Shangli CPQYD30 Parts Manual

PARTS MANUAL
CPC(D)20SA
CPC(D)25SA
CPC(D)30SA
CPC(D)35SA
Internal Combustion Balanced Forklift

CPC SA
20 25 30 35
2000kg 2500kg 3000kg 3500kg
X1 X2 W1 W2 A490 A495
ISUZU C240PKJ ISUZU 4JG2PE
FOREWORD
1.This parts list is applied for the"SHANGHAI.SHANGLI FORKLIFT COMPANY LTD."

CPCD20SA/25SA/30SA/35SA CPC20SA/25SA/30SA/35SA fork lift truck. It is intended
for user to identify the name,number and quantity of the parts replaced or repaired and to
order them from the supplying works.
2.When order parts,it is necessary to state the model of the forklift truke,its d ate of
man ufa ctu re and sccording and sccording to this Part List,to state the whole number, the
whole name and quantity.
3.Among the model of the forklift truck:
CPC SA
The forklift truck of balance type and diesel engine
Transmission type:hydraulic:D
Maximum capacity:20-2000kg;25-2500kg;30-3000kg;
35-3500kg;
Order of renew
Engine code: X1 X2 W1 W2
Engine mode:XingchangA490 XingchangA495
ISUZU240PKJ ISUZU4JG2PE
4. If there is any change, we will not to notify.

5. Model applicable: Engine model and maximum capacity.
GROUP INDEX
ACCELERATOR PEDAL
ELECTRIC SYSTEM STEERING SYSTEN
BRAKE CONTROL
MAST SYSTEM
HYDRULIC SYSTEM
Driving System ENGINE SYSTEM BODY SYSTEM

INDEX
Engine system
Engine mount 1-01
Air intake system 1-03
Cooling system 1-05
Fuel system 1-07
Exhaust system 1-09
Driving system
Differential 2-01
Drive unit mount(clutch type) 2-05
( Drive unit mount(tor-con type) 2-09
Drive unit (tor-con type) 2-11
( )( ) Drive unit (cover & inching valve)(tor-con type) 2-17
Charging pump(tor-con type) 2-23
Hydraulic clutch(tor-con type) 2-25
Control valve(tor-con type) 2-27
Inching valve(tor-con type) 2-29
Tor-xon oil cooling (tor-con type) 2-31
1/2 Transmission(clutch type) 2-33
2/2 Transmission(clutch type) 2-37
Drive axle 2-43
Drive wheel assembly 2-47
Wheel brake 2-49
Transmission control linkage (tor-con type) 2-57
Steering system
Steering system 3-01
Steering axle 3-03
Steering wheel 3-07
Steering cylinder 3-09
Accelerator pedal
Accelerator pedal 4-01
Brake system
Brake & inching control(tor-con type) 5-01
Brake & clutch control(clutch type) 5-05
Master cylinder 5-09
Brake lever 5-11
Body system
Frame & balance 6-01
Body 6-03
Seat 6-07
Head guard 6-09
Hydraulic system
Oil tank 7-01
( ) Valve control linkage(two-throw) 7-03
( ) Valve control linkage(three-throw) 7-05
( ) Valve control linkage(fou-throw) 7-07
Hydraulic pipeline 7-09
Lifting system
(3 ) Mast(3M) 8-01
Lift cylcinder 8-09
Tilt cyclinder 8-11
Speed limit valve 8-15
Fork 8-17
Electric system
Electric system 9-01
Battery 9-07
Scutcheon
Scutcheon 10-01
ENGINE SYSTEM
Engine mount
2
8
1-01
Engine mount
Item Part No. Description Q ty Model applicable
1 GB/T 5782-2000 M10 110 Bolt 2
GB/T 5782-2000 M10 85 Bolt 2 W1
2 COC30-10001 Plate 2
3 COC30-10002 Coller 2
COC20J-10002 Coller 2 W1
4 COC30-10003 Rubber 2
COC20J-10004 Rubber 2 W1
6 COC30-10005 Plate 2
7 GB/T6184-2000 M10 Nut 2
8 COC30-10100 A495BPG-6 Engine 1 CPC(D)30SA-X2

CPC(D)35SA-X2
COC20-10100 1 CPC(D)20SA-X1
A495BPG-57 Engine
CPC(D)25SA-X1
COC30J-10100 ISUZU 4JG2PE 1 CPC(D)30SA-W2

CPC(D)35SA-W2
1 CPC(D)20SA-W1
COC20J-10100 ISUZU C240PKJ
CPC(D)25SA-W1
1-02
Air intake system
2
4
2
3
7
12
8 6
13
9
10 5
11
1-03
Air intake system
1 COC30-20001 Hose,intake air 1
COC30J-20001 Hose,intake air 1 -W2
COC20J-20001 Hose,intake air 1 -W1
2 52~76 Clip 4
3 COC30-20100 Air cleaner 1
COC20J-20100 Air cleaner 1 -W1
4 COC30-20002 Hose,intake air 1
5 COC30-20101 Rear corer 1
COC20J-20103 Rear corer 1 -W1
6 COC30-20102 Element 1
COC20J-20102 Element 1 W1
7 COC30-20103 Shell cleaner 1
COC20J-20103 Shell cleaner 1 W1
8 COC30-20200 Bracker 1
COC20J-20200 Bracker 1 W1
9 GB/T97.1-85 8Washer 2
10 GB/T93-87 8 Washer 2
11 GB/T6171-2000 M8 Nut 2
12 GB/T5783-2000 M10 16 Bolt 2
13 GB/T93-87 10 Washer 2
1-04
Cooling system
4
7
6
8
10 9
5
11
1-05
Cooling system
1 COC30-40002 Hose rubber 1
COC30J-40002 Hose rubber 1 W1 W2
2 27~51 Clip 4
27~51 Clip 1
3 COC30-40001 Hose rubber 1
COC30J-40001 Hose rubber 1 W2
COC20J-40001 Hose rubber 1 W1
4 CJC30-40100 Radiator 1
CYC30-40100 Radiator 1
6 GB/T97.1-85 8 Washer 4
7 GB/T5783-2000 M8 25 Bolt 4
8 GB/T96-85 8 Washer 4
10 GB/T5783-2000 M8 16 Bolt 4
11 COC30-40003 Cover 1
COC30J-40003 Cover 1 W2
COC20J-40003 Cover 1 W2
1-06
9
17 10
18 11
2
3 19
6
14 20
16
8
7
1
12
13
15
5
4
1-07
Fuel system
1 COC30-50100 Cap 1
2 GB/T5783-2000 M8 20 Bolt 2
3 GB/T93-87 8 2
4 COC30-50400 Plug,drain 1
5 JB982-77 33 Washer
6 HG4-548-1967 10 17 1150 Tube 1
HG4-548-1967 8 15 600 Tube 1 W1 W2
7 10~16 Clip 6
8 HG4-548-1967 10 17 760 Tube 1
HG4-548-1967 8 15 600 Tube 1 W1 W2
9 GB/T5783-2000 M5 12 Bolt 5
10 GB/T97.1-85 5 Washer 5
11 GB/T93-87 5 5
12 COC30-50200 Plat 1
13 COC30-50001 Packing. 1
14 COC30-50300 Clip 2
15 COC30-50206 Sedimentor 1
16 COC30-50500 Bracket 1
COC30J-50500 Bracket 1 W1 W2
17 COC30-50600 Sedimentor 1
18 HG4-548-1967 10 17 500 Tube 1
HG4-548-1967 8 15 600 Tube 1 W1 W2
