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Garlock KLZ 2-101 PS-SEAL 2016.03 LR EN-NA
Garlock KLZ 2-101 PS-SEAL 2016.03 LR EN-NA
TABLE OF CONTENTS
PS-SEAL® ............................................................................................................................................................................................. 3
PS-SEAL®
The PS-SEAL® product line stands for reliable sealing of rotating shafts
at high circumferential speed, high pressure and extreme temperatures.
Abrasive media is sealed as well as aggressive media. Radial shaft seals
typically do not perform well under these conditions as their seal lips are
made of elastomeric materials.
Garlock PS-SEALs are used in many different applications and can also
be an alternative to mechanical seals and braided packings.
The product line PS-SEAL® offers cost-effective and practical solutions to
a wide range of applications. The portfolio of Garlock shaft seals offers
standardized as well as special customized seals.
The high performance seals PS-SEAL® work with a sealing lip made of
GYLON® or other modified PTFEs. Garlock produces GYLON® using a
proprietary process.
ADVANTAGES AT A GLANCE
» Useable under high pressure and extreme vacuum
» Very suitable for high circumferential shaft speeds
» Temperature resistant from -130˚F (-90˚C) up to 500˚F (260˚C)
» Excellent chemical resistance
» Useable in food and pharma applications (FDA)
» EN 1935/2004 certificate
» SIP/CIP compatible
» Good dry running capability
» Wear resistant and low friction
MOUNTING DIMENSIONS
d1 d2 B d1 d2 B
Item code Item code
inch mm inch mm inch mm inch mm inch mm inch mm
MEC03-10005 0.315 8,0 0.709 18,0 0.197 5,0 MEC03-10026 1.772 45,0 2.441 62,0 0.394 10,0
MEC03-10048 0.394 10,0 0.866 22,0 0.236 6,0 MEC03-10028 1.772 45,0 2.559 65,0 0.394 10,0
MEC03-10006 0.472 12,0 1.102 28,0 0.315 8,0 MEC03-10029 1.890 48,0 2.559 65,0 0.394 10,0
MEC03-10007 0.591 15,0 1.181 30,0 0.315 8,0 MEC03-10030 1.969 50,0 2.559 65,0 0.394 10,0
MEC03-10008 0.630 16,0 1.181 30,0 0.315 8,0 MEC03-10031 1.969 50,0 2.756 70,0 0.394 10,0
MEC03-10010 0.669 17,0 1.102 28,0 0.315 8,0 MEC03-10032 1.969 50,0 2.835 72,0 0.394 10,0
MEC03-10009 0.669 17,0 1.378 35,0 0.315 8,0 MEC03-10033 2.165 55,0 2.835 72,0 0.394 10,0
MEC03-10011 0.787 20,0 1.378 35,0 0.315 8,0 MEC03-10035 2.362 60,0 2.953 75,0 0.315 8,0
MEC03-10012 0.899 22,0 1.575 40,0 0.315 8,0 MEC03-10036 2.362 60,0 3.150 80,0 0.394 10,0
MEC03-10014 0.984 25,0 1.378 35,0 0.315 8,0 MEC03-10037 2.441 62,0 3.150 80,0 0.394 10,0
MEC03-10013 0.984 25,0 1.654 42,0 0.315 8,0 MEC03-10038 2.559 65,0 3.346 85,0 0.394 10,0
MEC03-10050 0.984 25,0 2.047 52,0 0.276 7,0 MEC03-10039 2.756 70,0 3.543 90,0 0.394 10,0
MEC03-10015 1.102 28,0 1.850 47,0 0.394 10,0 MEC03-10040 2.874 73,0 3.937 100,0 0.394 10,0
MEC03-10016 1.181 30,0 1.850 47,0 0.394 10,0 MEC03-10041 2.953 75,0 3.937 100,0 0.394 10,0
