diagram 7 COM Common for driving a load (+)
8 Output OUT2 OUT7 OUT12
9 COM Common for driving a load (+)
10 Output OUT1 OUT6 OUT11

1712
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Decentralized Serial Wiring (GW System, 4 Branches) Series EX510

Internal Circuits and Wiring Examples

• EX510-DYN4 ... Output unit for NPN (External power supply type)

CN1 Terminal Block Connector (CN1)


q Common for driving a load (–)
Functions
For output +24 V q w Common for driving a load (–) 1 2 3 4 No. Description
TD (+) w NPN e Common for driving a load (+) CN1
TD (–) e output r OUT0 1 COM
For output 0 V r Common for driving a load (–)
2 COM
Branch connector 0V 3 COM Common for driving a load (+)
on the output unit DC-DC
converter 4 Output OUT0
side (not CN2, 3, 4
Internal circuit

insulated) q Common for driving a load (+)


For output 0 V q NPN w OUT5, 10, 15 Terminal Block Connector
For output +24 V w output e Common for driving a load (+) (CN2, CN3, CN4)
External power r OUT4, 9, 14 1 2 3 4 5 6 7 8 9 10 Functions
supply connector 0V t Common for driving a load (+) No. Description
y OUT3, 8, 13 CN2 CN3 CN4
u Common for driving a load (+) 1 COM Common for driving a load (+)
i OUT2, 7, 12 2 Output OUT5 OUT10 OUT15
o Common for driving a load (+)
NPN !0OUT1, 6, 11 3 COM Common for driving a load (+)
output 4 Output OUT4 OUT9 OUT14
5 COM Common for driving a load (+)
0V 6 Output OUT3 OUT8 OUT13
Internal circuit diagram 7 COM Common for driving a load (+)
8 Output OUT2 OUT7 OUT12
9 COM Common for driving a load (+)
10 Output OUT1 OUT6 OUT11

EX
• EX510-DYP3 ... Output unit for PNP (Internal power supply type)

+24 V Terminal Block Connector (CN1)


CN1
For output +24 V q q Common for driving a load (+) Functions
1234 No. Description
TD (+) w w Common for driving a load (+) CN1
TD (–) e e Common for driving a load (–) 1 COM
For output 0 V r PNP r OUT0 Common for driving a load (+)
output 2 COM
Branch connector
on the output unit DC-DC 3 COM Common for driving a load (–)
converter +24 V CN2, 3, 4
side (not 4 Output OUT0
Internal circuit

insulated) q Common for driving a load (–)


PNP w OUT5, 10, 15 Terminal Block Connector
output e Common for driving a load (–)
r OUT4, 9, 14
(CN2, CN3, CN4)
1 2 3 4 5 6 7 8 9 10 Functions
t Common for driving a load (–)
No. Description
y OUT3, 8, 13 CN2 CN3 CN4
u Common for driving a load (–)
+24 V 1 COM Common for driving a load (–)
i OUT2, 7, 12
o Common for driving a load (–) 2 Output OUT5 OUT10 OUT15
PNP !0 OUT1, 6, 11 3 COM Common for driving a load (–)
output 4 Output OUT4 OUT9 OUT14
5 COM Common for driving a load (–)
Internal circuit diagram 6 Output OUT3 OUT8 OUT13
7 COM Common for driving a load (–)
8 Output OUT2 OUT7 OUT12
9 COM Common for driving a load (–)
10 Output OUT1 OUT6 OUT11

1713
P1650-P1724-E.qxd 08.9.2 4:11 PM Page 1714

Series EX510

Internal Circuits and Wiring Examples

• EX510-DYP4 ... Output unit for PNP (External power supply type)
Terminal Block Connector (CN1)
+24 V
CN1 Functions
No. Description
For output +24 V q q Common for driving a load (+) CN1
1234
TD (+) w w Common for driving a load (+) 1 COM
TD (–) e PNP e Common for driving a load (–) Common for driving a load (+)
2 COM
For output 0 V r output r OUT0
3 COM Common for driving a load (–)
Branch connector 4 Output OUT0
DC-DC
on the output unit converter +24 V CN2, 3, 4 Terminal Block Connector
side (not
Internal circuit

insulated) q Common for driving a load (–) (CN2, CN3, CN4)