19 GB/T5783-2000 M6 16 12
20 GB/T93-87 6 12
1-08
Exhaust system
7
11 9
6
14
15
10
4
8
1
5
13
12
3 2
1-09
1 COC30-30003 Packing 1 W2
COC30J-30003 Packing 1 W1
COC20J-30003 Packing 1
2 GB/T6173-2000 M10 1.25 Nut 2
3 GB/T6171-2000 M10 1.25 Nut 2
4 COC30-30100 Pipe 1 W2
COC30J-30100 Pipe 1 W1
COC20J-30100 Pipe 1
5 COC30-30202 Stopper 1
7 GB/T5785-2000 M10 1.25 80 Bolt 2
8 GB/T889.2-2000 M10 1.25 Nut 2
9 GB/T96-85 10 Washer 2
10 GB/T97.1-85 10 Washer 2
11 COC30-30300 Muffler 1
COC20J-30300 Muffler 1 W1
12 GB6170-1986 M8 Nut 2
13 GB93-1987 8 Washer,lock 2
14 COC30-30201 U U-Bolt 1
15 COC30-30001 Pipe 1 3T
COC35-30001 Pipe 1 3.5T
COC20-30001 Pipe 1 2.0T
COC25-30001 Pipe 1 2.5T
1-10
DRIVING SYSTEM
Differential
4
18 19
21
25
2
3
20
23
6
24
25 21
19
18
14 4
17 13
15
20
17
3 2
16
8
22
26
11
10 12
7
9 8
5
1 22
2-01
Differential
1 COF30-20201 Case, cross L.H 1
2 GB/T5786-2000 M10 1.25 25 Bolt 8
3 GB/T93-87 10 Washer 8
4 COF30-20202 Cover, bearing 2
5 COF30-20203 Gear, side 2
6 COF30-20204 Spacer 1
7 COF30-20205 Washer 2
- COF30-20206 Washer 2
- COF30-20207 Washer 2
8 COF30-20208 Shaft,pinion 1
- COF30-20209 Shaft,pinion 1
9 COF30-20210 Gear,Pinion 4
10 COF30-20211 Case,cross R.H 1
11 COF30-20212 Gear,ring 1
12 COF30-20213 Bolt 12
13 COF30-20214 Washer,lock 8
14 COF30-20215 Bolt 16
15 COF30-20216 Plate,lock 8
16 GB119-86 d6 30 Pin parallel 2
17 GB/T6171-2000 M10 1.25 Nut 28
18 GB1235-76 O 75 3.1 O-ring 2
2-02
Differential
4
18 19
21
25
2
3
20
23
6
24
25 21
19
18
14 4
17 13
15
20
17
3 2
16
8
22
26
11
10 12
7
9 8
5
1 22
2-03
Differential
19 COF30-20217 Shim 2
20 COF30-20218 Shim 4
21 COF30-20219 Shim 2
22 GB272-93 213 Bearing 2
23 COF30-20220 Shaft,final pinion gear 1
24 COF30-20221 Gear,spiral vevel 1
25 GB297-94 7507 Bearing 2
26 COF30-20222 Washer,thrust 4
2-04
Drive unit mount(clutch type)
9
8
24
16
25
22
23
17
21
6 20
7
28
19
11 27 12
18
13 12 26
10
30
29
1
15
2 14
3
2-05
1 CJF30-20200 Drive unit 1
CJF30J-20200 Drive unit 1
2 GB/T5785-2000 M12 1.25 40-6g Bolt 12
3 GB/T93-87 12 Washer,lock 12
4 CJF30-20001 Packing 1
5 GB119.2-2000 B10 30 Pin,parallel 1
6 CJF30-20300 Lever,speed change 1
7 CJF30-20400 Lever,driection change 1
8 CJF30-20600 Knob,driection 1
9 CJF30-20700 Knob,speed 1
10 GB/T41-2000 M8 Nut 2
11 GB/T5782-2000 M8 35-6g Bolt 2
13 GB/T6170-2000 M8-6H Nut 2
14 GB/T5782-2000 M10 40 Bolt 9
16 CJF30-40000 Clutch disc Ass y 1
17 CJF30-30000 Clutch cover 1
18 GB/T5783-86 M8 20 Bolt 6
19 GB/T97.1-85 8 Washer 2
20 CJF30-00001 Retainer,bearing 1
21 9688211 Bearing,thrust 1
2-06
9
8
24
16
25
22
23
17
21
6 20
7
28
19
11 27 12
18
13 12 26
10
30
29
1
15
2 14
3
2-07
22 CJF30-00002 Pivot,clutch yoke 1
23 GB/T6171-2000 M12 1.25 Nut 1
24 CJF30-00003 Yoke,clutch 1
25 CJF30-00004 Snap ring 1
26 CJF30-00005 Cover dust 1
27 CJF30-00006 Retainer,cover 1
28 GB/T5783-2000 M8 16 Bolt 2
29 CJF30-00007 Clutch housing 1
CJF30J-00007 Clutch housing 1 W1 W2
30 GB/T5785-2000 M10 1.25 35 Bolt 1
2-08
Drive unit mount(tor-con type)
2-09
Drive unit mount(tor-con type)
1 CYF30-10000 Drive unit 1
CYF30J-10000 Drive unit 1 W1 W2
3 GB/T5785-2000 M12 1.25 40-6g Bolt 12
4 GB/T93-87 10 Washer 9
5 GB/T5782-2000 M10 35 Bolt 9
6 CYF30-00004 Packing 1
2-10
Drive unit (tor-con type)
24
2 28
27
44 25
26 29
45
20 19
3 29 7 11
28 9
30 8
39
35
36
34
43
40
33
37
38
22
31
21 42
23 41 16 9
13
17
32
4
10 17 5
6
17 15
14
17
18 3
1
12
2-11
1 CYF30-10001 Case,tor-con 1
CYF30J-10001 Case,tor-con 1 W1 W2
2 CYF30-10002 Cap 1
3 Q/Z285-4 1/2 Plug 4
4 CYF30-10003 Tor-xon ass y 1
5 CYF30-10004 Charging pump ass y 1
6 CYF30-10005 Gasket 1
7 GB894-1986 35 Snap ring 1
8 CYF30-10006 Strainer 1
9 GB1235-76 O 35 3.1 O-ring 1
10 Q/Z285-2 Plug 2
11 GB/T1235-1986 O 28 3.5 O-ring 1
12 CYF30-10007 Gasket 1
13 GB/T5785-2000 M10 1.25 75 Bolt 1
14 GB/T5785-2000 M10 1.25 55 Bolt 3
15 GB/T5785-2000 M10 1.25 50 Bolt 1
16 GB/T5785-2000 M10 1.25 30 Bolt 4
18 GB/T119.2-2000 B12 20 Pin 2
19 GB/T1235-76 O 15 2.4 O-ring 1
20 CYF30-10008 Case,mission 1
21 CYF30-10009 Cap,bearing 2
2-12
24
2 28
27
44 25
26 29
45
20 19
3 29 7 11
28 9
30 8
39
35
36
34
43
40
33
37
38
22
31
21 42
23 41 16 9
13
17
32
4
10 17 5
6
17 15
14
17
18 3
1
12
2-13
22 CYF30-10010 Bolt 4
23 CYF30-10011 Plate,lock 4
24 CYF30-10012 Clutch,hydraulic 1
25 CYF30-10013 Shaft,idler 1
26 GB276-64 206 Bearing 1
27 CYF30-10014 Gear,idler 1
28 GB893-86 24 Snap ring 2
29 GB276-64 207 Bearing 2
30 CYF30-10015 Gear,output 1
31 CYF30-10016 Plate,bearing support 1
32 CYF30-10017 Shim
- CYF30-10018 Shim
- CYF30-10019 Shim
1
33 CYF30-10020 Shaft,output
2
34 Z-7508 7508 Bearing
1
35 Z-7208 7208 Bearing
1
36 CYF30-10021 10 Retainer,oil seal
1
37 GB1235-76 O 80 3.1O-ring
1
38 CYF30-10022 Seal,oil
1
39 CYF30-10023 Nut
1
40 CYF30-10024 Shim
2-14
24
2 28
27
44 25
26 29
45
20 19
3 29 7 11
28 9
30 8
39
35
36
34
43
40
33
37
38
22
31
21 42
23 41 16 9
13
17
32
4
10 17 5
6
17 15
14
17
18 3
1
12
2-15
- CYF30-10025 Shim 1
- CYF30-10026 Shim 1
41 GB/T5782-2000 M8 20 Bolt 4
42 GB/T93-87 8 Washer 15
