CMM-25-30-09 Rev. 8

COMPONENT MAINTENANCE
MANUAL
COFFEE MAKER
Component Maintenance Manual

(with Illustrated Parts List)
COVER PAGE
25-30-09
COLLINS AEROSPACE PROPRIETARY
NEITHER POSSESSION NOR RECEIPT OF THIS DOCUMENT FROM ANY SOURCE CONSTITUTES
PERMISSION TO USE. USE, COPYING, AND FURTHER DISCLOSURE FOR ANY PURPOSE WITHOUT
EXPRESS WRITTEN PERMISSION FROM COLLINS AEROSPACE MAY RESULT IN CRIMINAL AND/OR
CIVIL LIABILITY.
May 07, 2021
TO: HOLDERS OF COMPONENT MAINTENANCE MANUAL 25-30-09, COFFEE MAKER.
DESCRIPTION OF REVISION 8, DATED MAY 07, 2021 HIGHLIGHTS
This full revision replaces the manual that you currently have in its entirety.
All changed pages keep data necessary to do maintenance on all equipment models. Black bars on the side of
the page identify the changes of this revision.
This revision does not include copies of service bulletins (SB) or service information letters (SIL) applicable to
this equipment. This manual includes data from applicable SBs and SILs. For this revision, move the SBs and
SILs from your manual to this manual.
As part of this full revision, inserted pages (e.g. 1001.1), inserted figures (e.g. Figure 4.1), inserted tables (e.g.
Table 2004.1), etc., from previous revisions have been renumbered. Page numbers, figure numbers, table
numbers, etc. have been allowed to increment normally. Also, identification of previous deletions have been
removed. Pages where only figure references, table reference, etc. have changed or text has been removed by
previous revisions are not listed below. Pages with relocated content are not listed below. The table below shows
all other pages of the manual where content has been added, changed, or removed.
PAGE CHANGE
LEP-1 thru LEP-3/LEP-4 Revised to reflect the current revision.
1001 Revised Table 1001 to Delete Alpha Soldering Chemical and Brew Cup and update P/N
for Test Harness.
1002 and 1003 Revised paragraph 2.A. to update Pressure Testing.
1007 Deleted paragraph 2.D.(23).
2001 Revised paragraph 1.A.(2) to add Figure No 2002C.
2005 Added figure 2002C.
3008 Deleted paragraph 2.H.
4001 Revised Table 4001 to Delete Cleaning Material.
Revised paragraph 2.A.(1) to delete Cleaning Material.
5002 Deleted paragraph 1.C.(10). and 1.D.(9).
7001 Revised Table 7001 to update Description and Source for Sleeving.
Revised Table 7001 to add Description for Thread Lubricant and Description Source for
Thread Seal Tape.
7006 and 7007 Deleted paragraph 2.J.
7012 Revised paragraph 2.P.(6) to update Description for Sleeving.
9001 Revised Table 9001 to Delete Alpha Soldering Chemical and Brew Cup, Test details..
9002 Revised Table 9001 to update P/N and Source for Sleeving and Test Harness.
Revised Table 9001 to add Description for Thread Lubricant.
Revised Table 9001 to add P/N and Source for Thread Seal Tape.
9003/9004 Deleted Figure 9001.
10000 Section Revised IPL section to reflect the current revision changes.
U.S. Export Classification: EAR 9E991 1

COLLINS AEROSPACE PROPRIETARY
523-0832598 Subject to the restriction on the cover page. May 07/21
THIS PAGE INTENTIONALLY LEFT BLANK
Coffee Maker
Component Maintenance Manual

(with Illustrated Parts List)
MAY 07/21T ITLE PAGE
This manual includes coverage of the following equipment:
Unit Collins Part Number

Coffee Maker 416-0001-1
416-0001-1P
416-0001-3
416-0001-5
416-0001-7
416-0001-9
416-0001-13
416-0001-15
416-0001-17
416-0001-19
416-0001-21
416-0001-23
416-0001-25
416-0001-29
416-0001-35
416-0001-39
416-0001-41
416-0001-45
416-0001-47
416-0001-49
B/E AEROSPACE, a part of Collins Aerospace

Lenexa, KS 66215, USA
CAGE Code: 63367
25-30-09
© 2021 Collins Aerospace U.S. Export Classification: EAR 9E991 T-1
COLLINS AEROSPACE PROPRIETARY Initial Issue - Sep 05/78
523-0832598 Subject to the restriction on the cover page. Revision 08: May 07/21
B/E AEROSPACE, A PART OF COLLINS AEROSPACE
COMPONENT MAINTENANCE MANUAL
416-0001
We try to supply publications that are free of errors, but some can occur. If a problem is found with this
publication, you can send the necessary data to Collins Aerospace. When you report a specified problem, give
short instructions. Include the publication number, the paragraph or figure number, and the page number.
To send data to Collins Aerospace about this publication:
Address: Collins Aerospace

Commercial Aircraft Products Group
10800 Pflumm Road
Lenexa, KS 66215, USA
Email: ISPublications@rockwellcollins.com
To get access to more technical publications on your account, please visit:
Email: ISPublications@rockwellcollins.com
To access the latest technical publications, please visit:
Website: https://tpi.beaerospace.com/Authentication
For technical support, please contact Collins Aerospace Response Center:
Website: https://collinsaerospace.com/support
Email: customersupport@rockwellcollins.com
Phone: +1.913.338.9800
U.S. Export Classification: EAR 9E991 25-30-09

COLLINS AEROSPACE PROPRIETARY T-2
416-0001
RECORD OF REVISIONS
REV. NO. ISSUE DATE INSERT DATE BY REV. NO. ISSUE DATE INSERT DATE BY
1 Apr 15/79
2 Feb 01/82
3 Apr 15/86
4 May 01/90
5 Oct 15/95
6 Jun 02/15
7 Mar 28/17
8 May 07/21
U.S. Export Classification: EAR: 9E991 25-30-09

COLLINS AEROSPACE PROPRIETARY RR-1/RR-2
THIS PAGE IS INTENTIONALLY LEFT BLANK.
416-0001
RECORD OF TEMPORARY REVISIONS
TR NO. ISSUE DATE INSERTED REMOVED PAGE NO.
DATE BY DATE BY
A Aug 14/96 ROTR-1, LEP-1,

LEP-3, 1029, and
1060
B Jul 09/97 ROTR-1, LEP-1,

LEP-3, LEP-4,
1027, 1044,
1098.27, and
1098.28
TR-6C Mar 01/13 Jun 02/15 1098.12

TR-6D Mar 12/13 Jun 02/15 1023 and 1057
TR-6E Aug 06/13 Jun 02/15 101, 102, 104, 108,

109, 110, 111, 112,
113, 114, 115, 119,
314, 701, 702, 706,
1013, 1014, 1017,
1057, 1067, 1073,
1098.27, 1098.39,
and 1098.40
TR-6F Sep 30/13 Jun 02/15 1012, 1023, 1064,

and 1068
TR-7A Mar 07/16 Mar 28/17 7003 and 7006
TR-7B Mar 11/16 Mar 28/17 10006, 10007,

10013, 10020,
10023, 10100,
10102, and 10103
TR-7C May 18/16 Mar 28/17 1002, 1003, 1004,

1005, 1006, 1007,
1008, and 10060
TR-8A Dec 01/17 May 07/21 10060A, and

10063A
TR-8B Apr 18/19 May 07/21 2004A
TR-8C Aug 05/20 May 07/21 10086A
TR-8D Nov 02/20 May 07/21 3008A, 7006A,

7007A, 7008A,
10006A, 10010A,
10012A, 10013A,
and 10014A,
U.S. Export Classification: EAR 9E991. 25-30-09

COLLINS AEROSPACE PROPRIETARY RTR-1
416-0001
TR NO. ISSUE DATE INSERTED REMOVED PAGE NO.
DATE BY DATE BY
TR-8D Nov 02/20 May 07/21 10017A, 10018A,

10019A, 10020A,
10023A, 10024A,
10026A, 10027A,
10028A, 10029A,
10047A, 10065A,
10073A, 10081A,
10082A, 10086A,
10090A, 10091A,
and 10092A
TR-8E Jan 07/21 May 07/21 7001A and 9002A
TR-8F Mar 31/21 May 07/21 1001A, 4001A,

5002A, 7001A,
7013A, 9001A,
9002A, 9003A,
10027A, 10084A,
and 10088A

COLLINS AEROSPACE PROPRIETARY RTR-2
416-0001
SERVICE BULLETIN LIST
MANUAL MANUAL
SERVICE BULLETIN ISSUE
SUBJECT REVISION REVISION
NO / REV DATE
NUMBER DATE
416-0001-25-020 / R0 Dec 04/78 To incorporate (R67) resistor on - No Effect

the 61-1675-1 printed circuit
board assembly.
416-0001-25-021 / R1 Jan 24/79 To incorporate a cold water - No Effect

filter assembly PN 416-0976-1.
99 / R0 Jun 03/80 Supersession of heater 2 Feb 01/82

assemblies.
95 / R0 Aug 11/80 Pillow pack coffee makers. 2 Feb 01/82
416-0001-25-023D / R0 Mar 20/81 To incorporate a two amp 3 Apr 15/86

circuit breaker and the
companion change of resistor
R67.
416-0001-25-024D / R0 Apr 29/81 To replace the thermal switch 2 Feb 01/82

assembly with one of a new
design.
118 / R0 Nov 03/81 Printed circuit board redesign. 3 Apr 15/86
98 / R0 Jan 26/82 Tank low water sensor 2 Feb 01/82

assembly used in various
grimes coffee and beverage
makers.
416-0001-25-029 / R0 May 12/82 Re-wiring the power control 3 Apr 15/86

module and replacing the over
temperature switch on the hot
water tank.
416-0001-25-030 / R0 Jun 30/82 To replace the thermal switch 3 Apr 15/86
assembly with one of a new
design.
10001 / R0 Oct 07/82 Coffee brewers/pillow pack 3 Apr 15/86

models.
10004 / R0 May 02/83 Amend the inlet water tube 3 Apr 15/86
adjustment.
416-0001-25-032 / R0 May 10/83 Instructions for relocating C17. 3 Apr 15/86
10005 / R0 May 13/83 Remove roll pin from switches. 3 Apr 15/86
10007 / R0 Nov 30/83 Replacement of brew cup XXX- 3 Apr 15/86

0232 with PN 665-0343.
425-0001-25-020 / R0 Mar 30/84 New brew head fitting. - No Effect

COLLINS AEROSPACE PROPRIETARY SBL-1
523-0832598 Subject to the restriction on the cover page. Jun 02/15
416-0001
MANUAL MANUAL
NO / REV DATE
NUMBER DATE
10016 / R0 Sep 17/84 Superseding SW-6403 (V575) - No Effect
with SW-50057 (V571) and
SW-6404 (V585) with SW-6405
(V581).
416-0001-25-033 / RA Feb 20/85 Rewiring the power control 3 Apr 15/86

module and control switch
assembly.
416-0001-25-038 / R0 May 29/85 To replace an oak switch with a 3 Apr 15/86

dialight switch or a dialight
switch with an oak switch.
10019 / R0 Jun 27/85 PN 62-0232-5 brew cup 3 Apr 15/86

change to new
PN 665-0343-3.
10018 / R0 Jul 02/85 Modification of PC Board 61- 3 Apr 15/86

1675-3
10026 / R0 Jul 15/85 New tool SK-0017-1 for PN’s 3 Apr 15/86
385-0182 &
62-0036.
4XX-0001-25-004 / R0 Sep 19/85 To Accept the method of 3 Apr 15/86

disassembly and assembly of
the valve assembly.
10027 / R0 Sep 19/85 Clarification of 385-0182 term - No Effect

block.
4XX-0001-25-008 / R0 Dec 13/85 Adding a grounding wire - No Effect

assembly to the relay sockets.
416-0001-25-039 / R0 Jan 16/86 To replace sensor probe - No Effect

assembly.
4XX-0001-25-01 / R1 Mar 06/86 To add 36 volt, 1 watt zener 3 Apr 15/86

diode to coffee maker printed
wiring board PN 61-1675.
4XX-0001-25-012 / R0 Apr 04/86 To replace diode (CR17) and 4 May 01/90

resistor (R16).
4XX-0001-25-005 / R0 May 06/86 Replacing the existing relay - No Effect

socket with a socket that has a
relay ground.
10031 / R0 May 13/86 Use server MISC-3201. 4 May 01/90
10032 / R0 May 20/86 O-ring replacement. 4 May 01/90
4XX-0001-25-015 / R1 May 21/86 Adding of coffee maker warning 4 May 01/90

placard.

416-0001
MANUAL MANUAL
NO / REV DATE
NUMBER DATE
416-0001-25-049 / R0 Oct 02/86 To replace O.T switch. 4 May 01/90
10038 / R0 Mar 03/87 The replacement of Swagelok - No Effect

(Crawford) Fittings with Parker-
Hannifin Fittings.
10036 / R0 Mar 18/87 Teflon tubing and clamp 4 May 01/90

replacement.
10050 / R0 Apr 15/88 Printed Circuit Board PN 61- 4 May 01/90

1675-3.
10056 / R0 Oct 05/88 Replacement of brew cup 4 May 01/90

hardware.
416-0001-25-064 / R0 Dec 08/88 To change from non-resettable 4 May 01/90
eutectic rivet type O.T switch to
manually resettable circuit
breaker type.
416-0001-25-060 / R0 Dec 20/88 To modify power control 4 May 01/90

module for dual static ground
wires and the over temperature
switch to include an isolated
AC return.
416-0001-25-066 / R0 Dec 20/88 To modify power control 4 May 01/90

module for dual static ground
wires.
416-0001-25-068 / R0 Dec 20/88 To modify the over temperature 4 May 01/90

switch to include an isolated
AC return and to modify ground
wire and faucet.
10074 / RA Mar 01/89 Replacement of oak switches. 4 May 01/90
10101 / R0 Aug 10/89 Vendor part number change for 4 May 01/90
the heater relay.
416-0001-25-074 / R0 Sep 27/89 To change from non-resettable - No Effect

eutectic rivet type over
temperature switch to the
breaker type, including an
isolated AC return.
416-0001-25-076 / R0 Sep 27/89 To change from non-resettable 4 May 01/90

eutectic rivet type O.T switch to
breaker type.
10095 / RA Oct 05/89 Coffee maker weight change. 4 May 01/90

416-0001
MANUAL MANUAL
NO / REV DATE
NUMBER DATE
4XX-0001-25-017 / R0 Jan 22/87 Modification of spigot assembly 5 Oct 15/95
463-0103 and new mounting
parts to replace the aerator.
10143 / R0 Jul 02/85 Bushing replacement 411- 5 Oct 15/95

0687.
4XX-0001-25-002 / R4 Aug 15/85 To replace the existing 5 Oct 15/95

overtemperature safety switch
cover with a new improved
cover.
4XX-0001-25-016 / RC Oct 01/89 To install new brew head fitting, 5 Oct 15/95
of one piece construction, PN
467-0842-1, o-ring PN OR-
0666, and water stem PN 467-
0752-1.
10109 / R0 May 02/90 Replacement of butt splices. 5 Oct 15/95
10110 / R0 Jun 12/90 Replacement of the PN 55- 5 Oct 15/95

0419-5R003G resistor may be
required in the above subject
coffee makers and beverage
makers manufactured from
January 1990 through May
1990.
10113 / R0 Sep 18/90 Resistor, part number change. 5 Oct 15/95
416-0001-25-092 / RA Jul 30/91 To facilitate removal of the - No Effect

adjustable flow regulator and
installation of a rubber flow
washer.
4XX-0001-25-018 / R0 Mar 16/92 To modify the units to the new 5 Oct 15/95
lockdown configuration.
10164 / R0 May 12/92 Correction in fault isolation 5 Oct 15/95

section.
10169 / R0 May 12/92 Resistance between heater 5 Oct 15/95

windings and case.
416-0001-25-084 / R0 May 21/92 Replace old with entire new 5 Oct 15/95
vent valve assembly or replace
current float with the “Ball” and
replace housing cover.
10180 / R0 Jun 23/92 Correct soldering/desoldering 5 Oct 15/95

techniques for oak, dialight and
unimax switches.
10183 / RB Sep 22/92 O-ring vendor cross reference. 5 Oct 15/95

416-0001
MANUAL MANUAL
NO / REV DATE
NUMBER DATE
10248 / R0 Aug 15/94 Coffee Maker cleaning. 5 Oct 15/95
10264 / R0 Oct 28/94 Updating coffee maker water 5 Oct 15/95

temperature specification.
10201 / RA Oct 31/94 Change of part number from 5 Oct 15/95

LP-50046 to LP-50066
95001 / R0 Jan 13/95 Float Ball change. 5 Oct 15/95
95030 / R0 Oct 23/95 Change of part number of fuse - No Effect

(F1).
4XX-0001-25-019 / R0 Jan 05/96 Removal of the old probe and - No Effect

attaching the new probe.
95029 / R0 Jan 11/96 O-ring size change. - No Effect
96002 / R0 Jan 18/96 O-ring material change from - No Effect

ethylene propylene to silicone.
96004 / R0 Jan 22/96 Vent valve housing with o-ring - No Effect

undercut (PN 3575-0830-01).
4XX-0001-25-020 / R0 Jan 30/96 Coffee Maker lockdown rework - No Effect

and renew the threaded hole in
the main housing with Helicoil
PN MS122079.
96007 / R0 Apr 18/96 PC Board - 61-1675-3 resistor - No Effect

value change (R5) from 10 K to
47 K.
416-0001-25-086 / RA May 29/96 To convert 416-0001-9 coffee - No Effect

maker into a water boiler
configuration.
4XX-0001-25-022 / R0 May 31/96 Removal of the old probe and - No Effect

attaching the new probe.
96021 / R0 Aug 16/96 PN 3520-0318-01, Probe - No Effect

Assembly.
416-XXXX-25-106 / R0 Nov 22/96 Replacement of faucet - No Effect

assembly 405-0783-1 with
extended faucet assembly 405-
0783-5.
416-0001-25-105 / R0 Feb 17/97 To remove the zener diode and - No Effect

putting a buss wire in its place.
97005 / R0 Feb 17/97 Cleaning solution option. - No Effect

416-0001
MANUAL MANUAL
NO / REV DATE
NUMBER DATE
4XX-0001-25-021 / RA Feb 27/97 Removal of the old server - No Effect
retainer and attaching the new
server retainer.
416-0001-25-102 / RA Apr 22/97 To change the transformer in - No Effect

the coffee maker power module
and filter capacitor should not
be installed.
416-0001-25-110 / R0 May 07/97 Reworking of vent valve 62- - No Effect

0135-1 to its new configuration.
416-0001-25-101 / R0 May 12/97 To change the transformer in - No Effect

the coffee maker power
module.
416-0001-25-116 / R0 Jul 31/98 To replace rubber molded - No Effect

coffee level sensor assembly
62-0075-1/-3 or 3520-0078-01
with a mechanical dangling
style coffee level sensor
assembly 3520-0270-05.
416-0001-25-120 / RA Dec 18/98 To convert the coffee maker - No Effect

from a sump drain to a rear
drain.
99017/R0 Aug 09/99 Use of alternate dangling probe 6 Jun 02/15

assembly.
96012 / RA Aug 18/99 Lamp replacement. - No Effect
99002 / RA Dec 01/00 Replacing 55-0478-44 IC timer - No Effect

with 55-0478-11 IC timer.
00013 / R0 Dec 18/00 Non-locking guide bushing - No Effect
helicoil insert.
01007 / RA Mar 13/01 Printed circuit board PN 61- - No Effect

1675 revision.
10240 / RB Apr 10/01 Coffee Maker cleanser. 6 Jun 02/15
416-0001-25-129 / RB Apr 30/01 Replace sensor probe - No Effect

assembly with PN 3520-0463-
03.
01015 / R4 Jul 16/01 Coffee makers lamp - No Effect

replacement.
01001 / RC Aug 06/01 Redesigned vent valve. 6 Jun 02/15
01004 / RC Aug 17/01 Power module and wiring - No Effect

modification.

416-0001
MANUAL MANUAL
NO / REV DATE
NUMBER DATE
416-0001-25-131 / R0 Oct 26/01 Installation of a magnetic water - No Effect
conditioner in the back of 416-
0001-9 coffee maker for the
testing of its functionality/
reliability.
01034 / R0 Jan 07/02 Platen heater change 50W to - No Effect

35W.
01035 / RA Jan 13/02 Bracket replacement. - No Effect
02004-2 / R1 Jan 22/02 Replacing of low water sensor. - No Effect
416-0001-25-132 / R0 Oct 31/02 To replace the platen heater. - No Effect

1086-SIL-01/R0 Nov 12/02 Inspection of heater cartridges. - No Effect
3510-0072-25-087 / R1 Mar 14/03 Coffee Maker - Continental - - No Effect

Probe Assembly Improvement.
411-0001-SIL-03 / R0 May 12/03 Low water sensor part number - No Effect

445-0910-11 replaced with
reinstated (formerly obsolete)
445-0910-9.
411-0001-SIL-04 / R1 Jul 28/03 Inspection and removal of 6 Jun 02/15

excess lubricant from the tank,
during the next regular
maintenance or repair.
416-0001-SIL-02 / R0 Sep 24/03 To use shrinkable teflon part - No Effect

number TU-225 RE-814 or
when the tubing installed on the
resistor is found to be damaged
or missing.
98029 / R1 Jul 15/04 Use of lubricants to reduce 6 Jun 02/15

Brew Handle or Brew head
Binding.
416-0001-25-134 / R0 Jan 18/05 Replacement of the 900 watt - No Effect

heater assembly PN 440-0150-
3 or 440-0150-1 with the 900
watt heater PN 3575-1251-07.
416-0001-25-138 / R2 Jan 17/06 Install a low water sensor - No Effect

assembly PN 445-0910-9 with
PN 3520-0581-01.
416-0001-25-140 / R4 Jan 17/06 Install a vent valve assembly - No Effect

PN 62-0135-01 with PN 3520-
0594-01.

416-0001
MANUAL MANUAL
NO / REV DATE
NUMBER DATE
416-0001-25-137 / R0 Feb 22/06 Replacement of the rear drain 6 Jun 02/15
platen with a sump drain
platen, and the installation of a
flow washer in the brewhead
assembly.
3510-0044-25-96 / R2 Jul 24/06 To provide optional 8 May 07/21

replacement of pressure relief
valve part number 62-0223-3
with pressure relief valve part
number VA-50107.
416-0001-25-141 / R0 Jan 25/08 To disable the platen heater - No Effect

function.
3510-0032-SIL-01 / R1 Apr 29/10 Relay Replacement. - No Effect
PF-143-SIL-01 / R0 Jan 28/13 New vendor PN for B/E - No Effect

Aerospace stock code PF-143.
428-0074-25-001 / R0 Jun 18/14 How to test the tank PN 428- 6 Jun 02/15
0074-1 prior to installation.
3510-0005-SIL-02/ R0 Oct 30/14 Substitute for Bourns - No Effect

Potentiometer PN 3701S-1-103
or 3701H-10103.
3575-0650-SIL-001 / R3 Jul 09/14 To clarify the engagement of - No Effect

the secondary retention device.
RL-119-SIL-001 / R0 Jun 18/14 Check and verification of pin - No Effect

receptacle for RL-119 relay.
416-0976-25-001 / R0 Oct 15/15 Application of Varglas Non- 7 Mar 28/17

Fray Sleeving on Filter
Assembly (PN 416-0976)
CM-50016-SIL-001 / R2 Nov 20/13 To apply never seez to the 8 May 07/21

threads of the heater.
416-0001-25-143 / R3 Jun 05/13 To install the 25 amp relay part 8 No Effect

number RL-50035.
3510-0005-SIL-03 / R2 Feb 13/18 Service Interval for Relay PNs 8 No Effect

RL-119, RL-50016, RL- 50035
and RL-50061

416-0001
LIST OF EFFECTIVE PAGES
* Indicates pages added or revised in this revision.
SUBJECT PAGE DATE SUBJECT PAGE DATE
TITLE PAGE * T-1 May 07/21 TESTING AND FAULT 1005 Mar 28/17
ISOLATION 1006 Mar 28/17
* T-2 May 07/21
(CONTINUED)
* 1007 May 07/21
RECORD OF * RR-1 May 07/21 1008 Mar 28/17
REVISIONS RR-2 Blank 1009 Mar 28/17
1010 Mar 28/17
RECORD OF * RTR-1 Apr 19/21 1011 Mar 28/17
TEMPORARY * RTR-2 Apr 19/21 1012 Blank
REVISIONS
SCHEMATIC AND * 2001 May 07/21

SERVICE BULLETIN SBL-1 Jun 02/15
LIST WIRING DIAGRAMS 2002 Jun 02/15
SBL-2 Jun 02/15
2003 Jun 02/15
SBL-3 Jun 02/15
SBL-4 Jun 02/15 2004 Jun 02/15
SBL-5 Jun 02/15 * 2005 May 07/21
SBL-6 Jun 02/15 2006 Jun 02/15
SBL-7 Jun 02/15 2007 Jun 02/15
* SBL-8 May 07/21 2008 Jun 02/15
2009 Jun 02/15
LIST OF EFFECTIVE * LEP-1 May 07/21 2010 Jun 02/15
PAGES * LEP-2 May 07/21 2011 Jun 02/15
* LEP-3 May 07/21 2012 Jun 02/15
LEP-4 Blank 2013 Jun 02/15
2014 Jun 02/15
TABLE OF CONTENTS TOC-1 Jun 02/15 2015 Jun 02/15
TOC-2 Blank 2016 Jun 02/15
2017 Jun 02/15
INTRODUCTION INTRO-1 Jun 02/15
2018 Jun 02/15
INTRO-2 Blank
2019 Jun 02/15
2020 Jun 02/15
DESCRIPTION AND 1 Jun 02/15
2021 Jun 02/15
OPERATION 2 Jun 02/15
2022 Blank
3 Jun 02/15
4 Jun 02/15
DISASSEMBLY 3001 Jun 02/15
3002 Jun 02/15
TESTING AND FAULT * 1001 May 07/21
ISOLATION 3003 Jun 02/15
* 1002 May 07/21
3004 Jun 02/15
* 1003 May 07/21
3005 Jun 02/15
1004 Mar 28/17

COLLINS AEROSPACE PROPRIETARY LEP-1
416-0001
3006 Jun 02/15 SPECIAL TOOLS, * 9001 May 07/21

3007 Jun 02/15 FIXTURES, * 9002 May 07/21
DISASSEMBLY * 3008 May 07/21 EQUIPMENT, AND
CONSUMABLES
* 9003 May 07/21
(CONTINUED) 3009 Jun 02/15 9004 Blank
3010 Blank
STORAGE 15001 Jun 02/15
CLEANING * 4001 May 07/21 15002 Blank
4002 Jun 02/15
ILLUSTRATED PARTS * 10001 May 07/21
INSPECTION/CHECK 5001 Jun 02/15 LIST * 10002 May 07/21
* 5002 May 07/21 10003 Mar 28/17
5003 Jun 02/15 10004 Mar 28/17
5004 Jun 02/15 10005 Mar 28/17
* 10006 May 07/21
REPAIR 6001 Jun 02/15 10007 Mar 28/17
6002 Jun 02/15 10008 Mar 28/17
6003 Jun 02/15 10009 Mar 28/17
6004 Jun 02/15 * 10010 May 07/21
6005 Jun 02/15 10011 Mar 28/17
6006 Blank * 10012 May 07/21
10013 Mar 28/17
ASSEMBLY * 7001 May 07/21 * 10014 May 07/21
7002 Mar 28/17 10015 Mar 28/17
7003 Mar 28/17 10016 Mar 28/17
7004 Mar 28/17 * 10017 May 07/21
7005 Mar 28/17 * 10018 May 07/21
* 7006 May 07/21 * 10019 May 07/21
* 7007 May 07/21 * 10020 May 07/21
7008 Mar 28/17 10021 Mar 28/17
7009 Mar 28/17 10022 Mar 28/17
7010 Mar 28/17 10023 Mar 28/17
7011 Mar 28/17 * 10024 May 07/21
* 7012 May 07/21 * 10025 May 07/21
7013 Mar 28/17 * 10026 May 07/21
7014 Mar 28/17 * 10027 May 07/21
7015 Mar 28/17 * 10028 May 07/21
7016 Mar 28/17 10029 Mar 28/17
10030 Jun 02/15
10031 Jun 02/15
10032 Jun 02/15
10033 Jun 02/15

COLLINS AEROSPACE PROPRIETARY LEP-2
416-0001
10034 Mar 28/17 10075 Blank

10035 Jun 02/15 10076 Jun 02/15
10036 Jun 02/15 10077 Jun 02/15
10037 Mar 28/17 10078 Jun 02/15
10038 Mar 28/17 10079 Jun 02/15
ILLUSTRATED PARTS 10039 Jun 02/15 ILLUSTRATED PARTS 10080 Jun 02/15
LIST (CONTINUED) 10040 Mar 28/17 LIST (CONTINUED) * 10081 May 07/21
10041 Jun 02/15 * 10082 May 07/21
10042 Jun 02/15 10083 Blank
10043 Jun 02/15 * 10084 May 07/21
10044 Jun 02/15 10085 Mar 28/17
10045 Jun 02/15 * 10086 May 07/21
10046 Jun 02/15 10087 Mar 28/17
* 10047 May 07/21 * 10088 May 07/21
10048 Jun 02/15 10089 Blank
10049 Jun 02/15 * 10090 May 07/21
10050 Jun 02/15 * 10091 May 07/21
10051 Jun 02/15 * 10092 May 07/21
10052 Jun 02/15 10093 Blank
10053 Jun 02/15 10094 Mar 28/17
10054 Jun 02/15 10095 Mar 28/17
10055 Blank 10096 Mar 28/17
10056 Jun 02/15 10097 Mar 28/17
10057 Jun 02/15 10098 Jun 02/15
10058 Jun 02/15 10099 Jun 02/15
10059 Jun 02/15 10100 Mar 28/17
* 10060 May 07/21 10101 Jun 02/15
10061 Jun 02/15 10102 Mar 28/17
10062 Jun 02/15 10103 Mar 28/17
* 10063 May 07/21 10104 Mar 28/17
* 10064 May 07/21 10105 Mar 28/17
* 10065 May 07/21 10106 Jun 02/15
10066 Jun 02/15 10107 Jun 02/15
10067 Jun 02/15 10108 Jun 02/15
10068 Jun 02/15 10109 Jun 02/15
10069 Jun 02/15 10110 Blank
10070 Mar 28/17
10071 Jun 02/15
10072 Mar 28/17
* 10073 May 07/21
10074 Jun 02/15

COLLINS AEROSPACE PROPRIETARY LEP-3/LEP-4
416-0001
TABLE OF CONTENTS
SECTION PAGE
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INTRO-1
DESCRIPTION AND OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
TESTING AND FAULT ISOLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1001
SCHEMATIC AND WIRING DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2001
DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3001
CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4001
INSPECTION/CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5001
REPAIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6001
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7001
FITS AND CLEARANCES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8001 (Not Applicable)
SPECIAL TOOLS, FIXTURES, EQUIPMENT AND CONSUMABLES . . . . . . . . . . . . . . . . . . . . . 9001
SPECIAL PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11001 (Not Applicable)
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12001 (Not Applicable)
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13001 (Not Applicable)
SERVICING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14001 (Not Applicable)
STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15001
REWORK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16001 (Not Applicable)
ILLUSTRATED PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10001

COLLINS AEROSPACE PROPRIETARY TOC-1/TOC-2
416-0001
INTRODUCTION
1. General
A. This manual has been prepared to fulfill the requirements of ATA iSpec 2200 Components Maintenance
Manual.
B. All procedures established in this manual have been performed and verified acceptable by trained
personnel at B/E Aerospace, Inc. A competent shop mechanic who is unfamiliar with these units
should, with a minimum amount of effort and tools, be able to isolate the problems of a nonfunctional
unit and restore it to service.
C. Procedures are provided for the full range of maintenance and include all the work functions that could
or may be done to the unit throughout its entire service life.
D. A competent shop mechanic should use this manual first to test and isolate a faulty component. The
mechanic should then go directly to the applicable manual subject to effect a repair in the specific
problem area without disturbing other areas.
2. Abbreviation
The following abbreviations may be used in this manual:
ABBREVIATION MEANING ABBREVIATION MEANING

A/R As Required IR Infra Red
AC Alternating Current IRED Infra Red Emitting Diode
ASSY Assembly KPAG Kilo Pascals Gauge
BARG Barometric Gauge KVA Kilo Volt-Ampere
°C Degree Celsius LBS Pound
CAGE Commercial and Government Entity LG Long
DIA Diameter LH Left Hand
EFF Effectivity MAX Maximum
°F Degree Fahrenheit MM Millimeter
FIG Figure NO Number
FT Feet NHA Next Higher Assembly
GA Gauge RF Reference
GPM Gallons Per Minute RTD Resistive Temperature Device
HZ Hertz SB Service Bulletin
ID Inner Diameter SCR Silicone Control Rectifier
IN Inch TIL Technical Information Letter
IN-LBS Inch-Pounds TPN True Part Number
IPL Illustrated Parts List TTL REQ Total Required

COLLINS AEROSPACE PROPRIETARY INTRO-1/INTRO-2
416-0001
DESCRIPTION AND OPERATION
1. Description
A. Coffee Makers, PNs 416-0001-1, -1P, -3, -5, -7, -9, -13, -15, -17, -19, -21, -23, -25, -29, -35, -39, -41,
-45, -47, and -49 are designed for use in aircraft galleys (refer to Figure 1). The coffee maker is easily
removable from the permanently installed base assembly by a single release pin. The coffee maker is
of modular design, utilizing cast aluminum magnesium-titanium construction for maintainability and
reliability. The front casting serves as a framework for the housing platen, electrical controls, and hot
water spigot. The rear casting serves as a framework for the housing, hot water tank, plumbing and
controls, and provides close dimensional controls for accurately locating automatic disconnects to the
aircraft electrical system, water supply and drain.
B. A cold water filter assembly is installed on coffee makers 416-0001-5 through 416-0001-9, 416-0001-13
through 416-0001-23 and on the 416-0001-41.
Figure 1
Coffee Maker Assembly
C. The coffee maker uses soft packaged coffee (pillow pack) placed in a cup assembly which serves as
the brew chamber. Heated water sprays into the pillow pack. The brewing takes place as the hot water
soaks through the coffee. The brewed coffee then flows down into the server below. The coffee grounds
are retained within the pillow pack. When brewing is completed, the cup assembly can be withdrawn
and the old pillow pack discarded.