For output 0 V q PNP w OUT5, 10, 15
Functions
For output +24 V w output e Common for driving a load (–) 1 2 3 4 5 6 7 8 9 10 No. Description
CN2 CN3 CN4
External power r OUT4, 9, 14
t Common for driving a load (–) 1 COM Common for driving a load (–)
supply connector
y OUT3, 8, 13 2 Output OUT5 OUT10 OUT15
u Common for driving a load (–) 3 COM Common for driving a load (–)
+24 V i OUT2, 7, 12 4 Output OUT4 OUT9 OUT14
o Common for driving a load (–) 5 COM Common for driving a load (–)
PNP !0OUT1, 6, 11 6 Output OUT3 OUT8 OUT13
output 7 COM Common for driving a load (–)
8 Output OUT2 OUT7 OUT12
Internal circuit diagram 9 COM Common for driving a load (–)
10 Output OUT1 OUT6 OUT11
Connection to Output Equipment
The output unit can be connected to 2-port solenoid valves such as the VX, VCW, VDW series and other 3-port valves. Pay attention to the applicable cable
and maximum load current for selecting a solenoid valve. The 2-port valves other than shown below can be used as long as they meet the conditions;
operating environment (enclosure, etc.), applicable cable and the maximum load current. Shown below is the typical 2-port solenoid valve.
Additionally, we recommend a model with surge voltage suppressor is used for the 2-port solenoid valve.
Example) In the case of using 5 VX23 series (rated voltage: 24 VDC / Load Current Requirement
power consumption: 10.5 W) (calculated under the condition
with 5 valves turned on simultaneously)
Model EX510-DYN3 EX510-DYP3 EX510-DYN4 EX510-DYP4
Output type NPN output (sink type) PNP output (source type) NPN output (sink type) PNP output (source type)
Operating current per point for a valve
Power supply type Internal power supply (supplied by GW unit) External power supply (supplied by power supply connector)
10.5 (W) 앦 24 (V) = 0.44 (A) ..... Meets the output unit load
current requirement 1. Meet the following 3 conditions: Meet the following 3 conditions:
1. 0.5 A or less per point 1. 0.5 A or less per point
Therefore, the total current of the output unit is: 2. 1 A or less per unit 2. 3 A or less per unit
10.5 (W) 앦 24 (V) x 5 (pcs.) = 2.2 (A) ..... Only the external Max. load 3. Total current for OUT 0 to 3. Total current for OUT 0 to
power supply type can meet the requirement 2. The current 7 must be 1 A or less. 7 must be 1.5 A or less.
internal power supply type cannot be used. Total current for OUT 8 to Total current for OUT 8 to
15 must be 1 A or less. 15 must be 1.5 A or less.
Based on the requirment 3, The total current for OUT0 to 7
and OUT8 to 15 are 1.5 (A) respectively.
Therefore, 3 VX valves are wired for either 3 points of OUT0 to 7. (1.32 (A) for OUT0 to 7)
2 VX valves are wired for either 2 points of OUT8 to 15. (0.88 (A) for OUT8 to 15)
Other outputs can be made available by reducing the total number of the occupied points for simultaneous operation.

Direct Operated 2 Port Solenoid Valve


VX
Material Orifice diameter Rated voltage Power consumption
Series Valve type Port size
Body Seal [mmø] [V] [W]
VX21 NBR 4.5
C37 FKM N.C.
VX22 Stainless steel EPDM N.O.
1/8 to 1/2 2 to 10 DC 24 7.0
VX23 PTFE 10.5

VCW
Material Orifice diameter Rated voltage Power consumption
Series Valve type Port size
Body Seal [mmø] [V] [W]
VCW20 NBR 6.0
C37 FKM N.C.
VCW30 Stainless steel EPDM N.O.
1/8 to 3/4 2 to 10 DC 24 8.0
VCW40 PTFE 11.5

VDW
Material Orifice diameter Rated voltage Power consumption
Series Valve type Port size
Body Seal [mmø] [V] [W]
VDW10 2.5
C37 NBR
VDW20 Stainless steel FKM
N.C. M5 to 1/4 1 to 4 DC 24 3.0
VDW30 3.0

1714
P1650-P1724-E.qxd 08.9.2 4:11 PM Page 1715

Decentralized Serial Wiring (GW System, 4 Branches) Series EX510

How to Order
SI Unit
EX510-S 0 0 1
Output specification Mounting specification
0 NPN output (+COM) Nil Screw mounting
1 PNP output (–COM) A Mounting on DIN rail vertically
B Mounting on DIN rail horizontally
Applicable valve manifold Mounting on DIN rail horizontally
C
1 Plug-lead manifold (Dedecated for the SJ manifold) Note)
2 Plug-in manifold Note) Applicable for EX510-S쏔02 only.