43 CYF30-10027 Collar 1
44 CYF30-10028 Pipe oil fill 1
45 CYF30-10029 Gasket 1
2-16
Drive unit (cover & inching valve)
13
30 10
29 12 7
11 40
38
8 41
17 43
18
16 29
15
9
1 20 19
14 4 6
27
5
22 37
31
31
21
26 39
25
23
24
42
28 41
32
33
36
34
36
35
2-17
1 CYF30-10000.01-01 Cover,case 1
2 CYF30-10000.01-02 Arm,shift 1
3 GB879-76 6 32 Pin,lock 1
4 CYF30-10000.01-03 Shaft,shift arm 1
5 GB1235-76 O 20 2.4 O-ring 1
6 GB1099-79 5 19key,woodruf 1
7 CYF30-10000.01-04 Bolt 1
8 CYF30-10000.01-05 Shim 7
9 CYF30-10000.01-06 Plug 1
10 CYF30-10000.01-07 Switch 2
11 CYF30-10000.01-08 Shim 2
12 CYF30-10000.01-09 Nipple 1
13 CYF30-10000.01-10 Filter,oil 1
14 GB879-76 4 25 Pin,lock 1
15 CYF30-10000.01-11 Piston 1
16 CYF30-10000.01-12 Spring 1
17 CYF30-10000.01-13 Cup 1
18 CYF30-10000.01-14 Packing,copper 1
19 Q/ZB285-1 1/8 Plug 6
20 Q/ZB285-2 1/4 Plug 4
21 CYF30-10000.01-15 Control valve ass y 1
2-18
13
30 10
29 12 7
11 40
38
8 41
17 43
18
16 29
15
9
1 20 19
14 4 6
27
5
22 37
31
31
21
26 39
25
23
24
42
28 41
32
33
36
34
36
35
2-19
- CYF30-10000.01-16 Electric-controller hydraulicvalve 1
22 CYF30-10000.01-17 Gasket 1
23 GB/T5782-2000 M8 35 Bolt 2
24 GB/T5782-2000 M8 55 Bolt 2
25 GB/T5782-2000 M8 50 Bolt 2
26 GB/T93-87 8 Shim 6
27 CYF30-10000.01-18 Gasket 1
28 GB1235-76 O 9 1.91 O-ring 2
29 GB/T93-87 10 Shim 8
30 GB/T5782-2000 M10 1.25 55 Bolt 2
31 GB/T97.1-85 8 Shim 3
32 CYF30-10000.01-19 Inching valve ass y 1
33 CYF30-10000.01-20 Shim 1
34 GB/T5783-2000 M8 25 Bolt 4
35 GB/T5783-2000 M8 50 Bolt 2
36 GB/T93-87 8 Shim 5
37 GB/T5783-2000 M8 12 Bolt 2
38 CYF30-10000.01-21 Bolt,joint 1
39 CYF30-10000.01-22 Cover,tor-con 1
40 CYF30-10000.01-23 1/8 Plug 1
2-20
13
30 10
29 12 7
11 40
38
8 41
17 43
18
16 29
15
9
1 20 19
14 4 6
27
5
22 37
31
31
21
26 39
25
23
24
42
28 41
32
33
36
34
36
35
2-21
41 CYF30-10000.01-24 Packing,copper 4
42 CYF30-10000.01-25 Bolt,joint 1
43 GB/T5785-2000 M10 1.25 40 Bolt 6
2-22
Charging pump(tor-con type)
13
11
10
9 13
12
5 8
2
4
2-23
Charging pump(tor-con type)
CYF30-10000.02 Charging Pump ass y 1
1 CYF30-10000.02-01 Case,Pump 1
2 CYF30-10000.02-02 Bushing 1
3 CYF30-10000.02-03 ZG1/8 Plug 1
4 CYF30-10000.02-04 Seal,oil 1
5 CYF30-10000.02-05 O O-ring 1
6 CYF30-10000.02-06 Support,starter 1
7 GB119-86 6 16 Pin 2
8 CYF30-10000.02-07 Gear,drive 1
9 CYF30-10000.02-08 Bushing 1
10 CYF30-10000.02-09 Gear,driven 1
11 GB/T5782-2000 M8 45 Bolt 4
12 GB/T5782-2000 M8 25 Bolt 1
- GB/T5783-2000 M8 35 Bolt 3
13 CYF30-10000.02-10 Washer 2
2-24
Hydraulic clutch(tor-con type)
4
17
5
6
20
7
3
19
8 9
18
15
11
14 10
21
10 16
11
15 16
9
12
13
1
21
14
18
8
19
2
20 7
6
5
17
4
2-25
Hydraulic clutch(tor-con type)
1 CYF30-10000.03-01 Shift,input 1
2 CYF30-10000.03-02 Gear,reverse 1
3 CYF30-10000.03-03 Gear,forward 1
4 CYF30-10000.03-04 Plate,end 2
5 CYF30-10000.03-05 spring,return 2
6 CYF30-10000.03-06 Seat,spring 2
7 CYF30-10000.03-07 A Ring,thrust 2
8 CYF30-10000.03-08 B Ring,thrust 2
9 CYF30-10000.03-09 Piston 1
10 CYF30-10000.03-10 Plug 1
11 GB307-77 1/8 Ball,steel 1
12 CYF30-10000.03-11 Plate,friction 8
13 CYF30-10000.03-12 Plate,separator 8
14 CYF30-10000.03-13 A Ring ,seal 4
15 CYF30-10000.03-14 B Ring ,seal 2
16 GB1235-76 O 33.7 3.5 O-ring 2
17 CYF30-10000.03-15 Snap,ring 2
18 GB276-82 206 Bearing 2
19 CYF30-10000.03-16 Bearing needle 2
20 GB894-86 40 Snap,ring 2
21 GB78-85 M8 8 Plug 2
2-26
Control valve(tor-con type)
15
10
3
5
6
7
11
9 1
13 2
12
14
2-27
Control valve(tor-con type)
CYF30-10000.04 Control valve ass y 1
1 CYF30-10000.04-01 Body,valve 1
2 CYF30-10000.04-02 Selector 1
3 CYF30-10000.04-03 Plate,end 1
4 CYF30-10000.04-04 Spring 1
5 GB308-77 13/32 Ball 1
6 CYF30-10000.04-05 Piston 1
7 CYF30-10000.04-06 Spring 1
8 CYF30-10000.04-07 Spring 1
9 CYF30-10000.04-08 Plug 1
10 GB879-76 4 35 Pin,lock 1
11 CYF30-10000.04-09 Spool 1
12 CYF30-10000.04-10 Spring 1
13 CYF30-10000.04-11 Spring 1
14 CYF30-10000.04-12 Plug 1
15 GB879-76 4 40 Pin,lock 1
2-28
Inching valve(tor-con type)
11
1
10 13
12
13
8
5
6
7
2-29
Inching valve(tor-con type)
CYF30-10000.05 Inchign valve ass y 1
1 GB893.1-86 30 Snap ring 1
2 CYF30-10000.05-01 Body,valve 1
3 CYF30-10000.05-02 Spool 1
4 CYF30-10000.05-03 Plunger 1
5 GB3452.1-92 O 33.7 3.5 O-ring 1
6 CYF30-10000.05-04 Seal,oil 1
7 GB893.1-86 28 Snap ring 1
8 CYF30-10000.05-05 1.2 D9.2 30 Spring 1
9 CYF30-10000.05-06 3 D22.9 87.4 Spring 1
10 CYF30-10000.05-07 Spacer 1
11 HG4-692-69 30 16 7 Seal,oil 1
12 CYF30-10000.05-08 Plug,choke 1
13 Q/ZB285-77 Z1/8 Plug 2
2-30
Hydraulic system
10
ISUZU 4JG2PE 8
Engine use
2
5
6
7
2-31
Hydraulic system
1 16~25 Clip 4
2 CYF30-00001 Hose 1 W2
CYF30J-00001 Hose 1
3 CYF30-00002 Hose 1 W2
CYF30J-00002 Hose 1
4 ZD200 8 Band 2
5 COM30-30200 Clip 2
6 CYF30-00003 Union 2
7 GB982-77 14 Packing 2
8 CYF30J-01100 ( ) Bracket-L 1 W2
9 CYF30J-01200 ( ) Bracket-R 1 W2
10 CYF30J-01300 Oil cooling 1 W2
2-32
Transmission(clutch type)
37 14 21
16 22
37 38
36 17 19
20
26
38 35 25
36 34 31
35 23
33 24
34
11
33
32 15
12 29 6
13 28 5 4
32
7 30
27