COLLINS AEROSPACE PROPRIETARY Page 1
416-0001
D. The water is heated in a single tank by three 900 watt immersion type heaters mounted in the bottom of
the tank.
E. A platen heater, mounted in the base of the coffee maker, will maintain the brewed coffee above 170° F
for 30 minutes when the fresh brew is above 182° F.
F. If desired, hot or cold water may be obtained directly through a faucet mounted on the front of the unit.
2. Operation (refer to Figures 2002 through 2005)
NOTE: The server must be in place and the brew handle in the down position to activate the coffee maker
control switches.
A. 115 VAC, 400 Hz, 3 phase potential is required for operation of the coffee maker. Phase A is applied to
transformer T1 through circuit breaker CB1 and the power ON/OFF switch. The reduced voltage from
the secondary winding of transformer T1 is applied to the printed circuit board assembly through pins B
and D of connector J2, with pin C being grounded.
B. A bridge rectifier (formed by diodes CR8, CR9, CR10 and CR11 on printed circuit board assembly
PN 61-1675-1) or formed by diodes CR2, CR3, CR4 and CR5 on printed circuit board assembly
PN 61-1675-3) converts the reduced AC voltage to 28 VDC (unregulated), which is fed off of pin H of
connector J2 to terminal block TB2, which in turn is fed to ON/OFF indicator DS1, HOT WATER
indicator DS4, COLD WATER switch S5 and LOW WATER indicator DS5.
C. When the ON/OFF switch is in the “on” position, the 28VDC is applied to the heater relay K1, brew
solenoid assembly, and the logic circuits of the printed circuit board assembly. If the water level in the
tank is low, the LOW WATER indicator will illuminate, disabling the heaters, until the tank is filled.
D. When power is applied to the logic circuits, with the brew handle down and the server in place, the brew
cycle may be armed by momentarily depressing the BREW switch.
E. When the temperature in the water tank reaches the set point (approximately 195° F), the brew latch is
completed, powering the brew solenoid assembly open and allowing water to flow through the brew
head. Also, at this time, the HOT WATER light will illuminate and remain on as long as water
temperature is over 195° F (90.5° C). This flow will continue until the liquid level reaches the tip of the
liquid level sensor assembly U1, or the server is removed. Completing a circuit across the tip, either by
liquid or other means, will cause the logic circuits to reset, closing off the brew solenoid. A time delay
causes the BREW light to remain on for approximately 15 seconds after resetting the logic circuits. The
brew cycle may also be reset by cycling the ON/OFF switch S1 through the “off” position.
F. Power may be applied to platen heater HR4 by placing both the ON/OFF and the HOT PLATE ON
switches to the “on” position. With the brew handle down and the server in place, heater HR4 will
maintain coffee temperature at 170° F (76.6° C) for approximately 30 minutes.
G. Safety features include a low water sensor that prevents operation of tank heaters and illuminates the
COLD WATER indicator any time the water level drops below the sensor mounted in the tank; an
overpressure valve set to open if internal tank pressure exceeds 80 psig; brew interrupt when the
handle is inadvertently raised while brewing; and, coffee level sensing that provides accurate control of
the coffee level in the server and prohibits starting of a brew cycle with a full server in the coffee maker.
All coffee makers manufactured after 14 July 1989 have manually resettable circuit breaker type over
temperature switches mounted on the tank assembly.

416-0001
H. In the event of failures disabling the electronic safety features, control circuits prevent the coffee maker
operation when the internal tank temperature is below 32° F (0° C). When the internal tank temperature
exceeds 235° F (113° C), circuit breaker CB1 opens disrupting power to the coffee maker.
3. Operating Instructions
A. Place empty server in coffee maker.

B. Press ON/OFF switch.
C. Place coffee pack in cup, seam down. Install on cup shelf under brew head.
D. Pull brew handle down to locked position. Press BREW switch. When BREW light goes out, coffee is
ready.
E. At completion of brew cycle, raise the brew handle and remove the cup and dispose of the used coffee
bag.
F. Return the brew cup and server to the coffee maker assembly. Pull brew handle to the locked position
to retain the cup and server.

416-0001
4. Leading Particulars
A. Refer to Table 1 for leading particulars.
Table 1
Leading Particulars
PARAMETER LIMIT
Operating voltage 115VAC, 400 Hz, 3 phase
Wattage 2700 Watts total
Phase A 900 Watts
Phase B 900 Watts
Phase C 900 Watts
DIMENSIONS
Length 14.89 inches (378.2 mm)
Width 6.32 inches (160.5 mm)
Height 12.00 inches (304.8 mm)
Operating Pressure 15 psig to 40 psig (1.03 barg to 2.75 barg)
Weight, Dry
416-1001-9 and 416-1001-23 18.5 lbs (8.4 kg) Max.
All other Coffee Makers 18 lbs (8.1 kg) Max.
Brew Cycle:
PNs 416-0001-25, 416-0001-35 and 5 Min. Max.
416-0001-41
All other Coffee Makers (coffee) 2 Min., 45 Sec. ±15 Sec
All other Coffee Makers (water only) 2 Min., 30 Sec. ±15 Sec
Total Time (Repeat Brew Cycle) 3 Min., 45 Sec. Max

416-0001
TESTING AND FAULT ISOLATION
1. General
A. TESTING AND FAULT ISOLATION section covers the test equipment, bench setup, functional
checkout procedure and fault isolation procedures required to return an inoperative coffee maker to
service.
B. Completely read and thoroughly understand the entire TESTING AND FAULT ISOLATION section.
Become thoroughly familiar with the test sequences and their interactive correlations before performing
any tests.
C. The test equipment and materials required for testing of the Coffee Maker are listed in Table 1001.
NOTE: Equivalent substitutes may be used for listed items.
Table 1001
Test Equipment and Materials
NOMENCLATURE PARTS/SPEC NO SOURCE (CAGE)
2 Digital and Thermocouples None Commercially Available

Thermometers
Deleted
Dielectric/IR Model 3570 Commercially Available
Megohmmeter None Commercially Available
Milliohmmeter Model 1880 QuadTech®, Inc. (V0PK96)

Model 16502 Chroma (VH1U83)
Server MISC-3201 B/E Aerospace, Inc. (V63367)
Stop Watch None Commercially Available
Test Bench (flowmeter, adjustable None Commercially Available

water supply with pressure gauge,
power supply, 3 ammeters,
voltmeter)
Test Harness 998552 B/E Aerospace, Inc. (V63367)
Water hose with thermocouple None Commercially Available
D. Figure 1001 defines a standard Coffee Maker test bench configuration. This is the minimum test setup
required to functionally check a Coffee Maker. All test and fault isolation procedures assume this setup
and corresponding data availability.

416-0001
2. Procedure
NOTE: When testing a unit, each test unit must be performed in the sequence listed below. Bench test,
thermistor test and flow regulator test need to be performed, in whole or in part, when trying to
determine a specific failure mode after a High Pressure Leak Test has been performed and
during Functional Test. For further details, refer to Fault Isolation in subject Component
Maintenance Manual.
A. Pressure Testing
NOTE: It is imperative that the relief valve (130, IPL Figure 7 or 95, IPL Figure 7A) be checked and
adjusted for proper operation every six months/1500 flight hours or every shop visit.
(1) High Pressure Leak Test (Pre-SB 3510-0044-25-96)
(a) Remove fitting assembly (145, IPL Figure 7 or 5, IPL Figure 7A) from adjusting cap
assembly (160, IPL Figure 7 or 100, IPL Figure 7A) and tighten adjusting cap assembly
(160, IPL Figure 7 or 100, IPL Figure 7A) down as far as it will go.
(b) Apply 24 psig (165.47 kPag) water pressure. The tank will fill normally. Refer to Fault
Isolation section if tank will not fill. Open faucet to verify that tank is full.
(c) Increase water pressure to 125 psig (861.84 kPag) and allow coffee maker to remain
pressurized for 5 minutes. After this time limit, turn coffee maker upside down to check for
evidence of leaking. Allow to set for 5 minutes, then return to upright position and check for
evidence of leaking. Refer to Fault Isolation section if leaks occur.
(d) Drop pressure to 100 psig (689.47 kPag) and open adjusting cap assembly (160, IPL
Figure 7 or 100, IPL Figure 7A) until the valve assembly (180, IPL Figure 7 or 120, IPL
Figure 7A) pops open, allowing water to flow.
(e) Drop pressure to 80 psig (551.58 kPag). Open adjusting cap assembly (160, IPL Figure 7
or 100, IPL Figure 7A) some more until leaking stops at 80 psig (551.58 kPag).
(f) Again increase water pressure to 100 psig (689.47 kPag) to allow the valve assembly (180,
IPL Figure 7 or 120, IPL Figure 7A) to leak. Then lower water pressure down to 80 psig
(551.58 kPag) to make sure valve assembly seats and shuts off water flow.
(g) Shut off water supply and drain coffee maker.
(h) Replace fitting assembly (5, IPL Figure 7 or 7A) into adjusting cap assembly (160, IPL
Figure 7 or 100, IPL Figure 7A).
(2) Tank Pressure Test (Post-SB 3510-0044-25-96)
NOTE: The following test is for some safety features, correct operation of plumbing system,
and for detection of water leaks. If a Coffee Maker fails any of these tests, refer to
Table 1004 for recommendations.
(a) Replace the pressure relief valve with a 1/8 inch NPT plug prior to testing.
(b) Connect the Coffee Maker to water supply.
(c) Let tank fill with water. Open faucet to verify the tank is full.

416-0001
(d) Adjust water pressure to 130 psig (8.96 barg). Hold for a minimum of 5 minutes. Inspect
tank for leaks. No leaks are allowed.
(e) Release pressure then remove plug.
(f) Put pressure relief valve back into the tank using thread seal tape.
(g) Gradually increase the water pressure to the tank. The valve should remain closed at
pressures below 75 psig (5.17 barg). Continue to increase pressure ensuring the valve is
fully open prior to or at 100 psig (6.89 barg).
NOTE: The pressure relief valve should be examined and have a pressure test for
correct operation every six months or 1500 flight hours, whichever comes first.
(h) Disconnect water supply and drain the Coffee Maker. Make sure the vent valve operates
correctly.
NOTE: The vent valve lets the tank fill and drain, when required. If the tank fills (without
continuous overflow) and drains, the vent valve is operating. A small amount of
water may come out of the vent valve drain line as the tank completes filling.
This is normal operation.
B. Dielectric Test
NOTE: Do a dielectric test only after a major rewiring has been done. A dielectric test is not needed
every time the unit comes into the shop for repair. Dielectric test of transformer (T1) and
heaters (HR1), (HR2), (HR3), (HR4) are not mentioned in this procedure.
(1) Close the circuit breaker (CB1) and isolate from the housing.
(2) Remove relay K1 and add jumpers between the pins 1 & 3, 5 & 7 and 9 & 11.
(3) Make sure that the transformer T1 is not installed.
(4) Lift the wires #38, #39 and #55 from TB1-11 and TB1-12 (only for PN’s 416-0001-1, -1P, -3, -5,
-9, -15, -23, -45, -47).
(5) Lift the wires #38 and #39 from TB1-11 (only for PN 416-0001-29).
(6) Lift the wires #56, #58, #60 and #62 from TB3-4, -3, -2, -1 respectively
(only for PN 416-0001-29).
(7) Lift the wires #38, #39 and #57 from TB1-11 and TB1-12 (only for PN 416-0001-39).
(8) Lift the wires #28 and #40 from TB1-6 and insulate the lifted ends (only for 416-0001-35).
(9) Lift and insulate the wires #56, #58, #60 and #62 from TB3 (for PN’s 416-0001-1, -1P, -3, -5, -9,
-15, -23, -27, -35, -45, -47).
(10) Lift the wires #55, #58, #60 and #62 from TB3 (only for PN 416-0001-39).
(11) Lift the wires #28 and #40 from TB1-6 and TB1-13 and insulate the lifted ends
(only for PN 416-0001-27).

416-0001
(12) Gradually apply test voltage of 1500 volts 50/60 Hz in increments of 250-500 volts per second.
Install shorting connector P1. Connect the hipot tester positive to the P1 connector, B, C, D, and
E and the negative to the P1 connector. Maintain the test voltage for one minute. Make sure that
the leakage current flow must not be greater than 2 milliamperes at the specified test voltage.
(13) Connect megohmmeter across pins B, C, D, and E tied together and the housing. Apply a voltage
of 500 VDC and make sure that the leakage current must be 200 megaohms minimum.
(14) Return the unit to normal configuration.
Figure 1001
Coffee Maker Test set-up

523-0832598 Subject to the restriction on the cover page. Mar 28/17
416-0001
C. Resistance Test
(1) Check the resistance from P1-G to unanodized brew shelf.
NOTE: The resistance must not be greater than 1.7 milliohms (only for PN’s 416-0001-1, -1P,
-3, -5, -9, -27, -29, -35, -45, -47) and 2.5 milliohms (only for PN’s 416-0001-15, -23,
-39).
(2) Check the resistance between the front of platen and P1-G.
NOTE: The resistance must not be greater than 2.5 milliohms (only for PN’s 416-0001-1, -1P,
-3, -5, -9, -27, -29, -35, -45, -47) and 3.2 milliohms (only for PN’s 416-0001-15, -23,
-39).
(3) Check resistance from P1-G to lowest static ground in power mode.
NOTE: The resistance must not exceed 1.4 milliohms (only for 416-0001-15).
D. Functional Test
(1) Set all the circuit breakers and switches to the OFF position.
(2) Connect the unit to high-pressure water supply on the test bench.
(3) Make sure that the relief valve is closed prior to testing. Fill the unit with water and pressurize to
125 psig (861.84 kPag), 120 psig (827.37 kPag) (only for 416-0001-21) hold for five minutes,
make sure that the unit does not leak.
(4) Adjust the relief valve to begin to open at 80 psig (551.58 kPag) and to be fully open at 100 psig
(689.47 kPag).
(5) Disconnect the water supply and the drain unit. Make sure that the vent valve operates properly.
(6) Check the ambient temperature.
NOTE: The temperature must not exceed 70° F to 85° F (21.1° C to 29.4° C).
(7) Connect the power supply to the unit using the test harness. Close circuit breaker CB1 on the
unit. Activate the power supply.
(8) Press ON/OFF switch, check ON/OFF lamp activates, check heaters do not activate (low/cold
water check) and COLD Water lamp activates, turn power off by pushing ON/OFF switch.
(9) Connect the water supply, check the temperature of water supply.
NOTE: The temperature must not exceed 62° F to 72° F (16.6° C to 22.2° C) (only for PN’s
416-0001-1, -1P, -3, -5, -9, -15, -27, -29, -39, -45, -47) and 65° F to 75° F (18.3° C to
23.8° C) (only for PN’s 416-0001-23, -35).
(10) Adjust the water supply to 24 to 29 psig (165.47 to 199.94 kPag) and reconnect to the unit. Check
that the unit fills (per flow meter) and does not leak, at the end of fill, turn the unit on, check
LOW/COLD WATER lamp deactivates, turn unit off.

416-0001
(11) Turn power on by pressing ON/OFF button. Preheat time (from heaters on to HOT WATER
indicator on). Allow unit to operate until preheat cycle is complete (HOT WATER lamp activates
and heaters de-activate).
NOTE: The time must not exceed 3.5 min. (only for PN’s 419-0001-1, -1P, -3, -5, -9, -15, -29,
-39, -45, -47) and 9 min. (only for PN’s 416-0001-23, -35).
(12) Press COLD WATER switch, check the cold water is dispensed through spigot. Press HOT
WATER switch, check the hot water is dispensed through spigot and lamp illuminates. Continue
to dispense hot water until heaters activate.
(13) Check that the heaters are activated, turn on hot plate. Check that the hot plate and indicator
activates when HOT PLATE ON switch is pressed. Turn off hot plate. Check that the hot plate
and indicator are in off position. The coffee maker amperes must be as follows (refer to
Table 1002).
Table 1002
Heater Operating conditions
PART NUMBER PHASE A PHASE B PHASE C
416-0001-1, 1P, 3, 5, 9, 45, 47 7.2 to 8.5 6.9 to 8.2 6.9 to 8.2
416-0001-15 7.7 to 9.0 6.9 to 8.2 6.9 to 8.2
416-0001-21 8 8 8
416-0001-23 7.6 to 8.9 6.9 to 8.2 6.9 to 8.2
416-0001-27 7.6 to 8.9 7.0 to 8.2 7.0 to 8.2
416-0001-29 7.2 to 9.7 6.5 to 8.9 6.5 to 8.9
416-0001-35 8.1 to 9.4 7.4 to 8.6 7.4 to 8.6
416-0001-39 6.9 to 8.2 7.4 to 8.7 6.9 to 8.2
(14) Fill the coffee server with water, place the server in the unit and lower the brew handle. Press
BREW switch, check that the brew cycle will not start due to full server.
(15) Remove, empty and replace server with thermocouple in the unit and lower the brew handle.
Press “BREW” button, make sure that the cycle starts and the lamp activates.
(16) Raise brew handle, make sure that the cycle stops.
(17) Lower handle and allow unit to operate. Measure the temperature of water (initially) in server.
NOTE: The temperature must not exceed 165° F to 185° F (73.9° C to 85° C) (only for PN’s
416-0001-1, -1P, -3, -5, -9, -15, -21, -23, -27, -35, -39, -45, -47), 165° F to 188° F
(73.9° C to 86.6° C) (only for PN 416-0001-29).
(18) Allow the unit to operate until the cycle is complete (per flow meter), check that the lamp
deactivates at proper delay (refer to Table 1003).

416-0001
Table 1003
Operating conditions
PART NUMBER CYCLE TIME CYCLE DELAY
416-0001-1, 1P, 3, 5, 9, 45, 47 2 min 17 sec to 2 min 47 sec 10-20 sec
416-0001-15 2 min 15 sec to 2 min 45 sec 9 sec
416-0001-21 2 min 30 sec to 2 min 60 sec -
416-0001-23 2 min 20 sec to 2 min 50 sec 9 sec
416-0001-27 2 min 15 sec to 2 min 45 sec -
416-0001-29 2 min 20 sec to 2 min 50 sec 10-20 sec
416-0001-35 5 min max. 9 sec min.
416-0001-39 2 min 20 sec to 2 min 50 sec 10-20 sec
(19) Allow the unit to operate until the recovery cycle is complete, (HOT WATER lamp reactivates).
NOTE: The time must not exceed 3 min 47 sec (only for PN’s 416-0001-1, -1P, -3, -5, -9,
-45, -47), 3 min 45 sec (only for PN’s 416-0001-15, -21, -23, -29, -39), 4 min (only for
PN 416-0001-27, -35).
(20) Remove, empty, and reinstall the server.
(21) Push BREW switch to start the subsequent brew cycle.
(22) Measure the temperature of the water in the server.
NOTE: The anticipator time must be between 8 sec to 14 sec (only for PN’s 416-0001-1, -1P,
-3, -5, -9, -15, -23, -27, -29, -35, -39) and 5 sec to 15 sec (only for PN 416-0001-21).
NOTE: The temperatures must be between 175° F to 195° F (79.44° C to 90.5° C) (only for
PN’s 416-0001-1, -1P, -3, -5, -9, -15, -27, -35, -45, -47), 177° F to 195° F (80.55° C to
90.5° C) (only for PN 416-0001-23), 177° F to 188° F (80.55° C to 86.6° C) (only for
PN’s 416-0001-29, -39).
(23) Deleted
NOTE: Deleted

416-0001
3. Fault Isolation
A. Refer to Table 1004 for Fault Isolation of component on Coffee Maker assembly.
Table 1004
Fault Isolation
FAULT PROBABLE CAUSE TEST CORRECTION
Actuated ON/OFF switch Defective lamp. Actuate HOT PLATE ON Replace lamp if HOT
does not illuminate. switch to determine if PLATE ON switch
voltage is present. illuminates.
Defective switch. Check with ohmmeter. Replace switch.
Actuated HOT PLATE ON Defective lamp. Actuate ON/OFF switch Replace lamp if
switch does not illuminate. to determine if voltage is ON/OFF switch
present. illuminates.
Defective switch. Check with ohmmeter. Replace switch.
Neither actuated ON/OFF Open circuit breaker. Reset circuit breaker.

switch nor HOT PLATE ON
switch illuminate. Defective transformer Functional test coffee Replace transformer.
assembly. maker.
Open fuse Check continuity of fuse Replace fuse.

with ohmmeter
Cold water indicator does Defective lamp. Check with an ohmmeter. Replace lamp.
not illuminate when tank is
empty. Defective water sensor Remove wire from top of Replace water sensor
assembly. water sensor assembly. assembly.
Indicator shall illuminate.
Defective PC board Refer to CMM 25-33-36 Refer to CMM

for PCB Info. 25-33-36 for PCB Info.
Low/Cold water indicator Tank does not fill. Open faucet to check the Replace vent valve
remains on. water flow. assembly.
Defective PC board Refer to CMM 25-33-36 Refer to CMM

Loss of water pressure. Refer to CMM 25-33-36 Refer to CMM

Coffee maker leaks. Loose fittings. High pressure check. Tighten compression
fittings.
Cracked or corroded High pressure check. Replace bushing.

bushing on tank.
Corroded tank. High pressure check. Replace tank

assembly.

416-0001
Table 1004 (Continued)

Fault Isolation

Actuated BREW switch Defective lamp Check lamp with an Replace lamp.
does not illuminate ohmmeter.
Defective switch Check with an ohmmeter. Replace switch.
Defective logic circuit Refer to CMM 25-33-36 Refer to CMM

components for PCB Info. 25-33-36 for PCB Info.
Will not brew hot coffee, or Loss of water pressure. Check water pressure. Replace thermistor.
deliver cold water.
Open circuit breaker. Replace transformer
assembly.
Clogged water lines. Replace SCR.
Defective solenoid valve Check resistance of coil. Replace solenoid

assembly. Coil resistance is 70 valve assembly
ohms.

components. for PCB Info. 25-33-36 for PCB Info.
Defective thermistor. Thermistor test. Replace thermistor.
Improper Operation. Depress BREW switch Follow correct

after power is turned on. operating procedure.
Coffee overflows server. Defective sensor Install sensor assembly Replace sensor
assembly. known to be operational assembly.
and recheck.

components. for PCB Info. 25-33-36 for PCB Info.
Defective brew solenoid Raise brew handle Repair or replace

valve assembly or switch assembly. Water solenoid valve
assembly. continues to flow through assembly (or replace
brew head. switch assembly).
Heater assemblies will not Open thermistor Refer to Figure 1002. Replace thermistor.
operate.
Open thermal switch Check with an ohmmeter. Replace thermal
assembly. switch assembly.
Water temperature less Check temperature of Use water 45° F

than 45° F (7.2° C). water. (7.2° C) or higher.
Defective relay. Check resistance of relay Replace relay.

coil. Should be 500
ohms. Contact resistance
should be less than 1
ohm.

416-0001

Fault Isolation

Abnormal Power One defective heater Check resistance of each Replace defective
Consumption. assembly. heater winding with an heater.
ohmmeter. Reading shall
be 13.9 ohms min. and
16.2 ohms max.
Resistance between
winding and case shall
be greater than 200
megohms.
Defective relay. Check resistance of relay Replace relay.

coil. Should be 500
ohms. Contact resistance
should be less than 1
ohm.
One section of thermal Check with ohmmeter. Replace thermal

switch assembly open. switch assembly.
Improper temperature Misaligned inlet water Check the heater Adjust inlet water tube
during BREW cycle. tube assembly. “turn-on-time”. assembly
Defective thermistor Refer to Figure 1002. Replace thermistor.
Improper PC board Refer to CMM 25-33-36. Refer to CMM

assembly adjustment. 25-33-36.
Improper water flow. Check BREW time. Correct flow time.

Check flow regulator.
BREW time out of Improper water pressure. Check water pressure. Adjust water pressure.
tolerance. Should be 24 psig.
Excessive scale buildup. Inspect water lines and Clean as per Cleaning
water filter assembly. Section.
Defective flow regulator Check water flow Repair or replace

assembly. regulator. water regulator
assembly.

416-0001

Fault Isolation
Circuit breaker will not stay Defective thermistor Refer to Figure 1002. Replace thermistor.
reset
Defective transformer Check transformer Replace transformer
assembly. windings with an assembly.
ohmmeter.
Shorted silicon controlled Check with an ohmmeter. Replace silicon

rectifier controlled rectifier.
Shorted capacitor Check with an ohmmeter. Replace capacitor.
Defective circuit breaker Replace with

functional circuit
breaker.
Warmer platen will not Defective switch. Check switch with Replace switch.
come up to temperature. ohmmeter
Defective heater. Check element Replace heater

resistance. Should be assembly.
approximately 250 ohms.
Improper flow rate of flow Defective preformed Visual inspection. Replace preformed
regulator assembly. o-rings. o-rings.
Restricted orifice. Visual inspection. Clean orifice.
Defective orifice. Replace orifice.
Valve needle out of Adjust water flow

adjustment. through regulator
assembly.

COLLINS AEROSPACE PROPRIETARY Page 1011/1012
416-0001
SCHEMATICS AND WIRING DIAGRAMS
1. General
A. This section contains the schematics and wiring diagrams for the Coffee Maker Assembly.
(1) Refer to Figure 2001 for Schematic of the Printed Circuit Board Assembly.
(2) Refer to Figures 2002A, 2002B, 2002C, 2003A, 2003B, 2004A, 2004B, 2005A, and 2005B for
Wiring Diagram of the Coffee Maker Assembly.
(3) Refer to Figures 2006A, and 2006B for Control Switch Assembly.
(4) Refer to Figures 2007 to 2010 for Wire Chart of the Coffee Maker Assembly.

416-0001
Figure 2001
Printed Circuit Board Assembly (PN’s 61-1675-1and 61-1675-3)
(Refer to CMM 25-33-36)

416-0001
Figure 2002A
Schematic for Coffee Makers (PN’s 416-0001-5, -7, -13, -15, -17, -19, -21)
Using 60-2913-1 and 60-2913-5 Power Control Assemblies

416-0001
Figure 2002B
Schematic for Coffee Makers (PN’s 416-0001-5, -7, -13, -15, -17, -19, -21)
416-0001
Figure 2002C
Wiring Diagram for Coffee Makers 416-0001-5, -7, -13, -15, -17, -19, -21 with RL-119
416-0001
Figure 2003A
Schematic for Coffee Makers (PN’s 416-0001-23, -25, -29, -35, -41, -49)
Using 60-2913-9 and 60-2913-9A Power Control Assemblies

416-0001
Figure 2003B
Schematic for Coffee Makers (PN’s 416-0001-23, -25, -29, -35, -41, -49)
Using 60-2913-9 and 60-2913-9A Power Control Assemblies
416-0001
Figure 2004A
Schematic for Coffee Makers (PN’s 416-0001-39)
Using 60-2913-13 Power Control Assemblies

416-0001
Figure 2004B
Schematic for Coffee Makers (PN’s 416-0001-39)
416-0001
Figure 2005A
Schematic for Coffee Makers (PN’s 416-0001-1, -1P, -3, -9, -45, -47)

416-0001
Figure 2005B
Schematic for Coffee Makers (PN’s 416-0001-1, -1P, -3, -9, -45, -47)

416-0001
Figure 2006A
Control Switch Assembly

416-0001
Figure 2006B
Control Switch Assembly

416-0001
WIRE COLOR GA LENGTH TERMINATION SLEEVING TO TERMINATION SLEEVING

NO. FROM
1 RED 16 6.5 K1-A2 1 CB1-1 TE-1905

2 RED 16 5.8 P1-B PIN 1 CB1-1 TE-1905
3 YELLOW 16 7.5 K1-B2 1 P1-C PIN 1
4 BLUE 16 7.5 K1-C2 1 P1-D PIN 1
5 BLACK 16 10.0 P1-E PIN 1 TB3-1 TE-1905 5
6 VIOLET 22 7.0 K1-X1 1 TB2-14 TE-097 TU-310
7 BLUE 16 6.0 K1-C1 1 TB3-2 TE-1905 5
8 YELLOW 16 6.0 K1-B1 1 TB3-3 TE-1905 5

9 BLACK 16 8.5 TB1-5 TE-097 TU-310 TB3-1 TE-1905 5
10 ORANGE 20 8.3 T1-4 SOLDER TU-448 J2-B SOLDER TU-310
11 BLACK 22 8.0 J2-C SOLDER TU-310 TB1-6 TE-097 TU-310
12 ORANGE 20 8.4 T1-3 SOLDER TU-448 J2-D SOLDER TU-310
13 ORANGE 22 3.0 J2-E SOLDER TU-310 TB2-10 TE-097 TU-310
14 GREEN 22 2.7 J2-F SOLDER TU-310 TB2-12 TE-097 TU-310

15 ORANGE 22 3.0 J2-H SOLDER TU-310 TB2-14 TE-097 TU-310
16 WHITE 22 7.5 J2-J SOLDER TU-310 TB1-3 TE-097 TU-310
17 RD/WHT 22 3.0 J2-K SOLDER TU-310 TB2-9 TE-097 TU-310
18 YELLOW 22 8.5 J2-L SOLDER TU-310 K1-X2 1
19 RED 22 2.7 J2-M SOLDER TU-310 TB2-11 TE-097 TU-310
20 RD/WHT 22 2.7 J2-P SOLDER TU-310 TB2-8 TE-097 TU-310

21 BLUE 22 6.0 J2-R SOLDER TU-310 TB1-1 TE-097 TU-310
22 YELLOW 22 4.5 J2-S SOLDER TU-310 TB2-13 TE-097 TU-310
23 RED 22 5.0 4 T1-2 SOLDER TU-448 TB1-7 TE-097 TU-310
24 BLACK 20 6.0 TB1-5 TE-097 TU-310 T1-1 SOLDER TU-448
26 YELLOW 22 7.5 TB1-4 TE-097 TU-310 CB1-2 TE-096
27 RED 16 7.0 K1-A1 1 TB3-4 TE-1905 5
28 BLACK 20 6.0 TB1-6 TE-097 TU-310 DC GND TE-142
29 ORANGE 20 7.0 R68-2 SOLDER TU-448 J2-D SOLDER & #12 TU-310
30 RED 16 7.5 SCR1-A SOLDER TU-448 R68-1 SOLDER TU-448
31 BLACK 16 5.5 SCR1-C SOLDER TU-448 DC GND TE-215
32 GREEN 22 4.0 J2-A SOLDER TU-310 SCR1-G SOLDER
WHITE 14 1.8 P1-G PIN 1 SG 2 TE-215

33
34 YELLOW 22 6.5 J2-N SOLDER TU-310 TB1-2 TE-097 TU-310
35 WHITE 20 20.4 S7-C 3 TB1-8 TE-097 2 TU-310 2

36 WHITE 22 18.0 S4-1 SOLDER TU-310 TB1-9 TE-097 TU-310
37 ORANGE 22 20.0 S2-5 SOLDER TU-310 TB1-10 TE-097 TU-310
38 GRAY 22 19.5 S1-6 SOLDER TU-310 TB1-11 TE-097 TU-310
39 WHITE 22 5 HR4-1 3 TB1-12 TE-097 TU-310

40 BLACK 22 18.3 SWITCH GND SOLDER & #76 TU-4705 TB1-13 TE-097 TU-310
41 YELLOW 22 17.0 S3-3 SOLDER & #78 TU-310 TB1-14 TE-097 TU-310
42 BLACK 22 17.5 RT1-1 3 TB2-1 TE-097 TU-310

43 BLACK 22 17.5 RT1-2 3 TB2-2 TE-097 TU-310
44 ORANGE 20 13.5 CP1 TE-783/CO-580 2 TB2-3 TE-097 2 5 TU-310 2
45 WHITE 22 16.7 TB2-4 TE-097 2 TU-310 2 U2 TE-096 2 5
Figure 2007
Wire Run List for Coffee Makers (PN’s 416-0001-23, -25, -29, -35, -41, -49)
Using Power Control Assembly PN 60-2913-9

416-0001
WIRE FROM TERMINATION SLEEVING TO TERMINATION SLEEVING

COLOR GA LENGTH
NO.
46 GREEN 22 19.0 S2-1 SOLDER TU-310 TB2-5 TE-097 TU-310
47 BLUE 22 16.0 S5-1 SOLDER TU-310 TB2-6 TE-097 TU-310
48 RED 22 18.5 S1-4 SOLDER & #77 TU-310 TB2-7 TE-097 TU-310
49 RD/WHT 22 16.0 S3-6 SOLDER & #R69 TU-310 BS1-7 TE-280 5
50 YELLOW 22 15.0 S8-1(+) TE-096 2 5 TB2-7 TE-097 2 TU-310 2
51 BROWN 22 17.0 S4-5 SOLDER TU-310 S9-1+ TE-096 5
52 VIOLET 22 14.5 S5-5 SOLDER TU-310 S10-1+ TE-096 5
53 BLACK 22 13.0 S9-2 TE-096 2 5 TB1-13 TE-097 2 TU-310 2

54 BLACK 22 5.3 S9-2 TE-096 2 S10-2 TE-096 2
55 BLACK 22 17.3 S3-4 SOLDER TU-310 TB1-12 TE-097 TU-310
56 RED 18 8.0 HR1-1 3 TB3-4 TE-096 2
57 BLACK 18 12.0 HR1-2 3 S6-4 TE-096 2
58 RED 18 10.5 HR2-1 3 TB3-3 TE-096 2
59 BLACK 18 13.0 HR2-2 3 S6-3 TE-096 2
60 RED 18 13.25 HR3-1 3 TB3-2 TE-096 2
61 BLACK 18 14.25 HR3-2 3 S6-2 TE-096 2
62 YELLOW 16 7.5 S6-1 TE-1905 2 TB3-1 TE-1905 2
63 WHITE 20 20.0 S7-NO 3 S8-2 TE-096 2
64 BLACK 18 4.0 U1(-) 3 CP2 CO-625/CO818 2
65 BLACK 18 4.0 U1(+) 3 CP1 CO-625/CO818 2
66 WHITE 22 5 HR4-2 3 BS1-2 TE-280 2 SEE WIRE #49
67 BLACK 20 4.0 CP2 TE-783/CO-580 2 U1-GND TE-097 2 TU-310
70 RED 22 3.0 S4-2 SOLDER & # 74 TU-310 S4-4 SOLDER TU-310

74 RED 22 4.5 S2-4 SOLDER & # 77 TU-310 S4-2 SOLDER WITH #70
75 BLACK 22 2.7 S2-2 SOLDER TU-310 S1-1 SOLDER TU-310
76 BLACK 22 7.5 S2-2 SOLDER TU-310 GND SOLDER WITH #40
77 RED 22 3.0 S1-4 SOLDER & # 48 TU-310 S2-4 SOLDER WITH #74
78 YELLOW 22 3.5 S1-3 SOLDER TU-310 S3-3 SOLDER WITH #41
79 BLACK 16 2.5 P1-F PIN 1 SG1 TE-215
1 PINS SUPPLIED WITH CONNECTOR (P1) AND RELAY (K1).