Specifications

Model EX510-S001쏔, S002쏔 EX510-S101쏔, S102쏔


Output type NPN output (sink type) PNP output (source type)
Number of outputs 16 points
Rated load voltage 24 VDC
Meet the following 3 conditions:
1. 0.25 A or less per point
Max. load current 2. 1.4 A or less per unit
3. Total current for OUT 0 to 7 must be 1 A or less.
Total current for OUT 8 to 15 must be 1 A or less.
Enclosure Built-in short circuit protection
Current consumption 50 mA or less (SI unit internal parts)
Enclosure IP20
Environmental

Operating temperature range –10 to 50°C


resistance

Operating humidity range 35 to 85%RH (with no condensation)


Withstand voltage 500 VAC for 1 min. between external terminals and FG
Insulation resistance 10 MΩ or more (500 VDC) between external terminals and FG
Vibration resistance 10 to 150 Hz with a 0.035 mm amplitude or 4.9 m/s2 in each X, Y, Z direction for 2 hrs (De-energized)
Impact resistance 147 m/s2 in each X, Y, Z direction, 3 times (De-energized)
Standard CE marking, UL (CSA)
EX510-S쏔01: 40 g EX510-S쏔01A ,B: 80 g
Mass
EX510-S쏔02: 50 g EX510-S쏔02A, B, C: 90 g (including accessories)
EX

Dimensions

EX510-S쏔01 EX510-S쏔01A
70
58 PWR
COM
33
19.6
14

PWR
COM

64 2 x M3 44
Mounting hole EX510-S쏔01B

PWR
COM

EX510-S쏔02C
31

47.6
(24.5)

PWR
COM

1715
P1650-P1724-E.qxd 08.9.2 4:11 PM Page 1716

Series EX510

Parts Description
You can place an order for the manifold (valve series mentioned below) with the SI unit. For further information, please refer to the individual
valve/manifold catalog. Also, you can change the system of your device by retrofitting the SI unit with the manifold already purchased.

EX510-S쏔01 EX510-S쏔01A EX510-S쏔01B


(Series SY, SYJ, S0700, VQZ) (Series SY (Type 45))

u u

EX510-S쏔02 EX510-S쏔02A EX510-S쏔02B EX510-S쏔02C


(Series SY, VQ) (Series SZ, SQ) (Series SJ)

i i i i

u u u

Accessories SI Unit
o !0 No. Description Applications
For press-fitting the branch connector (o) to the
Branch connector
1 branch cable (EX510-FC쏔쏔) for connecting with
on the SI side unit
0
51
X

1
E

the GW unit.
2

3
4

Connector for Connects an output device such as a solenoid


2
connecting a load valve.
Branch connector (2 pcs.) Connector lock pin LED for power Light ON: Power supply ON (Normal) state
3
(EX510-LC1) (1 pc.) supply Light OFF: Power supply OFF state
LED for Light ON: When receiving data
4
communications Light OFF: When there is no communication data.
5 Mounting hole Used for mounting the unit with two M3 screws.
CN2 CN1
Used for attaching a unit with a connector lock
t CN3 CN0 q e 6
Connector lock pin
pin (!0).
insertion part
(EX510-S쏔02쏔 is inserted.)
6 0 7 Mounting bracket Can be mounted on DIN rail.
7 1
PWR The cable assembly used for connecting to the
14 8 Coversion cable
COM 8 plug-in valve manifold. (MIL connector, 20 pins,
15 9 assembly
socket)

CN7 CN4 w r
CN6 CN5
4
3
2
1

1716
P1650-P1724-E.qxd 08.9.2 4:11 PM Page 1717

Decentralized Serial Wiring (GW System, 4 Branches) Series EX510

Internal Circuits and Wiring Examples


EX510-S001/NPN output
(Connector for connecting a load)
For load +24 V +
For output +24 V q r
OUT0 – Load
TD (+) w NPN e
OUT1 – CN0

Internal circuit
TD (–) e output w
For load +24 V + Load
For output 0 V r q

...