MEC03-10017 1.260 32,0 1.850 47,0 0.315 8,0 MEC03-10042 2.953 75,0 3.740 95,0 0.512 13,0
MEC03-10018 1.260 32,0 1.850 47,0 0.394 10,0 MEC03-10043 3.150 80,0 3.937 100,0 0.394 10,0
MEC03-10019 1.378 35,0 1.850 47,0 0.315 8,0 MEC03-10054 3.346 85,0 4.724 120,0 0.500 12,7
MEC03-10020 1.378 35,0 1.969 50,0 0.394 10,0 MEC03-10044 3.543 90,0 4.331 110,0 0.394 10,0
MEC03-10004 1.500 38,1 2.500 63,5 0.500 12,7 MEC03-10051 3.740 95,0 4.724 120,0 0.472 12,0
MEC03-10021 1.575 40,0 2.165 55,0 0.394 10,0 MEC03-10001 3.937 100,0 5.118 130,0 0.512 13,0
MEC03-10022 1.575 40,0 2.362 60,0 0.394 10,0 MEC03-10002 4.331 110,0 5.512 140,0 0.512 13,0
MEC03-10023 1.575 40,0 2.441 62,0 0.394 10,0 MEC03-10052 4.724 120,0 5.906 150,0 0.472 12,0
MEC03-10049 1.575 40,0 2.677 68,0 0.394 10,0 MEC03-10003 5.512 140,0 6.496 165,0 0.394 10,0
MEC03-10025 1.654 42,0 2.441 62,0 0.315 8,0 MEC03-10053 5.906 150,0 7.087 180,0 0.472 12,0
MEC03-10024 1.654 42,0 2.362 60,0 0.394 10,0
* PS-SEAL Standard
maximum 745 psi (10 bar), maximum 400°F (205°C), no FDA
Static Stainless
seal FKM steel case
GYLON®-seal lip
DIMENSIONS
B + 0.012
0.591 ± 0.008
20°
20
0.0
Ra ≤ 0.079
R
MOUNTING DIMENSIONS
d1 d2 B d1 d2 B
0.315 8,0 0.709 18,0 0.197 5,0 1.772 45,0 2.441 62,0 0.394 10,0
0.394 10,0 0.866 22,0 0.236 6,0 1.772 45,0 2.559 65,0 0.394 10,0
0.472 12,0 1.102 28,0 0.315 8,0 1.890 48,0 2.559 65,0 0.394 10,0
0.591 15,0 1.181 30,0 0.315 8,0 1.969 50,0 2.559 65,0 0.394 10,0
0.630 16,0 1.181 30,0 0.315 8,0 1.969 50,0 2.756 70,0 0.394 10,0
0.669 17,0 1.102 28,0 0.315 8,0 1.969 50,0 2.835 72,0 0.394 10,0
0.669 17,0 1.378 35,0 0.315 8,0 2.165 55,0 2.835 72,0 0.394 10,0
0.787 20,0 1.378 35,0 0.315 8,0 2.362 60,0 2.953 75,0 0.315 8,0
0.866 22,0 1.575 40,0 0.315 8,0 2.362 60,0 3.150 80,0 0.394 10,0
0.984 25,0 1.378 35,0 0.315 8,0 2.441 62,0 3.150 80,0 0.394 10,0
0.984 25,0 1.654 42,0 0.315 8,0 2.559 65,0 3.346 85,0 0.394 10,0
0.984 25,0 2.047 52,0 0.276 7,0 2.756 70,0 3.543 90,0 0.394 10,0
1.102 28,0 1.850 47,0 0.394 10,0 2.874 73,0 3.937 100,0 0.394 10,0
1.181 30,0 1.850 47,0 0.394 10,0 2.953 75,0 3.937 100,0 0.394 10,0
1.260 32,0 1.850 47,0 0.315 8,0 2.953 75,0 3.740 95,0 0.512 13,0
1.260 32,0 1.850 47,0 0.394 10,0 3.150 80,0 3.937 100,0 0.394 10,0
1.378 35,0 1.850 47,0 0.315 8,0 3.346 85,0 4.724 120,0 0.500 12,7
1.378 35,0 1.969 50,0 0.394 10,0 3.543 90,0 4.331 110,0 0.394 10,0
1.500 38,1 2.500 63,5 0.500 12,7 3.740 95,0 4.724 120,0 0.472 12,0
1.575 40,0 2.165 55,0 0.394 10,0 3.937 100,0 5.118 130,0 0.512 13,0
1.575 40,0 2.362 60,0 0.394 10,0 4.331 110,0 5.512 140,0 0.512 13,0
1.575 40,0 2.441 62,0 0.394 10,0 4.724 120,0 5.906 150,0 0.472 12,0
1.575 40,0 2.677 68,0 0.394 10,0 5.512 140,0 6.496 165,0 0.394 10,0
1.654 42,0 2.441 62,0 0.315 8,0 5.906 150,0 7.087 180,0 0.472 12,0
1.654 42,0 2.362 60,0 0.394 10,0
Shaft diameter (d1) and width
(B are slightly adjustable.