8 1
8
2
10 3
9 39
18
2-33
1 CJF30-20201 Clutch housing 1
CJF30J-20201 Clutch housing 1
2 GB/T5782-2000 M10 30 Bolt 7
5 GB/T5782-2000 M6 16 Bolt 4
6 CJF30-20202 Cover,case 1
7 CJF30-20203 Case,transmission 1
8 CJF30-20204 Cap,bearing 2
9 CJF30-20205 Bolt 4
10 CJF30-20206 Plate,lock 4
11 CJF30-20207 Air Breather 1
12 CJF30-20208 Switch,back-lamp 1
13 CJF30-20209 Washer 1
14 CJF30-20210 Case,cover 1
15 CJF30-20211 Gasket, Case cover 1
16 GB/T5783-2000 M10 16 Bolt 10
18 CJF30-20212 Gasket,clutch housing 1
19 CJF30-20213 Supporter,arm shaft 1
20 GB1235-76 O 35 3.1 O-ring 1
21 GB/T5783-2000 M8 20 Bolt 1
2-34
37 14 21
16 22
37 38
36 17 19
20
26
38 35 25
36 34 31
35 23
33 24
34
11
33
32 15
12 29 6
13 28 5 4
32
7 30
27
8 1
8
2
10 3
9 39
18
2-35
23 GB/T5783-2000 M10 45 Bolt 1
24 GB/T6170-2000 M10 Nut 1
25 Plug 1
26 GB1235-76 O 20 2.4 O-ring 1
27 CJF30-20214 ZG1/2 Plug 1 Q/ZB285.4
28 CJF30-20215 Bolt,side 1
29 GB1235-76 O 28 3.5 O-ring 1
30 CJF30-20216 Washer 1
31 CJF30-20217 Rod,shift 1
32 CJF30-20218 Fork,shift 2
33 CJF30-20219 Spring 2
34 GB308-89 10 Ball,steel 2
35 CJF30-20220 Lever,shift 2
36 GB1235-76 O 22 2.4 O-ring 2
37 GB1099-79 5 19 key,half-round 2
38 GB894.1-86 22 Snap ring 1
2-36
1
4 22
36
33
3
19
8 5 28
6 30
29
8
7 27
26
2
30
28
9
11 34
10
35
29
17
35
32
28
30
27
18 61
20
30
28
19
36 31
22
49
50
49
12 20
15 58 48 52
24
16 59 21
13 60 25
47
38 22
14
57 23
54
37
55
56
39
46 53
45 40
55
44 41
43
51 40
42
2-37
1 CJF30-20221 Collar 1
2 CJF30-20222 Shaft,main drive 1
4 GB1235-76 O 42 3.5 O-ring 1
5 CJF30-20224 Seal,oil 1
6 GB276-94 105 Bearing,ball 1
7 GB893.2-86 47 Snap ring 1
8 GB894.1-86 25 Snap ring 2
9 CJF30-20225 Gear,input 1
10 CJF30-20226 Spacer 1
13 CJF30-20227 Spacer 1
14 GB894.1-86 35 Snap ring 1
15 GB305-89 72/78.6 Ring,thrust 1
16 CJF30-20228 Spacer 1
17 CJF30-20229 Shaft,main 1
19 GB894.1-86 48 Snap ring 2
20 GB894.1-86 30 Snap ring 2
21 CJF30-20230 Spacert 1
2-38
1
4 22
36
33
3
19
8 5 28
6 30
29
8
7 27
26
2
30
28
9
11 34
10
35
29
17
35
32
28
30
27
18 61
20
30
28
19
36 31
22
49
50
49
12 20
15 58 48 52
24
16 59 21
13 60 25
47
38 22
14
57 23
54
37
55
56
39
46 53
45 40
55
44 41
43
51 40
42
2-39
22 CJF30-20231 Plate,thrust 2
24 GB894.2-86 72 Snap ring 1
26 CJF30-20233 Gear,sleeve 2
27 CJF30-20234 Gear,hub 2
28 CJF30-20235 Ring 4
29 CJF30-20236 Insert 6
30 CJF30-20237 Spring 4
31 CJF30-20238 Gear,high speed 1
32 CJF30-20239 Gear,low speed 1
33 CJF30-20240 Gear,forward 1
34 CJF30-20241 Gear,reverse 1
35 CJF30-20242 Bearing,needle 2
37 CJF30-20244 Shaft,reverse idler 1
38 GB308-89 1/4 Ball,steel 1
39 CJF30-20245 Gear,reverse idler 1
41 CJF30-20247 Spacer 1
42 CJF30-20248 Shaft,output 1
2-40
1
4 22
36
33
3
19
8 5 28
6 30
29
8
7 27
26
2
30
28
9
11 34
10
35
29
17
35
32
28
30
27
18 61
20
30
28
19
36 31
22
49
50
49
12 20
15 58 48 52
24
16 59 21
13 60 25
47
38 22
14
57 23
54
37
55
56
39
46 53
45 40
55
44 41
43
51 40
42
2-41
43 CJF30-20249 Shim 1
44 CJF30-20250 Shim 2
45 CJF30-20251 Shim 2
46 CJF30-20252 Plate,thrust 1
47 GB893.2-86 80 Snap ring 1
48 CJF30-20253 1
49 GB812-88 M24 1.5 Nut 2
50 GB858-88 25 Washer thrust 1
51 GB297-94 7508 Bearing taper roller 1
52 GB297-94 7605 Bearing taper roller 1
53 CJF30-20254 Gear,cluster 1
54 CJF30-20255 Spacer 1
56 CJF30-20257 Spacer 1
57 CJF30-20258 Gear,output 1
58 CJF30-20259 Plate,thrust
1
61 CJF30-20262 Gear sleeve
2-42
Drive axle
18
17
24
18
21
7 20
2
6
3
5
22 19 4
23
9 10
11
12
1312
15
14
16
2-43
Drive axle
1 COF30-2010 Housing,axle 1 3~3.5T
COF20-2010 Housing,axle 1 2~2.5T
2 COF30-20102 Retainer,oil seal 2
3 GB9877.1-88 Sd100 125 12 Seal,oil 2
4 COF30-20103 Retainer 2
5 COF30-20104 Washer 2
6 GB297-94 7214E Bearing 2
7 GB119-86 D10 30 Pin 1
8 COF30-20105 Drum,brake 2 3~3.5T
COF20-20105 Drum,brake 2 2~2.5T
9 COF30-20106 Hub,front 2 3~3.5T
COF20-20106 Hub,front 2 2~2.5T
10 COF30-20107 Seal,oil ass y 2
11 COF30-20108 Packing 2
12 GB/T810-88 M60 2 Nut 4
13 GB/T858-88 60 Washer 2
14 COF30-20109 Shaft,drive 2 3~3.5T
COF20-20109 Shaft,drive 2 2~2.5T
15 COF30-20110 Packing 2
16 COF30-20111 Bolt 24
17 COF30-20112 Breather,air 1
18 COF30-20113 Flug 3
19 COF30-20114 Bolt 12
20 COF30-20115 Bolt 4
21 GB/T6171-2000 M20 1.5 Nut 12
2-44
Drive axle
18
17
24
18
21
7 20
2
6
3
5
22 19 4
23
9 10
11
12
1312
15
14
16
2-45
Drive axle
22 COF30-20116 Bolt 12 3~3.5T
COF20-20116 Bolt 12 2~2.5T
23 COF30-20117 Nut 12 3~3.5T
COF20-20117 ( ) Nut 12 2~2.5T
24 COF30-20100.01 Wheel brake 2 3~3.5T
COF20-20100.01 Wheel brake 2 2~2.5T
2-46
Driving wheel assembly
CPC 20SA/25SA
Model:CPCD 20SA/25SA
4 2
3
6
7
CPC 30SA/35SA
Model:CPCD 30SA/35SA
2-47
Driving wheel assembly
1 COF30-10000 Rime ring 2 3~3.5T
2 GB2982-91 28 9-15-14PR Tyre 2 3~3.5T
GB2982-91 7.00-12-12PR Tyre 2 2~2.5T
3 GB/T93-87 16 Washer 12 2~2.5T
4 GB/T6171-2000 M16 1.5 Nut 12 2~2.5T
5 GB/T5786-2000 M16 1.5 30 Bolt 12 2~2.5T
6 COF20-10001 Rim-wheel 2 2~2.5T
7 COF20-10002 Rim-wheel 2 2~2.5T
2-48
Wheel brake
35
2-49
Wheel brake
A COF30-20100.01(L) Wheel brake 1 3~3.5T
COF20-20100.01(L) Wheel brake 1 2~2.5T