2 THESE TERMINALS ARE CALLED FOR ON RESPECTIVE ASSEMBLY.
3 WIRE SUPPLIED WITH (AND/OR) CONNECTED TO RESPECTIVE
ASSEMBLY.
4 THIS GROUND WIRE TO BE AS SHORT AS POSSIBLE FOR MIN.
RESISTANCE.
5 WIRES TO BE TERMINATED AT ASSEMBLY LEVEL.
Figure 2007 (Continued)

Wire Run List for Coffee Makers (PN’s 416-0001-23, -25, -29, -35, -41, -49)
Using Power Control Assembly PN 60-2913-9

416-0001
WIRE FROM TERMINATION SLEEVING TO TERMINATION SLEEVING

COLOR GA LENGTH
NO.
33 WHITE 14 1.8 P1-G PIN 1 SG 2 TE-215
5 BLACK 16 10.0 P1-E PIN 1 TB3-1 TE-1905 5
31 BLACK 16 5.5 SCR1-C SOLDER TU-448 DC GND TE-215
79 BLACK 16 2.5 P1-F PIN 1 SG-1 TE-215
4 BLUE 16 8.0 K1-C2 1 P1-D PIN 5
7 BLUE 16 6.0 K1-C1 1 TB3-2 TE-1905 5
1 RED 16 5.5 K1-A2 1 CB1-1 TE-1905

2 RED 16 7.0 P1-B PIN 1 CB1-1 TE-1905
27 RED 16 7.0 K1-A1 1 TB3-4 TE-1905 5
30 RED 16 7.8 SCR1-A SOLDER TU-448 R68-1 SOLDER TU-448
3 YELLOW 16 5.0 K1-B2 1 P1-C PIN 1
8 YELLOW 16 3.0 K1-B1 1 TB3-3 TE-1905 5
62 YELLOW 16 9.0 S6-1 TE-1905 2 TB3-1 TE-1905 2
57 BLACK 18 12.0 HR1-2 3 S6-4 TE-096 2
59 BLACK 18 13.0 HR2-2 3 S6-3 TE-096 2
61 BLACK 18 14.25 HR3-2 3 S6-2 TE-096 2
64 BLACK 18 4.0 U1 (-) 3 CP2 CO-625/CO818 2
65 BLACK 18 4.0 U1 (+) 3 CP1 CO-625/CO818 2
56 RED 18 8.0 HR1-1 3 TB3-4 TE-096 2

58 RED 18 10.5 HR2-1 3 TB3-3 TE-096 2
60 RED 18 13.3 HR3-1 3 TB3-2 TE-096 2
67 BLACK 20 4.0 CP2 TE-783/CO-580 2 U1-GND TE-097 2 TU-310
29 ORANGE 20 5.0 R68-2 SOLDER TU-448 J2-D SOLDER TU-310
44 ORANGE 20 13.5 CP1 TE-783/CO-580 2 TB2-3 TE-097 2 5 TU-310 2
35 WHITE 20 20.4 S7-C 3 TB1-8 TE-097 2 TU-310 2
63 WHITE 20 20.0 S7-NO 3 S8-2 TE-096 2
11 BLACK 22 2.7 J2-C SOLDER TU-310 TB1-6 TE-097 TU-310

40 BLACK 22 25.5 SWITCH GND SOLDER & #76 TU-4705 TB1-13 TE-097 TU-310
42 BLACK 22 17.5 TB2-1 TE-097 TU-310 RT1-1
43 BLACK 22 17.5 TB2-2 TE-097 TU-310 RT1-2
53 BLACK 22 12.8 S9-2 TE-096 2 5 TB1-13 TE-097 2 TU-310 2
54 BLACK 22 5.3 S9-2 TE-096 2 S10-2 TE-096 2
75 BLACK 22 2.7 S2-2 SOLDER TU-310 S1-1 SOLDER TU-310
76 BLACK 22 7.5 S2-2 SOLDER TU-310 GND SOLDER WITH #40
47 BLUE 22 14.3 S5-1 SOLDER TU-310 TB2-6 TE-097 TU-310
51 BROWN 22 10.5 S4-5 SOLDER TU-310 S9-1+ TE-096 5
Figure 2008
Wire Run List For Coffee Makers (PN’s 416-0001-5, -7, -13, -15, -17, -19, -21)

416-0001
WIRE SLEEVING TO SLEEVING

COLOR GA LENGTH FROM TERMINATION TERMINATION
NO.
32 GREEN 22 4.0 J2-A SOLDER TU-310 SCR1-G SOLDER TU-310
15 ORANGE 22 6.0 J2-H SOLDER TU-310 TB2-14 TE-097 TU-310
49 RD/WHT 22 3.0 S3-6 SOLDER & R69 TU-310 BS1-7 TE-280 5
48 RED 22 18.8 S1-4 SOLDER & #77 TU-310 TB2-7 TE-097 TU-310
70 RED 22 3.0 S4-2 SOLDER & #74 TU-310 S4-4 SOLDER TU-310
71 RED 22 3.0 S5-2 SOLDER & #73 TU-310 S4-5 SOLDER TU-310
73 RED 22 3.0 S5-2 SOLDER & #71 TU-310 S5-4 SOLDER 2 TU-310
74 RED 22 4.5 S2-4 SOLDER & #77 TU-310 S4-2 SOLDER WITH #70
77 RED 22 3.0 S1-4 SOLDER & #48 TU-310 S2-4 SOLDER WITH #74
6 VIOLET 22 6.8 K1-X1 1 TB2-14 TE-097 TU-310
52 VIOLET 22 8.0 S5-5 SOLDER TU-310 S10-1+ TE-096 5

39 WHITE 22 5 HR4-1 3 TB1-12 TE-097 TU-310
45 WHITE 22 18.0 TB2-4 TE-097 2 TU-310 2 U2 TE-096 2 5

66 WHITE 22 5 HR4-2 3 BS1-2 TE-280 2 SEE WIRE #49
41 YELLOW 22 13.5 S3-3 SOLDER & # 78 TU-310 TB1-14 TE-097 TU-310
50 YELLOW 22 18.0 S8-1 (+) TE-096 2 5 TB2-7 TE-097 2 TU-310 2
78 YELLOW 22 3.5 S1-3 SOLDER TU-310 S3-3 SOLDER WITH #41

3 WIRE SUPPLIED WITH (AND/OR) CONNECTED TO RESPECTIVE
ASSEMBLY.
4 THIS GROUND WIRE TO BE AS SHORT AS POSSIBLE FOR MIN.
RESISTANCE.

Wire Run List For Coffee Makers (PN’s 416-0001-5, -7, -13, -15, -17, -19, -21)

416-0001
WIRE WIRE WIRE FROM TERMINATION SLEEVING TERMINATION SLEEVING

COLOR TO
NO. GA LENGTH
33 WHITE 14 1.8 5 P1-G PIN 1 SG 2 TE-215
5 BLACK 16 10.0 P1-E PIN 1 TB3-1 TE-1905
9 BLACK 16 8.7 TB1-5 TE-097 TU-310 TB3-1 TE-1905
25 BLACK 16 2.4 P1-F PIN 1 SG 1 TE-215
31 BLACK 16 6.0 SCR1-K SOLDER AC GND TE-215
4 BLUE 16 8.0 K1-C2 2 P1-D PIN 1
7 BLUE 16 6.0 K1-C1 2 TB3-2 TE-1905
1 RED 16 6.5 K1-A2 2 CB1-1 TE-1905
2 RED 16 5.8 P1-B PIN 1 CB1-1 TE-1905
27 RED 16 7.0 K1-A1 2 TB3-4 TE-1905
30 RED 16 8.0 SCR1-A SOLDER R68-1 SOLDER TU-448
3 YELLOW 16 4.5 BS2-1 TE-50354 P1-C PIN 1
8 YELLOW 16 6.0 K1-B1 2 TB3-3 TE-1905
35 YELLOW 16 7.0 K1-B2 2 BS2-2 SEE WIRE NO.3
62 YELLOW 16 8.3 3 S6-1 TE-1905 2 TB3-1 TE-1905 2
59 BLACK 18 13.0 HR2-2 3 S6-3 TE-096 2
61 BLACK 18 14.3 HR3-2 3 S6-2 TE-096 2
68 BLACK 18 12.0 HR1-2 3 S6-4 TE-096
55 RED 18 8.0 HR1-1 3 TB3-4 TE-096 2
58 RED 18 10.5 HR2-1 3 TB3-3 TE-096 2
60 RED 18 13.3 HR3-1 3 TB3-2 TE-096 2
56 YELLOW 18 17.8 S3-3 SOLDER TU-310 BS2-2 WITH WIRE NO.35
64 BLACK 20 3 U1 (+) 3 S6-6 CO-625/CO-818 2
65 BLACK 20 3 U1 (-) 3 CP 2 CO-625/CO-818 2
67 BLACK 20 4.0 3 CP 2 TE-783/CO-580 2 U1-GND TE-096 2
44 ORANGE 20 13.5 3 CP 1 TE-783/CO-580 2 TB2-3 TE-097 2 TU-310 2
63 WHITE 20 36.0 3 S7-N0 3 S8-2 TE-096 2
69 WHITE 20 36.0 S7-C 3 TB1-8 TE-097 2 TU-310 2
49 YELLOW 20 17.0 S3-6 SOLDER AND R69 TU-310 BS1-1 TE-280
11 BLACK 22 6.5 J2-C SOLDER TB1-6 TE-097 TU-310
40 BLACK 22 19.0 SWITCH GND SOLDER AND NO.76 TU-4705 TB1-13 TE-097 TU-310
42 BLACK 22 TB2-1 TE-097 TU-310 RT1-1
43 BLACK 22 TB2-2 TE-097 TU-310 RT1-2
53 BLACK 22 16.0 3 S9-2 TE-096 2 TB1-13 TE-097 2 TU-310 2
54 BLACK 22 5.0 3 S9-2 TE-096 2 S10-2 TE-096 2
75 BLACK 22 3.0 S2-2 SOLDER AND NO.76 TU-310 S1-1 SOLDER TU-310
76 BLACK 22 7.5 S2-2 SOLDER AND NO.75 TU-310 SWITCH SOLDER WITH NO.40
GND

47 BLUE 22 16.5 SS-1 SOLDER TU-310 TB2-6 TE-097 TU-310
Figure 2009
Wire Run List for Coffee Makers (PN’s 416-0001-39)

416-0001
WIRE WIRE WIRE FROM SLEEVING SLEEVING

COLOR TERMINATION TO TERMINATION
NO. GA LENGTH
51 BROWN 22 16.3 S4-5 SOLDER TU-310 S9-1 (+) TE-096
32 GREEN 22 4.0 J2-A SOLDER TU-310 SCR1-G SOLDER TU-310
15 ORANGE 22 3.5 J2-H SOLDER TB2-14 TE-097 TU-310
23 RED 22 4.5 T1-2 SOLDER TU-310 TB1-7 TE-097 TU-310
48 RED 22 19.5 S1-4 SOLDER AND NO.77 TU-310 TB2-7 TE-097 TU-310
70 RED 22 3.0 S4-2 SOLDER AND NO.74 TU-310 S4-4 SOLDER TU-310
74 RED 22 4.0 S2-4 SOLDER AND NO.77 TU-310 S4-2 SOLDER WITH NO.70
77 RED 22 3.0 S1-4 SOLDER AND NO.48 TU-310 S2-4 SOLDER WITH NO.74
6 VIOLET 22 7.5 K1-X1 2 TB2-14 TE-097 TU-310
52 VIOLET 22 15.0 S5-5 SOLDER TU-310 S10-1 (+) TE-096
39 WHITE 22 24.0 3 HR4-1 3 TB1-12 TE-097 TU-310
45 WHITE 22 17.3 3 TB2-4 TE-097 2 TU-310 2 U2 TE-096 2
66 WHITE 22 24.0 3 HR4-2 3 CP 1 TE-280 2 SEE WIRE NO.49
41 YELLOW 22 18.8 S1-3 SOLDER TU-310 TB1-14 TE-097 TU-310
50 YELLOW 22 19.0 3 S8-1 (+) TE-096 2 TB2-7 TE-097 2 TU-310 2
NOTES:
2 THEES TERMINALS ARE CALLED FOR ON RESPECTIVE ASSEMBLY.
3 WIRE SUPPIED WITH (AND/OR) CONNECTED TO RESPECTIVE

COMPONENT.
4 POST OF RELAY SOCKET (WIRE ASSEMBLY SUPPLIED AS PART OF

SOCKET ASSEMBLY).
5 THIS GROUND WIRE TO BE AS SHORT AS POSSIBLE FOR MINIMUM
RESISTANCE.

Wire Run List for Coffee Makers (PN’s 416-0001-39)

416-0001

COLOR TO
NO. GA LENGTH
33 WHITE 14 6.0 P1-G PIN 1 SG 2 TE-215
5 BLACK 16 8.5 P1-E PIN 1 TB3-1 TE-1905 6
31 BLACK 16 5.8 SCR1-C SOLDER DC GND TE-215
79 BLACK 16 P1-F PIN 1 SG 1 TE-215 5
4 BLUE 16 5.5 K1-C2 1 P1-D PIN 1
7 BLUE 16 7.0 K1-C1 1 TB3-2 TE-1905 6
1 RED 16 5.5 K1-A2 1 CB1-1 TE-1905
2 RED 16 7.0 P1-B PIN 1 CB1-1 TE-1905
27 RED 16 7.0 K1-A1 1 TB3-4 TE-1905 6
30 RED 16 7.8 SCR1-A SOLDER R68-1 SOLDER TU-448
3 YELLOW 16 5.0 KI-B2 1 P1-C PIN 1
8 YELLOW 16 3.0 K1-B1 1 TB3-3 TE-1905 6
62 YELLOW 16 S6-1 TE-1905 2 TB3-1 TE-1905 4
57 BLACK 18 8.5 HR1-2 3 S6-4 TE-1906 4
59 BLACK 18 4.0 HR2-2 3 S6-3 TE-096 4
61 BLACK 18 HR3-2 3 S6-2 TE-096 4
64 BLACK 18 5.7 U1 (-) 3 CP2 CO-625/CO-818 4
65 BLACK 18 3.0 U1 (+) 3 CP 1 CO-625/CO-818 4
56 RED 18 12.0 HR1-1 3 TB3-4 TE-096 4
58 RED 18 20.2 HR2-1 3 TB3-3 TE-096 4
60 RED 18 3.0 HR3-1 3 TB3-2 TE-096 4
67 BLACK 20 CP 2 TE-783/CO-580 2 U1-GND TE-097 2 TU-310
44 ORANGE 20 CP 1 TE-783/CO-580 2 TB2-3 TE-097 2 6 TU-310 2
35 WHITE 20 20.4 S7-C 3 TB1-8 TE-097 2 TU-310 2
63 WHITE 20 3.0 S7-N0 3 S8-2 TE-096 4
11 BLACK 22 2.7 J2-C SOLDER TB1-6 TE-097 TU-310
40 BLACK 22 25.5 SWITCH GND SOLDER AND NO.76 TU-4705 TB1-13 TE-097 TU-310
42 BLACK 22 17.5 TB2-1 TE-097 TU-310 RT1-1
43 BLACK 22 TB2-2 TE-097 TU-310 RT1-2
53 BLACK 22 12.8 S9-2 TE-096 4 6 TB1-13 TE-097 2 6 TU-310 2
54 BLACK 22 S9-2 TE-096 4 S10-2 TE-096 4
75 BLACK 22 S2-2 SOLDER TU-310 S1-1 SOLDER TU-310
76 BLACK 22 S2-2 SOLDER TU-310 GND SOLDER WITH NO.40
47 BLUE 22 14.3 SS-1 SOLDER TU-310 TB2-6 TE-097 TU-310
51 BROWN 22 10.5 S4-5 SOLDER TU-310 S9-1 (+) TE-096 6
Figure 2010
Wire Run List for Coffee Makers (PN’s 416-0001-1, -1P, -3, -9, -45, -47)

416-0001

COLOR TO
NO. GA LENGTH
38 GRAY 22 S1-6 SOLDER TU-310 TB1-11 TE-097 TU-310
32 GREEN 22 J2-A SOLDER TU-310 SCR1-G SOLDER TU-310
15 ORANGE 22 6.0 J2-H SOLDER TB2-14 TE-097 TU-310
20 RD/WHT 22 7.5 J2-P SOLDER TU-310 TB2-8 TE-097
49 RD/WHT 22 3.0 S3-6 SOLDER AND R69 TU-310 BS1-7 TE-280 6
19 RED 22 7.0 J2-M SOLDER TU-310 TB2-11 TE-097
48 RED 22 18.8 S1-4 SOLDER AND NO.77 TU-310 TB2-7 TE-097 TU-310
70 RED 22 S4-2 SOLDER AND NO.74 TU-310 S4-4 SOLDER TU-310
74 RED 22 S2-4 SOLDER AND NO.77 TU-310 S4-2 SOLDER WITH NO.70
77 RED 22 S1-4 SOLDER AND NO.48 TU-310 S2-4 SOLDER WITH NO.74
6 VIOLET 22 6.8 K1-X1 1 TB2-14 TE-097 TU-310
52 VIOLET 22 8.0 S5-5 SOLDER TU-310 S10-1 (+) TE-096 4
39 WHITE 22 HR4-1 3 TB1-12 TE-097 TU-310

45 WHITE 22 18.0 TB2-4 TE-097 2 TU-310 2 U2 TE-096 2 6
66 WHITE 22 16.7 HR4-2 3 BS1-2 TE-280 2 SEE WIRE NO.49

41 YELLOW 22 13.5 S3-3 SOLDER AND NO.78 TU-310 TB1-14 TE-097 TU-310
50 YELLOW 22 18.0 S8-1 (+) TE-096 4 6 TB2-7 TE-097 2 TU-310 2
78 YELLOW 22 S1-3 SOLDER TU-310 S3-3 SOLDER WITH NO.41
NOTES:
3 WIRE SUPPIED WITH (AND/OR) CONNECTED TO RESPECTIVE

COMPONENT.
4 THIS GROUND WIRE TO BE AS SHORT AS POSSIBLE FOR MINIMUM

RESISTANCE.
5 ALL DIAGRAM DASH NUMBERS ARE IDENTICAL EXCEPT SECONDARY
GND WIRE NO.79 ON -01 AND -03 ONLY.
P/N OF POWER MODULES ARE DIFFERENT DUE TO USAGE OF
WIRE NO.79.

Wire Run List for Coffee Makers (PN’s 416-0001-1, -1P, -3, -9, -45, -47)

416-0001
DISASSEMBLY
1. General
A. Prior to disassembly carefully read all instructions applicable to the item of equipment undergoing
maintenance.
B. Test each unit in accordance with the procedures in TESTING AND FAULT ISOLATION section. Refer
to Fault Isolation section to determine the condition of the unit and the most probable cause of any
malfunction. That will determine the extent of disassembly required to effect necessary repairs without
complete teardown of the unit.
C. Refer to the Illustrated Parts List (IPL) for disassembly and assembly relationships. The number in
parentheses after the noun name of a part refers to the item number in the IPL figure.
2. Procedure
WARNING: ELECTRICAL SHOCK MAY OCCUR WHEN REMOVING RELAY K1 FROM HOUSING.
SHUT OFF COFFEE MAKER MAIN POWER BEFORE REMOVING RELAY.
CAUTION: ALL DISASSEMBLY IS TO BE ACCOMPLISHED WITH THE COFFEE MAKER REMOVED

FROM THE RAIL (I.E., POWER AND WATER SUPPLY ARE OFF) AND THE WATER TANK
DRAINED.
A. Disassemble Coffee Maker Component (refer to IPL Figure 1)
(1) With the pull handle in the raised position, pull cup assembly (5, consisting of items 10 through
40) from coffee maker subassembly (45).
(2) Remove screws (20, 25), nuts (25A) and plate (15) from brew cup (40).
B. Disassemble Coffee Maker Subassembly (refer to IPL Figure 2)
NOTE: Place identifying tags on wires when disconnecting to facilitate reassembly. Remove
wire ties (975) only if necessary.
(1) Remove screws (1040), standoffs (1045), cover (1035) and switch assembly (995). Remove nut
(120, IPL Figure 4A), lock washer (115, IPL Figure 4A) and, if present, flat washer (110, IPL
Figure 4A) from terminal 1 of terminal block (90, IPL Figure 4A) at rear of power module
assembly (140) and remove wire assembly (710). Remove three nuts (120, IPL Figure 4A), lock
washers (115, IPL Figure 4A) and flat washers (110, IPL Figure 4A) from terminals 2, 3 and 4 of
terminal block (90, IPL Figure 4A) and remove three red wires that come from heaters on tank
assembly (210).
(2) Remove screws (320, IPL Figure 4A) and remove cover plate assembly (315) from power module
assembly (140, IPL Figure 2). Remove PC board assembly (15, IPL Figure 4A). Split and remove
grommets (30, IPL Figure 3 or 55, IPL Figure 3A). Remove screws from terminals TB1-8 through
TB1-14 and from TB2-1 through TB2-7 and cut off butt splice (145, IPL Figure 3 or 70, IPL
Figure 3A) at end of pink wire from control switch assembly (60, IPL Figure 2).
(3) Disconnect tube assembly (200) or filter assembly (205) from drain valve assembly (245) and
from fitting at end of anticipator tube (235, IPL Figure 7) on tank assembly (210, IPL Figure 2).

416-0001
(4) Remove o-ring (235) from water plug assembly (230). Unscrew water plug assembly (230) and
remove o-ring (240) from drain valve assembly (245). Remove drain valve assembly (245). Refer
to paragraph 2.K for the disassemble of drain valve assembly.
NOTE: Paragraph 2.B.(5) applies to coffee maker assemblies except 416-0013-1, -1P, -3, -25,
-29, -35, -39, -45, -47 and -49.
(5) Remove cold water filter assembly (205, IPL Figure 2) from power module assembly (140).
(6) Remove screws (845 and 855) and rail assemblies (840 and 850). Remove three screws (145)
and two screws (255). Remove support (250) and power module assembly (140) as a single unit.
Remove nut (280), lock washer (285) and bushing guide (275). Remove screw (260), washer
(265) and nut (270) and separate support (250) from power module assembly (140).
(7) Disconnect tube assembly (175) from elbow (100, IPL Figure 6) on solenoid assembly
(180, IPL Figure 2) and from elbow (25, IPL Figure 7) on tank assembly (210, IPL Figure 2).
(8) Remove tube assembly (60, IPL Figure 11) from solenoid assembly (180, IPL Figure 2).
(9) Remove nuts (195) and screws (190) to release wires from solenoid assembly (180). Remove
screws (185) and solenoid assembly (180) with tube assembly (160) attached. Remove o-ring
(165) from tube assembly and separate tube assembly (170) from valve assembly.
(10) Pull two lengths of flexible teflon tubing (1060) from clip (220) and tank assembly (210). Remove
screws (215) from inside of housing assembly (705) and remove tank assembly (210).
(11) Remove screw (655), nut (665), washer (660) and wire clamp (650). Pull wire bundle away from
housing assembly (705) and slit and remove grommet (30, IPL Figure 3 or 55, IPL Figure 3A).
Disconnect wire assembly (645, IPL Figure 2) from wire lead on sensor assembly (605) and
remove.
(12) Remove screw (950), two flat washers (955) and nut (960). Disconnect wire assembly (945) from
wire lead on sensor assembly (605) and remove.
(13) Remove screws (295), lock washers (300) and switch assembly (290).
(14) Pry the long end of spring (340) from the slot in brew head guide (570). Remove screws (310),
lock washers (315) and spring bracket (305). Remove screw (325), lock washer (330), spring
retainer (335), spring (340), washer (345) and one bushing (350). Remove remaining bushing
(350) and screw (355). Remove guide pins (360) and lift carrying handle assembly (320) from
housing.
(15) On coffee makers 416-0013-9, -17 and -19, remove two screws (20) and trim panel (15). Then
remove two screws (10A) and plate (5).
(16) On coffee makers 416-0013-1, -1P, -3, -5, -7, -13, -15, -21, -23, -25, -29, -35, -39, -41, -43, -45,
-47 and -49, remove four screws (10) and plate (5).
(17) Remove screw (75) and remove control switch assembly (60). Remove stud (80).
(18) Remove screws (30) from the side of housing assembly (705) and lift front panel assembly (25,
consisting of items 35 through 55) from housing assembly. Remove screws (40) and lock
washers (45) and separate instruction plate (35), front plate (50) and brace (55).

416-0001
(19) Remove screws (375), self-locking nuts (390), flat washers (380), bushings (370) and washers
(385). Lift handle assembly (365, consisting of items 395 through 450) and brew head upward
until the handle is free. Remove handle assembly and bushings (455) from brew head assembly
(550). Remove screw (405) bushing assembly guide (400) from left hand arm assembly (395).
Remove left handle (410). Remove screw (430) and bushing assembly guide (425) from right
hand arm assembly (415). Remove right handle (435). Remove screws (575 and 590), lock
washers (585 and 600), flat washers (580 and 595) and guides (565 and 570) from brew head
assembly (550).
(20) Remove screws (450) and separate side assemblies (395 and 415) from handle (445). Remove
bushings (425) from side assemblies (395 and 415).
(21) Remove aerator (105) from faucet subassembly (110). Remove screws (95), stop nuts (100) and
faucet assembly (90). For models 416-0013-23 and 416-0013-41, remove adapter (115) and
spigot assembly (120, consisting of items 125 through 135).
(22) Remove screws (610), lock washers (615) and sensor assembly (605). Separate sensor
subassembly (625), support block (630) and probe guard (635).
(23) Remove screws (750, 765 and 785), lock washers (755, 770 and 790), bushings (745, 760 and
780), spring (775) and retainer (795).
(24) Remove screw (830), pivot pin assembly (825) and lever assembly (800, consisting of items 805
through 820) or pin-locking lever (805). Remove retaining ring (820) from pin (815). This will free
pin-locking lever (805) and pin (810). Remove spring (835) from housing assembly (705).
(25) Remove screws (735), lock washers (740) and cup retainer (730).
(26) Remove screw (940) and spacer (935) from housing assembly (705).
(27) Remove screw (880), lock washer (875), washer (885) and wire clamp (870). Remove
self-locking nut (895) and heater assembly (890) from bottom of base plate assembly (910).
(28) On Coffee Makers 416-0013 -1, -1P, -5, -7, -15, -21, -29, -39, -45, -47 and -49, remove screws
(915) and lock washers (920) that attach base plate assembly (910) to housing assembly (705).
Cut the sealant and remove base plate assembly (910).
(29) On Coffee Makers 416-0013-9, -13, -17, -23, -35 and -41, remove screws (915) and lock washers
(920) that attach base plate assembly (910A) to housing assembly (705). Cut the sealant and
remove base plate assembly (910). Unscrew fastener (930) and release screen (925) from base
plate assembly (910A).
(30) On Coffee Maker 416-0013-19, remove screws (915) and lock washers (920) that attach base
plate assembly (910B) to housing assembly (705). Cut the sealant and remove base plate
assembly (910B). Remove screws (985) and drain tube assembly (980).
(31) On Coffee Maker 416-0013-25, remove screws (915) and lock washers (920) that attach base
plate assembly (910C) to housing assembly (705). Cut the sealant and remove base plate
assembly (910C).
(32) On Coffee Maker 416-0013-43, remove screws (915) and lock washers (920) that attach cover
plate assembly (910B) to housing assembly (705). Cut the sealant and remove cover plate
assembly (910B).

416-0001
(33) Remove screws (1020), lock washers (1025), nuts (1030), buss bar (1015) and wire assembly
(710). Remove screws (725A), lock washers (720), hex nuts (715) and black wires from thermal
switches (1005). Remove nuts (1010) and thermal switches (1005) from mounting plate
assembly (1000).
C. Disassemble Control Switch Assembly (refer to IPL Figures 3 and 3A)
NOTE: All desoldering of wire to lead will be conducted with the switch in a horizontal position in
order to prevent solder running down inside the switch and causing a shorting problem.
(1) Part number 416-0032-1 (Pre Service Bulletin 416-0001-25-038) for Coffee Makers
manufactured before 1 May 1985.
(a) Remove screw (10, IPL Figure 3), clamp (5), washer (25), flat washer (20), and self-locking
nut (15).
(b) Remove screw (160), flat washer (165), terminal (155), flat washer (170) and self-locking
nut (175).
NOTE: Place identifying tags on wires when disconnecting to facilitate reassembly.

Remove miniature ties (40) only if necessary.
(c) Disconnect wires from switches (75, 80 and 85). Do not remove terminals (35, 135 or 155)
or butt splice (145) from wires unless replacement is required.
(d) Pull switch caps (45, 50, 55, 60 and 65) from housing assemblies (105 or 140). Remove
lamps (70) from switch caps.
(e) Unscrew switches (75, 80 and 85) from housing assemblies (105 and 140). Remove
mounting brackets (110), lock washers (100), flat washers (150) and nuts (95).
(f) Drill out rivets (125) and remove anchor nuts (120) from housing (130) only if defective.
(2) Part number 416-0032-1 (post Service Bulletin 416-0001 -25-038) for coffee makers
manufactured after 1 May 1985 and control switch part number 416-0032-5 and 416-0032-7.
(a) Remove screw (25, IPL Figure 3A), clamp (5), washer (20), flat washer (15) and
self-locking nut (10).
(b) Remove screw (50), flat washer (45), terminal (30), flat washer (40) and self-locking
nut (35).
NOTE: Place identifying tags on wires when disconnecting to facilitate reassembly.
(c) Disconnect wires from switches (130 and 135). Do not remove terminals (30, 60, 65) or
butt splices (70) from wires unless replacement is required.
(d) Pull switch caps (80, 85, 90, 95 and 100) from switches (130 and 135). Remove
lamps (105) from switch caps.
(e) Remove nuts (125) from switches (130 and 135). Remove bezels (120) mounting brackets
(115) and switches (130, 135).

416-0001
(f) Remove resistor (110) from clip (160) only if defective. Drill out rivets (165) and remove clip
(160) only if defective.
(g) Drill out rivets (150) and remove anchor nuts (145) from housing (155) only if defective.
D. Disassemble Power Control Assembly (refer to IPL Figure 4).
(1) Remove screws (10) and cover plate assembly (5, consisting of items 15 through 30).
NOTE: Instruction plate (15) and screw (20) have been deleted from coffee makers
manufactured after April, 1985.
(2) Remove pads (25) only if damaged. Impressions are normally not cause for replacement, as long
as the pads still provide cushioning.
(3) Remove printed circuit board assembly (35).
(4) Remove terminals (410 and 415) and lock washers (420) from circuit breaker (40). Remove hex
nut and lock washer that are part of the circuit breaker (40). Remove guard (45) and circuit
breaker (40) from the interior of housing (460).
(5) Remove screws (80) and self-locking nuts (70). Desolder wires and remove transformer
assembly (65, consisting of items 85 through 95). Remove capacitor (85) from transformer
assembly (65) only if defective. Do not separate transformer (95) and retainer (90) unless
replacement is necessary.
(6) Remove screws (120), lock washers (125) and cover assembly (115). Working through the
access holes in shield assembly (150), gently pry upward to work out relay (160). Remove
screws (135), washers (140) and self-locking nuts (145) and slide out shield assemblies (150).
Remove relay socket (130). Do not remove contacts (155) from relay socket (130) unless
defective.
(7) Remove screws (105) and nuts (110). Desolder lead wire from silicon controlled rectifier (50) and
remove resistor (100).
(8) Desolder wires from silicon controlled rectifier (50). Remove nut (60), lock washer (55) and
rectifier (50). Do not remove surge voltage protector (435) from rectifier (50) unless replacement
is required.
(9) Remove terminal block cover (165). Remove flat washers (190), lock washers (195), hex nuts
(200) and terminals (185) from terminal block (170). Remove screws (175), nuts (180) and
terminal block (170).
(10) At SG1, remove nut (310), flat washers (295 and 300), screw (290) and terminals (285).
(11) At SG2, remove nut (345), flat washers (330 and 335), screw (320) and terminal (315).
(12) At DC, remove nut (375), flat washers (360 and 365), screw (355) and terminal (350).
(13) At AC, remove nut (405), flat washers (390 and 395), screw (385) and terminals (380).
(14) Remove transorb (210) from connector (215). Remove screws (220) and connector (215).

416-0001
(15) Remove terminals (245), lock washers (250) and capacitor assembly (255) from terminal block
(225). Remove terminals (265) from capacitor (260) only if defective. Remove screws (230), flat
washers (235), self-locking nuts (240), terminal blocks (225) and instruction plate (270). Remove
the wire assembly (495) from the housing assembly (440). Do not remove the miniature ties (430)
unless required.
(16) Remove guides (275) from housing (460).
(17) Remove hex nut that is part of connector (280) and remove connector (280) with wires and
terminals attached.
(18) Remove dowel pin (205), only if defective.
(19) Drill out rivets (450) and remove anchor nuts (445) only if defective.
(20) Remove inserts (455) only if defective.
(21) Remove grommet (425) from housing (460).
E. Disassemble power module assembly (refer to IPL Figure 4A)
(1) Remove screws (320) and cover plate assembly (315).
NOTE: Instruction plates and screws have been deleted from coffee makers manufactured
after April, 1985.
(2) Remove printed circuit board assembly (15).
(3) Remove terminals (280 and 285) and lock washers (290) from circuit breaker (20). Remove hex
nut and lock washer that are part of the circuit breaker (20). Remove guard (25) and circuit
breaker (20) from the interior of housing (305).
(4) Remove screws (55) and nuts (50). Desolder wires and remove transformer assembly (45).
(5) Remove screws (70) and nuts (65). Desolder lead wire from silicon controlled rectifier (30).
(6) Desolder wires from silicon controlled rectifier (30). Remove nut (40), lock washer (35) and
rectifier (30). Do not remove surge voltage protector from rectifier unless replacement is required.
(7) Remove terminal block cover (85). Remove terminals (105) from terminal block (90) by removing
nuts (120), lock washers (115) and flat washers (110). Remove screws (100), nuts (95) and
terminal block (90).
(8) Remove nut (220), flat washers (210 and 215), screw (205) and terminal (200) from AC, if
present.
(9) Remove nut (245), flat washers (235 and 240), screw (230) and terminal (225) from DC.
(10) Remove nut (275), flat washers (265 and 270), and terminal (260) from SG2.
(11) Remove transorb (130) from connector (135). Remove screws (140) and connector (135).

416-0001
(12) Remove terminals (165), capacitors (175 and 180), wire assembly (310) and lock washers (170)
from terminal blocks (145). Remove screws (150), flat washers (155), nuts (160), terminal blocks
(145) and instruction plate (185).
(13) Remove guides (190) from housing (305).
(14) Remove hex nut that is part of connector (195) and remove connector (195) with wires and
terminals attached. Do not remove pins from connector (195) unless replacement is required.
(15) Remove dowel pin (125), only if defective.
(16) Remove grommet (295) from housing (305).
F. Disassemble Solenoid Valve Assembly (refer to IPL Figure 6)
(1) Remove nut (190), name plate (185) and strap assembly (180). Remove diode (200) from
terminals of coil and diode assembly (195) only if defective. Repeat on all three solenoids.
(2) Unscrew plunger guide assembly (175). Remove but do not separate plunger assembly (165)
and plunger spring (170). Remove o-ring (160) from body detail (155). Repeat on all three
solenoids.
(3) Remove screws (10) from body detail (155).
(4) Unscrew street elbow (135) from body detail (155).
(5) Remove fitting (130) from BREW solenoid and HOT WATER solenoid. Remove male elbow
(100 or 105) from fitting (130).
(6) Remove male connectors (120) from fitting (125). Remove fitting (125) and street elbows (135)
from HOT WATER and COLD WATER solenoids.
G. Disassemble Water Tank Assembly (refer to IPL Figure 7)
(1) Unscrew and remove fitting assembly (5) from housing (120). Remove gasket (15) from
fitting (10).
(2) Remove vent valve assembly (95) from tank assembly (245). Remove housing (120) from body
subassembly (110) and remove ball (115) and o-ring (105).
(3) Remove elbow (25) from water jet (80).
(4) Unscrew filter assembly (30) from tank assembly (245). Remove screw (50), lock washer (55)
and retainer (45). Pull filter screen (60) from water jet (80). Remove and discard o-ring (85).
(5) Remove thermistor (90) from tank assembly (245).
(6) Remove water sensor assembly (190).
(7) Remove relief valve assembly (130) from tank assembly (245). Loosen lock nut (165) and
unscrew and remove adjusting cap assembly (160). Remove spring (170), spring rest (175) and
valve assembly (180) from valve body (185).