...
Branch connector on 0V For load +24 V +
the SI unit side r
DC-DC OUT14 – Load
converter NPN e
OUT15 – CN7
(not insulated) output w
For load +24 V + Load
q
0V
EX510-S002/NPN output
Connector for
connecting a load (MIL connector, 20 pins, socket)
For output +24 V q r
TD (+) w v e q OUT0
TD (–) e w w OUT1
For output 0 V r q e OUT2
Branch connector on r OUT3
the SI unit side 0V
Internal circuit

............

............
NPN e
output w
q
DC-DC
......

converter 0V
!5 OUT14
(not insulated)
......

!6 OUT15
r !7 Not connected
NPN e !8 Not connected
output w !9 For load +24 V
q @0 For load +24 V

0V
EX
EX510-S101/PNP output
+24 V
(Connector for connecting a load)
For output +24 V q OUT0 +
PNP r
TD (+) w For load 0 V – Load
output e
TD (–) e For load 0 V – CN0
w
Internal circuit

For output 0 V r OUT1 + Load


q
Branch connector on
...

...

+24 V OUT14 +
the SI unit side r
For load 0 V – Load
DC-DC e
PNP For load 0 V – CN7
converter w
(not insulated) output OUT15 + Load
q

EX510-S102/PNP output Connector for


connecting a load
+24 V
(MIL connector, 20 pins, socket)
PNP r q OUT0
output e w OUT1
w e OUT2
q r OUT3

For output +24 V q


Internal circuit

TD (+) w
............

............

+24 V r
TD (–) e e
For output 0 V r PNP w
Branch connector on output q
the SI unit side
DC-DC !5 OUT14
......

......

converter !6 OUT15
(not insulated) !7 Not connected
+24 V r !8 Not connected
e !9 For load 0 V
PNP w @0 For load 0 V
output q

1717
P1650-P1724-E.qxd 08.9.2 4:11 PM Page 1718

EX510 Serial Wiring Compatible


5 Port Solenoid Valves
Plug-lead Type Manifold

SY
Applicable Port size for A, B ports
Sonic conductance: C cylinder Piping with one-touch fittings
Series [dm3/(s 폷bar)] Thread piping
size Metric size Inch size
(representative value) (reference) ø4 ø6 ø8 ø10 ø12 ø5/32" ø1/4" ø5/16" ø3/8" M5 1/8 1/4 3/8
SY3000 1.1 ø40
SY5000 2.8 ø63
SY7000 4.5 ø80
SY9000 10.0 ø100

SYJ
Applicable Port size for A, B ports
Sonic conductance: C cylinder Piping with one-touch fittings
Series [dm3/(s 폷bar)] Thread piping
size Metric size Inch size
(representative value) (reference) ø4 ø6 ø8 ø5/32" ø1/4" ø5/16" M3 M5 1/8
SYJ3000 0.46 ø25
SYJ5000 0.83 ø40
SYJ7000 2.9 ø50

S0700
Applicable Port size for A, B ports
Sonic conductance: C cylinder Piping with one-touch fittings Thread
Series [dm3/(s 폷bar)] size Metric size Inch size piping
(representative value) (reference) ø3.2 ø4 ø1/8" ø5/32" M5
S0700 0.36 ø20

VQZ
Applicable Port size for A, B ports
Sonic conductance: C cylinder Piping with one-touch fittings
Series [dm3/(s 폷bar)] size
Thread piping
Metric size Inch size
(representative value) (reference) ø3.2 ø4 ø6 ø8 ø10 ø1/8" ø5/32" ø1/4" ø5/16" ø3/8" M5 1/8 1/4
VQZ1000 1.2 ø40
VQZ2000 2.0 ø63
VQZ3000 3.9 ø80

For details, refer to the catalog of each product.