- COF30-20100.01(R) Wheel brake 1 3~3.5T
COF20-20100.01(R) Wheel brake 1 2~2.5T
B COF30-20100.01.01 Wheel cylinder ass y 1 3~3.5T
COF20-20100.01.01 Wheel cylinder ass y 1 2~2.5T
1 COF30-20100.01.01-01 Cylinder 1 3~3.5T
COF20-20100.01.01-01 Cylinder 1 2~2.5T
2 COF30-20100.01.01-02 Piston 2 3~3.5T
COF20-20100.01.01-02 Piston 2 2~2.5T
3 COF30-20100.01.01-03 Cup,piston 2 3~3.5T
COF20-20100.01.01-03 Cup,piston 2 2~2.5T
4 COF30-20100.01.01-04 Spring 1 3~3.5T
COF20-20100.01.01-04 Spring 1 2~2.5T
5 COF30-20100.01.01-05 Cover,dust 2 3~3.5T
COF20-20100.01.01-05 Cover,dust 2 2~2.5T
6 COF30-20100.01.01-06 Rod,piston 2 3~3.5T
COF20-20100.01.01-06 Rod,piston 2 2~2.5T
7 COF30-20100.01.01-07 Plug 1 3~3.5T
COF20-20100.01.01-07 Plug 1 2~2.5T
8 COF30-20100.01.01-08 Shroud 1 3~3.5T
COF20-20100.01.01-08 Shroud 1 2~2.5T
9 COF30-20100.01.01-09 Screw,breather 1 3~3.5T
COF20-20100.01.01-09 Screw,breather 1 2~2.5T
2-50
Wheel brake
35
2-51
Wheel brake
10 COF30-20100.01.01-10 Cap,screw 1 3~3.5T
COF20-20100.01.01-10 Cap,screw 1 2~2.5T
11 COF30-20100.01-01 1 3~3.5T
Pin,shoe & lining ass y
COF20-20100.01-01 1 2~2.5T
12 COF30-20100.01-02 1 3~3.5T
COF20-20100.01-02 1 2~2.5T
13 COF30-20100.01-03 Back plate 1 2~2.5T
COF20-20100.01-03 Back plate 1 3~3.5T
14 COF30-20100.01-04 Earance adjuster 1 2~2.5T
COF20-20100.01-04 Earance adjuster 1 3~3.5T
15 COF30-20100.01-05 Spring & Fitting ass y 1 2~2.5T
COF20-20100.01-05 Spring & Fitting ass y 1 3~3.5T
16 COF30-20100.01-06 Pin,shoe hold down 2 3~3.5T
COF20-20100.01-06 Pin,shoe hold down 2 2~2.5T
17 COF30-20100.01-07 Cup,shoe hold down 4 3~3.5T
COF20-20100.01-07 Cup,shoe hold down 4 2~2.5T
18 COF30-20100.01-08 Spring,shoe hold down 2 3~3.5T
COF20-20100.01-08 Spring,shoe hold down 2 2~2.5T
19 COF30-20100.01-09 Cover,adjudsting hole 1 3~3.5T
COF20-20100.01-09 Cover,adjudsting hole 1 2~2.5T
2-52
Wheel brake
35
2-53
20 COF30-20100.01-10 Spring shoe 1 3~3.5T
COF20-20100.01-10 Spring shoe 1 2~2.5T
21 COF30-20100.01-11 Guide,plate 1 3~3.5T
COF20-20100.01-11 Guide,plate 1 2~2.5T
22 COF30-20100.01-12 Return spring,brake shoe 2 3~3.5T
COF20-20100.01-12 Return spring,brake shoe 2 2~2.5T
23 COF30-20100.01-13 Guide,cable 1 3~3.5T
COF20-20100.01-13 Guide,cable 1 2~2.5T
24 COF30-20100.01-14 Spring 1 3~3.5T
COF20-20100.01-14 Spring 1 2~2.5T
25 COF30-20100.01-15 Level 1 3~3.5T
COF20-20100.01-15 Level 1 2~2.5T
26 COF30-20100.01-16 Pin 1 3~3.5T
COF20-20100.01-16 Pin 1 2~2.5T
27 COF30-20100.01-17 Strut L.H. 1 3~3.5T
COF20-20100.01-17 Strut L.H. 1 2~2.5T
28 COF30-20100.01-18 Spring 1 3~3.5T
COF20-20100.01-18 Spring 1 2~2.5T
29 COF30-20100.01-19 Rod 1 3~3.5T
COF20-20100.01-19 Rod 1 2~2.5T
30 COF30-20100.01-20 Pin 1 3~3.5T
COF20-20100.01-20 Pin 1 2~2.5T
31 COF30-20100.01-21 Washer,spring 1 3~3.5T
COF20-20100.01-21 Washer,spring 1 2~2.5T
2-54
Wheel brake
35
2-55
32 COF30-20100.01-22 Snap,ring,pin axle 1 3~3.5T
COF20-20100.01-22 Snap,ring,pin axle 1 2~2.5T
33 COF30-20100.01-23 Cable L.H 1 3~3.5T
COF20-20100.01-23 Cable L.H 1 2~2.5T
- COF30-20100.01-24 Cable L.H 1 3~3.5T
COF20-20100.01-24 Cable L.H 1 2~2.5T
34 GB/T93-87 8 Washer 2
35 GB/T5785-2000 M8 1.25 20 Bolt 2
2-56
Transmission control linkage(tor-con type)
6
9
5 8
7
19
10 16
24 6
22 19
12
13
11
6 18
17 20
19
14
21
6
15 23 19
8
7
2-57
Transmission control linkage(tor-con type)
1 CYF30-20100 Knob 1
2 GB/T6172-2000 M10 Nut 1
3 CYF30-20200 Lever 1
4 CYF30-20300 Brake(height) 1
5 GB/T5783-2000 M8 25 Bolt 4
7 GB/T5783-2000 M16 12 Bolt 2
9 CYF30-20400 Shaft 2
10 CYF30-20500 Link 1
11 GB882-86 8 18 Pin 2
12 GB91-86 3.2 20 Pins 2
13 GB/T97.1-85 8 Washer 2
14 CYF30-20600 Bracket(lower) 1
15 CYF30-20700 Boss 1
16 CYF30-20002 Link 1
17 GB/T6172-20000 M8 Nut(left) 1
18 CYF30-20003 Bearing 1
19 GB/T6170-2000 M8 Nut(left) 1
20 COF30-20900 Link 1
21 GB/T5783-2000 M8 35 Bolt 1
22 CYF30-20004 Bearing 1
23 CYF30-20800 Shaft 1
24 CYF30-20001 U U-nip
2-58
STEERING SYSTEM
Steering control
14
15
2
4 3
1 5
8
6
17
16
13
9
10
12 11
16
3-01
Steering control
1 COH30-00100 Steering column 1
2 GB5782-86 M6 35 Bolt 4
3 GB5287-85 6 Washer 4
4 COH30-00004 Spacer 4
5 COH30-00005 Cushion 4
6 COH30-00001 Nut 1
7 COH30-00002 Cushion 1
8 COH30-00200 Handle 1
9 GB/T70.1-2000 M10 12 Crew 4
10 GB93-86 10 Washer 4
11 GB/T6172.1-2000 M16 Nut 2
12 COH30-00006 Screw 2
13 COH30-10000 Steering unit 1
14 GB6173-86 M16 1.5 Nut 1
15 COH30-20000 Wheel, Steering ass y 1
19 COH30-00300 Brackert 1
17 COH30-00003 Baffle 1
3-02
Steering axle
3-03
Steering axle
1 COH30-30001 Axle ass y 1
2 COH30-30002 Link 2
3 COH30-30000.01 Power cylinder ass y 1
4 COX06-00006 Stay 2
5 COX06-00007 Bushing 2
6 COH30-30003 Knuckle R.H.ass y 1
7 GB/T301-93 51208 Bearing 2
8 GB/T290-88 943/32 Bearing 4
9 COH30-30004 Pin,king 2
10 GB119-86 10 20 Pin 2
11 COH30-30005 Shim 4
12 HG4-548-67 B85 110 12D Seal,oil 2
13 COH30-30006 Shim 2
14 GB/T6172-2000 M12 Nut 2
15 COH30-30007 Cap 2
16 GB297-84 7211E Bearing 2
17 GB297-84 7207E Bearing 2
18 COH30-30008 M30 2 Nut 2
19 GB/T97.1-85 30 Washer 2