If your application demands a shaft seal different from the PS-SEAL® Standard version we will design and manufacture a shaft seal
appropriate to your needs. The PS-SEAL® Non-Standard offers an economic way of producing special configurations, as it is based
on the standard version. Both the lip material and its configuration can be varied. Even the case can be adjusted within technical
limitations.
The PS-SEAL® Non-Standard is in principle available in the same sizes as the PS-SEAL® Standard is, but its dimensions for shaft
diameter (d1) and width (B) can be slightly modified.
The overview shows the most common configurations. Other configurations are also available upon request.
We recommend consulting our application specialists for the usage of these PS-SEAL configuration options.
PS-SEAL Special is available in many different lip and housing materials.
The table below shows the gap S1 (relative to pressure) and the minimal dimensions for width and height relative
to the diameter of the shaft.
S1 [inch]
Shaft - Ø [inch] H [inch] H1 [inch] B [inch] B1 [inch] B2 [inch] B3 [inch]
73 psi 145 psi 363 psi
< 0.748 0.315 0.394 0.315 0.472 0.551 0.630 0.087 0.020 0.008
0.748-2.519 0.433 0.492 0.394 0.591 0.669 0.748 0.098 0.020 0.008
2.519-4.685 0.551 0.591 0.394 0.669 0.709 0.787 0.118 0.020 0.008
4.685-7.834 0.591 0.669 0.472 0.787 0.787 0.945 0.118 0.020 0.008
7.834-11.771 0.689 0.787 0.591 0.945 0.906 1.024 0.118 0.020 0.008
11.771-17.716 0.787 0.984 0.787 0.984 0.984 1.181 0.118 0.020 0.008
S1 [mm]
Shaft - Ø [mm] H [mm] H1 [mm] B [mm] B1 [mm] B2 [mm] B3 [mm]
5 bar 10 bar 25 bar
H H1
drill - Ø H7
drill - Ø H7
S1
S1
shaft-Ø h11
shaft-Ø h11
B3 + 0,2
10 and 25 bar
option
H1
H1
S1 S1
B1 + 0,2
H1
drill - Ø H7
S1
shaft- Ø h11
The overview shows the most common configurations. Other configurations are also available.
PS-SEAL® Lip
In shaft sealing constructions with restrictions in mounting space or where other constructional issues argue against the installation of
a ready-to-mount PS-SEAL®, the option PS-SEAL® Lip could be a solution. PS-SEAL® lip is available in different material versions (see
page 13).
The installation drawing and the associated table below show our recommended installation measurements. Garlock offers a static
sealing element in addition to the PS-SEAL® Lip to provide an optimal fit in the installation space. The standard material for these
elements is FKM, alternatively they are available in GLYON® white or GYLON® blue.
b
DEFORMED STATE 0.028 - 0.002 ORIGINAL STATE
W
H W1
S S1
passing: H7/r6
shaft - Ø h11
PS-SEAL lip
static sealing element
S1 [inch]
Shaft-Ø [inch] H [inch] b [inch] W [inch] W1 [inch] S [inch]
73 psi 145 psi 363 psi
< 0.748 0.236 0.031 0.098 0.079 0.079 0.079 0.020 0.008
0.748-1.929 0.295 0.031 0.138 0.098 0.098 0.098 0.020 0.008
1.929-5.866 0.394 0.039 0.177 0.138 0.118 0.118 0.020 0.008
5.866-11.771 0.492 0.039 0.236 0.177 0.118 0.118 0.020 0.008
11.771-17.716 0.591 0.039 0.315 0.236 0.118 0.118 0.020 0.008
S1 [mm]
Shaft-Ø [mm] H [mm] b [mm] W [mm] W1 [mm] S [mm]
5 bar 10 bar 25 bar
Technical Information
SEAL CASE COUNTER SURFACE
The standard material for the PS-SEAL® seal case is stainless steel As the counter surface has a major impact on
1.4571 (316SS). Other materials can be supplied on request. the efficiency and life-time of our seals, its
configuration needs also to be considered.
OPERATING PRESSURE Garlock can offer an appropriate package of
» PS-SEAL Standard ................................................ max. 145 psi seal and counter surface (protection sleeve)
» PS-SEAL Non-Standard......................................... max. 362 psi to provide an optimal and durable sealing
(depending on version) solution. For an optimal interaction between
» PS-SEAL Special ................................................... max. 362 psi sealing and abrasion the following surface
(depending on version) characteristics should be complied with:
» PS-SEAL Lip.......................................................... max. 362 psi
(depending on version) SURFACE ABRASIVENESS
Ra = ........................................ 3.94 – 15.75 µin
Rz = ...................................... 23.62 – 78.74 µin
For maximum pressure applications please check the p x v - value.