1718
P1650-P1724-E.qxd 08.9.2 4:11 PM Page 1719

Decentralized Serial Wiring (GW System, 4 Branches) Series EX510

Plug-in Type Manifold

SJ
Applicable Port size for A, B ports
Sonic conductance: C cylinder Piping with one-touch fittings
Series [dm3/(s 폷bar)] Thread piping
size Metric size
(representative value) (reference) ø2 ø4 ø6 M3 M5
SJ2000 0.36 ø25
SJ3000 0.56 ø32

SZ
Applicable Port size for A, B ports
Sonic conductance: C cylinder Piping with one-touch fittings Thread
Series [dm3/(s 폷bar)] size Metric size Inch size piping
(representative value) (reference) ø4 ø6 ø5/32" ø1/4" M5
SZ3000 0.77 ø32

SY
Applicable Port size for A, B ports
Sonic conductance: C cylinder Piping with one-touch fittings
Series [dm3/(s 폷bar)] size Metric size Inch size
(representative value) (reference) ø4 ø6 ø8 ø5/32" ø1/4" ø5/16"
SY3000 1.1 ø40
EX
SY5000 2.8 ø63

SQ
Applicable Port size for A, B ports
Sonic conductance: C cylinder Piping with one-touch fittings
Series [dm3/(s 폷bar)] size
Thread piping
Metric size Inch size
(representative value) (reference) ø3.2 ø4 ø6 ø8 ø1/8" ø5/32" ø1/4" ø5/16" M5 10-32UNF
SQ1000 0.83 ø32
SQ2000 2.9 ø63

VQ
Applicable Port size for A, B ports
Sonic conductance: C cylinder Piping with one-touch fittings
Series [dm3/(s 폷bar)] size
Thread piping
Metric size Inch size
(representative value) (reference) ø3.2 ø4 ø6 ø8 ø1/8" ø5/32" ø1/4" ø5/16" M5 10-32UNF
VQ1000 1.0 ø40
VQ2000 3.2 ø63

For details, refer to the catalog of each product.

1719
P1650-P1724-E.qxd 08.9.2 4:11 PM Page 1720

Series EX510

System Composition / Options


GW unit
Including SI unit
manifold valve

q Branch cable

r e-con connector
w Branch
connector

t Fuse

Input unit
e Cable assembly
for output entry

Input unit

Input device

Pressure switch

Auto switch

Flow switch

q Branch cable
A 4 core flat cable is required for connecting between units.
How to Order Output unit

EX510-FC 10
10.16 ± 0.40

Cable length (L)


01 1m
02 2m Brown: +24 V
05 5m Black: Communications +
10 10 m White: Communications –
20 20 m L Blue: 0 V
60 Note) 60 m
Note) Branch cable length is a maximum of 20 m. Use the (Reference: AWG18)
cable by cutting it into lengths of 20 m or shorter.

w Branch connector (Unit 1 pc.) Electrical specifications


Connector required for connecting a branch cable to each unit. Rated voltage 24 VDC
Two branch cables are attached to the SI unit, the input unit and the output unit respectively.
Rated current Max. 5.0 A
How to Order Contact resistance 20 mΩ or less
0
51
X

1
E

EX510-LC1
4

1000 VAC 1 minute


Withstand voltage (Leak current
(When press-fitting) 1 mA or less)

1720
P1650-P1724-E.qxd 08.9.2 4:11 PM Page 1721

Decentralized Serial Wiring (GW System, 4 Branches) Series EX510

e Cable assembly for outputting EX510-VS쏔S EX510-VS쏔Q


Cable assembly for connecting the unused outputs in the SI L L
unit. 20 20 20 20

ø2.8

ø2.8

ACB
How to Order +

-
EX510-V S 10 S
EX510-VW쏔S EX510-VW쏔Q
Output Valve connector L L
S 1 point Nil None
20 20 20 20

ø2.8
Cable length (L)

ø2.8
W 2 points S For SY, SYJ series
10 1m Q For VQ, VQZ series Note)

ACB
+
30 3m
Note) VQ is compatible with the

-
positive common only.