20 GB92-86 6.3 55 Pin 2
21 COH30-30009 Cap 2
22 COH30-30010 Hub 2
3-04
Steering axle
3-05
Steering axle
23 COH30-30011 Pin 2
24 GB/T6171-2000 M10 1.25Nut 2
25 GB/T97.1-2000 10 Washer 2
26 COH30-30012 Bushing 2
27 GB1152-79 M6 Fitting grease 4
28 COH30-30013 Knuckle L.H.ass y 1
29 GB/T5782-2000 M14 45 Bolt 4
31 COH30-30014 O O-ring 2
32 COH30-30015 Seal,oil 2
33 COH30-30016 Bushing 4
34 COH30-30017 Bolt 2
35 ZG1/8 Fitting grease 2
36 GB/T5780-2000 M8 18 Bolt 4
38 COH30-30018 Baffle 2
39 COH30-30019 Pin 4
40 COH30-30020 ES Bearing 4
41 COH30-30021 Shim 4
43 GB/T5782-2000 M16 100 Bolt 4
3-06
Steering wheel
4
1
8
7
3-07
Steering wheel
1 COH30-40001 Rim,inside 2 3~3.5T
COH20-40001 Rim,inside 2 2~2.5T
2 GB2982-91 6.50-10-10PR Tire 2 3~3.5T
GB2982-91 6.00-9-10PR Tire 2 2~2.5T
3 COH30-40002 Rim,outside 2 3~3.5T
COH20-40002 Rim,outside 2 2~2.5T
4 COH30-40003 Bolt 12
5 COH30-40004 Nut 12
6 GB/T5786-2000 M12 1.52 25 Bolt 12
7 GB/T6170-86 M12 1.25 Nut 12
8 GB/T93-87 12 Washer 12
3-08
Steering cylinder
3
4
9
5
4
3
3-09
Steering cylinder
1 COH30-30000.01 Power cylinder ass y 1
2 COH30-30000.01-01 Piston rod ass y 1
3 COH30-30000.01-02 Cap 2
4 COH30-30000.01-03 50 72 Seal,dust 2
U 50 60 8 U-ring 2
5 GB3452.1-92 O 63 3.55 O-ring 2
6 GB3452.1-92 O 60 3.55 O-ring 1
7 COH30-30000.01-04 Seal,slipper 1
8 COH30-30000.01-05 Body,power steering 1
9 COH30-30000.01-06 5030 Bearing 2
3-10
ACCELERATOR PEDAL
Accelerator pedal
7
9
1
8
8
25
8
17 2
16 3 15
4
4
3
14
3
11 19 4
10 18 23
24
12
13 20
22
21
X1 X2 Engine use
4-01
Accelerator pedal
1 COS30-00100 Accelerator pedal ass y 1
2 COS30-00001 Sheave 1
3 GB/T97.1-85 6 Washer 3
4 GB91-86 2 20 Pin 3
5 COS30-00002 Bolt 1
6 GB/T6171-2000 M12 1.25 Nut 1
7 GB/T5783-2000 M6 20 Bolt 2
8 GB/T6170-2000 M6 Nut 4
10 COS30-10000 Link,ass y 1
11 COS30-00003 Spring 1
12 GB/T97.1-85 10 Washer 1
13 GB91-86 3 20 Pin 1
14 CYS30-00200 Bracket 1
CJS30-00200 Bracket 1
15 COS30-00004 Link 1 X1 X2
COS30J-00004 1 W1 W2
16 GB/T5783-2000 M10 20 Bolt 2
17 GB/T93-87 10 Washer 2
18 COS30-20000 Pedal 1 X1 X2
19 COS30-20001 Bracket 1 X1 X2
20 COS30-20002 Bracket 1 X1 X2
21 GB/T67-2000 M4 16 Bolt 2 X1 X2
4-02
Accelerator pedal
7
9
1
8
8
25
8
17 2
16 3 15
4
4
3
14
3
11 19 4
10 18 23
24
12
13 20
22
21
X1 X2 Engine use
4-03
Accelerator pedal
22 GB/T93-87 4 Washer 2
23 COS30-20003 Pin 1 X1 X2
24 GB/T67-2000 M4 10 Bolt 1
25 COS30-00005 Clevis 1
26 COS30J-00005 Clevis 1 W1 W2
4-04
BRAKE SYSTEM
Brake & inching control(tor-con type)
5 35
4 39
3 32 31
33
2 30
38
40 41
1
14
3
7 15 40 24
20
37
6 40
36 21 19
22
23 40
24
28
16
17 29
26 27
8 18
25
13
19
17 3
9 28
12
10
11
5-01
1 COT30-00100 Tank,reserve 1
2 GB/T5781-2000 M8 20 Bolt 2
3 GB/T97.1-85 8 Washer,lock 6
5 COZ30-00010 Clip 1
6 9.5L=1500 Hose 1
7 16 Clip 2
8 CYT30-00300 Hose 1
9 COT-00400 Clip 1
10 CYT30-00200 Hose 1
11 COM30-30200 Clip 1
12 COM30-30300 Clip 1
13 COM30-30400 Clip 1
14 CYT30-20100 Clutch pedal 1
15 CYT30-20200 Clutch pedal 1
16 GB/T5783-2000 M10 25 Bolt 2
18 GB882-86 3 30 Pin,clevis 3
19 GB91-86 3 15 Pin 5
20 CYT30-20001 Rubber 1
21 CYT30-20300 Link 1
5-02
5 35
4 39
3 32 31
33
2 30
38
40 41
1
14
3
7 15 40 24
20
37
6 40
36 21 19
22
23 40
24
28
16
17 29
26 27
8 18
25
13
19
17 3
9 28
12
10
11
5-03
22 GB/T97.1-2000 16 Washer 1
23 GB91-86 4 25 Pin 1
24 GB882-86 8 30 Pin,clevis 1
25 GB/T5783-2000 M10 20 Bolt 2
26 CYT30-20400 Bracket 1
27 GB/T5782-2000 M10 35 Bolt 2
28 GB/T6170-2000 M10 Nut 4
29 COT30-21000 Master cylinder 1
30 CYT30-20500 Link 1
31 CYT30-20002 M10 Clevis 1
M10 Clevis 1
32 GB/T6170-2000 M10 Nut 1
33 CYT30-20003 Rod 1
34 GB/T5783-2000 M10 30 Bolt 1
35 CYT30-20004 Spring 2
36 GB1153-74 90°M10 1 Fitting 1
37 CYT30-20005 Shaft 1
38 GB/T5783-2000 M10 40 Bolt 1
39 CYT30-20006 Head cover 2
40 2525 Bushing 6
41 1625 Bushing 1
5-04
Brake & clutch control(clutch-type)
1 27
3 22
24
4 27
2 3
1 20
19
18
5 17
25 16
23
6 15
7 35 14 21
13 33
29 28 32
30
8
34
9 32
31
26
12
10
11
5-05
1 GB/T5781-2000 M8 20 Bolt 2
2 GB/T97.1-85 8 Washer 1
4 COZ30-00010 Clip 1
5 COT30-00100 Tank,reserve 1
6 16 Clip 4
7 HG4-548-67 9.5 900 Hose 1
8 COT30-21000 Master cylinder 1
9 CJT30-00300 Hose(right) 1
10 COT30-00400 Clip 1
11 CJT30-00200 Hose(left) 1
12 COT30-00400 Clip 1
13 CJT30-20100 Clutch pedal 1
14 GB91-86 3 25 Pin 1
15 GB/T97.1-85 10 Washer 1
16 CJT30-20001 Rod 1
17 CJT30-20002 Washer 1
18 CJT30-20003 Spring 1
19 CJT30-20004 Nut 1
20 GB/T6170-2000 M12 Nut 1
21 CJT30-20005 Rubber 1
5-06
1 27
3 22
24
4 27
2 3
1 20
19
18
5 17
25 16
23
6 15
7 35 14 21
13 33
29 28 32
30
8
34
9 32
31
26
12
10
11
5-07
22 CJT30-20200 Pin,clevis 1
23 CJT30-20300 Brake pedal 1
24 CJT30-20005 Spring 2
25 GB1153-74 90 M10 1 Fitting 1
26 CJT30-20400 Bracket 1
27 CYT30-20006 Head cover 2
28 GB91-86 3 15 Pin 1
29 GB/T97.1-85 8 Washer 1
30 GB882-86 10 25 Pin,clevis 1
31 GB/T5783-2000 M10 30 Bolt 2
32 GB/T6170-2000 M10 Nut 4
33 GB/T5782-2000 M10 35 Bolt 2
34 GB/T93-87 10 Washer 2
35 2525 Bushing 2
36 2525 Bushing 2
5-08
Master cylinder
5
6
7
16 8
9
10
15
13
