M0106236

December 2019 FLUID POWER SYMBOLS

BASIC COMPONENT SYMBOLS

MAIN AUX

PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION PUMP PUMP
(FIXED) (2 - SECTION) (VARIABLE & PRESSURE
COMPENSATED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE
COMPENSATED)

VALVE ENVELOPES VALVES VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY

CONTROL VALVES CHECK VALVES

AB A B

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

7495 and 7495HF Electric Rope Shovel

MEASUREMENT ROTATING SHAFTS

(With HydraCrowd) Multipurpose PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

Grease Lube System

COMBINATION CONTROLS

ER61-UP SOLENOID SOLENOID SOLENOID SOLENOID & SERVO THERMAL DETENT

ER81-UP OR MANUAL & PILOT PILOT OR MANUAL

MANUAL CONTROL SYMBOLS

PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING 3 POSITION 2 POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER
DIRECTION

© 2019 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Yellow,” the “Power Edge”
and Cat “Modern Hex” trade dress, as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without
permission.

ELECTRICAL SYMBOLS TABLE

HYDRAULIC SYMBOLS (ELECTRICAL)

G
M
TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR
(FLUID) (GAS / AIR)

PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE

(ADJUSTABLE) SWITCH

(Dimensions: 34 inches x 28 inches)

WIRE NUMBER IDENTIFICATION CODES

ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE

CURRENT STANDARD CURRENT STANDARD

M0106236
HARNESS IDENTIFICATION CODE THIS EXAMPLE
INDICATES WIRE 135 IN HARNESS “AG”
WIRE WIRE
COLOR
CIRCUIT NUMBER
325-AG135 PK-14 IDENTIFICATION WIRE COLOR

CIRCUIT NUMBER WIRE GAUGE*

*Wire gauge is shown in AWG (American Wire Gauge)
IDENTIFICATION but could also be shown in metric denoted with mm 325-PK

PREVIOUS STANDARD

WIRE WIRE COLOR

24 Page,
325-PK-14 B A

CIRCUIT NUMBER WIRE GAUGE* (EXAMPLE VALVE)

IDENTIFICATION *Wire gauge is shown in AWG (American Wire Gauge)
but could also be shown in metric denoted with mm
 7 6 5 4 3 2 1

TANK AS
470-4567

PUMP PUMP
F STATION "C1" PUMP AS PUMP AS
536-0532 STATION "C2" F
536-0532
GAUGE

AIR SYSTEM
GAUGE 8T-0860
8T-0860

VALVE AS-VENT
8X-2320
UNLOADER-SAFETY VALVE AS-VENT
UNLOADER-SAFETY 8X-2323
8X-2323 8X-2320

GREASE - SYSTEM "C"

CIRCUIT
"C1" CIRCUIT
29 POINTS "C2"
4 POINTS

E E

P
P
PRESSURE SENSOR
441-8726
INJECTOR AS - TWO SL-V PRESSURE SENSOR
269-5346 NOTE A 441-8726

NOTE A
FRONT LOWER SWING BRG LH
REAR LOWER SWING BRG LH

SUPPLY LINE THRU

CENTER PINTLE TO
LOWER WORKS
HOIST DRUM BRG LH

HOIST INTER SHAFT RH UPPER

HOIST INTER SHAFT RH LOWER
INJECTOR AS - ONE SL-V
468-3120

D INJECTOR AS - THREE SL-V L4 PORT D

269-5348
HOIST DRUM BRG RH

RH UPPER HOIST ROPE ROLLERS

FRONT LOWER SWING BRG RH
RH LOWER HOIST ROPE ROLLERS REAR LOWER SWING BRG RH

INJECTOR AS - FOUR SL-33

(Dimensions: 34 inches x 28 inches

449-2909 INJECTOR AS - TWO SL-V

269-5346 PRESSURE SWITCH PRESSURE SWITCH
441-8725 441-8725
LH UPPER HOIST ROPE ROLLERS

LH LOWER HOIST ROPE ROLLERS

M0106236

C INJECTOR AS - TWO SL-33 C

475-1845

INJECTOR AS - FOUR SL-33

449-2909 INJECTOR AS - TWO SL-33
475-1845 DRIVE TUMBLER SHAFT DRIVE TUMBLER SHAFT
INNER BRG LH INNER BRG RH

SUSPENSION STRAND PIN LH UPPER SUSPENSION STRAND PIN, RH UPPER DRIVE TUMBLER SHAFT
OUTER BRG LH
SUSPENSION STRAND PIN LH LOWER SUSPENSION STRAND PIN, RH LOWER DRIVE TUMBLER SHAFT
OUTER BRG RH
INJECTOR AS - FOUR SL-V INJECTOR AS - FOUR SL-V
A-FRAME/EQUALIZER 269-5352 269-5352
A-FRAME/EQUALIZER
LH PROPEL RH PROPEL
24 Page,

INJECTOR AS - THREE SL-V

269-5348

B B
DIPPER TRIP GEARS
DIPPER TRIP BRG LH
DIPPER TRIP BRG RH

INJECTOR AS - TWO SL-33 LINE PATTERNS

475-1845
SUSPENSION STRAND PIN RH OUTSIDE
Pressure Line
SUSPENSION STRAND PIN RH INSIDE Pilot / Load Sensing Pressure

Drain / Return Lines

Air Line

Component Group

INJECTOR AS - TWO SL-33 BOOM POINT SHEAVE RH CALLOUTS

475-1845
YY Taps (Pressure, Sampling, Sensor - by letter)
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS DL DL D Connectors (By letter)
SUPPLY LINE
INJECTOR AS - ONE SL-V Callout Number
A SUSPENSION STRAND PIN LH OUTSIDE A
Component
PUMP C1 CIRCUIT (52) VALVE GP - CONTROL
468-3120 PUMP C2 CIRCUIT
(Machine Location from
Component LocationsTable)
Name

138-1234 Part Number

SUSPENSION STRAND PIN LH INSIDE NOTE A: RECOMMENDED LUBE SYSTEM PRESSURE SETTINGS:
MAX SYSTEM PRESSURE: 17237 kPa
VENT: 3792 kPa
INJECTOR VALVES TO BE INITIALLY SET
AT MAXIMUM OUTPUT UNLESS OTHERWISE
BOOM POINT SHEAVE LH
NOTED. SETTINGS TO BE READJUSTED AS
REQUIRED IF EXCESS LUBRICANT IS OBSERVED.
INJECTOR AS - ONE SL-V
468-3120
DRAIN / RETURN LINE
Do not operate or work on this product unless you have
read and understood the instruction and warnings in the
relevant Operation and Maintenance Manuals and
relevant service literature. Failure to follow the instruc-
tions or heed the warnings could result in injury or
death. Proper care is your responsibility.
THIS SCHEMATIC IS FOR THE 7495 AND 7495HF ELECTRIC ROPE SHOVEL
(WITH HYDRA CROWD) MULTIPURPOSE GREASE LUBE SYSTEM
MEDIA NUMBER: M0106236
SCHEMATIC PART NUMBER: 489-0249, CHANGE: 02, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

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