B C A
-
+

r e-con connector Switch


e-con part number
Connector for connecting a sensor to the Product series Tyco Electronics AMP K.K. Sumitomo 3M Limited
input unit (EX510-DX쏔쏔). SMC part no. Manufacturer's part no. SMC part no. Manufacturer's part no.
Refer to the connector part numbers which D-A9쏔 ZS-28-CA-2 1-1473562-4 ZS-28-C 37104-3101-000FL
are applicable for each sensor. D-M9쏔 ZS-28-CA-2 1-1473562-4 ZS-28-C 37104-3101-000FL
Auto D-Y쏔 ZS-28-CA-3 1473562-4 ZS-28-C 37104-3101-000FL
switch D-Z73 ZS-28-CA-2 1-1473562-4 ZS-28-C 37104-3101-000FL
How to Order D-Z76 ZS-28-CA-3 1473562-4 ZS-28-C-1 37104-3122-000FL
ZS-28-C D-Z80
Z/ISE1 Note 1)
ZS-28-CA-3
ZS-28-CA-3
1473562-4
1473562-4
ZS-28-C-1 37104-3122-000FL
ZS-28-C-1 37104-3122-000FL
e-con Z/ISE2 Note 1) ZS-28-CA-3 1473562-4 ZS-28-C-1 37104-3122-000FL
Z/ISE30 ZS-28-CA-3 1473562-4 ZS-28-C-1 37104-3122-000FL
Pressure
switch Z/ISE40 Note 2) ZS-28-CA-3 1473562-4 ZS-28-C-1 37104-3122-000FL
Z/ISE50 Note 2) ZS-28-CA-3 1473562-4 ZS-28-C-1 37104-3122-000FL
Z/ISE60 Note 2) ZS-28-CA-3 1473562-4 ZS-28-C-1 37104-3122-000FL
ISE7쏔 ZS-28-CA-4 2-1473562-4 ZS-28-C-1 37104-3122-000FL
Flow PF2A7쏔 ZS-28-CA-4 2-1473562-4 ZS-28-C-1 37104-3122-000FL EX
switch PF2W7쏔 ZS-28-CA-4 2-1473562-4 ZS-28-C-1 37104-3122-000FL
Note 1) Grommet type only
Note 2) Connect 2 outputs. Avoid connecting an analog output and an auto shift input to a connector.
These need to be wired separately. Please consult SMC for applicable connector part numbers other
than shown above.
Refer to each connector manufacturer for detailed information on the connectors.

Applicable Wire
Compliant wire Nominal cross
SMC part no. (1 pc.) Cover color diameter (ø) sectional area (mm2) Tyco Electronics AMP K.K. part no.
ZS-28-CA-1 Orange 0.6 to 0.9 3-1473562-4
ZS-28-CA-2 Red 0.9 to 1.0 1-1473562-4
0.1 to 0.5
ZS-28-CA-3 Yellow 1.0 to 1.15 1473562-4
(AWG26 to 20)
ZS-28-CA-4 Blue 1.15 to 1.35 2-1473562-4
ZS-28-CA-5 Green 1.35 to 1.60 4-1473562-4
Compliant wire Nominal cross
SMC part no. (1 pc.) Cover color diameter (ø) sectional area (mm2) Sumitomo 3M Ltd. part no.
ZS-28-C Red 0.8 to 1.0 37104-3101-000FL
0.14 to 0.3
ZS-28-C-1 Yellow 1.0 to 1.2 37104-3122-000FL
(AWG26 to 24)
ZS-28-C-2 Orange 1.2 to 1.6 37104-3163-000FL
ZS-28-C-3 Green 1.0 to 1.2 37104-2124-000FL
0.3 to 0.5
ZS-28-C-4 Blue 1.2 to 1.6 37104-2165-000FL
(AWG22 to 20)
ZS-28-C-5 Gray 1.6 to 2.0 37104-2206-000FL
Compliant wire Nominal cross
SMC part no. (1 pc.) Cover color diameter (ø) sectional area (mm2) OMRON Corp. part no.
0.08 to 0.5
— Clear UP to 1.5
(AWG28 to 20) XN2A-1430∗
t Replacement fuse ∗ The cable may be pulled out if the pulling force is 12 N or greater.
Replacement fuse for the input unit (EX510-
DX쏔쏔) and the output unit (EX510-DY쏔쏔). Fuse Electrical specifications
Part no. EX9-FU10 EX9-FU50
How to Order EX510-DX쏔쏔
Applicable model EX510-DY쏔4
EX9-FU 10 Rated current
EX510-DY쏔3
1A 5A
Fuse rated current Rated insulation capacity 48 VAC/DC 50 A
10 1A Fuse resistance value 0.145 Ω 18 mΩ
50 5A
1721
P1650-P1724-E.qxd 08.9.2 4:11 PM Page 1722

Series EX510

Ordering Examples

Shown is an example for ordering the EX510 series.