Rmax = ..............................................157.48µin
Garlock recommends an axial fixation of the PS-SEAL when it is
used in applications under high pressure.
The running surface should not have a helical
spiralling indentations as the arising conveying
TEMPERATURE RANGE effect could cause leakage.
The PS-SEAL® lip material can handle temperatures
between -130°F (–90°C) and +500 (260°C). Please note, that there is SURFACE HARDNESS
a difference between the temperature on the seal and the process- 60 HRC
temperature due to the friction which releases additional energy/heat.
Under high stress (p x v - value) of more than 290
MATERIAL psi x m/s Garlock recommends an untwisted
GYLON® is being used as lip seal material of PS-SEAL® and machined chromium oxide coating. Suitable
significantly responsible for its successful operation. We offer coatings can be ordered from Garlock. Please
highly diverse seal options and combinations of materials to cope consider a hard enough basic material when
with the very different requirements of many diverse industrial using micro-coatings.
branches. GYLON® is a modified PTFE and is used due to its high
chemical resistance, its high temperature range and its low friction.
Technical Information
LIP MATERIAL
The applied GYLON® lip materials guarantee a stopped cold flow with brilliant running characteristics when it comes to impermeability,
abrasion and frictional heat. Many different compounds can be used for different applications. To cope with rising demands in terms
of rotational speed and pressure in lubricated - as well as in dry running conditions. A higher operating safety and a longer service life
can be reached by using multiple lip-seals arrangements. Please feel free to contact us for individual consulting.
» standard material
GYLON ® BLACK graphite Black
» perfectly suitable for lubricated applications
» special material
®
» FDA EN1935 conformity
GYLON WHITE barium sulfate White
» recommended for food, pharmaceutical and beverage industries
» partially capable of dry running
» special material
» FDA EN1935 conformity
GYLON ® BLUE glass-microspheres » very flexible (high recovery capacity) Blue
» recommended for food, pharmaceutical and beverage industries
» brilliant dry running characteristics
» special material
» FDA EN1935 conformity
F Econol » recommended for food, pharmaceutical and beverage industries Tan
» suitable for vacuum-applications
» brilliant dry running characteristics
» special material
MS molybdenum disulfide Black
» suitable for abrasive media
» special material
KF carbon fiber » suitable for partial-abrasive media Black
» good dry running characteristics
Please note: Surface finish and shaft hardness are critical in dry running applications.
Technical Information
APPLICATION AREA
With pressure higher than 72 psi and peripheral speed higher than 36.85 in/s we recommend to check the limitations of use.
The p x v-diagram below shows the range of use of GYLON® black and GYLON® white.
P X V FOR PS-SEAL®
The p x v - value shown are valid for heavy lubrication at room temperature and for all PS-SEAL® options capable of pressures up to
45 psi. A bad state of lubrication, such as lack of lubricant or even dry running, creates a need for reducing the maximal acceptable
p x v - value as well as the necessity for an optimal counter surface.
10
1000
9
8
800
7
5000 min.-1
6
Pressure (bar)
600
5
Watt
4000 min.-1
4
400
3 GYLON® black
3000 min.-1
300
2
200 2000 min.-1
1 GYLON® white
100 1000 min.-1
0 500 min.-1
0 5 10 15 20 25 30 35 40 45 0
0 20 40 60 80 100 120 140 160
Speed v (m/s) Shaft-Ø (mm)
The following concentricity and shaft to bore misalignment (STBM) curves depend on the maximum speed and shaft-diameter.
The sum of both values (Runout and STBM) may not excess the maximum.
0,2 0,2
0,15 0,15
mm
mm
0,1 0,1
0,05 0,05
0 0
0 1000 2000 3000 4000 5000 6000 0 20 40 60 80 100 120 140
10°
1 mounting sleeve
2 3
Other manufacturers
Information
Company:
Item code:
GARLOCK
EnPro Industries family of compa Garlock Sealing Technologies
nies Garlock de Canada, LTD
1666 Division Street, Palmyr Garlock GmbH Garlock de Mexico, S.A. De
a, NY 14522 USA Garlock China C.V.
Tel: 800-448-6688 GPT Garlock New Zealand
Garlock Singapore
www.garlock.com Garlock PTY Garlock Great Britain Limited
Garlock USA
Garlock do Brasil Garlock Middle East
Garlock India Private Limited