14
12
11
2
3
5-09
Master cylinder
A COT30-21000 Master cylinder 1
1 COT30-21001 Body 1
2 COT30-21002 Ring,stopper 1
3 COT30-21003 Piston 1
4 COT30-21004 Cup,secondary 1
5 COT30-21005 Spacer,cup 1
6 COT30-21006 Cup,primary 1
7 COT30-21007 Sear,spring 1
8 COT30-21008 Spring 1
9 COT30-21009 valve,check 1
10 COT30-21010 Seat,valve 1
11 COT30-21011 Boots 1
12 COT30-21012 Rod,push 1
13 COT30-21013 Clevis 1
14 GB/T6170-2000 M8 Nut 1
15 COT30-21014 Bushing,rubber 1
16 COT30-21015 Union 1
5-10
Brake lever
6
5
9
8
7
10
4
24
19
13 23 12
19
11
15 18
23 21
24
23
24 22
B
20
17
26 14 17 16
21
25
5-11
Brake lever
COT30-10000 Brake lever 1
1 COT30-10001 Over head 1
2 COT30-10002 Grip 1
3 GB/T80- M4 3.7 Screw 1
4 COT30-10003 Screw rod 1
5 GB/T39-2000 M8 Nut 1
6 GB/T96-2000 8 Washer 1
7 COT30-10003 1 5.5 10.8 Spring 1
8 GB308-64 6 Ball 1
9 COT30-10004 Seat 1
10 COT30-10005 Lever 1
11 COT30-10006 Rod 1
12 COT30-10007 d8 35 Pin 1
13 COT30-10008 Stopper 1
14 COT30-10009 Bracket 1
15 GB/T802-2000 M10 Nut 1
16 COT30-10010 Bracket 1
17 COT30-10011 d8 45 Pin 1
18 COT30-10012 II Washer 1
19 COT30-10013 Plate 2
20 GB/T5782-2000 M10 45 Bolt 1
5-12
Brake lever
6
5
9
8
7
10
4
24
19
13 23 12
19
11
15 18
23 21
24
23
24 22
B
20
17
26 14 17 16
21
25
5-13
Brake lever
22 COT30-10014 Link 1
23 GB/T896-2000 8 Washer 3
24 GB/T97.1-2000 8 Washer 6
25 GB/T5782-2000 M10 40 Bolt 2
26 GB/T97.1-2000 10 Washer 2
B COT30-10015 Pothook 1
5-14
BODY SYSTEM
Frame & counter weight
10
9
7 8
11
2 3
6
5
4
6-01
Frame & counter weight
1 COB30-00000 Frame 1 3T(X2)
COB30JA-00000 Frame 1 3T(W2)
COB20-00000 Frame 1 2~2.5T(X1)
COB20JA-00000 Frame 1 2~2.5T(W1)
COB35-00000 Frame 1 3.5T(X2)
COB35JA-00000 Frame 1 3.5T(W2)
2 GB/T5783-2000 M12 40 Bolt 6
3 GB/T93-87 12 Washer 6
4 GB/T5785-2000 M16 1.5 75 Bolt 4
5 GB/T93-87 16 Washer
6 COB30-10103 Cap 2
7 COX30-00003 Washer 1
8 GB/T93-87 30 Washer 1
9 GB/T5782-2000 M30 200 Bolt 1 3T~3.5T
GB/T5782-2000 M30 120 Bolt 1 2T
GB/T5782-2000 M30 135 Bolt 1 2.5T
10 COX30-00015 Weight cover 2
11 COX30-00002 Balance 1 3T
COX20-00002 Balance 1 2T
COX25-00002 Balance 1 2.5T
COX35-00002 Balance 1 3.5T
12 COX30-00400 Balance net
6-02
Body
14
16
10
3
4
5
11
15
1213
6-03
Body
1 COX30-00008 Racliator cover 1
2 COX30-00300 Fastening knob 2
3 GB/T5783-2000 M8 20 Bolt 2
4 GB/T97.1-82 8 Washer 2
6 GB/T5783-2000 M10 20 Bolt 2
7 GB/T93-87 10 Washer 2
8 GB/T97.1-85 10 Washer 2
9 CJX30-00200 Treacl boarcl 1 X1 X2( )
CJX20A-00200 Treacl boarcl 1 W1 W2( )
CJX30-00010 Treacl boarcl 1 X1 X2( )
CJX20A-00010 Treacl boarcl 1 W1 W2( )
CYX30-00200 Treacl boarcl 1 X1 X2( )
CYX20A-00200 Treacl boarcl 1 W1 W2( )
CYX30-00010 Treacl boarcl 1 X1 X2( )
CYX20A-00010 Treacl boarcl 1 W1 W2( )
10 CJX30-00001 Mat-floor 1 X1 X2( )
CJX20A-00001 Mat-floor 1 W1 W2( )
CYX30-00001 Mat-floor 1 X1 X2( )
CYX20A-00001 Mat-floor 1 W1 W2( )
6-04
Body
14
16
10
3
4
5
11
15
1213
6-05
Body
11 CYZ30-00000 Dash boarcl 1
CJZ30-00000 Dash boarcl 1
12 GB/T5783-2000 M10 20 Bolt 4
13 GB/T93-87 10 Washer 1
14 COX30-00014 Cover,rubber 1
15 COX30-00009 Board R.H 1
16 COX30-00013 Board R.H 1
6-06
Seat
3
9 7
6
8
3
9
3
2
4
6-07
Seat
1 COX30-20000 Seat 1
2 GB/T97.1-25 8 Washer 4
4 GB/T6170-2000 M8 Nut 4
5 COX30-10000 Engine cover 1
6 Hinge 2
7 GB/T819.1-2000 M8 20 Screw 4
8 COX30-30000 Spring air 1
9 GB/T6170-2000 M8 Nut 2
6-08
Head guard
10 22
9
8
21
12
13
14
11
23
8
9
10
1
5 16
19 24
25
8
9 17
10 7 2
16
6
5
20 4
24
25
17
20
15,18
3
6-09
Head guard
1 GB/T818-2000 M6 18 Screw 2
2 COW30-00100 Handle 1
3 COW30-00007 Plug 4
4 GB/T5783-2000 M6 60 Bolt 2
6 GB/T97.1-85 6 Washer 2
7 GB/T802 M6 Nut 2
8 GB/T5783-2000 M12 25 Bolt 12
9 GB/T93-87 12 Washer 12
10 GB/T97.1-85 12 Washer 12
11 COW30-00002 Cover 1
12 GB/T818-2000 M5 12 Screw 2
13 GB/T93-87 5 Washer 2
14 GB/T97.1-85 5 Washer 2
15 GB/T5783-86 M8 20 Bolt 4
16 COW30-00005 Plug 2
17 COW30-00600 Cushion stopper 4
18 GB/T97.1-85 8 Washer 4
19 COW30-00008
20 COW30-00006 Washer thrust 2
21 COW30-20000 Head guard 1
22 COW30-30000 Bracket,right 1
23 COW30-10000 Bracket,left 1
24 GB/T5783-2000 M10 25 Bolt 8
25 GB/T93-87 10 Washer,spring 8
6-10
HYDRAULIC SYSTEM
Oil tank
10
12
4
11
12
5
6
7
7-01
Oil tank
1 COM30-10100 Gauge,oil level 1
2 COM30-10200 Coverplate,ass y 1
3 COC30-50001 Cover,gasket 1
4 GB/T5783-2000 M6 16 Bolt 8
6 COM30-10001 Strainer 1
7 COM30-10002 Strainer 1
8 JB982-77 33 Washer 1
9 COC30-50400 Plug,drain 1
10 COM30-10003 Breather 1
11 Hose 1
12 Clip 2
7-02
Valve control(two-throw)
18
17 1
3 2
16
16
4
12
15 11
10
14 19
12
11
6
13 7
9
7-03
Valve control(two-throw)
1 COM30-20700 Knob,lift 1
2 COM30-20300 Level,lift 1
3 COM30-20003 Coller 1
4 COM30-20004 Bushing 2
5 COM30-20002 Joint 2
6 COM30-20001 Pin 2
7 CBD-F15-02 Valve,control 1
8 COM30-20005 Rubber 3
9 GB/T5786-2000 M10 1.25 30 Bolt 3
10 GB/T882-86 8 26 Pin 2
11 GB/T97.1-85 8 Washer 4
12 GB/T91-2000 3 20 Pin,cotter 4
13 GB/T93-87 10 Washer 3
14 COM30-20100 Shaft,valve 1
15 GB/T5783-2000 M6 12 Bolt 1
16 GB/T96-2000 16 Washer 2
17 COM30-20400 Lever,tilt 1