DeviceNet communication line

y
t
q

∗ Cover not attached u

Branch connector
e (EX510-LC1)

∗ Cover not attached

r o
w
!1

∗ Cover not attached

!0

q Gateway unit .......................................... EX510-GDN1 1 unit


(DeviceNet compatible)

w Branch cable 20 meters ............................ EX510-FC20 1 roll

∗ e Input unit ............................................... EX510-DXN1 1 unit


(1 connector, 2-input type NPN input)

∗ r Input unit ............................................... EX510-DXN2 1 unit


(1 connector, 1 input type NPN input)

t e-con .................................................... ZS-28-C쏔 24 pcs.

∗ y SY series manifold .................................. SS5Y3-42SA-08-C6 1 unit


∗ SY3140-5LOZ 4 units
∗ SY3240-5LOZ 4 units

∗ u VQZ series manifold ................................ VV5QZ15-SA06C6 1 unit


∗ VQZ1150-5LO1 4 units
∗ VQZ1250-5LO1 2 units

i SY series manifold ................................... SS5Y3-42-02-C6 1 unit


∗ SY3140-5LOZ 2 units

o Cable assembly for output entry .................. EX510-VW10S 1 pc.

∗ !0 Output unit ............................................. EX510-DYN3 1 unit

!1 2 port solenoid valve ................................ VX2120-02-5GS1 1 pc.

∗ Two branch connectors are attached to the manifold including the SI unit and two are attached to
the input unit and the output unit respectively.
The branch connector (EX510-LC1) is used to connect the individual units.

1722
P1650-P1724-E.qxd 08.9.2 4:11 PM Page 1723

Series EX510
Specific Product Precautions 1
Be sure to read before handling.

Design and Selection Design and Selection

Warning Caution
1. Use within the allowable voltage range. 4. The power supply for the Gateway unit
Using beyond the allowable voltage range is likely to cause the should be 0 V as the standard for both power
units and connecting devices to be damaged or to malfunction. supply for outputs as well as inputs and for
2. Do not use beyond the specification range. the control unit of the Gateway.
Using beyond the specification range is likely to cause a fire,
malfunction, or breakdown in the units and connecting devi- +24 V +24 V
ces. Check the specifications before handling. Power supply Power supply
for output for output
3. Establish a backup system beforehand, 0V 0V
which employs fail-safe concepts such as Power supply for
the input and for
Power supply for
the input and for
multiple equipment and devices to prevent the control unit
of the Gateway
the control unit
of the Gateway
breakage or malfunction of this product. +24 V –24 V

4. Provide an external emergency stop circuit


that will immediately stop an operation and
cut off the power supply. Mounting
5. When using for an interlock circuit:
• Provide a double interlock which is operated by another sys-
tem (such as mechanical protection function).
Caution
• Perform an inspection to check that it is working properly be- 1. Do not drop, bump, or apply excessive im-
cause it can cause possible injuries. pact.
Otherwise, the unit can become damaged, malfunction, or fail
Caution to function.
2. Hold the body while handling this product.
1. Keep the surrounding space free for mainte- Otherwise, the unit can become damaged, malfunction, or fail
nace. to function.
When designing a system, take into consideration the amount 3. Observe the tightening torque range EX
of free space needed for performing maintenance.
Tightening outside of the allowable torque range will likely
2. Use the UL-certified products below for com- damage the product.
bined direct current power supply. 4. Do not install a unit in a place where it can
(1) Circuit in which voltage and current are controlled in accor- be used as a scaffold.
dance with UL508
Circuit which makes the winding wire in the secondary side Applying any excessive load such as stepping on the unit by
of the insulation transformer (which meets the following mistake or placing a foot on it, will cause it to break.
conditions) to be as the power supply
• Maximum voltage (with no load):
30 Vrms (42.4 V at peak) or less
• Maximum current:
1. 8 A or less (including short-circuited)
2. and in case of being controlled by circuit protection de-
vices (fuse, etc) which meets the below rated voltages.
Voltage with no load (V peak) Maximum rated current
0 to 20 (V) 5.0
100
Exceeding 20 (V) up to 30 (V)
Voltage figure at peak

(2) Class 2 power supply unit in accordance with UL1310 or


circuit (Class 2 circuit) in accordance with UL1585, that is
powered by Class 2 transformer with the maximum of 30
Vrms (42.4 V at peak)
3. This product is one of the components to be
equipped into a final equipment. Confirm the
adaptability to the EMC directive as the
whole equipment by customers themselves.