416-0001
(8) Remove tube assembly (235) from tank assembly (245).
(9) Remove heater assemblies (240) and o-rings (85) from tank assembly (245).
H. Deleted
(1) Deleted
(2) Deleted
(3) Deleted
(4) Deleted
(5) Deleted
(6) Deleted
(7) Deleted
(8) Deleted
(9) Deleted
J. Disassembly Low Water Sensor Assembly (refer to IPL Figure 8)
(1) If present, remove nut (10), lock washer (15), flat washer (20) and wire leads from shaft (40).
NOTE: If present, do not remove any terminals from the wire lead assembly, unless
replacement is required.
(2) Remove nut (85), lock washer (80), flat washer (75), and shaft (40) from sleeve (55).
(3) Remove spacer (70), o-rings (50 and 65) and cap (45) from sleeve (55).
(4) Slide adapter (60) from sleeve (55).
K. Disassemble Drain Valve Assembly (refer to IPL Figure 9)
(1) Unscrew stem assembly (5) from valve body (20).
(2) Remove and discard o-rings (10 and 15) from stem assembly (5).
L. Disassemble Micro Switch Assembly (refer to IPL Figure 10)
(1) Remove screws (15) (supplied with item 40), washers (20), and nuts (10) (supplied with item 40)
from switch subassembly (5). Separate switch actuator (40) and switch mounting plate (45) from
switch (35).
(2) Remove terminal rings (25 and 30) from switch leads if replacement is required.

416-0001
M. Disassemble Brew Head Assembly (refer to IPL Figure 11)
(1) Remove self-locking nuts (10), retainer assembly (5) and gasket (50) from brew head (55).
(2) For brew head assembly post TIL 10001, remove clip (65) and remove tube assembly (60) and
flow washer (70) from fitting (15A). Remove insert (80), o-rings (85 and 120), sleeve (90) or
clamp (90A), tube (95A) and fitting (110).
(3) Remove screws (20), flat washers (25), lock nuts (30) and lift off fitting (15A).
(4) Remove screws (40) and probe (35) from fitting (45).
(5) For Coffee Makers part number 416-0001-25 and 416-0001-41, remove screws (145 and 180),
lock washers (150 and 185), flat washers (155 and 190), screws (160 and 195), lock washers
(165 and 200), flat washers (170 and 205), right hand guide (140) and left hand guide (175).
N. Disassemble Cold Water Filter Assembly (refer to IPL Figure 12)
(1) Remove plug assembly (5) and o-ring (10) from housing assembly (65).
(2) If teflon tube (20) requires replacing, remove clamps (15A) and hose fitting (25).
(3) If teflon tube (55) requires replacing, remove clamps (15A) and tube assembly (60).
(4) If teflon tube (50) requires replacing, remove insert (45), front ferrule (35) and back ferrule (40),
nut (30), tube assembly (60) and clamps (15A).
P. Disassemble Cold Water Supply Tube Assembly (refer to IPL Figure 13)
(1) If teflon tube (5) requires replacing, remove clamps (10A) and hose fitting (45).
(2) If teflon tube (20) requires replacing, remove insert (40), ferrule (35), nut (25) and clamps (10A).
Q. Disassemble Sensor Probe Assembly (refer to IPL Figure 14)
(1) Remove screws (10) from adapter plate (5). To remove top double probe block (15) and probe
assembly from adapter plate (5), remove screws (20), lock washers (25) and flat washers (30).
(2) Remove wiring assemblies (35) from slip ring probe assembly (40). Remove polyester
spring (45).

416-0001
CLEANING
1. General
CAUTION: TURN ALL POWER TO SWITCH OFF COFFEE MAKER IN THE COMPARTMENT.
EXCESSIVE WATER MAY CAUSE A SHORT CIRCUIT. USE A DAMP CLOTH ONLY.
CAUTION: DO NOT USE ANY SOLVENTS, DEGREASERS, DETERGENTS, AEROSOL SPRAY, ETC.,
AS THESE HARM SENSOR SWITCHES AND PLASTIC PARTS. THE ONLY ACCEPTABLE
CLEANSER IS A CLOTH MOISTENED WITH WARM WATER.
A. The materials required for cleaning the Coffee Maker are listed in Table 4001.
Table 4001
Cleaning Materials
NOMENCLATURE PART/SPEC NUMBER SOURCE (CAGE)
Deleted
Clean Water None Commercially Available
Isopropyl Alcohol TT-I-735 Commercially Available
Soap Solution None Commercially Available
Soft-Bristled Brush None Commercially Available
Sulphamic Acid Based Cleaner Sulphamic acid 5% solution, Commercially Available
LimeAway, Vinegar, or other agent
that removes calcium, lime, and
rust deposits
2. Procedure
A. Coffee Maker Assembly (refer to IPL Figure 1)
WARNING: ALLOW WATER TANK TO COOL BEFORE DRAINING.
(1) Clean electrical parts with isopropyl alcohol (refer to Table 4001).
(2) Wash brew cup of any contaminated surfaces with a mild soap solution (refer to Table 4001).
Rinse with clean water.
(3) Clean tube assemblies by running a Soft-Bristled brush (refer to Table 4001) through the interior.
Rinse with clean water.
(4) Clean stained surfaces with a mild soap solution (refer to Table 4001). Rinse with clean water.
(5) Clean sensor probes of sensor assembly (605, IPL Figure 2) with a clean damp cloth.
(6) Scale build-up due to operation with hard water may be removed by soaking the affected parts in
a solution of sulphamic acid based cleaner (refer to Table 4001). Rinse with clean water.

416-0001
B. Cleaning of Tank (Per SIL 10240)
NOTE: The following flushing procedure (using sulphamic acid based cleaner (refer to
Table 4001)) should be performed every 12 months at a minimum, more frequently if a
build-up of calcium or mineral deposits occur.
(1) Fill heater tank with Calcium Lime Rust (sulphamic acid based cleaner (refer to Table 4001)) or
equivalent. Sulphamic acid based cleaner (refer to Table 4001) should be diluted with 8 parts
water to 1 part sulphamic acid based cleaner (refer to Table 4001).
NOTE: Follow manufacturer’s precaution for use of any product.
(2) Circulation of sulphamic acid based cleaner (refer to Table 4001) throughout the system should
be accomplished as if making multiple pots of coffee.
(3) Leave sulphamic acid based cleaner (refer to Table 4001) in coffee maker for the minimum
amount of time required to remove calcium deposits.
(4) Immerse brew cup and filter screen (screen not applicable in all brew cups) in sulphamic acid
based cleaner (refer to Table 4001) for the same period of time.
(5) Drain sulphamic acid based cleaner (refer to Table 4001) from coffee maker.
(6) Check for calcium deposits. If still present, repeat the process.
(7) Flush sulphamic acid based cleaner (refer to Table 4001) from coffee maker with water/baking
soda solution. Flush out once with water/baking soda solution, then twice with just plain water,
until all traces of sulphamic acid based cleaner (refer to Table 4001) have been removed.
(8) Rinse brew head and reservoir with water.
(9) After entire system is thoroughly flushed, operate unit to make sure all features are working
properly.
(10) Clean all surfaces in accordance with approved methods using warm water. Particular care being
taken to remove coffee residue that may have accumulated within the moving areas of the
pot/tray retainer, coffee level ground probes, warmer pad, and bottom of the coffee pot.

416-0001
INSPECTION/CHECK
1. Procedure
A. Coffee Maker Subassembly (refer to IPL Figure 2)
NOTE: Visually inspect that all parts are present and secure.
(1) Perform high pressure leak test as described in TESTING AND FAULT ISOLATION Section.
(2) Check aerator (105, IPL Figure 2) for clogged screen.
(3) Inspect tube (95A, IPL Figure 11) for evidence of deterioration.
(4) Check alignment guide (275) for straightness.
(5) Inspect springs (340, 775 and 835) for distortion.
(6) Check handle assembly (320) for free operation and check switch assembly (290) for proper
actuator movement when brew head guide (565 and 570) is raised or lowered.
(7) Check sensor assembly (605) for damaged probes and defective wiring.
(8) Check all electric wires for damaged insulation.
(9) Check rail assemblies (840 and 850) for straightness.
(10) Check support (250) for distortion.
(11) Check faucet assembly (90) for proper operation.
(12) Check cup retainer (730) for free operation.
(13) Check lever assembly (800) for free operation.
B. Control Switch Assembly (refer to IPL Figures 3 and 3A)
(1) Inspect switch caps (45, 50, 55, 60 and 65, IPL Figure 3 or 80, 85, 90, 95, and 100, IPL Figure
3A) for cracks and illegible nomenclature.
(2) Inspect switches (75 and 80, IPL Figure 3 or 130 and 135, IPL Figure 3A) for corroded or
damaged contacts and terminals.
(3) Inspect switches (75 and 80, IPL Figure 3 or 130 and 135, IPL Figure 3A) for free operation and
proper actuation.
(4) Visually check lamps (70, IPL Figure 3 or 105, IPL Figure 3A) for discoloration and open
filaments.

416-0001
C. Power Control Assembly (refer to IPL Figures 4 and 4A)
(1) Inspect transformer assembly (65, IPL Figure 4 or 45, IPL Figure 4A) for evidence of overheating.
(2) Inspect relay socket (130, IPL Figure 4 or 75, IPL Figure 4A) for corrosion and burned or
overheated wires.
(3) Inspect wire connections for good solder joints and good workmanship.
(4) Check wire terminal attaching screws for tightness.
(5) Check connector (215 and 280, IPL Figure 4 or 135 and 195, IPL Figure 4A) for damaged pins.
(6) Check wire routing. All wires shall be secured and out of the way as much as possible.
(7) Inspect guides (275, IPL Figure 4 or 190, IPL Figure 4A) for straightness.
(8) Check circuit breaker (40, IPL Figure 4 or 20, IPL Figure 4A) for proper operation.
(9) Check condition of pads (25, IPL Figure 4). Impressions are permissible as long as some
cushioning still exists.
(10) Deleted
(11) Visually check condition of printed circuit board assembly (35, IPL Figure 4 or 15, IPL Figure 4A)
for cracks, chips, overheated or missing components and defective workmanship. Refer to
REPAIR section, if any repair work is required.
D. Tank Assembly (refer to IPL Figures 7 and 7A)
(1) Inspect filter screen (60, IPL Figure 7 or 45, IPL Figure 7A) for clogging or corrosion.
(2) Inspect water jet (80, IPL Figure 7 or 50, IPL Figure 7A) for clear water passages.
(3) Check float assembly (115, IPL Figure 7 or 85, IPL Figure 7A) for proper action in body
subassembly (110, IPL Figure 7 or 80, IPL Figure 7A).
(4) Check relief valve assembly (130, consisting of items 160 through 185, IPL Figure 7 or
95, consisting of items 100 through 125, IPL Figure 7A) for proper operation.
(5) Refer to TESTING and FAULT ISOLATION section and check thermistor (90, IPL Figure 7 or 60,
IPL Figure 7A) for proper operation.
(6) Check tank subassembly (20, IPL Figure 7) for cracks and corrosion.
(7) Check tube assembly (235, IPL Figure 7 or 135, IPL Figure 7A) for clear water passage.
(8) Check thermal switch assembly (215, IPL Figure 7) for loose or missing rivets.
(9) Deleted

416-0001
E. Water Sensor Assembly (refer to IPL Figure 8)
(1) Check adaptor (80) for corrosion.
(2) Check shaft (40) for corrosion.
(3) Check sleeve (55) for deterioration.
(a) If present, check wire lead assembly (1A) for corrosion.
(4) Check o-ring (50 and 65) for deterioration.
F. Brew Head Assembly (refer to IPL Figure 11)
(1) Part numbers 62-0248-7 and 62-0248-9 (manufactured prior to December, 1982):
(a) Check for corrosion.
(b) Check gasket (50) for deterioration.
(c) Inspect probe (35) for fitting (15, 15A or 15B) for free water passage.
(2) Part number 62-0248-1 (manufactured after December, 1982):
(a) Check for corrosion.
(b) Check gasket (50) for deterioration.
(c) If present, inspect stem (125) and fitting (15A or 15B) for free water passage.
G. Cold Water Filter Assembly (refer to IPL Figure 12)
(1) Check plug assembly (5) for clogged screen.
(2) Check teflon tubing (55) for evidence of deterioration.
(3) Check tube assembly (60) for cracks.
H. Cold Water Tube Assembly (refer to IPL Figure 13)
(1) Check teflon tubing (5) for evidence of deterioration.
(2) Check tube assembly (15) for cracks.
J. Drain Valve Assembly (refer to IPL Figure 9)
(1) Check stem assembly (5) for corrosion.
(2) Check o-ring (10 and 15) for deterioration.
(3) Check valve body (20) for sediment and corrosion.

416-0001
K. Recommended Periodic Maintenance
NOTE: It is imperative that the relief valve subassembly (130, IPL Figure 7 or 95, IPL Figure 7A) be
checked for proper operation every six months/1500 flight hours, or every shop visit.
(1) Daily (on aircraft)
(a) Thoroughly clean coffee maker, probe assembly, brew head cavity and switch panel.
(2) Weekly
(a) Clean, inspect and replace damaged components such as probe assembly.
(3) 1500 flight hours or six months (whichever comes first)
(a) Completely flush entire coffee maker water system.
(b) Clean or replace float tip on vent valve and thoroughly clean vent valve housing.
(c) lnspect and clean relief valve. Replace relief valve seat, if necessary.
Recalibrate relief valve and seal lock nut.
(d) Tighten all external screws.
(4) 3000 flight hours or 12 months (whichever comes first)
(a) Perform 1500 hour maintenance schedule as outlined in paragraph 2.K.(3).
(b) Visually check brew head gasket. Replace if necessary.
(c) Check probe assembly for cracks. Replace if necessary.
(d) Check brew head fitting. Replace if necessary.
(e) lnspect and clean tank heaters, platen heaters, solenoid valves and low water
sensor.
(5) 6000 flight hours or 24 months (which ever comes first)
(a) Perform 1500 and 3000 hour maintenance schedule as detailed in paragraphs
2.K.(3) and 2.K.(4).
(b) Visually check relay. Replace if necessary.
(c) Visually check platen heater and replace if necessary.
(d) Check solenoid valves. Overhaul or replace if necessary.
(e) Check tank heaters. Replace if necessary.

416-0001
REPAIR
1. General
CAUTION: B/E AEROSPACE, INC. DOES NOT RECOMMEND THE FOLLOWING PROCEDURES BE
UTILIZED BY OTHER THAN THE MANUFACTURER. THE FOLLOWING INFORMATION IS
SUPPLIED AT THE REQUEST OF OPERATING CUSTOMERS. IT IS RECOMMENDED
THAT MATERIAL REQUIRING THIS LEVEL OF REPAIR BE RETURNED TO THE
FACTORY. B/E AEROSPACE, INC. ACCEPTS NO LIABILITY FOR THE PERFORMANCE
OF THE EQUIPMENT WHEN REPAIRS ARE EFFECTED BY THE CUSTOMER UTILIZING
THIS INFORMATION.
A. All parts found defective or inoperative in TESTING AND FAULT ISOLATION section and
INSPECTION/CHECK section should be replaced or repaired.
B. Standard parts such as screws, nuts, and washers should be replaced rather than repaired for economy
purposes.
2. Procedure
A. General
(1) All plastic and rubber parts are non-repairable and should be replaced if defective.
(2) If any aluminum castings are damaged, replace the component.
(3) If any stainless steel parts are damaged, replace the component.
(4) All anodized parts can be refinished by iriditing per Federal Specification MIL-C-5541,
and painting with flat black paint per Federal Specification MIL-E-5557, Type 3.
(5) Threaded inserts can be replaced as follows:
(a) Free top end of the insert by bending towards center of hole with a sharp
instrument.
(b) Grasp free end with needle-nosed pliers and extract insert by turning
counterclockwise.
(c) Replacement inserts are listed in Table 6001.
Table 6001
Replacement Inserts
COMPONENT PART NUMBER INSERT
Housing Assembly 411-0733-1 MS21209C0815
Support Assembly 411-0715-1 MS21209C0620

416-0001
B. Printed Circuit board Assemblies (refer to CMM 25-33-36)
C. Thermal Switch Assembly (PN 62-0036-1 or PN 385-0182-5)
(1) If the thermal switch assembly is defective, B/E Aerospace recommends that repair should not be
attempted and the unit should be replaced.
(2) The procedure to install new eutectic rivets has been deleted from this manual.
D. Tank Assembly
(1) Replacement of end caps (refer to Figure 6001) is as follows:
(a) Grind down edge until through weld.
(b) Pull out entire end cap.
(c) Install new top end cap PN 62-0073-11 or bottom end cap PN 62-0073-1. Secure in place
by welding (heliarc or tungsten inert gas), making sure orientation of end cap is
approximately as shown in Figure 6001.
(2) Replacement of bushing PN 62-0072-1 is as follows:
(a) Drill out defective bushing with 1/2 inch drill.
(b) Countersink hole 60° to make new bushing to fit flush with tank top.
(3) Weld entire periphery (heliarc or tungsten inert gas).
NOTE: After welding procedures, passivate per Federal Specification, MIL-F-14072, Finish
E300, and rinse thoroughly with clear water. Tank mounting feet must not be subjected
to passivating solution, as braces are silver brazed in place. Observing adequate
safety precautions, perform proof pressure tests of 120 psig (827.37 kPag) for 10
minutes.

416-0001
Top End Cap Bottom End Cap
Figure 6001
Coffee Maker Assembly
(4) Replacement of anchor nut MS21070-08 is as follows:
(a) Drill out rivets securing anchor nut.
(b) Attach replacement anchor nut with two new MS20426A3-3 rivets.
E. For coffee makers PN 416-0001 -29 manufactured pre SB 416-0001-25-033, the following procedures
will allow hot plate to operate from phase B power when coffee maker is off (ON/ OFF switch is not
pressed). Once this modification has been completed, the 416-0001-29 coffee maker has become, in
effect, a 416-0001-39 coffee maker and may be so marked.
(1) One parts kit, PN 3525-0001-01, is required per coffee maker.
(2) Refer to the DISASSEMBLY section of this manual and remove printed circuit board
(35, IPL Figure 4 or 15, IPL Figure 4A) from power control module.
(3) Refer to Figures 2006A and 2006B and revise the control switch assembly as follows:
(a) Remove two red wires attached to lamp terminal on HOT PLATE ON switch and splice
them together with one of the red insulated butt splices supplied in the parts kit.
NOTE: All new wires added per this change are 22 gauge teflon insulated single strand
wire and meet the requirements of MIL- W-22759/11. Solder connections on
switches are to be insulated with a 1/2 inch length of the mid-sized shrink
tubing supplied in the parts kit.
(b) Solder one of the green wires to the empty lamp terminal left as a result of performing
step (a). Identify it as wire #57.

416-0001
(c) Remove two black wires attached to HOT PLATE ON switch and splice them together with
one of the red insulated butt splices supplied in the parts kit.
(d) Solder the second green wire to the empty terminal left as a result of performing step (c).
Identify it as wire #54.
(e) Remove and discard yellow wire that runs from HOT PLATE ON switch to ON/ OFF switch.
(f) Remove yellow wire #41 from HOT PLATE ON switch and solder it to empty terminal on
ON/OFF switch.
(g) Solder both the yellow and blue wires to the empty terminal left as a result of performing
steps (e) and (f). Identify the blue wire as wire #55 and the yellow one as #56.
(h) Route these newly added wires, along with existing wire bundle, into power control module.
F. Revise the power control module as follows:
(1) Using the kit-supplied resistor clip as a guide for hole spacing, drill two 0.098 inch diameter holes
in rear face of power module housing. Refer to Figure 6001. Vertically, locate holes approximately
midway between the circuit breaker and the transformer and center them fore and aft on the
housing. Use a vacuum while drilling to minimize the amount of metal clippings falling into the
module.
(2) Attach resistor clip to inside of module housing (refer to Figure 6002).
(3) Cut one wire lead on resistor to one inch long. Slip a 3/4 inch long piece of the smallest diameter
heat shrink tubing onto wire lead and shrink in place snug against resistor. Splice this lead to blue
wire #55 with one of the red insulated butt splices.
(4) Cut the other wire lead on resistor to 3/4 inch long. Slip a 1/2 inch long piece of heat shrink tubing
onto the lead and shrink in place snug against resistor. Splice this lead to green wire #54 with the
remaining red insulated butt splice.
(5) Wrap the resistor itself with #92 polyamide film (Kapton) tape manufactured by 3M Industrial
Electrical Products Division (or equivalent). Bend the butt splice on wire #55 around (refer to
Figure 6002) and place resistor in resistor clip.
(6) Refer to Figure 6002 and cut yellow wire (#3) about three inches away from connector P1. Crimp
the blue insulated butt splice onto the end of the wire going to connector. Crimp the other end of
wire #3 and new wire #56 in the other end of the butt splice.
(7) Route the remaining free wire (green #57) to post 12 on terminal block 1, cut it to length, slip a
1/2 inch long piece of the largest shrink tubing onto it, and crimp the supplied ring terminal to the
end of it. Shrink tubing onto shank of ring terminal and attach it to post 12.
(8) Route all wires out of the way as much as possible. Use miniature tie wraps as needed.

416-0001
Figure 6002
Power Control Module (PN 416-0001-29)
G. Teflon Tubing and Clamp Replacement
(1) Pre TIL 10036
(a) Remove sleeve (90, IPL Figure 11, 15, IPL Figure 12, and 10, IPL Figure 13) by
gripping it with standard pliers and pulling the sleeve off with a twisting motion.
(b) Disconnect tube (95A, IPL Figure 11, 20, 50, 55, IPL Figure 12 and 5, 20, IPL Figure 13)
from fittings.
(c) Using the old tubing as a guide, cut a new length of tubing
(114 inch X 0.187 inch ID X 0.030 inch wall) to the approximate same size.
(d) Slide a new clamp (90A, IPL Figure 11, 15A, IPL Figure 12, or 10A, IPL Figure 13) over end
of new tubing. Slide end of tubing onto fittings. Position clamp completely over fitting end,
grip clamp with clamp tool and close tool to secure clamp. Remove clamp tool.
(2) Post TIL 10036
(a) Grip clamp (90A, IPL Figure 11, 15A, IPL Figure 12, or 10A, IPL Figure 13) with clamp
tool (PN 1098). Twist tool, shearing clamp, and remove tool and clamp.
3. Parts Replacement
A. Replace all parts determined defective during TESTING AND FAULT ISOLATION,
INSPECTION and CHECK sections.

416-0001
ASSEMBLY
1. General
A. The equipment and materials required for assembly of the Coffee Maker are listed in Table 7001.
Table 7001
Assembly Materials and Equipment
NOMENCLATURE DESCRIPTION SOURCE
Adhesive Sealant 732 Clear RTV Dow Corning (V71984)
AD-50002 B/E Aerospace, Inc. (V63367)
RTV 108 General Electric (V01139)
#738 White Dow Corning (V71984)
RTV-162 General Electric (V01139)
#732 Black Dow Corning (V71984)
#736 Red Dow Corning (V71984)
Petroleum Jelly CM-50015 Commercially Available
Shrink Tube RNF100-3/16-CL-SP Tyco Electronics Connectivity(V00779)
TU-448 B/E Aerospace Inc. (V63367)
M23053/8-004-C Raychem Corporation (V06090)
RNF100-1/4 Raychem Corporation (V06090)
Sleeving TU-50051 B/E Aerospace Inc. (V63367)
Thread Lock Adhesive 262 Red Loctite Corporation (V05972)
242 Loctite Corporation (V05972)
AD-300 Blue B/E Aerospace, Inc. (V63367)
Thread Lubricant Never-Seez, NSWT-14 Bostik, Inc. (V1Y0Z7)
#44 Dow Corning (V71984)
CM-50016 B/E Aerospace, Inc. (V63367)
Thread Seal Tape MS-STR-4 Swagelok Copmanies (V02570)
(1/4 Wide) TT-7454 B/E Aerospace, Inc. (V63367)
Tie, miniature MS3367-4-9 Thomas and Betts Corp. (V56501)
Tubing, Shrinkable TU-225 B/E Aerospace, Inc. (V63367)
Tubing, Translucent FEP TU-379 B/E Aerospace, Inc. (V63367)
Tubing, Translucent PFA 0000137457 Zeus Industrial Products, Inc.(V6Y609)

416-0001
2. Procedure
A. Assemble Sensor Probe Assembly (refer to IPL Figure 14)
(1) Install wiring assemblies (35) to slip ring probe assembly (40). Install polyester
spring (45).
(2) Install screws (10) to the adapter plate (5). To attach top double probe block (15) and probe
assembly to the adapter plate (5), install screws (20), lockwashers (25) and flat washers (30).
B. Assemble Cold Water Supply Tube Assembly (refer to IPL Figure 13)
(1) If previously removed, attach teflon tubing (5) between hose fitting (45) and tube assembly (15)
with two clamps (10A).
(2) If previously removed, attach teflon tube (20) to tube assembly (15) with clamps (10A). Install
nut (25), ferrule (35) on tube (20) and install insert (40) in end of tube (20).
C. Assemble Cold Water Filter Assembly (refer to IPL Figure 12)
(1) Install plug (5) and o-ring (10) onto housing assembly (65).
(2) If previously removed, attach teflon tube (20) between hose fitting (25) and housing
assembly (65) with clamps (15A).
(3) If previously removed, install insert (45), front ferrule (35) and back ferrule (40) and nut (30) on
tube assembly (60).
(4) If previously removed, attach teflon tube (55) to tube assembly (60) with clamp (15A).
NOTE: Add varglas non-fray sleeving over teflon tube (55) to eliminate the possibility of a
water leak forming in the water tube.
(5) If previously removed, attach teflon tubing (50) between tube assembly (60) and housing
assembly (65) with clamps (15A).
D. Assemble Brew Head Assembly (refer to IPL Figure 11)
(1) For Coffee Makers part numbers 416-0001-25 and 416-0001-41, install right hand guide (140)
and left hand guide (175) on brew head. Attach guides with screws (145 and 180), lock washers
(150 and 185), flat washers (155 and 190), screws (160 and 195), lock washers (165 and 200)
and flat washers (170 and 205).
(2) Install screws (40) and probe (35) into fitting (45) or if present, install o-ring (120A) onto stem
(125).
(3) Assembly fitting (15A) on brew head (55) and secure with screws (20), flat washers (25) and lock
nuts (30).
(4) For brew head assembly post TIL 10001, if previously disassembled, install insert (80), o-rings
(85 and 120), sleeve (90) or clamp (90A) and tube (95A) into fitting (110). Insert flow washer (70)
and tube assembly (60) into fitting (110) and secure with clip (65).

416-0001
(5) Install gasket (50) and retainer assembly (5) and lock nuts (10) on brew head (55).
E. Assemble Micro Switch Assembly (refer to IPL Figure 10)
(1) If previously removed, install ring terminal (30) onto end of the “C” (common) wire and ring
terminal (25) on the “NO” (normally open) wire. Place one 3/8 inch long piece of clear teflon
tubing (TU-310) over terminal (30) to provide insulation.
(2) Assemble switch mounting plate (45), actuator (40) and switch (35). Secure with screws (15),
lock washers (20) and nuts (10).
F. Assemble Drain Valve Assembly (refer to IPL Figure 9)
(1) Install o-rings (10 and 15) onto stem assembly (5).
(2) Screw stem assembly (5) into valve body (20).
G. Assemble Low Water Sensor Assembly (refer to IPL Figure 8)
(1) lnstall cap (45), o-rings (50 and 65) and sleeve (55) onto shaft (40) and install into adapter (60).
(2) lnstall o-rings (50 and 65) and spacer (70) onto shaft (40).
(3) lnstall flat washer (75) and lock washer (80) on shaft (45) and secure with nut (85).
(4) If previously removed, install terminals (25 and 30) onto interconnecting wire. Place one 3/8 inch
length of clear teflon tubing (TU-310) over terminal (30) to provide insulation.
(5) Install flat washer (20) wire assembly (1A) and lock washer (15) on shaft (40) and secure with nut
(10).
H. Assemble Water Tank Assembly (refer to IPL Figure 7)
NOTE: Wrap all male pipe threads with two complete turns of 1/4 inch wide thread sealing tape
(refer to Table 7001) before assembly. Direction of wrap should be clockwise when viewing
open end of fitting.
(1) Install tube assembly (235) into bottom of tank assembly (245). The tube assembly must be tight
and aligned midway between the heater assemblies (240) (refer to Figure 7002).
(2) Install one each o-ring (85) on heater assemblies (240).
(3) Apply thread lubricant (refer to Table 7001 and Figure 7001) to heater assemblies and then install
heater assemblies (240) into bottom of tank assembly (245).
NOTE: Do not exceed 10 ft-lb tightening torque between heater assemblies (240) and tank
assembly (245).

416-0001
55
140
THREAD 135
LUBRICANT
145
Figure 7001
Tank Assembly (Heater Assembly Lubrication)
Figure 7002
Bottom End Configuration

416-0001
(4) Install thermistor (90) into tank assembly (245). Return tank assembly to the upright position.
Make sure that the upper end of tube assembly (235) is aligned with thermistor (90) and
approximately 3/8 inch from the thermistor, tube may be deflected to maintain position
(refer to Figure 7003).
(5) Screw lock nut (165) down over threads of valve body (185). Install valve assembly (180), spring
rest (175) and spring (170) into the valve body (185). Install adjusting cap assembly (160) over
threads of valve body (185).
NOTE: Prior to installation on tank assembly (245), adjusting cap assembly (160) must be
adjusted by connecting the open end of valve body (185) to a water supply and setting
adjusting cap assembly (160) so that it will weep at a rate of 1 to 3 drops per second at
100 psig (689.47 kPag) and will remain completely closed (no water flow) at 80 psig
(551.58 kPag) or below. After this adjustment, lock adjusting cap assembly (160) in
position by tightening locknut (165) against lower edge of adjusting cap
assembly (160).
Figure 7003
Tube Alignment

416-0001
RELIEF VALVE
ASSEMBLY
THERMISTOR
VENT VALVE
ASSEMBLY
FILTER ASSEMBLY
WATER SENSOR
ASSEMBLY
Figure 7004
Top End Configuration
(6) Install o-ring (105) and ball (115) into body subassembly (110). Thread housing (120) onto vent
valve assembly (95).
(7) Slide filter screen (60) over water jet (80). Secure retainer (45) to water jet (80) with screw (50)
and lock washer (55). lnstall the filter assembly (30) into tank assembly (245).
(8) lnstall elbow (25) into water jet (80).
(9) lnstall relief valve subassembly (130) into elbow, tighten and make sure that the tapped holes in
adjusting cap assembly (160) are parallel with the top surface of the tank.
(10) lnstall low water sensor assembly (190) into tank assembly (245).
(11) Place gasket (15) on fitting (10) and install fitting assembly (5) into housing (120) (refer to
Figure 7004).
J. Deleted
NOTE: Deleted
(1) Deleted
(2) Deleted
(3) Deleted
(4) Deleted

416-0001
Figure 7005
Deleted
(5) Deleted
NOTE: Deleted
(6) Deleted
(7) Deleted
(8) Deleted
(9) Deleted
(10) Deleted
(11) Deleted
K. Assemble Valve Assembly (refer to IPL Figure 6)
(1) Install o-ring (160) into body detail (155). Install plunger spring (170) and plunger assembly (165)
into plunger guide assembly (175) and then thread plunger guide assembly into body detail (155)
until firmly seated on o-ring (160).
(2) If previously removed, solder diode (200) onto coil and diode assembly (195) with cathode
connected to terminal with yellow dot.
(3) Install coil and diode assembly (195), strap assembly (180) and name plate (185). Secure with
nut (190).
NOTE: Paragraphs 2.D, 2.E and 2.F apply to all three solenoids.
(4) Attach solenoid support (5) to body detail (155) with screws (10).
NOTE: Apply loctite to the threads of screws (10) before assembly.
NOTE: Wrap all male pipe threads with two complete turns of 1/4 inch wide
thread sealing tape before assembly. Direction of wrap should be clockwise
when viewing open of fitting. Apply lubricant to all male pipe threads.
(5) Install street elbow (135) into body detail (155) of BREW solenoid.

416-0001
(6) Install male elbow (100) on fitting (130). Install fitting (130) between BREW solenoid and HOT
WATER solenoid, making sure elbow (100) is aligned.
(7) Screw street elbows (135) and male connector (120) onto fitting (125) and align street elbows
(135) approximately. Screw COLD WATER solenoid onto street elbows (135).
L. Assemble power module assembly (refer to IPL Figure 4)
NOTE: For all wiring information (wire gauges, termination points, etc.) in this section,
refer to Figures 2007 to 2010 of SCHEMATICS AND WIRING DIAGRAMS section.
(1) If previously removed, install replacement anchor nuts (445) on housing (460) and secure with
new rivets (450).
(2) If previously removed, install dowel pin (205) and inserts (455) on housing (460).
(3) Insert connector (280) into housing (460) and secure with the hex nut supplied as part of the
connector. If previously removed, insert connector pins with wires attached, into connector (280).
(4) Install guides (275).
(5) Install grommet (425) on housing assembly (460).
(6) Install terminal block (170) and secure with screws (175) and nuts (180).
(7) Attach and solder wires #29 and #20 (refer to Figures 2001, 2002, 2003, 2004, 2005 of
SCHEMATICS AND WIRING DIAGRAMS section) to resistor (100). Place one 3/8 inch length of
clear teflon shrink tubing over solder joints to provide insulation. lnstall resistor (100) and secure
with screws (105) and nuts (110).
(8) At DC, attach terminal (350) to appropriate wires. Install screw (355), flat washers (360 and 365),
terminal (350) and nut (375).
(9) Insert contacts (155) with wires attached into relay socket (130). Insert relay socket (130) into
housing (460). Position both shield assemblies (150) under the ends of relay socket (130) and
secure with screws (135), washers (140) and self-locking nuts (145). Push relay (160) fully into
relay socket (130). Install cover assembly (115) and secure with lock washers (125) and
screws (120). Make wire connections from relay socket (130) to connector (280) and to terminal
block (170).
(10) Slip a 1/2 inch length of clear shrink tubing (TU-4525) over surge voltage protector (435). Install
18 gauge teflon shrink tubing on leads of voltage protector (435). Solder voltage protector (435)
to silicon controlled rectifier (50). Solder appropriate wires to rectifier (50). Insulate wire #32
solder joint with one 1/2 inch length of clear teflon shrink tubing (TU-225). Install rectifier (50)and
secure with lock washer (55) and nut (60).
(11) At SG2, attach terminals (285) to appropriate wires and attach them to housing (460) with screw
(290), flat washers (295 and 300), terminals (285) and nut (310).

416-0001
(12) Install 18 gauge teflon shrink tubing on leads of capacitor (85) and solder leads to pins (3 and 4)
of transformer assembly (65). Bend leads over and cement capacitor (85) to transformer (95) with
sealant (AD-053). Solder appropriate wires to transformer (65). Insulate solder joints with 1/2 inch
lengths of clear teflon shrink tubing (TU-310). Attach transformer assembly (65, consisting of
items 90 and 95) to housing (460) with screws (80) and self-locking nuts (70).
(13) If previously removed, install miniature ties (430) on wire assembly (495) and install wire
assembly (495) in housing assembly (440). Install instruction plate (270) and terminal blocks
(225) and secure with screws (230), flat washers (235) and nuts (240). Install terminals (245),
lock washers (250) and capacitor assembly (255) on terminal blocks (225).
(14) If previously removed, solder terminals (265) onto capacitor (260) leads. (Make sure wire leads
are insulated with 18 gauge teflon shrink tubing. Attach positive lead of capacitor (260) to
terminal 2 of terminal block TB2 and the negative lead to terminal 13 of terminal block TB1.
(15) At AC, install terminals (380) on appropriate wires and attach them to housing (460) with screw
(385), flat washers (390 and 395) and nut (405).
(16) At SG1, install terminal (315) on appropriate wires and attach it to housing (460) with screw
(320), flat washers (330 and 335) and nut (345).
(17) Solder appropriate wires to connector (215). Insulate all solder joints with 1/2 inch length of clear
teflon shrink tubing (0.078 inch ID). Solder positive lead of transorb (210) to pin H on connector
(215) and solder negative lead to pin C. Install connector (215) and secure with screws (220).
(18) Attach terminal (185) to wire #9 and install it on terminal block (170). Attach terminals (185) to
those wires going to terminal block (170). Attach terminals (185) to terminal block (170) using flat
washers (190), lock washers (195) and hex nuts (200). Install terminal block cover (165).
(19) Install circuit breaker (40) using supplied hardware. Replace indexing plate with guard (45).
Attach terminals (410) to wires #1, #2 and #29 and terminal (415) and lock washers (420) to wire
#26 and install them all on circuit breaker (40).
(20) Attach terminals (245) to remaining free wires, insulate each terminal attachment with a 3/8 inch
length of clear teflon shrink tubing (TU-310). Install all terminals (245) on terminal blocks (225)
with supplied screws.
(21) Group wires into bundles and install miniature ties (430). Ensure wires are routed out of the way.
(22) If pads (25) were removed, coat one side of replacement pads with cement, Loctite 404, and
secure pads (25) to cover (30).
(23) If present and previously removed, install instruction plate (15) on cover (30) and secure with
rivets (20).
(24) Attach cover plate (5) using screws (10).
M. Assemble power module assembly (refer to IPL Figure 4A)
NOTE: For all wiring information (wire gauges, termination points, etc.) in this section,
refer to Figures 2007 to 2010 of SCHEMATICS AND WIRING DIAGRAMS section.
(1) If previously removed, install dowel pin (125) on housing assembly (305).

416-0001
(2) Insert connector (195) into housing assembly (305) and secure with hex nut supplied as part of
the connector (195). If previously removed, insert connector pins with wires attached, into
connector (195).
(3) Install guides (190).
(4) Install grommet (295) on housing assembly (305).
(5) Install terminal block (90) and secure with screws (100) and nuts (95).
(6) Attach and solder wires #29 and #20 (refer to Figures 2001, 2001, 2003, 2004, 2005 of
SCHEMATICS AND WIRING DIAGRAMS section) to resistor (60). Place one 3/8 inch length of
clear teflon shrink tubing (TU-310) over solder joints to provide insulation. lnstall resistor (60) and
secure with screws (70) and nuts (65).
(7) Insert relay socket (75) into housing assembly (305). Push relay (80) fully into relay socket (75).
Make wire connections from relay socket (75) to connector (195) and to terminal block (90).
Attach terminals (105) to those wires going to terminal block (90).
(8) At AC, attach terminals (200) to wires #72 and #31. lnstall screw (205), flat washers (210 and
215), terminals (200) and nut (220).
(9) Solder appropriate wires to transformer (45). Insulate solder joints with 1/2 inch lengths of clear
teflon shrink tubing (TU-310). Attach transformer (45) to housing (305) with screws (55) and nuts
(50).
(10) lnstall instruction plate (185) and terminal blocks (145) and secure with screws (150), flat
washers (155) and nuts (160).
NOTE: Instruction plates and screws have been deleted from Coffee Makers
manufactured after April, 1985.
(11) If previously removed, solder terminals (165) onto capacitor leads (make sure wire leads are
insulated with teflon shrink tubing (TU-310)). Attach positive lead of capacitors (175 and 180) to
terminal 2 of terminal block TB2 and the negative lead to terminal 13 of terminal block TB1.
(12) At DC, install terminal (225) on appropriate wire and attach it to housing (305) with screw (230),
flat washers (235 and 240) and nut (245).
(13) At SG2, install terminal (260) on appropriate wires and attach it to housing (305) with flat washers
(265 and 270) and nut (275).
(14) Solder appropriate wires to connector (135). Insulate all solder joints with a 1/2 inch length of
clear teflon shrink tubing (TU-310). Solder positive lead of transorb (130) to pin H on connector
(135) and solder negative lead to pin C. Install connector (135) and secure with screws (140).
(15) Attach terminals (105) to wires #9 and install it on terminal block (90). Secure with flat
washers (110), lock washers (115) and nuts (120). lnstall terminal block cover assembly (85).
(16) Install circuit breaker (20) using supplied hardware. Replace indexing plate with guard (25).
Attach terminals (280) to wires #1, #2 and #29 and terminal (285) with lock washers (290) to wire
#26 and install them all on circuit breaker (20).

416-0001
(17) Attach terminals (165) to remaining free wires. Insulate each terminal attachment with a 3/8 inch
length of clear teflon shrink tubing (TU-310). lnstall all terminals (165) on terminal blocks (145)
with nuts (120), lock washers (115) and flat washers (110).
(18) Group wires into bundles and install miniature ties (300). Make sure wires are routed out of the
way.
N. Assemble Control Switch Assembly (refer to IPL Figures 3 and 3A)
NOTE: All desoldering of wire to lead will be conducted with the switch in a horizontal position in
order to prevent solder running down inside the switch and causing a shorting problem.
(1) Part number 416-0032-1 (Pre Service Bulletin 416-0001-25-038) (for Coffee Makers
manufactured prior to 1 May 1985).
(a) If previously removed, install replacement anchor nut (120, IPL Figure 3) on housing (130)
and secure with rivets (125).
(b) Install nuts (95), lock washers (100) and flat washers (150) on switches (75, 80 and 85).
Insert housing assemblies (105 and 140) on housing (130). Install mounting brackets (110),
switches (75, 80 and 85). Tighten nuts (95).
(c) Connect electrical wires (refer to Figure 2006A or 2006B). Refer to wire charts (Figures
2007 to 2010) to see which wires to use. Install one 3/8 inch length of clear teflon tubing
(TU-310) over each solder connection for insulation. If removed, install terminals (35, 135
and 155) and butt splice (145) on the electrical wires per schematic, Figures Figure 2006A
or 2006B. On those wires using terminals (35), slip one 3/8 inch length of clear teflon tubing
(TU-4705) onto wire prior to soldering and then slip it back down over solder joint to provide
insulation. Wrap wire bundle with miniature ties (40). Install split grommets (30) onto wire
bundle.
NOTE: If new grommets are used, insert wires through them prior to soldering on
terminals (35, 135 and 155).
(d) Insert one lamp (70) into each of switch caps (45, 50, 55, 60 and 65). Press switch caps
into their respective housing assemblies (105 and 140).
(e) Install terminal (155), flat washer (165) and flat washer (170) and secure with screw (160)
and self-locking nut (175).
(f) Install clamp (5), washer (25) and flat washer (20) and secure with screw (10) and
self-locking nut (15).
(2) Part number 416-0032-1 (post Service Bulletin 416-0001-25-038) (for coffee makers
manufactured after May 1,1985) and control switch, part number 4160032-5.
(a) If previously removed, install replacement anchor nut (145, IPL Figure 3A) on housing
(155) and secure with rivets (150).
(b) If previously removed, install replacement clip (160) on housing (155) and secure with
rivets (165). Install resistor (110) into clip (160). Install tubing (TU-225) over resistor.

416-0001
(c) Install switches (130 and 135), bezels (120) and mounting brackets (115) and secure with
nuts (125). Install tubing (TU-310) over switches (130 and 135).
(d) Insert lamps (105) into switch caps (80, 85, 90, 95 and 100). Install switch caps (80, 85, 90,
95 and 100) onto switches (130 and 135).
(e) If previously removed, connect terminals (30, 60, 65) to wires. Connect wires to switches
(130 and 135).
(f) Install screw (50), flat washer (45), terminal (30), flat washer (40) and self-locking nut (35).
Install TU-4705 over terminal (30).
(g) Install screw (25), clamp (5), washer (20), flat washer (15) and self-locking nut (10).
P. Assemble Coffee Maker Subassembly (refer to IPL Figure 2)
(1) On Coffee Makers 416-0013 -1, -1P, -5, -7, -15, -21, -29, -39, -45, -47, and -49, apply sealant
(AD-50002) to mating surfaces of base plate assembly (910) and housing assembly (705) and
fasten the two together with screws (915) and lock washers (920).
(2) On Coffee Makers 416-0013-9, -13, -17, -23, -35 and -41, attach screen (925) to base plate
assembly (910A) with fastener (930). Apply sealant (AD-50002) to mating surfaces of base plate
assembly (910A) and housing assembly (705) and fasten the two together with screws (915) and
lock washers (920).
(3) On Coffee Maker 416-0013-19, apply sealant (AD-50005) to mating surfaces of base plate
assembly (910B) and housing assembly (705) and fasten the two together with screws (915) and
lock washers (920). Install drain tube assembly (980) and secure with screw (985).
(4) On Coffee Maker 416-0013-25, apply sealant (AD-50005) to mating surfaces of base plate
assembly (910C) and housing assembly (705) and fasten the two together with screws (915) and
lock washers (920).
(5) Attach thermal switches (1005) to mounting plate assembly (1000) with nuts (1010). Attach three
black wires from heaters on tank assembly to thermal switches (1005) with screws (725A), lock
washers (720) and hex nuts (715). Attach buss bar (1015) and wire assembly (710) to thermal
switches (1005) with screws (1020), lock washers (1025) and nuts (1030).
(6) Position heater assembly (890) against bottom side of base plate assembly with the wire leads
toward the rear and secure in place with self-locking nuts (895). Slip sleeving (TU-50051) over
heater leads and secure to the bottom of housing assembly (705) with wire clamp (870), clamp
washer (885), lock washer (875) and screw (880).
(7) Install cup retainer (730) on upper surface of the cup shelf of housing assembly (705) with screws
(735) and lock washers (740).
(8) Install spacer (935) on housing assembly (705) and secure with screw (940).

416-0001
(9) Place spring (835) into housing assembly (705). Slide pin (810) into pin-locking lever (805) and
secure with pin (815) and retaining ring (820). Attach lever assembly (800, consisting of items
805 through 820) or pin-locking lever (805) onto spring (835) and secure with pivot pin assembly
(825) and screw (830).
NOTE: Apply lubricant to pin-locker lever (805) and pivot pin (825) prior to installing onto
spring (835).
(10) Install retainer (795), screw (785), lock washers (790) and bushing (780). Install spring (775),
screw (750), lock washer (755) and bushing (745). Install screw (765), lock washer (770) and
bushing (760). Place the short end of spring (775) against bushing (760). Place the long end of
spring (775) under lip of retainer (795).
(11) Attach wire assembly (945) to the left rear exterior wall of housing assembly (705) with screw
(950), stop nut (960) and two flat washers (955). Assemble sensor subassembly (625), support
block (630) and probe guard (635) to make sensor assembly (625). Secure sensor assembly
(625) to bottom side of the cup shelf with screws (610) and lock washers (615). Connect left hand
wire from sensor assembly (625) to wire assembly (945).
(12) Install tank assembly (210) with screws (215) to housing assembly (705).
(13) Attach left handle (410) to left hand side assembly (395). Attach bushing assembly guide (400) to
left hand side assembly (395) with screw (405). Attach right handle (435) to right hand side
assembly (415). Attach bushing assembly guide (425) to right hand side assembly (415) with
screw (430). Attach handle (445) to side assemblies (395 and 415) with screws (450).
NOTE: Prior to assembly, apply thread-locking adhesive (AD-156) to threads of screws

(405, 430, and 450).
(14) Attach guides (565 and 570) to brew head assembly (550) with screws (585 and 600), lock
washers (595 and 610) and flat washers (575 and 590). Place one bushing (455) on each side
assembly (395 and 415). Place side assemblies on brew head assembly (550). Position this
entire assembly in housing assembly (705). Install washers (385), screws (375), bushings (370),
flat washers (380) and self-locking nuts (390).
NOTE: Apply adhesive (AD-155) on instruction plate (35) before installing onto front plate (50).
(15) Assemble front plate (50), instruction plate (35) and brace (55). Secure with screws (40) and lock
washers (45). Install the brace assembly (25) and secure with screws (30).
(16) Attach spring bracket (305) to the right side of housing assembly (705) with screws (310) and
lock washers (315).
(17) Position carrying handle assembly (320) in housing assembly (705) and install one guide pin
(360) through each channel in the carrying handle assembly (320) and into housing assembly
(705). Attach one bushing (350) into the left channel of the carrying handle assembly (320) with
screw (355). Place the second bushing (350) into the right channel of carrying handle assembly
(320) and place washer (345), spring (340) and spring retainer (335) against housing assembly
(705). Secure with screw (325) and lock washer (330). Insert short end of spring into the middle
slot of spring bracket (305). Hook long end of spring (340) into notch on brew head guides (565).

416-0001
(18) Install switch assembly (290) and secure with, but do not tighten, screws (295) and lock
washers (300).
NOTE: Pull handle assembly (365) down. Position switch assembly (290) so that it is actuated
by guide (570). Tighten screws (295).
(19) Install stud (80). Position control switch assembly (60) against stud (80) and secure with
screw (75).
(20) Place grommets (30, IPL Figure 3 or 55, IPL Figure 3A) around wires from control switch
assembly (60, IPL Figure 2) and switch assembly (290) and place in slot in rear wall of housing
assembly (705).
NOTE: Grommet was split during disassembly.
(21) Bundle the following wires together and place wire clamp (650) around them:
(a) Eleven wires from control switch assembly (60).
(b) Two wires from switch assembly (290).
(c) Two wires from heater assembly (890).
(d) Two wires from thermistor (90, IPL Figure 7).
1 One wire from water level sensor assembly (190, IPL Figure 7 or 130, IPL
Figure 7A).
(e) Wire assembly (690) with color-coded terminal at top.
(f) Wire assembly (670) with color-coded terminal at top.
(g) Wire assembly (645).
(22) Install wire assembly (645) with wire clamp (650), washer (660), stop nut (665) and screw (655).
Connect right hand wire from sensor assembly (625) to wire assembly (645).
(23) Install o-ring (165) on tube assembly (170). Attach this assembly to rear of housing assembly
(705) with screws (185).
(24) Attach tube assembly (200) to cold water solenoid (refer to IPL Figure 6) on valve assembly
(180, IPL Figure 2). Tighten enough that tube (20, IPL Figure 13) can be oriented in
approximately its final position without any kinks or twists in teflon tubing (5).
NOTE: Paragraph 2.N.(24) applies to 416-0013 -1,-1P,-25,-29,-35,-39,-43,-45,-47 and -49

Coffee Maker assemblies only.

416-0001
(25) Attach hose fitting (25, IPL Figure 12) on cold water filter assembly (205, IPL Figure 2) to cold
water solenoid (refer to IPL Figure 6) on valve assembly (180, IPL Figure 2). Tighten enough that
housing assembly (65, IPL Figure 12) and tube assembly (50) can be oriented in approximately
their final positions without any kinks or twists in teflon tubing (20 and 55).
NOTE: Paragraph 2.N.(25) applies to 416-0013-5 through 416-0013-21 Coffee Maker

assemblies.
(26) Attach NO lead of switch assembly (290, IPL Figure 2) to negative post on brew solenoid (refer to
IPL Figure 6). Attach upper end of wire assembly (690, IPL Figure 2) to yellow dot post on brew
solenoid with screw (695) and stop nut (700). Attach brown wire from control switch assembly
(60) to yellow dot post on hot water solenoid (refer to IPL Figure 6). Attach upper end of wire
assembly (645) to negative post on hot water solenoid with screw (655) and nut (665).
NOTE: Each of these attachments is made with one screw (PN MS51957-26) and one stop nut
(PN MS20143-06) except attachment of two wire assemblies at negative post on hot
water solenoid requires a longer screw (PN MS51957-27).
(27) Connect tube assembly (175) to elbows (100 or 105, IPL Figure 6) on valve assembly
(180, IPL Figure 2) and to elbow (25, IPL Figure 7) on tank assembly (210, IPL Figure 2).
(28) Attach support (250) to power module assembly with guide (275), lock washer (285) and nut
(280). Slip this whole unit into position and attach to housing assembly (705) with screws (255 or
260 and 145), washer (265) and nut (270).
(29) Position drain valve assembly (245) against support (250). Install o-ring (240) on drain valve
assembly (245) and secure with water plug assembly (230).
(30) Connect tube assembly (200) or filter assembly (205) between drain valve assembly (245) and
fitting at end of anticipator tube (235, IPL Figure 7) on tank assembly (210, IPL Figure 2).
NOTE: Paragraph 2.N.(30) applies to 416-0013 -1,-1P,-25,-29,-35,-39,-43,-45,-47 and -49

Coffee Maker assemblies only.
(31) Remove two screws (120, IPL Figure 4) and lock washers (125, IPL Figure 4) that hold cover
assembly (115, IPL Figure 4) on power module assembly (140, IPL Figure 2). Position cold water
filter body (refer to IPL Figure 12) in place and attach with these same screws and lock washers.
Connect tube assembly (consisting of tubes 50 and 60, IPL Figure 12) between drain valve
assembly (245, IPL Figure 2) and anticipator tube (235, IPL Figure 7).
NOTE: Paragraph 2.N.(31) applies to 416-0013-5 through 416-0013-21 coffee maker

assemblies.
(32) Attach wire assembly (710, IPL Figure 2) to tank assembly (210) and attach other end to
terminal 1 of terminal block (170, IPL Figure 4) at rear of power module assemblies
(140, IPL Figure 2) with flat washers (190, IPL Figure 4), lock washers (195, IPL Figure 4) and
nuts (200, IPL Figure 4). Attach three red heater leads to terminals 2, 3 and 4 of terminal block
(170) with flat washers (110), lock washer (115) and nut (120). Install switch assemblies (995, IPL
Figure 2), cover (1045) and standoffs (1055) with screws (1050). Put cover (165, IPL Figure 4) in
place on terminal block (170).

416-0001
(33) Refer to Figures 2007 to 2010 for electrical connections in power module assembly (140, IPL
Figure 2). Place remaining grommet (30, IPL Figure 3 or 55, IPL Figure 3A) on wires entering
power module assembly (140, IPL Figure 2) and place in slot in power module assembly housing
(460, IPL Figure 4).
NOTE: Grommet was split during disassembly.
(34) Wrap wires with miniature ties (975, IPL Figure 2) as required. If any terminals need replacing,
cover solder joints with teflon tubing (TU-310) for insulation. Replace PC board assembly (35, 15
IPL Figures 4, 4A) and secure cover plate assembly (5, 315 IPL Figures 4, 4A) in place with
screws (10, 320 IPL Figures 4, 4A).
(35) Slip faucet subassembly (110, IPL Figure 2) onto end of tube assembly (170) and attach to
housing assembly (705) with screws (95) and stop nuts (100). Screw aerator (105) into faucet
subassembly (110).
(36) For coffee makers 416-0001-23 and -41, install adapter (115) and spigot assembly (120) made
up of tube (125), packing (130) and bushing (135).
(37) Install teflon tubing (TU-379) on fitting assembly (5, IPL Figure 7). Route tubes down inside rear
wall of housing assembly (705, IPL Figure 2) through clip (220) and through hole in cup shelf.
(38) Fasten rail assembly (840) to housing assembly (705) and support (250) with screws (845).
Fasten rail assembly (850) to housing assembly (705) and power module assembly (140) with
screws (855).
(39) For Coffee Makers 416-0013-9, -17 and -19, attach trim panel (15) and plate (5) to housing
assembly (705) using screws (10A) and screws (20). For the other models, attach plate (5) with
screws (10).
Q. Assemble Coffee Maker (refer to IPL Figure 1)
(1) Brew Cups pre TIL 10019
(a) Install plate (15) on cup assembly (40) and secure with screws (20) and nuts (25).
(b) Install cup assembly (5 or 40) into Coffee Maker subassembly.
(2) Brew Cups post TIL 10019
(a) Install spacer plate (15A) on brew cup (10) and secure with screws (20A) and nuts (25A).
(b) With the pull down handle in the raised position, insert cup assembly (5A) into the Coffee
Maker subassembly.
(3) Refer to TESTING AND FAULT ISOLATION section and perform the functional test.

416-0001
SPECIAL TOOLS, FIXTURES, EQUIPMENT AND CONSUMABLES
1. General
A. All work described in this manual may be conducted in any normal work area with ambient
environmental and physical conditions and whose environment has been cleaned for Coffee Maker
assembly repair.
B. Special tools, fixtures, equipment and consumables required to perform the work function listed in all
paragraphs of this manual are listed in Table 9001.
Table 9001
Special Tools, Fixtures, Equipment and Consumables Lists
2 Digital and Thermocouples None Commercially Available

Thermometers
Adhesive Sealant 732 Clear RTV Dow Corning (V71984)

RTV 108 General Electric (V01139)

#738 White Dow Corning (V71984)

#732 Black Dow Corning (V71984)

#736 Red Dow Corning (V71984)
Deleted
Deleted
Clean Water None Commercially Available
Coffee Maker Rail PN 416-0201-1 B/E Aerospace, Inc. (V63367)
Dielectric/IR Model 3570 Commercially Available
Isopropyl Alcohol TT-I-735 Commercially Available
Megohmmeter None Commercially Available
Milliohmmeter Model 1880 QuadTech®, Inc. (V0PK96)

Model 16502 Chroma (VH1U83)
Petroleum Jelly CM-50015 Commercially Available
Server MISC-3201 B/E Aerospace, Inc. (V63367)

416-0001

Special Tools, Fixtures, Equipment and Consumables Lists

Shrink tube RNF100-3/16 Tyco Electronics Raychem (V00779)
TU-448 B/E Aerospace, Inc. (V63367)
M23053/8-004-C Raychem Corp. (V06090)

RNF100-1/4 Tyco Electronics Raychem (V00779)

Sleeving TU-50051 B/E Aerospace, Inc. (V63367)
Soap Solution None Commercially Available
Soft-Bristled Brush None Commercially Available
Stop Watch None Commercially Available
Sulphamic Acid Based Cleaner Sulphamic acid 5% solution, Commercially Available

LimeAway, Vinegar, or other agent
that removes calcium, lime, and
rust deposits
Test Bench (flowmeter, None Commercially Available

adjustable water supply with
pressure gauge, power supply,
3 ammeters, voltmeter)
Test Harness 998552 B/E Aerospace, Inc. (V63367)
Tie, miniature MS3367-4-9 Thomas and Betts Corp. (V56501)
Thread Lock Adhesive 262 Red Loctite Corporation (V05972)

242 Loctite Corporation (V05972)

AD-300 Blue B/E Aerospace, Inc. (V63367)
Thread Lubricant Never-Seez NSWT-14 Bostik, Inc. (V1Y0Z7)
#44 Dow Corning (V71984)
CM-50016 B/E Aerospace, Inc. (V63367)
Thread Seal Tape (1/4 Wide) MS-STR-4 Swagelok Copmanies (V02570)

TT-7454 B/E Aerospace, Inc. (V63367)
Tubing, Translucent FEP TU-379 B/E Aerospace, Inc. (V63367)
Tubing, Translucent PFA 0000137457 Zeus Industrial Products, Inc.

(V6Y609)
Tubing, Shrinkable TU-225 B/E Aerospace, Inc. (V63367)
Water Hose with Thermocouple None Commercially Available

416-0001
Figure 9001
Deleted

416-0001
STORAGE
1. General
A. This section contains the storage procedures for the Coffee Maker Assembly.
2. Procedure
NOTE: Prior to wrapping and packaging the coffee maker for storage, it should be cleaned and dried.
A. Wrap the unit with cushioning material, Military Specification MIL-C-81013.
B. Enclose the assembly and desiccant; Military Specification MIL-D- 3464, in heat sealable film, Military
Specification MIL-F-22191, and seal the film using a sealing iron, Military Specification MIL-S-43336.
C. Store the assembly in an area with a temperature range of 65° F to 160° F (18.33° C to 71.11° C).

416-0001
ILLUSTRATED PARTS LIST
1. Introduction
A. The ILLUSTRATED PARTS LIST is intended for use in provisioning, storing, and issuing replaceable
parts for the component, and in identification of new and reclaimed parts.
2. Vendor’s Parts
A. Vendor’s parts used in the unit and which are not altered by B/E Aerospace, Inc are listed in the
Detailed Parts List by the vendor's part number, vendor's description of the part, and vendor's code
listed in parentheses following the description. Vendors' code symbols used in this publication are taken
from the CAGE cataloging handbook, and consist of the applicable code symbol preceded by the Letter
"V." Table 10001 shows a numerically arranged list of vendor codes used in this publication.
Table 10001
Vendor Information
VENDOR CODE (CAGE) ADDRESS
VH1U83 Chroma
Morsestraat 32
Ede Gld, Netherlands 6716AH
V00779 Tyco Electronics Corporation
2800 Fulling Mill Road Building-38
Middletown, PA 17057
V01139 Momentive Performance Materials Inc,
260 Hudson River RD
Waterford, NY-12188-1910
V02570 Swagelok Copmanies
6262 Cochran RD, Solon
Cuyahoga, OH, US 44139 3308
V05972 Loctite Corporation
1001 Trout Brook Xing
Rocky Hill, CT 06067
V06090 Tyco Electronics Corporation
300 Constitution DR.
San Mateo, CA 94025
V0PK96 Quadtech Inc
734 Forest Street Suite 500
Marlborough, MA 01752
V1Y0Z7 Bostik, Inc.
Construction and Distribution Division
205 Oliver Drive
Marshall, MI 49068-9543
V56501 Thomas & Betts Corporation
8155 T & B Boulevard
Memphis, TN 38125

416-0001

Vendor Information
VENDOR CODE (CAGE) ADDRESS
V63367 B/E Aerospace, Inc.
10800 Pflumm Road
Lenexa, KS 66215
V71984 Dow Corning Corporation
2200 W Salzburg Road
Midland, MI 48686
V8X417 Polymer Corporation
180 Pleasant ST
Rockland, MA-02370-1229
Deleted
3. Use of the Illustrated Parts List
A. When the part number is known:
Turn to the Numerical Index and locate the part number. Figure and item numbers on the illustration
where the part appears are listed in the column to the right of the part number. Turn to the illustration
and locate the item number. The corresponding item number in the accompanying Detailed Parts List
will give part number, description, assembly relationship, quantity required for that particular
application, and whether or not the part appears in the illustrations.
B. When the part number is not known:
Look through the figures and identify the part by appearance. Note the figure number and the item
number. The corresponding Fig-Item number in the Detailed Parts List shows the part number,
description, assembly relationship, effectivity code, and the number of units per assembly.
4. Material Arrangement
A. Numerical Index
The Numerical Index is an alphanumeric listing of all the part numbers in the Detailed Parts List. Each
part number is listed together with its corresponding item number, ILLUSTRATED PARTS LIST figure
number, and the total required number of units per assembly. The figure-item number is composed of
two parts. To the left of the dash is the figure number. It is the number of the figure in the ILLUSTRATED
PARTS LIST that shows the part. To the right of the dash is the item number. It is the number that
identifies a part in a figure.
B. Illustrations
The ILLUSTRATED PARTS LIST illustrations interrelate to the Numerical Index and the Detailed Parts
List. The separate illustrations pictorially describe recommended disassembly/assembly sequence and
support DISASSEMBLY and ASSEMBLY as well as the Numerical Index and the Detailed Parts List of
this manual.

416-0001
C. Detailed Parts List
(1) Fig-Item
The Detailed Parts List is arranged numerically by item numbers. These are the same item
numbers listed in the Numerical Index. In the Detailed Parts List, the figure number portion of the
figure-item number is listed only once per column. Immediately below a figure number are the
item numbers that appear on that figure. A dash in front of an item number means the
corresponding part is not shown in that or any other figure. Each item number is listed together
with its corresponding part number, nomenclature (description, assembly relationship), effectivity
code, and units per assembly.
(2) Part Number
The part number column contains the B/E Aerospace Part Number or if there is no B/E
Aerospace Part Number the original manufacturer's part number will be shown. When standard
parts are used, the standard part number is listed in this column.
(3) Airline Part Number
This column is left blank for airline internal use.
(4) Nomenclature
(a) Indenture System
The indenture system shows the relationship of parts and assembly to next higher
assembly or installations, as follows:
1234567
Unit (Product which this manual describes)
• Detail parts for assembly into the unit
• Subassembly
• Attaching parts for subassembly
***
• • Detail parts for subassembly
• • Sub-subassembly
• • Attaching parts for sub-subassembly
***
• • • Detailed parts for sub-subassembly
(b) Attaching Parts
Attaching parts are captioned ATTACHING PARTS and are listed immediately following the
parts attached. The * * * symbol follows the last item of the attaching parts group.
(c) Vendor Code
Parts manufactured by companies other than B/E Aerospace, Inc. are identified by an
appropriate vendor’s CAGE code following the nomenclature, and are preceded by the
letter "V." Standard parts such as AN, MS, etc., are not identified by a vendor code.

416-0001
(5) Effectivity Code
When two or more units (main assembly) are listed in the same ILLUSTRATED PARTS LIST, a
code (“A”, “B”, “C”, etc.) is assigned to each main unit. All subcomponents that are peculiar to a
particular unit are identified by the same effectivity code letter as the unit. If parts are common to
all units, the effectivity code column is left blank. The coding used in the ILLUSTRATED PARTS
LIST in this manual is shown in Table 10002.
Table 10002
Effectivity Guide
ASSEMBLY PN IPL FIGURE NO. EFF CODE
416-0001-1 1 A
416-0001-1P 1 B
416-0001-3 1 C
416-0001-5 1 D
416-0001-7 1 E
416-0001-9 1 F
416-0001-13 1 G
416-0001-15 1 H
416-0001-17 1 J
416-0001-19 1 K
416-0001-21 1 L
416-0001-23 1 M
416-0001-25 1 N
416-0001-29 1 O
416-0001-35 1 P
416-0001-39 1 Q
416-0001-41 1 R
416-0001-45 1 S
416-0001-47 1 T
416-0001-49 1 U
(6) Units per Assembly
Quantities specified in the "UNITS PER ASSY" column are the total number of each part required
per assembly or subassembly and are not necessarily the total used per the complete unit.
(a) “AR” indicates “as required” and refers to variable quantity items, such as shims, spacers,
or similar items.
(b) “RF” indicates “reference” and refers to items and their quantities which are listed
elsewhere and are provided here as a reference only.

416-0001
(c) “NP” indicates “non procurable” and refers to items which are not procurable and may not
be ordered.
5. Parts Replacement Data
Interchangeability relationship between parts is identified in the “NOMENCLATURE” column. A list of terms
used and their definition is as follows.
TERM ABBREVIATION DEFINITION

Alternate ALT Part fully meets functional and structural specifications, but differs
either in overall external dimensions, connection installation, and/or
mounting provisions, and may require additional rework or
modifications to install in a specific application.
Optional OPT The part is fully interchangeable in form, fit, and function with other
item numbers shown.
Preferred PRFD Part is preferred over the other optional parts shown.
Replaced By REPLD BY Part is replaced by and is interchangeable with item number listed in
notation.
Replaces REPLS Part replaces and is interchangeable with number listed in notation.
Superseded By SUPSD BY Part is replaced by and is not interchangeable with item number
listed in notation.
Supersedes SUPSDS Part replaces and is not interchangeable with item number listed in
notation.
Service SB PRE Identifies when a service bulletin (SB) has an effect on a part. PRE
Bulletins SB POST shows the condition of the part before the work in the service
SB RWK bulletin is done; POST shows the condition after the work is done;
RWK shows that the part is reworked by the service bulletin.