1723
P1650-P1724-E.qxd 08.9.2 4:11 PM Page 1724

Series EX510
Specific Product Precautions 2
Be sure to read before handling.

Wiring Operating Environment

Warning Warning
1. Avoid miswiring. 6. Do no use this product near sources that gener-
If miswired, there is a probability of damaging units or connect- ate a surge which exceeds the benchmark test,
ing devices. even though this product is CE-marked certified.
2. Do not wire while energizing the product. The internal circuit components are likely to deteriorate or become
It is likely to damage the units or connecting devices. damaged when there are equipment (solenoid type lifter, high fre-
quency guided furnace, motor, etc.) which generate a large surge
3. Avoid wiring the power line and high pres- around the reduced-wiring system. Take measures to prevent an
sure line in parallel. electrical surge and avoid having the wires touch each other.
Noise or surge produced by signal line resulting from the pow- 7. Use the product type that has an integrated-
er line or high pressure line could cause a malfunction. Wiring
of the reduced-wiring system and the power line or high pres- surge absorption element when directly driv-
sure line should be separated from each other. ing a load which generates surge voltage by
4. Confirm the wiring insulation. relay or solenoid valves.
Inferior insulation (contact with other circuit, insulation between 8. The reduced wiring system should be instal-
terminals, etc.) will likely cause damage to the units or connect- led in places with no vibration or shock.
ing devices due to excessive voltage or the influx of current. If installed in a place with vibration or shock, a malfunction or
breakage is likely to occur.
Caution
1. Take measures to avoid applying repeated Adjustment and Operation
bending force or pulling force to the cable.
Also, pay attention not to place any heavy matter on the cable
or clipping. It is likely to cause a broken wire.
Warning
2. Confirm grounding to maintain the safety of 1. Do not short-circuit a load.
If a load is short-circuited, excessive can cause damage to the con-
the reduced wiring system and for anti-noise nected devices. The fuse of the input unit will melt and below. The
performance. output and SI unit will activate its overcurrent protection function.
Grounding should be close to units and keep the grounding However, they cannot cover all modes, so damage is likely to occur.
distance short.
2. Do not manipulate or perform settings with
wet hands.
Operating Environment Performing such activity will likely cause an electrical shock.

Warning Caution
1. Do not use this product in the presence of 1. DIP switches should be set with a small
dust, particles, water, chemicals, and oil. watchmaker’s screwdriver.
Use with such materials is likely to cause a malfunction or
breakage. Maintenance
2. Do not use this product in the presence of a
magnetic field.
Use in such an environment is likely to cause a malfunction.
Warning
1. Do not disassemble, modify (including circuit
3. Do not use this product in an atmosphere board replacement) or repair this product.
containing an inflammable gas, explosive Such actions are likely to cause injuries or breakage.
gas, or corrosive gas.
Use in such an atmosphere is likely to cause a fire, explosion,
2. Perform periodic inspection.
or corrosion. Confirm that wiring or screws are not loose.
This reduced-wiring system is not explosion-proof. Otherwise, unpredicted malfunction in the system composition
devices is likely to occur.
4. Do not use this product in places where
there are cyclic temperature changes. 3. When an inspection is performed.
• Turn off the power supply.
In case that the cyclic temperature is beyond normal tempera-
• Stop the supplied fluid and discharge the fluid in the piping
ture changes, the internal unit is likely to be adversely effected.
and confirm the release to the atmosphere before performing
5. Do not use this product in places where an inspection. It is likely to cause injuiries.
there is radiated heat around it.
Such a place is likely to cause a malfunction or breakage. Caution
1. Do not wipe this product with chemicals
such as benzine or thinner.
Using such chemicals is likely to cause damage.
1724

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