416-0001
6. Alpha/Numerical Index
PART NUMBER AIRLINE PART NO. IPL FIG. ITEM TTL REQ
A007TH1167 2 -500B DEL
AA832-06 8 -25 DEL
AAT320-6 8 -30 DEL
AN960-10L 4 300 1
4 335 1
4 365 1
4 395 1
AN960-6 3 170 1
3A 40 1
AN960-6L 4 -190A 5
AN960C6 8 -20 DEL
11 25 2
AN960D10L 4 295 2
4 330 2
4 -330A DEL
4 360 2
4 390 2
AN960D6 2 -955A 1
3 165 1
3A 45 1
C06505 4 280A 1
4A 195A 1
C06505-01 4 -282 1
4A -197 1
C06505-03 4 -283 6
4A -198 6
C06505-05 4 -284 1
4A -199 1
C06622 4 215A 1
4A 135A 1
C0818 4 155A 2
CA330 4 85 1
CA908 4 260 1
CL182 3A 160 1
3A -160A 2
CL315 2 -870A 1
CL3171 3 5 1
3A 5 1
CL3201 2 650 1
2 870 1
- ITEM NOT ILLUSTRATED
** NOT SUPPLIED WITH POWER MODULE ASSEMBLY

416-0001
CL3201 3A -5A 1
CL50010 11 90A 1
11 -90B 2
12 -15A 5
13 -10A 3
CO6505 4 -280 DEL
4A -195 DEL
CO6622 4 -215 DEL
4A -135 DEL
CO818 4 -155 DEL
FU2493 4 **435 1
GR098 3 30 2
3A 55 2
4 425 1
4A -295 1
LP50046 3 -70A 5
3A -105A 5
LP50066 3 -70B 5
3A -105B 5
LP50095 3A -105C 5
LW163 2 285 1
MISC013 2 105 1
MISC50187 7 -115A 1
MISC50278 7 -115B 1
MISC50389 8 90 1
MISC50509 7 98 1
MS15795-706 4 140 2
MS15795-805 2 580 2
2 -725 DEL
3 20 1
3A 15 1
4 190 5
4 235 8
4A 155 8
11 155 1
11 190 1
MS15795-807 2 265 1
2 380 2
2 595 2
11 170 1
11 205 1
MS16625-431 6 60 DEL

416-0001
MS16633-1031 2 -500A DEL
2 -975A DEL
MS16633-4012 2 820 1
MS18029-1S5 4 -165A 1
4A 85 1
MS18209-387 3 70 5
MS20426A2-3 3 125 4
MS20426A3-3 3A -165A 2
3A -165B 4
MS20426A3-4 4 450 12
MS20426AD2-3 3A 150 4
MS20426B3-3 3A 165 2
MS20604AD3W1 2 -1055A 2
MS20604DD3WL1 2 1055 DEL
MS21042L3 4 -310A 1
4 -345A 1
4 -375A 1
4 -405A 1
4A 220 1
4A 245 1
4A 275 1
MS21043-04 2 1010 6
4 110 2
4A 65 2
MS21043-06 2 100 2
2 -100A 1
2 -195 5
2 665 1
2 685 1
2 700 1
2 960 1
2 -970 1
2 -970C DEL
4 **-70A 2
4 -240A 8
4A 50 2
4A 160 8
11 -10A 4
11 30A 2
MS21043-08 4A -10 2
MS21209C0410 4 -455A 4
MS21209C0420 4 455 4

416-0001
MS21209C0615 7 -70C DEL
MS21209C0620 7 -70A DEL
MS24630-22 2 915 8
MS24630-23 2 880 1
MS24693C23 2 620E DEL
MS24693C24 2 75 1
MS24693C24 14 10 2
MS24693C25 2 10 4
2 -10A 2
2 30 4
2 155 6
4 10 6
MS24693C26 1 20 2
3 10 1
3 160 1
3A 25 1
3A 50 1
MS24693C27 2 95 2
2 -95A 1
MS24693C272 2 355 1
MS24693C31 11 -20A 2
MS24693C32 11 20 2
MS24693C4 4 175 2
MS24693C46 2 -940A 1
MS24693C47 2 -765A 1
MS24693C48 2 145 3
2 255 2
2 405 1
2 -420 DEL
2 -430 1
2 765 1
2 -765B 1
2 830 1
2 845 6
2 855 6
2 940 1
MS24693C49 6 10 2
MS24693C5 4 -175A 2
4A 100 2
MS24693C50 2 750 1
2 785 1
MS24693C53 2 375 2

416-0001
MS25237-387 3A 105 5
MS26574-2 4 -20 DEL
4 40 1
4A 20 1
MS27212-1-5 4 170 1
4A 90 1
MS3367-4-9 2 975 14
3 40 5
3A 75 5
4 430 8
4A 300 8
MS35333-40 4 **55 1
4A 35 1
MS35338-134 4 -485 DEL
10 20 2
MS35338-135 2 45 2
2 740 2
MS35338-136 2 300 2
2 315 2
2 585 2
2 615 2
2 720 3
2 875 1
2 920 8
2 1025 3
4 **125 4
4 -420 2
4A -290 2
7 55 1
7 225D DEL
7A -40 DEL
8 -15 DEL
8 80 2
11 150 1
11 185 1
14 25 2
MS35338-137 2 600 2
2 755 1
2 770 1
2 790 2
11 165 1
11 200 1

416-0001
MS35338-138 2 330 1
4 -305 DEL
4 -340 DEL
4 -370 DEL
4 -400 DEL
MS35338-41 4 195 5
MS35338-41 4 250 28
4A 115 5
4A 170 28
MS35649-224 4 -490 DEL
10 10 2
4 180 2
MS35649-262 4 -200A 5
4A 120 5
MS35649-264 2 715 3
2 1030 3
4 200 5
8 -10 DEL
8 85 2
MS35650-304 4 310 1
4 345 1
4 375 1
4 405 1
6 85 DEL
MS35650-3252 4 **60 1
4A 40 1
MS51857-31 4 -135A 2
MS51957-123 7 225C DEL
MS51957-14 2 40 2
MS51957-15 2 -735A 2
4 -105A 2
4A 70 2
MS51957-16 4 105 2
MS51957-26 2 -190 5
2 310 2
2 620C DEL
2 695 1
2 -695B 1
2 -725B 3
2 -915A 8
2 -965 1
2 -970B DEL

416-0001
MS51957-26 2 -985 1
2 -1020A 3
4 120 4
7 -40 DEL
7 50 1
7 220 DEL
7A -35 DEL
MS51957-27 1 -35 DEL
2 680 1
2 -695A 1
2 -725A 3
2 -880B 1
2 1020 3
7 210 DEL
7 210A DEL
MS51957-28 2 20 2
2 610 2
2 -880A 1
4 **80 2
4 **-120A 4
4A 55 2
7 220B DEL
7 225 DEL
MS51957-29 2 295 2
2 -575A 2
2 -655A 1
4 135B 2
4 -230A DEL
7 220C DEL
11 -145A 1
11 -180A 1
MS51957-3 4 -480 DEL
MS51957-30 2 -950A 1
14 20 2
MS51957-31 4 135 2
4 230 8
4A 150 8
MS51957-33 2 1040 4
MS51957-43 6 25 DEL
MS51957-45 2 -590A 2
11 -160A 1
11 -195A 1

416-0001
MS51957-46 2 185 2
2 -215B 8
2 260 1
MS51957-59 11 40 2
7 -135 DEL
MS51958-61 2 450 2
MS51958-62 4 320 1
4 355 1
MS51958-63 4 290 1
4 385 1
MS51958-67 2 325 1
MS51958-68 2 -325A 1
MS519957-15 2 735 2
NAS1149CN632R 8 75 3
NAS1149D0316H 4A 210 2
4A 235 2
4A 265 2
NAS1149DN632H 2 -955B 1
2 -990 3
3A -40A 1
NAS1149F0332P 4A 215 1
4A 240 1
4A 270 1
NAS1149FN616P 4A 110 5
NAS1149FN632P 3A -45A 1
NAS1189E06P5L 1 -20A 2
NAS1801-3-7 4 -290B DEL
4 -320A 1
4 -355A 1
4 -385B 1
4 -385C 1
4A 205 1
4A 230 1
NAS1801-3-8 4 -290A 1
4 -355B DEL
4 -385A 1
NAS620C6 11 -25A 2
14 30 2
OR0341 9 -15 DEL
OR0361 2 -165 DEL
8 -50 DEL
OR0381 6 90 DEL

416-0001
OR0381 11 -120 DEL
OR0571 2 -130 DEL
2 -811 1
6 65 DEL
6 95 DEL
7 -125 DEL
8 -65 DEL
OR0571 9 -10 DEL
11 -85 DEL
OR0662 2 -240 DEL
OR0666 11 -120B DEL
12 -10 DEL
OR067 2 -235 DEL
OR0941 7 -85 DEL
7 -105 DEL
7A -55 DEL
7A -75 DEL
PF102 6 100 1
6 -100A 2
6 -100B 1
6 -100C DEL
6 -105 1
7 25 1
7A -20 DEL
PF110 6 120 2
6 -120A 1
PF1425 12 35 2
12 40 2
13 -30 2
13 35 2
PF143 6 -110 DEL
11 -135 1
12 30 2
13 25 2
PF202 11 80 1
12 45 1
13 40 1
PF2111 6 135 2
6 -135A 1
PF50002 6 -115 DEL
11 -130 1
12 -40A 2

416-0001
PF50002 13 -35A 2
PF50079 2 115 1
PN5855 4 205 1
4A 125 1
R4496B 8 -35 DEL
RC366 3A -113 1
RC50105 6 -200A 1
RC886 4 210 1
4A 130 1
RE50081 4A 60 1
RE814 3A 110 1
3A -110A 2
RL119 4 **-160 1
RL288 4 130 2
RL50017 4A 75 1
RL50035 4A 80 1
SC104 10 15 2
SC194 4 220 2
4A 140 2
SC50241 2 -185A 2
SN258 1 25 2
SN424 4 -180A 2
4A 95 2
SN428 2 895 1
3 15 1
3 175 1
3A 10 1
3A 35 1
4 145 2
11 10 4
SN431 2 270 1
2 390 2
SN491 4 70 2
4 240 8
11 -30 2
SN870 3 120 2
3A 145 2
SN880 4 445 6
SN881 4 -445A 6
SS2SE6012 7 -195 DEL
SS400-1-2 7 -230 DEL
SS402-1 2 -560 DEL

416-0001
SW50004 3A 125 5
SW50057 3 -75A 1
SW50087 3 -85A 1
SW50089 3 -75B 1
3 -80A 3
SW50115 3A 135 3
SW50116 3A 130 2
SW520 10 35 1
SW6403 3 75 1
SW6405 3 80 3
SW6406 3 85 1
SW737 10 40 1
SW810 3 140 1
SW812 3 100 5
SW813 3 95 5
TE096 3 135 2
3A 65 2
3A -65A 3
4 415 1
4A 285 1
7 -250 3
10 25 1
TE097 3 35 8
3A 60 9
4 245 15
4 -245A 16
4 -245C 16
4 -245D 17
4A 165 17
4A -165A 16
10 30 1
TE142 4 -285B 1
4 315 1
4 350 1
4 380 2
4A 225 1
TE1905 3A -123 1
4 185 4
4 -185A 5
4 410 3
4A 105 5
4A 280 2

416-0001
TE215 4 285 2
4 -285A 1
4 -285C 1
4 -285D 1
4 -285E 1
4 -315A 1
4 -315B 1
4 -350A 1
4 -350B 1
4 -380A 1
TE215 4A 200 2
4A 260 1
TE280 3 145 1
3A 70 1
3A -70A 2
TE380 4 155B 6
TE4565 3 155 1
3A 30 1
TE6785 4 225 2
4A 145 2
TU379 2 1060 A/R
TU4505 12 -20A A/R
12 55 A/R
13 5 1
TU50038 12 -57 A/R
VA1003 7 175 1
7A -115 DEL
VA1004 7 170 1
7A -110 DEL
VA1031 7 180 1
7A -120 DEL
WA120 2 660 1
2 885 1
3 25 1
3A 20 1
XR26343N 8 -25A DEL
10 -10A 2
10 -15A 2
0R0341 9 15A 1
0R0361 2 165A 1
8 50A 1
0R0381 11 -120A 2

416-0001
0R0571 2 130A 1
7 -125A 1
8 65A 1
9 10A 1
11 85A 2
0R0662 2 240A 1
0R0666 12 10A 1
0R067 2 235A 1
0R0941 7 85A 4
7 105A 1
7A -55A DEL
7A -75A DEL
0R50019 7 96 1
1N4004 6 -200 1
2-2SE-SS 7 -195A DEL
322797 4 -245B DEL
336-0109-1 12 -70 1
349-0551-1 3 150 5
349-0938-1 2 955 2
352-0028-3 2 -112 1
352-0036-1 2 995 1
352-0036-3 2 -995A 1
352-0134-1 2 320 1
352-0182-5 7 -215A DEL
352-0183-1 2 1015 1
352-0282-1 3 110 5
352-0980-1 2 1035 1
352-0981-1 2 1045 4
352-0983-1 2 1005 3
352-0984-1 2 1000 1
3520-0078-01 2 -605A DEL
2 620D DEL
3520-0545-01 14 35 2
3520-0594-01 7 -95B 1
3520-0635-01 2 -605B 1
14 -1 RF
3530-0010-01 2 1050 1
3530-0312-01 14 40 1
3540-0001-01 7 -95A 1
3540-0001-03 7 -120A 1
3575-0010-01 1 15A 1
3575-0021-01 4 150A 1

416-0001
3575-0081-01 7 -200B DEL
3575-0087-01 7 -200C DEL
3575-0099-03 2 620 DEL
3575-0107-01 2 620A DEL
3575-0108-01 2 620B DEL
3575-0189-01 11 15B 1
3575-0191-01 3A 115 5
3575-0194-01 3A 120 5
3575-0213-01 2 -640B DEL
3575-0216-01 2 -640C DEL
3575-0376-01 2 635 1
3575-0388-01 1 25A 2
3575-0647-01 7 80 1
7A -50 DEL
3575-0650-01 2 805 1
3575-0681-01 14 15 1
3575-0682-01 14 45 2
3575-0683-01 14 5 1
3575-0996-01 2 -900 1
3575-1181-01 3A -112 1
3A -112A 2
3575-1233-01 4A -5 1
3575-1324-01 7 102 1
3575-1325-01 7 101 1
3575-1480-07 7 -240B 3
3575-2785-01 7 99 1
3575-2791-01 7 97 1
374-0872-5 3 55 1
3A 90 1
385-0188-1 7 200A DEL
405-0044-11 3A -140A 1
405-0044-3 3 130 1
3A 155 1
405-0044-5 3A -140 1
405-0044-9 3A -155A 1
405-0070-1 2 -640A DEL
405-0215-1 6 5 1
405-0437-3 6 130 1
405-0783-1 2 -90 1
405-0783-3 2 -90A 1
2 110 1
405-0783-5 2 -90B 1

416-0001
405-0783-7 2 -110A 1
411-0676-1 2 775 1
411-0676-3 2 340 1
411-0682-1 6 50 DEL
411-0683-1 6 -15 DEL
411-0683-3 6 -45 DEL
411-0685-1 11 -80A 1
411-0686-1 2 745 1
2 -780A 1
411-0687-1 2 780 1
411-0689-1 2 760 1
411-0691-1 11 35 1
411-0692-1 2 455 2
411-0693-1 11 50 1
411-0695-1 2 445 1
411-0696-1 2 -395 1
411-0696-2 2 -415 1
411-0696-3 2 410 1
411-0696-4 2 435 1
411-0697-1 6 40 DEL
411-0701-1 2 50 1
411-0704-1 2 -365 1
411-0709-1 11 5 1
411-0715-1 2 55 1
411-0716-1 2 795 1
411-0720-1 10 45 1
411-0721-11 10 -5 1
411-0721-9 2 290 1
10 -1 RF
411-0724-1 2 385 2
411-0725-1 2 370 2
411-0726-1 11 -15 1
411-0727-1 6 35 DEL
411-0729-21 7A -1 DEL
411-0733-1 2 705 1
411-0736-1 2 -500 DEL
411-0737-1 2 935 1
411-0745-1 11 55 1
411-0748-1 2 565 1
11 175 1
411-0748-3 2 570 1
11 140 1

416-0001
411-0748-3 11 -176 DEL
411-0751-1 11 45 1
411-0926-1 2 360 2
412-0129-1 2 -645A 1
412-0129-3 2 -945A 1
416-0001-1 1 -1 RF
416-0001-13 1 -1F RF
416-0001-15 1 -1G RF
416-0001-17 1 -1H RF
416-0001-19 1 -1J RF
416-0001-1P 1 -1A RF
416-0001-21 1 -1K RF
416-0001-23 1 -1L RF
416-0001-25 1 -1M RF
416-0001-29 1 -1N RF
416-0001-3 1 -1B RF
416-0001-35 1 -1P RF
416-0001-39 1 -1Q RF
416-0001-41 1 -1R RF
416-0001-45 1 -1S RF
416-0001-47 1 -1T RF
416-0001-49 1 -1U RF
416-0001-5 1 -1C RF
416-0001-7 1 -1D RF
416-0001-9 1 -1E RF
416-0013-1 1 45 1
2 -1 RF
416-0013-13 1 -45E 1
2 -1E RF
416-0013-15 1 -45F 1
2 -1F RF
416-0013-17 1 -45G 1
2 -1G RF
416-0013-19 1 -45H 1
2 -1H RF
416-0013-1P 1 -45A 1
2 -1A RF
416-0013-21 1 -45J 1
2 -1J RF
416-0013-23 1 -45K 1
2 -1K RF
416-0013-25 1 -45L 1

416-0001
416-0013-25 2 -1L RF
416-0013-29 1 -45M 1
2 -1M RF
416-0013-35 1 -45N 1
2 -1N RF
416-0013-37 1 -45P DEL
416-0013-39 1 -45Q 1
2 -1P RF
416-0013-41 1 -45R 1
2 -1Q RF
416-0013-45 1 -45S 1
2 -1R RF
416-0013-47 1 -45T 1
2 -1S RF
416-0013-49 1 -45U 1
2 -1T RF
416-0013-5 1 -45B 1
2 -1B RF
416-0013-7 1 -45C 1
2 -1C RF
416-0013-9 1 -45D 1
2 -1D RF
416-0032-1 2 60 1
3 -1 RF
3A 1 RF
416-0032-5 2 -60A 1
3A -1A RF
416-0032-7 2 -60B 1
3A -1B RF
416-0068-1 2 175 1
416-0088-1 2 5 1
416-0129-1 2 690 1
416-0129-3 2 710 1
416-0139-1 2 670 1
416-0139-3 2 675 1
416-0191-1 2 910 1
416-0191-3 2 -910B 1
416-0194-1 4 165 1
416-0254-1 2 890 1
416-0352-1 6 -30 DEL
416-0396-1 3 60 1
3A 95 1

416-0001
416-0396-3 3 65 1
3A 100 1
416-0437-1 6 125 1
416-0449-1 2 180 1
6 -1 RF
416-0449-3 2 -180A 1
6 -1A RF
416-0449-7 2 -180B 1
6 -1B RF
416-0463-1 2 730 1
416-0545-1 2 -910D 1
416-0554-1 2 200 1
13 -1 RF
416-0554-5 13 -20A 1
416-0556-1 2 -890A 1
416-0614-1 12 -5A 1
416-0617-1 12 65 1
416-0628-1 2 -25 1
416-0678-1 6 -70 DEL
416-0682-1 6 75 DEL
416-0683-1 6 -20 DEL
416-0685-1 12 25 1
13 45 1
416-0729-11 2 -210A 1
7 -1A RF
416-0729-13 2 -210B 1
7 -1B RF
416-0729-50 7 -20 1
416-0729-7 2 210 1
7 -1 RF
416-0743-1 6 80 DEL
416-0784-1 2 170 1
416-0784-7 2 -160 1
416-0976-1 2 205 1
12 -1 RF
416-0976-3 12 50 1
13 20 1
416-0976-5 12 20 1
416-0978-1 12 5 1
423-0078-1 2 840 1
2 -850A 1
423-0078-3 2 -840A 1

416-0001
423-0078-3 2 850 1
423-0257-1 7 225A DEL
425-0191-3 2 -910C 1
425-0628-1 2 -910E 1
425-0702-1 2 400 1
2 -425 1
427-0150-1 7A -140 DEL
428-0074-1 7 245 1
7A -145 DEL
440-0150-1 7 240 3
440-0150-3 7 -240A 3
445-0908-1 8 55 1
445-0909-1 8 40 1
445-0910-11 7A -130 DEL
8 -1C RF
445-0910-5 7 190 1
8 -1 RF
445-0910-7 4 -495 1
4A 310 1
8 -1A DEL
445-0910-9 7 -190A 1
8 -1B RF
445-0912-1 8 60 1
445-0915-1 8 70 1
445-0916-1 8 45 1
447-0010-1 2 -230A 1
463-0093-1 2 125 1
463-0103-1 2 -120 1
463-0432-1 2 135 1
464-1166-1 2 15 1
464-1172-5 12 60 1
13 15 1
467-0736-1 11 -60 1
467-0736-3 11 -60A 1
467-0736-7 11 -105 1
467-0752-1 11 -125 DEL
467-0842-1 11 15A 1
467-0865-1 11 110 1
467-0870-1 11 95A 1
467-0870-5 11 -95 DEL
467-0870-7 11 -100 DEL
467-0912-1 11 65 1

416-0001
4TZSS 2 -560A DEL
500-0731-1 7 235 1
50FK632 4 -75 DEL
55-0207-29 2 575 2
2 655 1
11 145 1
11 180 1
55-0207-30 2 950 1
55-0207-45 2 215 8
2 590 2
11 160 1
11 195 1
55-0207-46 2 -215A 8
55-0392-3 2 -890B 1
55-0396-1 3 45 1
3A 80 1
55-0396-3 3 50 1
3A 85 1
55-0397-1 7 90 1
7A -60 DEL
55-0419-5R003G 4 100 1
55-0560-1 4 **50 1
4A 30 1
550-0377-1 4 95 1
585 3 -90 DEL
5906 4 -475 DEL
60-0761-1 4 265 2
60-2001-1 2 345 1
60-2010-1 2 280 1
60-2013-1 2 835 1
60-2913-1 2 140 1
4 -1 RF
4A -1 RF
60-2913-13 2 -140C 1
4 -1C RF
4A -1D RF
60-2913-21 2 -140D 1
4 -1D RF
4A -1E RF
60-2913-25 2 -140E 1
4 -1E RF
4A -1F RF

416-0001
60-2913-5 2 -140A 1
4 -1A RF
4A -1A RF
60-2913-9 2 -140B 1
4 -1B RF
4A -1B RF
60-2913-9A 2 -140F 1
4A -1C RF
61-0780-1 4 **-65 1
61-0780-3 4A 45 1
61-0781-1 4 90 1
61-0814-1 4 275 2
4A 190 2
61-0816-1 4 270 1
4A 185 1
61-0817-1 2 150 1
4 -5A 1
61-0817-23 4 -5 1
61-0817-3 4 30 1
61-0819-1 4 25 2
61-1675-1 4 35 1
5 -1 RF
61-1675-3 4 **-35A 1
4A 15 1
5A -1 RF
61-1804-1 4 -440 1
4A 305 1
61-1804-21 4 -440A 1
4 -465 DEL
4A -305A 1
61-1804-3 4 460 1
61-1804-9 4A -305B 1
61-1935-1 4 -15 DEL
62-0005-1 7 -75 DEL
62-0007-1 7 60 1
7A -45 DEL
62-0008-1 9 20 1
62-0010-1 2 230 1
62-0011-1 7 45 1
7A -30 DEL
62-0012-1 7 -35 DEL
62-0013-1 9 5 1

416-0001
62-0014-1 2 245 1
9 -1 RF
62-0015-1 7 -65 DEL
62-0015-3 7 -70B DEL
62-0017-1 7 200 DEL
62-0018-1 2 250 1
62-0020-1 7 -30 1
7A -25 DEL
62-0024-1 2 305 1
62-0025-1 2 335 1
62-0036-1 7 215 DEL
62-0037-1 2 275 1
62-0061-1 2 350 2
62-0066-1 6 55 DEL
11 70 1
11 -115 DEL
62-0075-1 2 605 1
62-0075-3 2 625 1
62-0086-9 3 -115 1
62-0087-1 2 80 1
62-0087-3 2 -80A 1
62-0102-1 2 925 1
62-0118-11 2 -910A 1
62-0126-1 2 630 1
62-0129-1 2 645 1
62-0129-3 2 945 1
62-0132-1 7 115 1
7A -85 DEL
62-0134-1 7 120 1
7A -90 DEL
62-0135-1 7 -95 1
7A -65 DEL
62-0136-11 7 10 1
7 -145A DEL
7 -260 1
7A -10 DEL
62-0136-7 7 -5 1
7 -145 DEL
7 255 1
7A -5 DEL
62-0136-9 7 15 1
7 -150 DEL

416-0001
62-0136-9 7 -265 1
7A 15 DEL
62-0137-1 2 930 1
62-0144-1 2 220 1
62-0156-1 7 -100 1
7A -70 DEL
62-0156-3 7 110 1
7A -80 DEL
3 105 4
62-0209-1 2 -800B DEL
62-0209-11 2 -800C DEL
62-0210-1 2 810 1
62-0210-2 2 815 1
62-0210-3 2 -813 1
62-0211-1 2 825 1
62-0221-1 11 90 1
12 15 5
13 10 3
62-0223-1 7 -130 1
62-0223-11 7 185 1
7A -125 DEL
62-0223-3 7 -130A 1
7 -155 DEL
7A -95 DEL
62-0223-5 7 160 1
7A -100 DEL
62-0223-9 7 165 1
7A 105 DEL
62-0224-1 7 -140 DEL
62-0229-9 1 40 1
62-0232-5 1 -5 1
62-0233-1 4 150 2
62-0234-1 4 **115 1
62-0243-1 7A -135 DEL
62-0244-1 2 35 1
62-0248-1 2 550 1
11 -1 RF
62-0248-3 2 -550C 1
11 -1C RF
62-0248-7 2 -550A 1
11 -1A RF
62-0248-9 2 -550B 1

416-0001
62-0248-9 11 -1B RF
62-0250-11 6 175 1
62-0250-15 6 180 1
62-0250-17 6 185 1
62-0250-19 6 190 1
62-0250-21 6 195 1
62-0250-25 6 145 3
62-0250-27 6 -150 DEL
62-0250-3 6 155 1
62-0250-5 6 160 1
62-0250-7 6 165 1
62-0250-9 6 170 1
62-0263-1 1 15 1
62-0268-1 4 **45 1
4A 25 1
62-0271-1 1 -30 DEL
62-0275-1 2 -800 1
62-0275-5 2 -800A 1
665-0133-1 4 **-255 1
4A 175 1
665-0133-5 4A -180 1
665-0299-1 2 980 1
665-0300-11 1 10 1
665-0343-3 1 -5A 1
665-0409-1 4 -470 DEL
665-0423-1 4 -130A 1
665-0423-3 4 130B 1
685-0022-1 7 220A DEL
685-0023-1 7 225B DEL
79-012-062-0375 2 -440 DEL


416-0001
45
25A
15
15A
25
40
10 20
20
POST TIL 10019
IPL Figure 1
Coffee Maker

416-0001
FIG. AIRLINE NOMENCLATURE EFF UNITS/

ITEM PART NUMBER PART NO. 1 2 3 4 5 6 7 CODE ASSY
1
-1 416-0001-1 COFFEE MAKER (LESS SERVER AND RAIL, A RF
WITH CUP AND LESS COLD WATER FILTER)
-1A 416-0001-1P COFFEE MAKER (LESS SERVER, RAIL AND B RF
COLD WATER FILTER WITH CUP)
-1B 416-0001-3 COFFEE MAKER (LESS SERVER, RAIL, CUP C RF
AND COLD WATER FILTER)
-1C 416-0001-5 COFFEE MAKER (LESS SERVER AND RAIL D RF
WITH CUP, AND COLD WATER FILTER)
-1D 416-0001-7 COFEE MAKER (LESS SERVER AND RAIL E RF
WITH CUP AND COLD WATER FILTER)
-1E 416-0001-9 COFEE MAKER (LESS SERVER AND RAIL F RF
-1F 416-0001-13 COFEE MAKER (LESS SERVER AND RAIL G RF
-1G 416-0001-15 COFEE MAKER (LESS SERVER AND RAIL H RF
-1H 416-0001-17 COFEE MAKER (LESS SERVER AND RAIL J RF
-1J 416-0001-19 COFFEE MAKER (LESS SERVER AND RAIL K RF
-1K 416-0001-21 COFFEE MAKER (LESS SERVER AND RAIL L RF
-1L 416-0001-23 COFFEE MAKER (LESS SERVER AND RAIL M RF
-1M 416-0001-25 COFFEE MAKER (LESS SERVER, RAIL AND N RF
COLD WATER FILTER, WITH CUP)
-1N 416-0001-29 COFFEE MAKER (LESS SERVER, RAIL AND P RF
COLD WATER FILTER, WlTH CUP)
-1P 416-0001-35 COFFEE MAKER (LESS SERVER, RAIL AND Q RF
-1Q 416-0001-39 COFFEE MAKER (LESS SERVER, RAIL AND R RF
-1R 416-0001-41 COFFEE MAKER (LESS SERVER AND RAIL S RF
-1S 416-0001-45 COFFEE MAKER (LESS SERVER, RAIL AND T RF
-1T 416-0001-47 COFFEE MAKER (LESS SERVER, RAIL AND U RF

416-0001

1
-1U 416-0001-49 COFFEE MAKER (LESS SERVER, RAIL AND V RF
-5 62-0232-5 • BREW CUP ASSEMBLY (PRE TIL 10019) A,B,D-S 1
(SUPSD BY ITEMS 5A AND 40)
-5A 665-0343-3 • BREW CUP ASSEMBLY (POST TIL 10019) A,B,D-V 1
(SUPSDS ITEMS 5 AND 40)
10 665-0300-11 • • BREW CUP (ADDED PER TIL 10019) A,B,D-V 1
15 62-0263-1 • • PLATE (PRE TIL 10019) A,B,D-V 1
15A 3575-0010-01 • • SPACER PLATE (ADDED PER TIL 10019) A,B,D-V 1
ATTACHING PARTS
20 MS24693C26 • • SCREW (PRE TIL 10056) A,B,D-V 2
-20A NAS1189E06P5L • • SCREW (POST TIL 10056) A,B,D-V 2
25 SN258 • • NUT, SELF LOCKING (TPN SN-258) A,B,D-V 2
(PRE TIL 10056)
25A 3575-0388-01 • • NUT, HEX SHOULDER (POST TIL 10056) A,B,D-V 2
-30 62-0271-1 DELETED (PRE TIL 10019) DEL
ATTACHING PARTS
-35 MS51957-27 DELETED (PRE TIL 10019) DEL
* * *
40 62-0229-9 • CUP ASSEMBLY, BREW CHAMBER A,B,D-V 1

(SUPSD BY ITEM 5A)
45 416-0013-1 • COFFEE MAKER SUB ASSEMBLY A,C 1
(REFER TO IPL FIGURE 2 FOR DET BKDN)
-45A 416-0013-1P • COFFEE MAKER SUB ASSEMBLY B 1
-45B 416-0013-5 • COFFEE MAKER SUB ASSEMBLY D 1
-45C 416-0013-7 • COFFEE MAKER SUB ASSEMBLY E 1
-45D 416-0013-9 • COFFEE MAKER SUB ASSEMBLY F 1
-45E 416-0013-13 • COFFEE MAKER SUB ASSEMBLY G 1
-45F 416-0013-15 • COFFEE MAKER SUBASSEMBLY H 1

416-0001

1
-45G 416-0013-17 • COFFEE MAKER SUB ASSEMBLY J 1
-45H 416-0013-19 • COFFEE MAKER SUB ASSEMBLY K 1
-45J 416-0013-21 • COFFEE MAKER SUB ASSEMBLY L 1
-45K 416-0013-23 • COFFEE MAKER SUB ASSEMBLY M 1
-45L 416-0013-25 • COFFEE MAKER SUB ASSEMBLY N 1
-45M 416-0013-29 • COFFEE MAKER SUB ASSEMBLY P 1
-45N 416-0013-35 • COFFEE MAKER SUBASSEMBLY Q 1
-45P 416-0013-37 DELETED DEL
(COFFEE MAKER SUBASSEMBLY)
-45Q 416-0013-39 • COFFEE MAKER SUBASSEMBLY R 1
-45R 416-0013-41 • COFFEE MAKER SUB ASSEMBLY S 1
-45S 416-0013-45 • COFFEE MAKER SUB ASSEMBLY T 1
-45T 416-0013-47 • COFFEE MAKER SUB ASSEMBLY U 1
-45U 416-0013-49 • COFFEE MAKER SUB ASSEMBLY V 1

416-0001
625
635
1010
1005
1020
630 1015
1025
Sensor Assembly 1000 1030 260
265
PN 62-0075-1 1045 235A
1060 1040 230
565 240A
320 1035
620B 550
615 360 210 250 700
570 50
595 710
20 280
600 45 285 695 690
40 995
590
620C 620E 200
575 55 275
580 10
585 35 15
245
370 175 680 685
385 380 180
390 355 5 945 185 665 670
405 375 660 675
620D 350
620 400 805 30 165A 650
450 255 960
455 825 645
410 815 955
785
445 435 170
810 705
620A 750 205
450 820 290
Configuration of 765
835 845
Sensor Assembly 300
830 295 345
PN 3520-0078-01 340
95
980 730 335
330
740 950 940
655
115 100 New Brew Head
735 870
935 Configuration
930 855 885 305
325
925 110 875 975 315 310
125 880
105 605 715
910 215 220
720
80
795 60
615
130A 920 890 610 155
775 790 140
135
1055 1050 840 75
915 770
463-0103-1 780
760 755 150
Spigot Assembly 895 745 850
270
145
IPL Figure 2
Coffee Maker Sub Assembly-Exploded View

416-0001

2
-1 416-0013-1 COFFEE MAKER SUB ASSEMBLY A RF
(REFER TO IPL FIGURE 1 FOR NHA)
-1A 416-0013-1P COFFEE MAKER SUB ASSEMBLY B RF
-1B 416-0013-5 COFFEE MAKER SUB ASSEMBLY C RF
-1C 416-0013-7 COFFEE MAKER SUB ASSEMBLY D RF
-1D 416-0013-9 COFFEE MAKER SUB ASSEMBLY E RF
-1E 416-0013-13 COFFEE MAKER SUB ASSEMBLY F RF
-1F 416-0013-15 COFFEE MAKER SUB ASSEMBLY G RF
-1G 416-0013-17 COFFEE MAKER SUB ASSEMBLY H RF
-1H 416-0013-19 COFFEE MAKER SUB ASSEMBLY J RF
-1J 416-0013-21 COFFEE MAKER SUB ASSEMBLY K RF
-1K 416-0013-23 COFFEE MAKER SUB ASSEMBLY L RF
-1L 416-0013-25 COFFEE MAKER SUB ASSEMBLY M RF
-1M 416-0013-29 COFFEE MAKER SUB ASSEMBLY N RF
-1N 416-0013-35 COFFEE MAKER SUBASSEMBLY P RF
-1P 416-0013-39 COFFEE MAKER SUBASSEMBLY Q RF
-1Q 416-0013-41 COFFEE MAKER SUB ASSEMBLY R RF
-1R 416-0013-45 COFFEE MAKER SUB ASSEMBLY S RF
-1S 416-0013-47 COFFEE MAKER SUB ASSEMBLY T RF
-1T 416-0013-49 COFFEE MAKER SUB ASSEMBLY U RF
5 416-0088-1 • PLATE 1

416-0001

2
ATTACHING PARTS
10 MS24693C25 • SCREW A-D, 4
F,G,K-U
-10A MS24693C25 • SCREW E,H,J 2
* * *
15 464-1166-1 • TRIM PANEL E,H,J 1

ATTACHING PARTS
20 MS51957-28 • SCREW E,H,J 2
* * *
-25 416-0628-1 • FRONT PLATE ASSEMBLY 1

ATTACHING PARTS
30 MS24693C25 • SCREW, MACHINE 4
* * *
35 62-0244-1 • • PLATE, INSTRUCTION 1

ATTACHING PARTS
40 MS51957-14 • • SCREW, MACHINE 2
45 MS35338-135 • • WASHER, LOCK 2
* * *
50 411-0701-1 • • PLATE, FRONT 1

55 411-0715-1 • • BRACE 1
* * *
60 416-0032-1 • SWITCH ASSEMBLY A-P,R-U 1

(REFER TO IPL FIGURE 3 FOR
DET BKDN)
-60A 416-0032-5 • SWITCH ASSEMBLY Q 1
DET BKDN)
-60B 416-0032-7 • SWITCH ASSEMBLY S 1
DET BKDN)
416-0001

2
ATTACHING PARTS
* * *
80 62-0087-1 • STUD (SUPSD BY ITEM 80A) 1

-80A 62-0087-3 • STUD (SUPSDS ITEM 80) 1
-90 405-0783-1 • FAUCET ASSEMBLY A,B,D,E, 1
G-K,
M-Q,T,U
-90A 405-0783-3 • FAUCET ASSEMBLY L,R 1
-90B 405-0783-5 • FAUCET ASSEMBLY C,F,U 1
ATTACHING PARTS
95 MS24693C27 • SCREW, MACHINE A-H,K-U 2
-95A MS24693C27 • SCREW, MACHINE J 1
100 MS21043-06 • NUT, STOP A-H,K-U 2
-100A MS21043-06 • NUT, STOP J 1
* * *
105 MISC013 • • AERATOR (TPN MISC-013) A-K,M-Q, 1

T,U
110 405-0783-3 • • FAUCET SUBASSEMBLY A,B,D,E 1
G-K,M-Q,
T,U
-110A 405-0783-7 • • FAUCET SUBASSEMBLY C,F,U 1
-112 352-0028-3 • • • ADAPTER A-K,M-Q, 1
T,U
115 PF50079 • ADAPTER (TPN PF-50079) L,R 1
(PER SB 4XX-0001-25-017)
-120 463-0103-1 • SPIGOT ASSEMBLY L,R 1
125 463-0093-1 • • TUBE ASSEMBLY L,R 1
-130 OR0571 DELETED. INCORRECT PARTNUMBER DEL
130A 0R0571 • • O-RING (TPN OR-0571) L,R 1
135 463-0432-1 • • BUSHING L,R 1

416-0001

2
140 60-2913-1 • POWER MODULE ASSEMBLY C,D,F-K 1
(REFER TO IPL FIGURE 4 FOR DET
BKDN) (SUPSDS ITEM 140A)
-140A 60-2913-5 • POWER MODULE ASSEMBLY C,D,F-K 1
BKDN) (SUPSD BY ITEM 140)
-140B 60-2913-9 • POWER MODULE ASSEMBLY L,R 1
BKDN)/
-140C 60-2913-13 • POWER MODULE ASSEMBLY Q 1
BKDN)
-140D 60-2913-21 • POWER MODULE ASSEMBLY S,T 1
BKDN)
-140E 60-2913-25 • POWER MODULE ASSEMBLY A,B,E 1
BKDN)
-140F 60-2913-9A • POWER MODULE ASSEMBLY M,N,P,U 1
BKDN)
ATTACHING PARTS
* * *
150 61-0817-1 • COVER, POWER MODULE 1

ATTACHING PARTS
155 MS24693C25 • SCREW 6
* * *
-160 416-0784-7 • TUBE ASSEMBLY 1

165A 0R0361 • • O-RING (TPN OR-0361) 1
170 416-0784-1 • • TUBE ASSEMBLY 1
175 416-0068-1 • TUBE ASSEMBLY 1
180 416-0449-1 • VALVE ASSEMBLY 1
(SUPSD BY ITEM 180B)

416-0001

2
-180A 416-0449-3 • VALVE ASSEMBLY H,L 1
BKDN)
-180B 416-0449-7 • SOLENOID ASSEMBLY 1
(SUPSDS ITEMS 180 AND 180A)
BKDN)
ATTACHING PARTS
185 MS51957-46 • SCREW, MACHINE 2
-185A SC50241 • SCREW, FILH, 8-32 X .62 LG 2
(TPN SC-50241)
* * *
-190 MS51957-26 • SCREW, MACHINE 5

-195 MS21043-06 • NUT, LOCK 5
200 416-0554-1 • TUBE ASSEMBLY, COLD WATER A,B, 1
(REFER TO IPL FIGURE 13 FOR DET M-Q,S-U
BKDN)
205 416-0976-1 • FILTER ASSEMBLY, WATER C-L,R 1
BKDN)
210 416-0729-7 • TANK ASSEMBLY (REFER TO IPL A-H,K 1
FIGURE 7 FOR DET BKDN) (SUPSD BY
ITEM 210B)
-210A 416-0729-11 • TANK ASSEMBLY (REFER TO IPL L-R 1
FIGURE 7 FOR DET BKDN) (SUPSD BY
ITEM 210B)
-210B 416-0729-13 • TANK ASSEMBLY 1
BKDN) (SUPSDS ITEMS 210 AND 210A)
ATTACHING PARTS
215 55-0207-45 • SCREW (SUPSD BY ITEM 215A) 8
-215A 55-0207-46 • SCREW (SUPSDS ITEM 215) 8
-215B MS51957-46 • SCREW (SUPSDS ITEM 215A) 8
220 62-0144-1 • CLIP 1
* * *

416-0001

2
230 62-0010-1 • WATER PLUG ASSEMBLY A-F,H-U 1
-230A 447-0010-1 • PLUG, SHUT OFF G 1
235A 0R067 • • O-RING (TPN OR-067) 1
240A 0R0662 • O-RING (TPN OR-0662) 1
245 62-0014-1 • DRAIN VALVE ASSEMBLY 1
BKDN)
250 62-0018-1 • SUPPORT 1
ATTACHING PARTS
260 MS51957-46 • SCREW 1
265 MS15795-807 • WASHER 1
270 SN431 • NUT, FLEX LOCK (TPN SN-431) 1
* * *
275 62-0037-1 • GUIDE, ALIGNMENT PIN 1

ATTACHING PARTS
280 60-2010-1 • NUT 1
285 LW163 • WASHER, LOCK (TPN LW-163) 1
* * *
290 411-0721-9 • SWITCH ASSEMBLY 1

BKDN)
ATTACHING PARTS
295 MS51957-29 • SCREW 2
300 MS35338-136 • WASHER, LOCK 2
* * *
305 62-0024-1 • BRACKET, SPRING 1

416-0001

2
ATTACHING PARTS
315 MS35338-136 • WASHER, LOCK 2
* * *
320 352-0134-1 • HANDLE ASSEMBLY 1

ATTACHING PARTS
(SUPSD BY ITEM 325A)
-325A MS51958-68 • SCREW, MACHINE (SUPSDS ITEM 325) 1
330 MS35338-138 • WASHER, LOCK 1
335 62-0025-1 • RETAINER, SPRING 1
340 411-0676-3 • SPRING 1
345 60-2001-1 • WASHER 1
350 62-0061-1 • BUSHING 2
* * *
360 411-0926-1 • PIN, GUIDE 2

-365 411-0704-1 • HANDLE ASSEMBLY 1
ATTACHING PARTS
370 411-0725-1 • BUSHING 2
375 MS24693C53 • SCREW 2
380 MS15795-807 • WASHER, FLAT 2
385 411-0724-1 • WASHER 2
390 SN431 • NUT, SELF-LOCKING (TPN SN-431) 2
* * *
-395 411-0696-1 • • ARM ASSEMBLY, LEFT HAND 1

400 425-0702-1 • • • GUIDE, BUSHING ASSEMBLY 1

416-0001

2
ATTACHING PARTS
405 MS24693C48 • • • SCREW 1
* * *
410 411-0696-3 • • • ARM, ASSEMBLY 1

-415 411-0696-2 • • ARM ASSEMBLY, RIGHT HAND 1
-420 MS24693C48 DELETED DEL
-425 425-0702-1 • • • GUIDE, BUSHING ASSEMBLY 1
ATTACHING PARTS
-430 MS24693C48 • • • SCREW 1
* * *
435 411-0696-4 • • • ARM, ASSEMBLY 1

-440 79-012-062-0375 DELETED DEL
445 411-0695-1 • • HANDLE 1
ATTACHING PARTS
450 MS51958-61 • • SCREW, MACHINE 2
* * *
455 411-0692-1 • BUSHING 2

-500 411-0736-1 DELETED DEL
-500A MS16633-1031 DELETED DEL
-500B A007TH1167 DELETED DEL
550 62-0248-1 • BREW HEAD ASSEMBLY A-G,J,K, 1
(REFER TO IPL FIGURE 11 FOR DET N,Q,S-U
BKDN)
-550A 62-0248-7 • BREW HEAD ASSEMBLY M,P,R 1
BKDN)
-550B 62-0248-9 • BREW HEAD ASSEMBLY H,L 1
BKDN) (SUPSD BY ITEM 550C)

416-0001

2
-550C 62-0248-3 • BREW HEAD ASSEMBLY H,L 1
BKDN) (SUPSDS ITEM 550B)
-560 SS402-1 DELETED DEL
-560A 4TZSS DELETED DEL
565 411-0748-1 • GUIDE, LEFT HAND A-G, 1
J,K,N,Q,
S-U
570 411-0748-3 • GUIDE, RIGHT HAND A-G 1
J,K,N,Q,
S-U
ATTACHING PARTS
575 55-0207-29 • SCREW A-G 2
(SUPSD BY ITEM 575A) J,K,N,Q,
S-U
-575A MS51957-29 • SCREW A-G 2
(SUPSDS ITEM 575) J,K,N,Q,
S-U
580 MS15795-805 • WASHER, FLAT A-G 2
J,K,N,Q,
S-U
585 MS35338-136 • WASHER, LOCK A-G 2
J,K,N,Q,
S-U
590 55-0207-45 • SCREW A-G 2
(SUPSD BY ITEM 590A) J,K,N,Q,
S-U
-590A MS51957-45 • SCREW A-G 2
(SUPSDS ITEM 590) J,K,N,Q,
S-U
595 MS15795-807 • WASHER, FLAT A-G 2
J,K,N,Q,
S-U
600 MS35338-137 • WASHER, LOCK A-G 2
J,K,N,Q,
S-U
* * *

416-0001

2
605 62-0075-1 • SENSOR ASSEMBLY (U1) 1
-605A 3520-0078-01 DELETED DEL
-605B 3520-0635-01 • PROBE ASSEMBLY, SLIP RING (U1) 1
BKDN)
ATTACHING PARTS
610 MS51957-28 • SCREW 2
615 MS35338-136 • WASHER, LOCK 2
* * *
620 3575-0099-03 DELETED DEL

620A 3575-0107-01 DELETED DEL
620B 3575-0108-01 DELETED DEL
620C MS51957-26 DELETED DEL
620D 3520-0078-01 DELETED DEL
620E MS24693C23 DELETED DEL
625 62-0075-3 • • SENSOR SUBASSEMBLY 1
630 62-0126-1 • • BLOCK, SUPPORT 1
635 3575-0376-01 • • GUARD, PROBE 1
-640A 405-0070-1 DELETED DEL
-640B 3575-0213-01 DELETED DEL
-640C 3575-0216-01 DELETED DEL
645 62-0129-1 • WIRE ASSEMBLY (SUPSD BY ITEM 645A) 1
-645A 412-0129-1 • WIRE ASSEMBLY (TO PROBE) 1
(SUPSDS ITEM 645)
650 CL3201 • CLAMP, WIRE (TPN CL-3201) 1
ATTACHING PARTS
-655A MS51957-29 • SCREW (SUPSDS ITEM 655) 1
660 WA120 • WASHER, "D" (TPN WA-120) 1

416-0001

2
665 MS21043-06 • NUT, STOP 1
* * *
670 416-0139-1 • WIRE ASSEMBLY (TO SOLENOID) 1

ATTACHING PARTS
685 MS21043-06 • NUT, STOP 1
* * *

ATTACHING PARTS
-695B MS51957-26 • SCREW, MACHINE (SUPSDS ITEM 695A) 1
700 MS21043-06 • NUT, STOP 1
* * *
705 411-0733-1 • HOUSING ASSEMBLY 1

710 416-0129-3 • WIRE ASSEMBLY (TANK GND) 1
715 MS35649-264 • NUT, HEX 3
720 MS35338-136 • WASHER, LOCK 3
-725 MS15795-805 DELETED DEL
-725A MS51957-27 • SCREW (SUPSD BY ITEM 725B) 3
-725B MS51957-26 • SCREW (SUPSDS ITEM 725A) 3
730 416-0463-1 • RETAINER CUP 1
ATTACHING PARTS
735 MS519957-15 • SCREW (SUPSD BY ITEM 735A) 2

416-0001

2
740 MS35338-135 • WASHER, LOCK 2
* * *
745 411-0686-1 • BUSHING 1

ATTACHING PARTS
755 MS35338-137 • WASHER, LOCK 1
* * *
760 411-0689-1 • BUSHING 1

ATTACHING PARTS
-765A MS24693C47 • SCREW, MACHINE (SUPSDS ITEM 765) 1
-765B MS24693C48 • SCREW, MACHINE (SUPSDS ITEM 765A) 1
770 MS35338-137 • WASHER, LOCK 1
* * *
775 411-0676-1 • SPRING 1

780 411-0687-1 • BUSHING (PRE TIL 10143) 1
-780A 411-0686-1 • BUSHING (POST TIL 10143) 1
ATTACHING PARTS
790 MS35338-137 • WASHER, LOCK 2
* * *
795 411-0716-1 • RETAINER 1

-800 62-0275-1 • LEVER ASSEMBLY A-Q, 1
(PRE SB 4XX-0001-25-018) T-U
(SUPSD BY ITEM 805)

416-0001

2
-800A 62-0275-5 • LEVER ASSEMBLY R 1
(PRE SB 4XX-0001-25-018)
(SUPSD BY ITEM 805)
-800B 62-0209-1 DELETED (PRE SB 4XX-0001-25-018) DEL
-800C 62-0209-11 DELETED (PRE SB 4XX-0001-25-018) DEL
805 3575-0650-01 • LEVER, PIN-LOCKING 1
(POST SB 4XX-0001-25-018)
810 62-0210-1 • PIN 1
-811 OR-0571 • • O-RING 1
-813 62-0210-3 • • PIN, MACHINED 1
815 62-0210-2 • PIN 1
820 MS16633-4012 • RING, RETAINING 1
ATTACHING PARTS
825 62-0211-1 • PIVOT PIN ASSEMBLY 1
* * *
835 60-2013-1 • SPRING 1

840 423-0078-1 • RAIL ASSEMBLY (SUPSD BY ITEM 840A) 1
-840A 423-0078-3 • RAIL ASSEMBLY (SUPSDS ITEM 840) 1
ATTACHING PARTS
* * *
850 423-0078-3 • RAIL ASSEMBLY 1

(SUSPSD BY ITEM 850A)
-850A 423-0078-1 • RAIL ASSEMBLY 1
(SUSPSDS ITEM 850)
ATTACHING PARTS
* * *
870 CL3201 • CLAMP, WIRE (TPN CL-3201) 1


416-0001

2
-870A CL315 • CLAMP, WIRE (TPN CL-315) 1
(SUPSDS ITEM 870)
ATTACHING PARTS
875 MS35338-136 • WASHER, LOCK 1
-880A MS51957-28 • SCREW, PAN HEAD (SUPSDS ITEM 880) 1
-880B MS51957-27 • SCREW, PAN HEAD 1
(SUPSDS ITEM 880A)
885 WA120 • WASHER “D” (TPN WA-120) 1
* * *
890 416-0254-1 • HEATER ASSEMBLY (HR4) A,C-R, 1

(SUPSD BY ITEM 890B) S,U
-890A 416-0556-1 • HEATER ASSEMBLY (HR4) B,T 1
-890B 55-0392-3 • HEATER PLATEN (HR4) 1
ATTACHING PARTS
895 SN428 • NUT, FLEX LOC (TPN SN-428) 1
* * *
-900 3575-0996-01 • PLATE, RETAINING 1

910 416-0191-1 • PLATE ASSEMBLY, BASE A-D,G, 1
K,N,Q,S-U
-910A 62-0118-11 • PLATEN ASSEMBLY (REAR DRAIN) E,F,H, 1
L,P,R
-910B 416-0191-3 • PLATE ASSEMBLY, BASE J 1
-910C 425-0191-3 • PLATE ASSEMBLY M 1
-910D 416-0545-1 • PLATE ASSEMBLY, COVER T,U 1
(SUPSD BY ITEM 910E)
-910E 425-0628-1 • PLATE ASSEMBLY, FRONT T,U 1
(SUPSDS ITEM 910D)

416-0001

2
ATTACHING PARTS
-915A MS51957-26 • SCREW, PAN HEAD (SUPSDS ITEM 915) 8
920 MS35338-136 • WASHER, LOCK 8
* * *
925 62-0102-1 • SCREEN E,F,H, 1

L,P,R
ATTACHING PARTS
930 62-0137-1 • FASTENER E,F,H, 1
L,P,R
* * *
935 411-0737-1 • SPACER 1

ATTACHING PARTS
940 MS24693C48 • SCREW (SUPSD BY ITEM 940A) 1
-940A MS24693C46 • SCREW (SUPSDS ITEM 940) 1
* * *
945 62-0129-3 • WIRE ASSEMBLY (SUPSD BY ITEM 945A) 1

-945A 412-0129-3 • WIRE ASSEMBLY (PROBE GND) 1
(SUPSDS ITEM 945)
ATTACHING PARTS
955 349-0938-1 • WASHER, FLAT (SUPSD BY ITEM 955A) 2
-955A AN960D6 • WASHER (SUPSDS ITEM 955) 1
-955B NAS1149DN632H • WASHER (SUPSDS ITEM 955A) 1
960 MS21043-06 • NUT, STOP 1
* * *
-965 MS51957-26 • SCREW, MACHINE 1

416-0001

2
-970 MS21043-06 • NUT, STOP 1
-970B MS51957-26 DELETED DEL
-970C MS21043-06 DELETED DEL
975 MS3367-4-9 • WIRE, TIE 14
980 665-0299-1 • DRAIN TUBE ASSEMBLY J 1
ATTACHING PARTS
-985 MS51957-26 • SCREW J 1
-990 NAS1149DN632H • WASHER J 3
* * *
995 352-0036-1 • SWITCH ASSEMBLY (ADDED PER SB 1

416-0001-25-030) (SUPSD BY ITEM 995A)
-995A 352-0036-3 • SWITCH ASSEMBLY (ADDED PER SBs 1
416-0001-25-049 AND 416-0001-25-076)
(SUPSDS ITEM 995)
1000 352-0984-1 • • MOUNTING PLATE ASSEMBLY 1
1005 352-0983-1 • • SWITCH, THERMAL 3
ATTACHING PARTS
1010 MS21043-04 • • NUT, STOP 6
* * *
1015 352-0183-1 • • BUSS BAR 1

ATTACHING PARTS
1020 MS51957-27 • • SCREW (SUPSD BY ITEM 1020A) 3
-1020A MS51957-26 • • SCREW (SUPSDS ITEM 1020) 3
1025 MS35338-136 • • WASHER, LOCK 3
1030 MS35649-264 • • NUT, HEX 3
* * *
1035 352-0980-1 • COVER 1

(ADDED PER SB 416-0001-25-030)

416-0001

2
ATTACHING PARTS
1040 MS51957-33 • SCREW 4
(ADDED PER SB 416-0001-25-030)
1045 352-0981-1 • STANDOFF 4
(ADDED PER SB 416-0001-25-030)
* * *
1050 3530-0010-01 • PLACARD 1

ATTACHING PARTS
1055 MS20604DD3WL1 DELETED (SUPSD BY ITEM 1055A) DEL
-1055A MS20604AD3W1 • RIVET (SUPSDS ITEM 1055) 2
* * *
1060 TU379 • TUBING (TPN TU-379) A/R

416-0001
75
95
100
15
20 150
25 5
110
80
175 170 120

155
165
85
125
105
80
45
70
50
10
55
140
60 160
130
30
65
40
35
135
145
IPL Figure 3
Control Switch Assembly (SUPSD by IPL Figure 3A)

416-0001

3
-1 416-0032-1 CONTROL SWITCH ASSEMBLY RF
(SUPSD BY IPL FIGURE 3A PER SB 416-
0001-25-038) (FOR COFFEE MAKERS
MANUFACTURED BEFORE 1 MAY 1985)
5 CL3171 • CLAMP (TPN CL-3171) 1
ATTACHING PARTS
20 MS15795-805 • WASHER, FLAT 1
25 WA120 • WASHER (TPN WA-120) 1
30 GR098 • GROMMET (TPN GR-098) 2
* * *
35 TE097 • TERMINAL (TPN TE-097) 8

40 MS3367-4-9 • MINIATURE TIES 5
45 55-0396-1 • CAP, SWITCH (ON/OFF) 1
50 55-0396-3 • CAP, SWITCH (BREW) 1
55 374-0872-5 • CAP, SWITCH (HOT PLATE ON) 1
60 416-0396-1 • CAP, SWITCH (HOT WATER) 1
65 416-0396-3 • CAP, SWITCH (COLD WATER) 1
70 MS18209-387 • LAMP, 28V, 0.04 AMP (DS1 THROUGH 5
DS5) (SUPSD BY ITEM 70A)
(PRE TIL 10201)
-70A LP50046 • LAMP, 28V, 0.04 AMP (TPN LP-50046) 5
(DS1 THROUGH DS5) (SUPSDS ITEM 70)
(PRE TIL 10201)
-70B LP50066 • LAMP, 28V, 0.04 AMP (TPN LP-50066) 5
(DS1 THROUGH DS5) (POST TIL 10201)
75 SW6403 • SWITCH (S1) (TPN SW-6403) 1
(PER TIL 10016)
-75A SW50057 • SWITCH (S1) (TPN SW-50057) 1
(SUPSD BY ITEM 75B PER TIL 10074)
-75B SW50089 • SWITCH (S1) (TPN SW-50089) 1
(SUPSDS ITEM 75A PER TIL 10074)
80 SW6405 • SWITCH (S2, S4, S5) (TPN SW-6405) 3
(SUPSD BY ITEM 80A PER TIL 10074)

416-0001

3
-80A SW50089 • SWITCH (S2, S4, S5) (TPN SW-50089) 3
(SUPSDS ITEM 80 PER TIL 10074)
85 SW6406 • SWITCH (S3) (TPN SW-6406) 1
(SUPSD BY ITEM 85A PER TIL 10074)
-85A SW50087 • SWITCH (S3) (TPN SW-50087) 1
(SUPSDS ITEM 85 PER TIL 10074)
-90 585 DELETED DEL
95 SW813 • NUT, HEX (TPN SW-813) 5
100 SW812 • WASHER, LOCK (TPN SW-812) 5
110 352-0282-1 • • BRACKET, MOUNTING 5
-115 62-0086-9 • • HOUSING ASSEMBLY 1
120 SN870 • • NUT, ANCHOR (TPN SN-870) 2
ATTACHING PARTS
125 MS20426A2-3 • • RIVET 4
* * *
130 405-0044-3 • • HOUSING 1

140 SW810 • HOUSING ASSEMBLY (TPN SW-810) 1
145 TE280 • SPLICE (TPN TE-280) 1
150 349-0551-1 • WASHER, FLAT 5
ATTACHING PARTS
165 AN960D6 • WASHER, FLAT 1
170 AN960-6 • WASHER, FLAT 1
* * *

416-0001
115
130
135
110 145
160 130
135
10
15
20 120
5 150
35
40
80 30 45
165
85 125
105
90
95
25
155
50
100
75 55
65 60
70
IPL Figure 3A
Control Switch Assembly (SUPSDS IPL Figure 3)

416-0001

3A
1 416-0032-1 CONTROL SWITCH ASSEMBLY (REFER TO A RF
IPL FIGURE 2 FOR NHA) (SUPSDS IPL
FIGURE 3 PER SB 416-0001-25-038) (FOR
COFFEE MAKERS MANUFACTURED AFTER
1 MAY 1985)
-1A 416-0032-5 CONTROL SWITCH ASSEMBLY B RF
-1B 416-0032-7 CONTROL SWITCH ASSEMBLY C RF
5 CL3171 • CLAMP (TPN CL-3171) 1
(SUPSD BY ITEM 5A)
-5A CL3201 • CLAMP (TPN CL-3201) 1
(SUPSDS ITEM 5)
ATTACHING PARTS
15 MS15795-805 • WASHER, FLAT 1
20 WA120 • WASHER (TPN WA-120) 1
25 MS24693C26 • SCREW, FL 1
* * *
30 TE4565 • TERMINAL (TPN TE-4565) A,B 1

ATTACHING PARTS
40 AN960-6 • WASHER, FLAT (SUPSD BY ITEM 40A) A,B 1
-40A NAS1149DN632H • WASHER, FLAT (SUPSDS ITEM 40) A,B 1
45 AN960D6 • WASHER, FLAT (SUPSD BY ITEM 45A) A,B 1
-45A NAS1149FN632P • WASHER, FLAT (SUPSDS ITEM 45) A,B 1
50 MS24693C26 • SCREW, FLAT 1
* * *

(SUPSDS ITEM 65)

416-0001

3A
-65A TE096 • TERMINAL (TPN TE-096) C 3
70 TE280 • BUTT SPLICE (TPN TE-280) A,B 1
-70A TE280 • BUTT SPLICE (TPN TE-280) C 2
75 MS3367-4-9 • TIE, MINIATURE 5
80 55-0396-1 • CAP, SWITCH (ON/OFF) 1
85 55-0396-3 • CAP, SWITCH (BREW) 1
90 374-0872-5 • CAP, SWITCH (HOT PLATE ON) 1
95 416-0396-1 • CAP, SWITCH (HOT WATER) 1
100 416-0396-3 • CAP, SWITCH (COLD WATER) 1
105 MS25237-387 • LAMP, 28V, 0.04 AMP (DS1 THROUGH 5
DS5) (SUPSD BY ITEM 105A)
(PRE TIL 10201)
-105A LP50046 • LAMP, 28V, 0.04 AMP (TPN LP-50046) 5
(DS1 THROUGH DS5) (SUPSDS ITEM 105)
(PRE TIL 10201)
-105B LP50066 • LAMP, 28V, 0.04 AMP (TPN LP-50066) 5
(DS1 THROUGH DS5) (POST TIL 10201)
(SUPSD BY ITEM 105C)
-105C LP50095 • LAMP, 28V, 0.04 AMP (TPN LP-50095) 5
(DS1 THROUGH DS5)
(SUPSDS ITEM 105B)
110 RE814 • RESISTOR, 2.2K, 5 WATT WIREWOUND A,B 1
(R69) (TPN RE-814)
-110A RE814 • RESISTOR, 2.2K, 5 WATT WIREWOUND C 2
(R69) (TPN RE-814)
-112 3575-1181-01 • INSULATOR, RESISTOR A,B 1
-112A 3575-1181-01 • INSULATOR, RESISTOR C 2
-113 RC366 • DIODE (TPN RC-366) C 1
115 3575-0191-01 • BRACKET, MOUNTING 5
(ADDED PER SB 416-0001-25-038)
120 3575-0194-01 • BEZEL (ADDED PER SB 416- 0001-25-038) 5
-123 TE1905 • TERMINAL (TPN TE-1905) C 1
125 SW50004 • NUT (TPN SW-50004) 5
(ADDED PER SB 416- 0001-25-038)
130 SW50116 • SWITCH (S1, S3) (TPN SW-50116) 2
135 SW50115 • SWITCH (S2, S4, S5) (TPN SW-50115) 3

416-0001

3A
-140 405-0044-5 • HOUSING ASSEMBLY A,B 1
-140A 405-0044-11 • HOUSING ASSEMBLY C 1
ATTACHING PARTS
150 MS20426AD2-3 • • RIVET 4
* * *
155 405-0044-3 • • HOUSING A,B 1

-155A 405-0044-9 • • HOUSING C 1
160 CL182 • CLIP (TPN CL-182) A,B 1
-160A CL182 • CLIP (TPN CL-182) C 2
ATTACHING PARTS
165 MS20426B3-3 • RIVET (SUPSD BY ITEM 165A) 2
-165A MS20426A3-3 • RIVET (SUPSDS ITEM 165) A,B 2
-165B MS20426A3-3 • RIVET C 4
* * *

416-0001
IPL Figure 4
Power Control Assembly (SUPSD by IPL Figure 4A)

416-0001
FIG. AIRLINE NOMENCLATURE EFF. UNITS/

4
-1 60-2913-1 POWER CONTROL ASSEMBLY (REFER TO A RF
IPL FIGURE 2 FOR NHA) (SUPSDS ITEM 1A)
-1A 60-2913-5 POWER CONTROL ASSEMBLY (REFER TO A RF
IPL FIGURE 2 FOR NHA) (SUPSD BY ITEM 1)
-1B 60-2913-9 POWER CONTROL ASSEMBLY B RF
-1C 60-2913-13 POWER CONTROL ASSEMBLY C RF
-1D 60-2913-21 POWER CONTROL ASSEMBLY D RF
-1E 60-2913-25 POWER CONTROL ASSEMBLY E RF
-5 61-0817-23 • COVER PLATE ASSEMBLY 1
(SUPSD BY ITEM 5A)
-5A 61-0817-1 • COVER PLATE ASSEMBLY 1
(SUPSDS ITEM 5)
ATTACHING PARTS
* * *
-15 61-1935-1 DELETED DEL

25 61-0819-1 • • PAD 2
30 61-0817-3 • • COVER 1
35 61-1675-1 • PRINTED CIRCUIT BOARD ASSEMBLY 1
(REFER TO CMM 25-33-36) (SUPSD BY
ITEM 35A)
**-35A 61-1675-3 • PRINTED CIRCUIT BOARD ASSEMBLY 1
(REFER TO CMM 25-33-36) (SUPSDS
ITEM 35)
40 MS26574-2 • CIRCUIT BREAKER (CB1) 1
**45 62-0268-1 • GUARD 1
**50 55-0560-1 • RECTIFIER, SILICON CONTROLLED 1
(SCR1)
ATTACHING PARTS
**55 MS35333-40 • WASHER, LOCK 1


416-0001

4
**60 MS35650-3252 • NUT, HEX 1
* * *
**-65 61-0780-1 • TRANSFORMER ASSEMBLY (T1) 1

ATTACHING PARTS
(SUPSD BY ITEM 70A)
**-70A MS21043-06 • NUT, STOP (SUPSDS ITEM 70) 2
-75 50FK632 DELETED DEL
**80 MS51957-28 • SCREW, MACHINE 2
* * *
85 CA330 • • CAPACITOR, 0.22 MICROFARAD, 50 1

VOLTS, +20 PERCENT (C16)
(TPN CA-330)
90 61-0781-1 • • RETAINER 1
95 550-0377-1 • • TRANSFORMER 1
100 55-0419-5R003G • RESISTOR, FIXED WIRE WOUND, 5 OHM, 1
25 WATT, 3 PERCENT (R68)
ATTACHING PARTS
110 MS21043-04 • NUT, HEX 2
* * *
**115 62-0234-1 • COVER ASSEMBLY, RELAY 1

ATTACHING PARTS
**-120A MS51957-28 • SCREW, MACHINE (SUPSDS ITEM 120) 4
**125 MS35338-136 • WASHER, LOCK 4
* * *

416-0001

4
130 RL288 • SOCKET, RELAY (TPN RL-288) 2
-130A 665-0423-1 • RELAY SOCKET ASSEMBLY 1
(SUPSDS ITEM 130)
130B 665-0423-3 • RELAY SOCKET ASSEMBLY 1
(SUPSDS ITEM 130A)
ATTACHING PARTS
135B MS51957-29 • SCREW, MACHINE (SUPSDS ITEM 135A) 2
140 MS15795-706 • WASHER 2
* * *
150 62-0233-1 • SHIELD (SUPSD BY ITEM 150A) 2

150A 3575-0021-01 • SHIELD (SUPSDS ITEM 150) 1
-155 CO818 DELETED. INCORRECT PARTNUMBER DEL
(USE ITEM 155A)
155A C0818 • CONTACT (TPN CO-818) 2
155B TE380 • CONTACT (TPN TE-380) 6
**-160 RL119 • RELAY (K1) (TPN RL-119) 1
165 416-0194-1 • COVER, TERMINAL BLOCK 1
-165A MS18029-1S5 • COVER ASSEMBLY (TPN MS18029-1S-5) 1
(SUPSDS ITEM 165)
170 MS27212-1-5 • BLOCK, TERMINAL (TB3) 1
ATTACHING PARTS
-175A MS24693C5 • SCREW, MACHINE (SUPSDS ITEM 175) 2
180 MS35649-244 • NUT, HEX (SUPSD BY ITEM 180A) 2


416-0001

4
-180A SN424 • NUT (TPN SN-424) 2
(SUPSDS ITEM 180)
* * *
-185A TE1905 • TERMINAL (TPN TE-1905) 5
(SUPSDS ITEM 185)
ATTACHING PARTS
190 MS15795-805 • WASHER, FLAT (SUPSD BY ITEM 190A) 5
-190A AN960-6L • WASHER, FLAT (SUPSDS ITEM 190) 5
195 MS35338-41 • WASHER, LOCK 5
-200A MS35649-262 • NUT, HEX (SUPSDS ITEM 200) 5
* * *
205 PN5855 • PIN, DOWEL, 3/16 INCH DIAMETER X 1/2 1

INCH LONG (TPN PN-5855)
210 RC886 • TRANSORB, 47 VOLT, 23.2 AMP (RV2) 1
(TPN RC-886)
215A C06622 • CONNECTOR (J2) (TPN CO-6622) 1
220 SC194 • SCREW, MACHINE, 4-40 X 9/16 INCH 2
LONG, CRES (TPN SC-194)
* * *
225 TE6785 • BLOCK, TERMINAL (TB1, TB2) 2

(TPN TE-6785)
ATTACHING PARTS
235 MS15795-805 • WASHER, FLAT 8

416-0001

4
-240A MS21043-06 • NUT, STOP (SUPSDS ITEM 240) 8
* * *

(SUPSD BY ITEMS 245A AND 245B)
-245A TE097 • TERMINAL (TPN TE-097) 16
(SUPSDS ITEM 42)
-245B 322797 DELETED DEL
-245C TE097 • TERMINAL (TPN TE-097) 16
(SUPSDS ITEM 245A)
(SUPSD BY ITEMS 245D)
-245D TE097 • TERMINAL (TPN TE-097) A,C,E,F 17
(SUPSDS ITEM 245C)
250 MS35338-41 • WASHER, LOCK 28
**-255 665-0133-1 • CAPACITOR ASSEMBLY (C2) 1
260 CA908 • • CAPACITOR, 330 MICROFARAD, 15 1
VOLT (TPN CA-908)
265 60-0761-1 • • TERMINAL 2
270 61-0816-1 • PLATE 1
275 61-0814-1 • GUIDE 2
280A C06505 • CONNECTOR (P1) (TPN CO-6505) 1
-282 C06505-01 • • PIN (TPN CO-6505-01) 1
-283 C06505-03 • • PIN (TPN (CO-6505-03) 6
-284 C06505-05 • • O-RING (TPN CO-6505-05) 1
-285A TE215 • TERMINAL (TPN TE-215) C,D 1
(SUPSD BY ITEM 285D)
-285B TE142 • TERMINAL (TPN TE-142) C,D 1
(SUPSD BY ITEM 285D)
-285C TE215 • TERMINAL (SG) (TPN TE-215) A,B 1
(SUPSDS ITEM 285)

416-0001

4
-285D TE215 • TERMINAL (SG2) (TPN TE-215) C-F 1
(SUPSDS ITEMS 285A AND 285B)
-285E TE215 • TERMINAL (SG2) (TPN TE-215) 1
(SUPSDS ITEMS 285C AND 285D)
ATTACHING PARTS
-290A NAS1801-3-8 • SCREW, MACHINE (SUPSDS ITEM 290) 1
-290B NAS1801-3-7 DELETED DEL
295 AN960D10L • WASHER, FLAT 2
300 AN960-10L • WASHER, FLAT 1
-310A MS21042L3 • NUT, HEX (SUPSDS ITEM 310) 1
* * *

-315A TE215 • TERMINAL (SG1) (TPN TE-215) E,F 1
(SUPSDS ITEM 315)
-315B TE215 • TERMINAL (SG1) (TPN TE-215) C-F 1
(SUPSDS ITEM 315A)
ATTACHING PARTS
-330A AN960D10L DELETED DEL


416-0001

4
* * *

-350A TE215 • TERMINAL (TPN TE-215) (SUPSDS ITEM E,F 1
350) (SUPSD BY ITEM 350B)
-350B TE215 • TERMINAL (DC) (TPN TE-215) C-F 1
(SUPSDS ITEM 350A)
ATTACHING PARTS
-355B NAS1801-3-8 DELETED DEL
* * *

-380A TE215 • TERMINAL (AC) (TPN TE-215) A,B 1
(SUPSDS ITEM 380)
ATTACHING PARTS
-385A NAS1801-3-8 • SCREW, MACHINE (SUPSDS ITEM 385) A,B 1
-385B NAS1801-3-7 • SCREW, MACHINE (SUPSDS ITEM 385) C-F 1
-385C NAS1801-3-7 • SCREW, MACHINE 1
(SUPSDS ITEMS 385A AND 385B)

416-0001

4
* * *

-420 MS35338-136 • WASHER, LOCK 2
**435 FU2493 • PROTECTOR, VOLTAGE SURGE (RV1) 1
(TPN FU-2493)
-440 61-1804-1 • HOUSING ASSEMBLY A-C, E,F 1
-440A 61-1804-21 • HOUSING ASSEMBLY D 1
-445A SN881 • • NUT, ANCHOR (TPN SN-881) 6
(SUPSDS ITEM 445)
ATTACHING PARTS
450 MS20426A3-4 • • RIVET 12
* * *
455 MS21209C0420 • • INSERT (SUPSD BY ITEM 455A) 4

-455A MS21209C0410 • • INSERT (SUPSDS ITEM 455) 4
460 61-1804-3 • • HOUSING 1
-465 61-1804-21 DELETED DEL
-470 665-0409-1 DELETED DEL
-475 5906 DELETED DEL

416-0001

4
-495 445-0910-7 • WIRE ASSEMBLY 1


416-0001
SUPPLIED
WITH ITEM 75
85 80
100
90
120 75
15
300
210 200
295 215 25
115 220
110
55
205 105 230 70 45
235 110
60 65
210
40 50
35 235 225
290
150 240
245
95 195A
270
265 275
260
125
175
30 155
140
135A 160
305 130
280 170
190 165
310 185
145
285 20
IPL Figure 4A
Power Control Assembly (SUPSDS Figure 4)

416-0001

4A
-1 60-2913-1 POWER CONTROL ASSEMBLY (REFER TO A RF
IPL FIGURE 2 FOR NHA) (SUPSDS ITEM 1A)
-1A 60-2913-5 POWER CONTROL ASSEMBLY (REFER TO A RF
IPL FIGURE 2 FOR NHA) (SUPSD BY ITEM 1)
-1B 60-2913-9 POWER CONTROL ASSEMBLY B RF
-1C 60-2913-9A POWER MODULE ASSEMBLY C RF
-1D 60-2913-13 POWER CONTROL ASSEMBLY D RF
-1E 60-2913-21 POWER CONTROL ASSEMBLY E RF
-1F 60-2913-25 POWER CONTROL ASSEMBLY F RF
-5 3575-1233-01 • BRACKET, FILTER A,B,F 1
ATTACHING PARTS
-10 MS21043-08 • LOCKNUT A,B,F 2
* * *
15 61-1675-3 • PRINTED CIRCUIT BOARD ASSEMBLY 1

(REFER TO CMM 25-33-36)
20 MS26574-2 • CIRCUIT BREAKER (CB1) 1
25 62-0268-1 • GUARD 1
30 55-0560-1 • SILICONE CONTROLLED RECTIFIER B-F 1
(SCR1)
ATTACHING PARTS
35 MS35333-40 • WASHER, LOCK 1
40 MS35650-3252 • NUT, HEX 1
* * *
45 61-0780-3 • TRANSFORMER ASSEMBLY (T1) 1

ATTACHING PARTS
50 MS21043-06 • NUT, STOP 2

416-0001

4A
* * *
60 RE50081 • RESISTOR (R68) (TPN RE-50081) A-D,F 1

ATTACHING PARTS
65 MS21043-04 • NUT, HEX 2
70 MS51957-15 • SCREW 2
* * *
75 RL50017 • RELAY SOCKET ASSEMBLY 1

(TPN RL-50017)
80 RL50035 • RELAY (K1) (TPN RL-50035) 1
85 MS18029-1S5 • TERMINAL BLOCK COVER ASSEMBLY 1
(TPN MS18029-1S-5)
90 MS27212-1-5 • BLOCK, TERMINAL (TB3) 1
ATTACHING PARTS
95 SN424 • NUT, STOP (TPN SN-424) 2
100 MS24693C5 • SCREW, MACHINE (TPN MS24693-C5) 2
* * *

ATTACHING PARTS
110 NAS1149FN616P • WASHER, FLAT 5
115 MS35338-41 • WASHER, LOCK 5
120 MS35649-262 • NUT, STOP 5
* * *
125 PN5855 • PIN, DOWEL 3/16 IN. DIA X 1/2 IN. LG 1

CRES (TPN PN-5855)
130 RC886 • TRANSORB 47V, 23.1 AMPERE (VR1) 1
(TPN RC-886)

416-0001

4A
135A C06622 • CONNECTOR (J2) (TPN CO-6622) 1
ATTACHING PARTS
140 SC194 • SCREW, MACHINE 4-40 X 9/16 IN. LG, 2
CRES (TPN SC-194)
* * *
145 TE6785 • BLOCK, TERMINAL (TB1,TB2) 2

(TPN TE-6785)
ATTACHING PARTS
155 MS15795-805 • WASHER, FLAT 8
160 MS21043-06 • NUT, STOP 8
* * *
165 TE097 • TERMINAL (TPN TE-097) A-C,E,F 17

-165A TE097 • TERMINAL (TPN TE-097) D 16
170 MS35338-41 • WASHER, LOCK 28
175 665-0133-1 • CAPACITOR ASSEMBLY (C2) 1
-180 665-0133-5 • CAPACITOR ASSEMBLY (C3) 1
185 61-0816-1 • PLATE 1
190 61-0814-1 • GUIDE 2
-195 CO6505 DELETED. INCORRECT PART NUMBER DEL
195A C06505 • CONNECTOR (P1) (TPN CO-6505) 1
-197 C06505-01 • • PIN (TPN CO-6505-01) 1
-198 C06505-03 • • PIN (TPN (CO-6505-03) 6
-199 C06505-05 • • O-RING (TPN CO-6505-05) 1
200 TE215 • TERMINAL (AC) (TPN TE-215) 2
ATTACHING PARTS
205 NAS1801-3-7 • SCREW, MACHINE 1
210 NAS1149D0316H • WASHER, FLAT 2
215 NAS1149F0332P • WASHER, FLAT 1

416-0001

4A
220 MS21042L3 • NUT, HEX 1
* * *
225 TE142 • TERMINAL (DC) (TPN TE-142) 1

ATTACHING PARTS
230 NAS1801-3-7 • SCREW, MACHINE 1
245 MS21042L3 • NUT, HEX 1
* * *
260 TE215 • TERMINAL (SG2) (TPN TE-215) B-D,F 1

ATTACHING PARTS
275 MS21042L3 • NUT, HEX B-D 1
* * *

-290 MS35338-136 • WASHER, LOCK 2
-295 GR098 • GROMMET (TPN GR-098) 1
305 61-1804-1 • HOUSING ASSEMBLY A,B,F 1
-305A 61-1804-21 • HOUSING ASSEMBLY D,E 1
-305B 61-1804-9 • HOUSING ASSEMBLY C 1
310 445-0910-7 • WIRE ASSEMBLY 1

416-0001
IPL Figure 5
Printed Circuit Board Assembly (Refer to CMM 25-33-36)

416-0001

5
-1 61-1675-1 PRINTED CIRCUIT BOARD ASSEMBLY RF
(SUPSD BY FIGURE 5A PER TIL 118)

416-0001
IPL Figure 5A
Printed Circuit Board Assembly (Refer to CMM 25-33-36)

416-0001

5A
-1 61-1675-3 PRINTED CIRCUIT BOARD ASSEMBLY RF
(REFER TO IPL FIGURE 4A FOR NHA)
(SUPSDS FIGURE 5 PER TIL 118)

416-0001
185 190
195
100 175
170
165
10
160
155
180
105
130
145
125
120
85 50
90 65
80 55
60
135
75
95
25
35
135
40
155
Old Brew Head Configuration
IPL Figure 6
Solenoid Valve Assembly

416-0001

6
-1 416-0449-1 SOLENOID VALVE ASSEMBLY A RF
(SUPSD BY ITEM 1B)
-1A 416-0449-3 SOLENOID VALVE ASSEMBLY B RF
(SUPSD BY ITEM 1B)
-1B 416-0449-7 SOLENOID VALVE ASSEMBLY C RF
5 405-0215-1 • SUPPORT, SOLENOID 1
ATTACHING PARTS
* * *
-15 411-0683-1 DELETED (FLOW REGULATOR ASSEMBLY) DEL

-20 416-0683-1 DELETED (FLOW REGULATOR ASSEMBLY) DEL
25 MS51957-43 DELETED (SCREW MACHINE) DEL
-30 416-0352-1 DELETED (SCREW MACHINE) DEL
35 411-0727-1 DELETED (WASHER) DEL
40 411-0697-1 DELETED (HOUSING) DEL
-45 411-0683-3 DELETED (REGULATOR SUBASSEMBLY) DEL
50 411-0682-1 DELETED (FITTING) DEL
55 62-0066-1 DELETED (ORIFICE) DEL
60 MS16625-431 DELETED (RING, RETAINING) DEL
65 OR0571 DELETED (O-RING) DEL
-70 416-0678-1 DELETED (FLOW VALVE ASSEMBLY) DEL
75 416-0682-1 DELETED (VALVE, SLEEVE) DEL
80 416-0743-1 DELETED (VALVE, NEEDLE) DEL
85 MS35650-304 DELETED (NUT) DEL
100 PF102 • ELBOW (TPN PF-102) A,B 1

416-0001

6
-100A PF102 • ELBOW (TPN PF-102) 2
-100B PF102 • ELBOW (TPN PF-102) 1
(SUPSDS ITEM 100)
-100C PF102 DELETED (ELBOW) (SUPSDS ITEM 100A) DEL
-105 PF102 • ELBOW (TPN PF-102) C 1
-110 PF143 DELETED (NUT) DEL
-115 PF50002 DELETED (FERRULE) DEL
120 PF110 • CONNECTOR, MALE (TPN PF-110) 2
(SUPSDS ITEM 120A)
-120A PF110 • CONNECTOR, MALE (TPN PF-110) 1
(SUPSDS ITEM 120)
125 416-0437-1 • FITTING 1
130 405-0437-3 • FITTING 1
135 PF2111 • ELBOW, STREET (TPN PF-2111) A,B 2
-135A PF2111 • ELBOW, STREET (TPN PF-2111) C 1
145 62-0250-25 • VALVE ASSEMBLY 3
-150 62-0250-27 DELETED DEL
155 62-0250-3 • • BODY DETAIL 1
160 62-0250-5 • • O-RING 1
165 62-0250-7 • • PLUNGER ASSEMBLY 1
170 62-0250-9 • • PLUNGER SPRING 1
175 62-0250-11 • • PLUNGER GUIDE ASSEMBLY 1
180 62-0250-15 • • STRAP ASSEMBLY 1
185 62-0250-17 • • NAMEPLATE 1
190 62-0250-19 • • NUT, HEX 1
195 62-0250-21 • • COIL AND DIODE ASSEMBLY 1
-200 1N4004 • • DIODE (CR28-CR30) 1
-200A RC50105 • • DIODE (CR28-CR30) (TPN RC-50105) 1
(SUPSDS ITEM 200)

416-0001
IPL Figure 7
Tank Assembly

416-0001

7
-1 416-0729-7 TANK ASSEMBLY RF
(SUPSD BY ITEM 1B)
-1A 416-0729-11 TANK ASSEMBLY RF
(SUPSD BY ITEM 1B)
-1B 416-0729-13 TANK ASSEMBLY RF
-5 62-0136-7 • FITTING ASSEMBLY 1
10 62-0136-11 • • FITTING 1
15 62-0136-9 • • GASKET 1
-20 416-0729-50 • TANK SUB ASSEMBLY 1
25 PF102 • • ELBOW (TPN PF-102) 1
-30 62-0020-1 • • FILTER ASSEMBLY 1
-35 62-0012-1 DELETED DEL
45 62-0011-1 • • • RETAINER 1
ATTACHING PARTS
50 MS51957-26 • • • SCREW, MACHINE 1
55 MS35338-136 • • • WASHER, LOCK 1
* * *
60 62-0007-1 • • • SCREEN, FILTER 1

-65 62-0015-1 DELETED (WATER JET ASSEMBLY) DEL
-70A MS21209C0620 DELETED (INSERT) DEL
-70B 62-0015-3 DELETED (WATER JET) DEL
-70C MS21209C0615 DELETED (INSERT) DEL
-75 62-0005-1 DELETED (ADAPTER) DEL
80 3575-0647-01 • • • WATER JET 1
-85 OR0941 DELETED. INCORRECT PART NUMBER DEL
85A 0R0941 • • O-RING (TPN OR-0941) 4

416-0001

7
90 55-0397-1 • • THERMISTOR ASSEMBLY (RT1) 1
-95 62-0135-1 • • VENT VALVE ASSEMBLY 1
(PRE SB 416-0001-25-084)
-95A 3540-0001-01 • • VENT VALVE ASSEMBLY 1
(POST SB 416-0001-25-084)
-95B 3520-0594-01 • • VENT VALVE ASSEMBLY 1
(OPT TO ITEM 95 PER SB
416-0001-25-140)
96 0R50019 • • • O-RING (TPN OR-50019) 1
(TO BE USED WITH ITEM 95B)
97 3575-1320-01 • • • WASHER, VENT VALVE (SUPSD BY 1
ITEM 97A)
97A 3575-2791-01 • • • WASHER, VENT VALVE 1
(SUPSDS ITEM 97)
98 MISC50470 • • • BALL, VENT VALVE 1
(TPN MISC-50470)
(SUPSD BY ITEM 98A)
98A MISC50509 • • • BALL, VENT VALVE 1
(TPN MISC-50509)
(SUPSDS ITEM 98)
99 3575-1327-01 • • • LINER, VENT VALVE (SUPSD BY ITEM 1
99A)
99A 3575-2785-01 • • • LINER, VENT VALVE 1
(SUPSDS ITEM 99)
-100 62-0156-1 • • • BODY ASSEMBLY 1
(TO BE USED WITH ITEMS 95 & 95B)
101 3575-1325-01 • • • BODY, VENT VALVE 1
102 3575-1324-01 • • • ADAPTER, VENT VALVE 1
105A 0R0941 • • • • O-RING (TPN OR-0941) 1
110 62-0156-3 • • • • BODY SUBASSEMBLY 1
115 62-0132-1 • • • FLOAT ASSEMBLY 1
(PRE SB 416-0001-25-084)
(TO BE USED WITH ITEM 95)
-115A MISC50187 • • • BALL (TPN MISC-50187) 1
(POST SB 416-0001-25-084)
(PRE TIL 95001)

416-0001

7
-115B MISC50278 • • • BALL (TPN MISC-50278) 1
(POST TIL 95001)
(TO BE USED WITH ITEM 95A)
120 62-0134-1 • • • HOUSING (PRE SB 416-0001-25-084) 1
(TO BE USED WITH ITEM 95)
-120A 3540-0001-03 • • • HOUSING (POST SB 416-0001-25-084) 1
(TO BE USED WITH ITEM 95A)
-125A 0R0571 • • • O-RING (TPN OR-0571) 1
(POST SB 416-0001-25-084)
-130 62-0223-1 • • RELIEF VALVE ASSEMBLY 1
-130A 62-0223-3 • • RELIEF VALVE ASSEMBLY 1
(SUPSDS ITEM 130)
-140 62-0224-1 DELETED DEL
-145 62-0136-7 DELETED (FITTING ASSEMBLY) DEL
-145A 62-0136-11 DELETED (FITTING) DEL
-150 62-0136-9 DELETED (GASKET) DEL
-155 62-0223-3 DELETED (RELIEF VALVE SUBASSEMBLY) DEL
160 62-0223-5 • • • ADJUSTING CAP ASSEMBLY 1
165 62-0223-9 • • • NUT, LOCK 1
170 VA1004 • • • SPRING (TPN VA-1004) 1
175 VA1003 • • • REST, SPRING (TPN VA-1003) 1
180 VA1031 • • • VALVE ASSEMBLY (TPN VA-1031) 1
185 62-0223-11 • • • VALVE BODY 1
190 445-0910-5 • • WATER SENSOR ASSEMBLY 1
BKDN) (SUPSD BY ITEM 190A)
-190A 445-0910-9 • • WATER SENSOR ASSEMBLY 1
BKDN) (SUPSDS ITEM 190)
-195 SS2SE6012 DELETED DEL
-195A 2-2SE-SS DELETED DEL
200 62-0017-1 DELETED (COVER) DEL
200A 385-0188-1 DELETED (COVER) DEL

416-0001

7
-200B 3575-0081-01 DELETED (COVER) DEL
-200C 3575-0087-01 DELETED (STANDOFF) DEL
210 MS51957-27 DELETED (SCREW, MACHINE) DEL
210A MS51957-27 DELETED (SCREW, MACHINE) DEL
215 62-0036-1 DELETED (THERMAL SWITCH ASSEMBLY) DEL
-215A 352-0182-5 DELETED (THERMAL SWITCH ASSEMBLY) DEL
220A 685-0022-1 DELETED (WASHER, SHOULDER) DEL
220B MS51957-28 DELETED (SCREW, MACHINE) DEL
220C MS51957-29 DELETED (SCREW, MACHINE) DEL
225A 423-0257-1 DELETED (INSULATOR) DEL
225B 685-0023-1 DELETED (INSULATOR) DEL
225C MS51957-123 DELETED (SCREW) DEL
225D MS35338-136 DELETED DEL
-230 SS400-1-2 DELETED DEL
235 500-0731-1 • • TUBE ASSEMBLY 1
240 440-0150-1 • • HEATER ASSEMBLY (HR1-HR3) 3
-240A 440-0150-3 • • HEATER ASSEMBLY (HR1-HR3) 3
(SUPSDS ITEM 240)
-240B 3575-1480-07 • • HEATER TANK ASSEMBLY 3
(SUPSDS ITEM 240A)
245 428-0074-1 • • TANK WELDED ASSEMBLY 1
-250 TE096 • TERMINAL, RING (TPN TE-096) 3
255 62-0136-7 • FITTING ASSEMBLY 1
-260 62-0136-11 • • FITTING 1
-265 62-0136-9 • • GASKET 1

416-0001
IPL Figure 7A (DELETED)

Tank Assembly

416-0001

7A
-1 411-0729-21 TANK ASSEMBLY DEL
-5 62-0136-7 DELETED (FITTING ASSEMBLY) DEL
-10 62-0136-11 DELETED (FITTING) DEL
-15 62-0136-9 DELETED (GASKET) DEL
-20 PF102 DELETED (ELBOW (TPN PF-102) DEL
-25 62-0020-1 DELETED (FILTER ASSEMBLY) DEL
-30 62-0011-1 DELETED (RETAINER) DEL
ATTACHING PARTS
-35 MS51957-26 DELETED (SCREW, MACHINE) DEL
-40 MS35338-136 DELETED (WASHER, LOCK) DEL
* * *
-45 62-0007-1 DELETED (SCREEN, FILTER) DEL

-50 3575-0647-01 DELETED (WATER JET) DEL
-55 OR0941 DELETED INCORRECT PART NUMBER DEL
-55A 0R0941 DELETED (O-RING) DEL
-60 55-0397-1 DELETED (THERMISTOR ASSEMBLY) (RT1) DEL
-65 62-0135-1 DELETED (VENT VALVE ASSEMBLY) DEL
-70 62-0156-1 DELETED (BODY ASSEMBLY) DEL
-75A 0R0941 DELETED (O-RING) DEL
-80 62-0156-3 DELETED (BODY SUBASSEMBLY) DEL
-85 62-0132-1 DELETED (FLOAT ASSEMBLY) DEL
-90 62-0134-1 DELETED (HOUSING) DEL
-95 62-0223-3 DELETED (RELIEF VALVE ASSEMBLY) DEL
-100 62-0223-5 DELETED (ADJUSTING CAP ASSEMBLY) DEL
-105 62-0223-9 DELETED (NUT, LOCK) DEL
-110 VA1004 DELETED (SPRING) DEL
-115 VA1003 DELETED (REST, SPRING) DEL

416-0001

7A
-120 VA1031 DELETED (VALVE ASSEMBLY) DEL
-125 62-0223-11 DELETED (VALVE BODY) DEL
-130 445-0910-11 DELETED (WATER SENSOR ASSEMBLY) DEL
-135 62-0243-1 DELETED (TUBE ASSEMBLY) DEL
-140 427-0150-1 DELETED (HEATER ASSEMBLY (HR1-HR3)) DEL
-145 428-0074-1 DELETED (TANK WELDED ASSEMBLY) DEL

416-0001
85
80 55
75
75
85
50A
80
45
75
70
40
65A
60
90
IPL Figure 8
Low Water Sensor Assembly

416-0001

8
-1 445-0910-5 SENSOR ASSEMBLY, LOW WATER A RF
(SUPSD BY ITEM 1B)
-1A 445-0910-7 DELETED DEL
-1B 445-0910-9 SENSOR ASSEMBLY, LOW WATER A RF
(SUPSDS ITEM 1)
-1C 445-0910-11 SENSOR ASSEMBLY, LOW WATER B RF
-20 AN960C6 DELETED DEL
-25 AA832-06 DELETED DEL
-25A XR26343N DELETED DEL
-30 AAT320-6 DELETED DEL
-35 R4496B DELETED DEL
40 445-0909-1 • SHAFT A 1
45 445-0916-1 • CAP A 1
50A 0R0361 • O-RING (TPN OR-0361) A 1
55 445-0908-1 • SLEEVE A 1
60 445-0912-1 • ADAPTER A 1
65A 0R0571 • O-RING (TPN OR-0571) A 1
70 445-0915-1 • SPACER A 1
75 NAS1149CN632R • WASHER, FLAT A 3
80 MS35338-136 • WASHER, LOCK A 2
85 MS35649-264 • NUT, HEX A 2
90 MISC50389 • SENSOR, LOW WATER B 1
(TPN MISC-50389)

416-0001
10A
15A
20
IPL Figure 9
Drain Valve Assembly-Exploded View

416-0001

9
-1 62-0014-1 DRAIN VALVE ASSEMBLY RF
5 62-0013-1 • STEM ASSEMBLY 1
10A 0R0571 • O-RING (TPN OR-0571) 1
15A 0R0341 • O-RING (TPN OR-0341) 1
20 62-0008-1 • BODY, VALVE 1

416-0001
25
15
20 30
10
45
35
40
IPL Figure 10
Switch Assembly

416-0001

10
-1 411-0721-9 SWITCH ASSEMBLY, MICRO RF
-5 411-0721-11 • SWITCH SUBASSEMBLY 1
ATTACHING PARTS
-10A • NUT, HEX (SUPSDS ITEM 10) 2
(NOTE: SUPPLIED WITH ITEM 40)
15 SC104 • SCREW, MACHINE 2
2-56 X 11/16 IN LG 82°, SL, FL, HD, CRES
(TPN SC-104) (SUPSD BY ITEM 15A)
-15A • SCREW, MACHINE 2-56 X 5/8 IN LG 2
(SUPSDS ITEM 15)
(NOTE: SUPPLIED WITH ITEM 40)
20 MS35338-134 • WASHER, LOCK 2
* * *
25 TE096 • • TERMINAL (TPN TE-096) 1

30 TE097 • • TERMINAL (TPN TE-097) 1
35 SW520 • • SWITCH (S6) (TPN SW-520) 1
40 SW737 • ACTUATOR (TPN SW-737) 1
45 411-0720-1 • PLATE, SWITCH MOUNTING 1

416-0001
80
90A 105 85A 70 65

30A
95A 25
15B
10
55
80
85
65 20
90 30A
110 25
70
15A 50
Post TIL 10001 5

Fitting and Hose
Assemblies
30 180
185
190
25 175
195
200
140
205 150
40 155
45 145
55
35
(REF) 170
Pre TIL 10001 and SB 4XX-0001-25-016 165 160
IPL Figure 11
Brew Head Assembly

416-0001

11
-1 62-0248-1 BREW HEAD ASSEMBLY A RF
-1A 62-0248-7 BREW HEAD ASSEMBLY B RF
-1B 62-0248-9 BREW HEAD ASSEMBLY C RF
(SUPSD BY ITEM 1C)
-1C 62-0248-3 BREW HEAD ASSEMBLY D RF
(SUPSDS ITEM 1B)
5 411-0709-1 • RETAINER ASSEMBLY 1
ATTACHING PARTS
(SUPSD BY ITEM 10A)
-10A MS21043-06 • NUT, SELF-LOCKING (SUPSDS ITEM 10) 4
* * *
-15 411-0726-1 • FITTING ASSEMBLY (PRE TIL 10001) 1

(SUPSD BY ITEM 15A)
15A 467-0842-1 • FITTING (POST TIL 10001) 1
(PRE SB 4XX-0001-25-016)
(SUPSDS ITEM 15)
(SUPSD BY ITEM 15B)
15B 3575-0189-01 • FITTING, BREW 1
(POST SB 4XX-0001-25-016)
(SUPSDS ITEM 15A)
ATTACHING PARTS
20 MS24693C32 • SCREW, MACHINE (SUPSD BY ITEM 20A) 2
-20A MS24693C31 • SCREW, FLAT HEAD NO.6-32 X 0.87 LG 2
(SUPSDS ITEM 20)
25 AN960C6 • WASHER, FLAT (SUPSD BY ITEM 25A) 2
-25A NAS620C6 • WASHER NO. 6-32 (SUPSDS ITEM 25) 2
-30 SN491 • NUT, SELF-LOCKING (TPN SN-491) 2
(SUPSD BY ITEM 30A)
30A MS21043-06 • NUT, LKG 2
(SUPSDS ITEM 30)
* * *

416-0001

11
35 411-0691-1 • • PROBE (PRE TIL 10001) 1
40 MS51957-59 • • SCREW FITTING (PRE TIL 10001) 2
45 411-0751-1 • • FITTING (PRE TIL 10001) 1
50 411-0693-1 • GASKET 1
55 411-0745-1 • HEAD, BREW 1
-60 467-0736-1 • TUBE, ASSEMBLY (POST TIL 10001) A,B,D 1
-60A 467-0736-3 • TUBE ASSEMBLY (POST TIL 10001) C 1
ATTACHING PARTS
65 467-0912-1 • CLIP (POST TIL 10001) 1
* * *
70 62-0066-1 • WASHER, FLOW A,D 1

80 PF202 • • INSERT (TPN PF-202) (POST TIL 10001) A,B,D 1
-80A 411-0685-1 • • FITTING C 1
85A 0R0571 • • O-RING (TPN OR-0571) 2
(POST TIL 10001)
90 62-0221-1 • • SLEEVE (POST TIL 10001) 1
(PRE TIL 10036)
90A CL50010 • • CLAMP (TPN CL-50010) A,B,D 1
(POST TIL 10036) (SUPSDS ITEM 90)
-90B CL50010 • • CLAMP (TPN CL-50010) C 2
(POST TIL 10036) (SUPSDS ITEM 90)
-95 467-0870-5 DELETED DEL
95A 467-0870-1 • • TUBE A,B,D 1
-100 467-0870-7 DELETED DEL
-105 467-0736-7 • • TUBE C 1
110 467-0865-1 • • FITTING, BREW (POST TIL 10001) 1
-115 62-0066-1 DELETED DEL
-120A 0R0381 • • O-RING (TPN OR-0381) C 2
-120B OR0666 DELETED PER SB 4XX-0001-25-016 DEL
(O-RING)

416-0001

11
-125 467-0752-1 DELETED PER SB 4XX-0001-25-016 DEL
(STEM)
-130 PF50002 • • FERRULE (TPN PF-50002) A,B,D 1
-135 PF143 • • NUT (TPN PF-143) A,B,D 1
140 411-0748-3 • GUIDE, RIGHT HAND B,D 1
ATTACHING PARTS
145 55-0207-29 • SCREW (SUPSD BY ITEM 145A) B,D 1
-145A MS51957-29 • SCREW NO. 6-32 X 0.43 LG B,D 1
(SUPSDS ITEM 145)
150 MS35338-136 • WASHER, LOCK B,D 1
155 MS15795-805 • WASHER, FLAT B,D 1
-160A MS51957-45 • SCREW, NO.8-32 X 0.50 LG B,D 1
(SUPSDS ITEM 160)
165 MS35338-137 • WASHER, LOCK B,D 1
170 MS15795-807 • WASHER, FLAT B,D 1
* * *
175 411-0748-1 • GUIDE, LEFT HAND B,D 1

-176 411-0748-3 DELETED (GUIDE, RIGHT HAND) DEL
(SEE ITEM 140)
ATTACHING PARTS
-180A MS51957-29 • SCREW NO.6-32 X 0.43 LG B,D 1
(SUPSDS ITEM 180)
185 MS35338-136 • WASHER, LOCK B,D 1
190 MS15795-805 • WASHER, FLAT B,D 1
-195A MS51957-45 • SCREW, NO. 8-32 X 0.50 LG B,D 1
(SUPSDS ITEM 195)
200 MS35338-137 • WASHER, LOCK B,D 1
205 MS15795-807 • WASHER, FLAT B,D 1
* * *

416-0001
15A 5
10A
Post Til 10036
65
15 15
55
20
45
15
35 15
40
25
30
50
60
15
IPL Figure 12
Cold Water Filter Assembly

416-0001

12
-1 416-0976-1 COLD WATER FILTER ASSEMBLY RF
5 416-0978-1 • PLUG ASSEMBLY (SUPSD BY ITEM 5A) 1
-5A 416-0614-1 • PLUG (SUPSDS ITEM 5) 1
10A 0R0666 • O-RING (TPN OR-0666) 1
15 62-0221-1 • SLEEVE (PRE TIL 10036) 5
(SUPSD BY ITEM 15A)
-15A CL50010 • CLAMP (TPN CL-50010) 5
(SUPSDS ITEM 15) (POST TIL 10036)
20 416-0976-5 • TUBE (SUPSD BY ITEM 20A) 1
-20A TU4505 • TUBE (TPN TU-4505) A/R
(SUPSDS ITEM 20)
25 416-0685-1 • FITTING 1
30 PF143 • NUT (TPN PF-143) 2
35 PF1425 • FERRULE, FRONT (TPN PF-1425) 2
(SUPSD BY ITEM 40A)
40 PF1425 • FERRULE, BACK (TPN PF-1425) 2
(SUPSD BY ITEM 40A)
-40A PF50002 • FERRULE (TPN PF-50002) 2
45 PF202 • INSERT (TPN PF-202) 1
50 416-0976-3 • TUBE (SUPSD BY ITEM 55) 1
55 TU4505 • TUBE (TPN TU-4505) A/R
(SUPSDS ITEMS 50)
-57 TU50038 • SLEEVING, NON-FRAY (TPN TU-50038) A/R
60 464-1172-5 • TUBE ASSEMBLY 1
-70 336-0109-1 • FILTER 1

416-0001
45
10A 10
Post Til 10036

5
10
40
35
25
15
10
20
IPL Figure 13
Cold Water Tube Assembly

416-0001

13
-1 416-0554-1 COLD WATER TUBE ASSEMBLY RF
5 TU4505 • TUBING, TEFLON (TPN TU-4505) 1
10 62-0221-1 • FITTING, SLEEVE (PER TIL 10036) 3
(SUPSD BY ITEM 10A)
-10A CL50010 • CLAMP (TPN CL-50010) 3
(SUPSDS ITEM 10) (POST TIL 10036)
15 464-1172-5 • TUBE ASSEMBLY 1
20 416-0976-3 • TUBE (SUPSD BY ITEM 20A) 1
-20A 416-0554-5 • TUBE, FORMED (SUPSDS ITEM 20) 1
25 PF143 • NUT (TPN PF-143) 2
-30 PF1425 • FERRULE, FRONT (TPN PF-1425) 2
(SUPSD BY ITEM 35)
35 PF1425 • FERRULE, BACK (TPN PF-1425) 2
(SUPSDS ITEM 30) (SUPSD BY ITEM 35A)
-35A PF50002 • FERRULE (TPN PF-50002) 2
40 PF202 • INSERT (TPN PF-202) 1
45 416-0685-1 • FITTING, HOSE 1

416-0001
IPL Figure 14
Probe Assembly

416-0001

14
-1 3520-0635-01 PROBE ASSY, SLIP RING RF
5 3575-0683-01 • PLATE, ADAPTER 1
ATTACHING PARTS
10 MS24693C24 • SCREW, FLAT HD 2
* * *
15 3575-0681-01 • BLOCK, PROBE, DOUBLE TOP 1

ATTACHING PARTS
20 MS51957-30 • SCREW, PAN HD 2
25 MS35338-136 • WASHER, LOCK 2
30 NAS620C6 • WASHER, FLAT 2
* * *
35 3520-0545-01 • PROBE WIRING ASSEMBLY 2

40 3530-0312-01 • PROBE ASSEMBLY, SLIP RING 1
45 3575-0682-01 • SPRING, POLYESTER 2

523-0832598
© 2021
Printed in the USA.

CMM-25-30-09 Rev. 8

Uploaded by

Copyright:

Available Formats

You might also like

CMM-25-30-09 Rev. 8

Uploaded by

Document Information

Original Description:

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

CMM-25-30-09 Rev. 8

Uploaded by

Copyright:

Available Formats

COMPONENT MAINTENANCE

Component Maintenance Manual

COLLINS AEROSPACE PROPRIETARY

TO: HOLDERS OF COMPONENT MAINTENANCE MANUAL 25-30-09, COFFEE MAKER.

DESCRIPTION OF REVISION 8, DATED MAY 07, 2021 HIGHLIGHTS

U.S. Export Classification: EAR 9E991 1

Component Maintenance Manual

This manual includes coverage of the following equipment:

Unit Collins Part Number

B/E AEROSPACE, a part of Collins Aerospace

To send data to Collins Aerospace about this publication:

Address: Collins Aerospace

U.S. Export Classification: EAR 9E991 25-30-09

U.S. Export Classification: EAR: 9E991 25-30-09

RECORD OF TEMPORARY REVISIONS

TR NO. ISSUE DATE INSERTED REMOVED PAGE NO.

A Aug 14/96 ROTR-1, LEP-1,

B Jul 09/97 ROTR-1, LEP-1,

TR-6C Mar 01/13 Jun 02/15 1098.12

TR-6E Aug 06/13 Jun 02/15 101, 102, 104, 108,

TR-6F Sep 30/13 Jun 02/15 1012, 1023, 1064,

TR-7A Mar 07/16 Mar 28/17 7003 and 7006

TR-7B Mar 11/16 Mar 28/17 10006, 10007,

TR-7C May 18/16 Mar 28/17 1002, 1003, 1004,

TR-8A Dec 01/17 May 07/21 10060A, and

TR-8B Apr 18/19 May 07/21 2004A

TR-8C Aug 05/20 May 07/21 10086A

TR-8D Nov 02/20 May 07/21 3008A, 7006A,

U.S. Export Classification: EAR 9E991. 25-30-09

TR NO. ISSUE DATE INSERTED REMOVED PAGE NO.

TR-8D Nov 02/20 May 07/21 10017A, 10018A,

TR-8E Jan 07/21 May 07/21 7001A and 9002A

TR-8F Mar 31/21 May 07/21 1001A, 4001A,

U.S. Export Classification: EAR 9E991. 25-30-09

SERVICE BULLETIN LIST

416-0001-25-020 / R0 Dec 04/78 To incorporate (R67) resistor on - No Effect

416-0001-25-021 / R1 Jan 24/79 To incorporate a cold water - No Effect

99 / R0 Jun 03/80 Supersession of heater 2 Feb 01/82

95 / R0 Aug 11/80 Pillow pack coffee makers. 2 Feb 01/82

416-0001-25-023D / R0 Mar 20/81 To incorporate a two amp 3 Apr 15/86

416-0001-25-024D / R0 Apr 29/81 To replace the thermal switch 2 Feb 01/82

118 / R0 Nov 03/81 Printed circuit board redesign. 3 Apr 15/86

98 / R0 Jan 26/82 Tank low water sensor 2 Feb 01/82

416-0001-25-029 / R0 May 12/82 Re-wiring the power control 3 Apr 15/86

10001 / R0 Oct 07/82 Coffee brewers/pillow pack 3 Apr 15/86

416-0001-25-032 / R0 May 10/83 Instructions for relocating C17. 3 Apr 15/86

10007 / R0 Nov 30/83 Replacement of brew cup XXX- 3 Apr 15/86

425-0001-25-020 / R0 Mar 30/84 New brew head fitting. - No Effect

U.S. Export Classification: EAR 9E991 25-30-09

416-0001-25-033 / RA Feb 20/85 Rewiring the power control 3 Apr 15/86

416-0001-25-038 / R0 May 29/85 To replace an oak switch with a 3 Apr 15/86

10019 / R0 Jun 27/85 PN 62-0232-5 brew cup 3 Apr 15/86

10018 / R0 Jul 02/85 Modification of PC Board 61- 3 Apr 15/86

4XX-0001-25-004 / R0 Sep 19/85 To Accept the method of 3 Apr 15/86

10027 / R0 Sep 19/85 Clarification of 385-0182 term - No Effect

4XX-0001-25-008 / R0 Dec 13/85 Adding a grounding wire - No Effect

416-0001-25-039 / R0 Jan 16/86 To replace sensor probe - No Effect

4XX-0001-25-01 / R1 Mar 06/86 To add 36 volt, 1 watt zener 3 Apr 15/86