18 COM30-20800 Knob,tilt 1
19 CYF30-20001 U U-nip 2
7-04
Valve control(three-throw)
20
3 18
17
4
16 2
4
16
12 4
11 10
15
14 19
12
11
6
13
9
7
7-05
Valve control(three-throw)
3 COM30-20500 Level,third 1
5 COM30-20002 Joint 3
6 COM30-20001 Pin 3
9 GB/T5786-2000 M10 1.25 30 Bolt 3
10 GB/T882-86 8 26 Pin 3
11 GB/T97.1-85 8 Washer 6
12 GB/T91-2000 3 20 Pin,cotter 6
13 GB/T93-87 10 Washer 3
15 GB/T5783-2000 M6 12 Bolt 1
16 GB/T96-2000 16 Washer 2
19 CYF30-20001 U U-nip 2
20 COM30-20900 Knob-third 1
7-06
Valve control(four-throw)
22
20
21 18
3 1
17
4 2
16
16
4
12
11 4
10
15
19
14
12
11
6
13
9
7
7-07
Valve control(four-throw)
3 COM30-20500 Level,third 1
5 COM30-20002 Joint 4
6 COM30-20001 Pin 4
9 GB/T5786-2000 M10 1.25 30 Bolt 3
10 GB/T882-86 8 26 Pin 4
11 GB/T97.1-85 8 Washer 8
12 GB/T91-2000 3 20 Pin,cotter 8
13 GB/T93-87 10 Washer 3
15 GB/T5783-2000 M6 12 Bolt 1
16 GB/T96-2000 16 Washer 2
19 CYF30-20001 U U-nip 2
20 COM30-20900 Knob-third 1
COM30-20600 Level-fourth 1
COM30-21000 Knob-fourth 1
7-08
Hydraulic pipeline
Pump
21
34
22
38
Oil tank 20
39
2 32
14
18
35
19
15 16
30 31 29
13 17
34 11 Steering
cylinder
Control valve
8
10 36
9 26
29 34
Steering unit 23
34 34
6 8 12 30 13
34
1 7 10
4 34
3
22 37
29
28 34
27
33 5
6
1
Tilt cylinder R.H 28
33
Tilt cylinder L.H
7-09
Hydraulic pipeline
1 COM30-3003 6I 280 Hose H.P 2
2 GB/T5783-2000 M10 30 Bolt 2
4 GB/T5783-2000 M6 25 Bolt 2
5 COM30-30100 Steel pipe ass y 1
6 COM30-30004 6I 300 Hose H.P 2
7 GB/T5786-2000 M12 1.25 25 Bolt 1
8 GB/T97.1 10 Washer 3
9 GB/T5786-2000 M12 1.25 30 Bolt 2
10 GB/T93-87 10 Washer 3
11 COM30-30005 36) Elbow 1
12 COM30-30006 34) Elbow 1
13 COM30-30007 34) Nipple 2
14 45 Clip 6
15 COM30-30001 Hose 1
16 27~51 Clip 2
17 COM30-30008 13 1500 Hose L.P. 1
18 COM30-30002 Hose L.P. 1
19 COM30-30009 36) Nipple 1
20 COM30-30010 13II 1170 Hose H.P 1
7-10
Hydraulic pipeline
Pump
21
34
22
38
Oil tank 20
39
2 32
14
18
35
19
15 16
30 31 29
13 17
34 11 Steering
cylinder
Control valve
8
10 36
9 26
29 34
Steering unit 23
34 34
6 8 12 30 13
34
1 7 10
4 34
3
22 37
29
28 34
27
33 5
6
1
33
Tilt cylinder L.H
7-11
Hydraulic pipeline
21 CBDF32FH62 Gear pump 1
CBD-F32LS-BB Gear pump 1
CBD-F32LSL-BB Gear pump 1
22 COM30-30011 34)Elbow 1
23 COM30-30012 8I 1900 1
24 COM30-30013 8I 1800 1
25 GB1235-76 O 16 2.4 O-ring 2
26 COM30-30014 Hose H.P 1
27 H24C7-60501 Elbow 4
28 COM30-30015 33) Elbow 1
29 COM30-30016 33) Elbow 2
30 COM30-30017 32) Elbow 1
- 2
31 COM30-30018 Plug 2
- 4
33 GB1235-76 O 15 2.4 O-ring 4
7-12
Hydraulic pipeline
Pump
21
34
22
38
Oil tank 20
39
2 32
14
18
35
19
15 16
30 31 29
13 17
34 11 Steering
cylinder
Control valve
8
10 36
9 26
29 34
Steering unit 23
34 34
6 8 12 30 13
34
1 7 10
4 34
3
22 37
29
28 34
27
33 5
6
1
33
Tilt cylinder L.H
7-13
Hydraulic pipeline
34 GB1235-76 O 22 2.4 O-ring 6
35 GB3452.1-92 O 28 3.55 O-ring 1
36 GB1235-76 O 24 2.4 O-ring 1
37 GB97.1-85 10 Washer 2
7-14
LIFTING SYSTEM
Mast(3m)
48 49 50 51 52 27
37
35
36
35
34 20
9
33
30
6 29
13
7
8 20 47
5
3 28
31
10
17 18 16 15 14 53 20 40 46
12 32
11
43
2 38 38
40
39
42 39
3 44 38
1 38
41 44
40 45
23
26
25
24
23 22 21 2019 4 3 1817 16 15 14
8-01
Mast(3m)
1 20K75-90000 Fork assy 2 2~2.5T
30K75-90000 Fork assy 2 3~3.5T
2 20K75-50000 Backerst 1 2~2.5T
30K75-50000 Backerst 1 3~3.5T
3 30K75-60100 ( ) Roller main(S) 10 2~3.5T
30K75-60200 ( ) Roller main(M) 10 2~3.5T
30K75-60300 ( ) Roller main(L) 10 2~3.5T
4 20K75-40000 Backer 1 2~2.5T
30K75-40000 Bracker 1 3~3.5T
5 TG2002-13030 Oil tube 1 2~2.5T
TG2002-13020 Oil tube 1 3~3.5T
6 780708K Chain wheel 2 3T
780309K3 Chain wheel 2 3.5T
7 20K75-30000 Mast, inner 1 2~2.5T
30K75-30000 Mast, inner 1 3~3.5T
8 20K75-81000 Lift cylinder assy 2
30K75-81000 Lift cylinder assy 2 2~2.5T
9 20K75-20000 Mast, outer 1 3~3.5T
30K75-20000 Mast, outer 1
10 20K75-70200 Speed limit value 1 2~2.5T
30K75-70200 Speed limit value 1 3~3.5T
11 GB5783-86 M14 35 Bolt 8
12 GB93-87 14 Washer,spring 8
8-02
Mast(3m)
48 49 50 51 52 27
37
35
36
35
34 20
9
33
30
6 29
13
7
8 20 47
5
3 28
31
10
17 18 16 15 14 53 20 40 46
12 32
11
43
2 38 38
40
39
42 39
3 44 38
1 38
41 44
40 45
23
26
25
24
23 22 21 2019 4 3 1817 16 15 14
8-03
Mast(3m)
13 GB894.1-86 45 Snap, ring 4
14 GB5783-86 M8 20 Bolt 8
15 GB93-87 8 Washer, spring 8
16 30K75-60003 Snap, ring 10 2~3.5T
17 30K75-60002 Shim 10 2~3.5T
30K75-60001 Shim 5 2~3.5T
18 30K75-60007 Shim 16 2~3.5T
19 GB5782-86 M10 55 Bolt 4 2~2.5T
GB5782-86 M10 60 Bolt 4 3~3.5T
21 SLH1623-XXX Chain 2 3T
SLH1624-XXX Chain 2 3.5T
22 20K75-00016 Nut 2 3T
30K75-00016 Nut 2 3.5T
23 GB6171-86 M6 1.5 Nut 4 3T
GB6171-86 M18 1.5 Nut 4 3.5T
24 GB91-86 4 40 Pin 2
25 GB9457-88 M6 1.5 Nut 2 3T
GB9457-88 M18 1.5 Nut 2 3.5T
26 GB862.1-87 16 Washer 2 2~2.5T
GB862.1-87 18 Washer 2 3T
27 GB6170-86 M10 Nut 4
28 Q70145 Z1/8 Grease nipple 2
8-04
Mast(3m)
48 49 50 51 52 27
37
35
36
35
34 20
9
33
30
6 29
13
7
8 20 47
5
3 28
31
10
17 18 16 15 14 53 20 40 46
12 32
11
43
2 38 38
40
39
42 39
3 44 38
1 38
41 44
40 45
23
26
25
24
23 22 21 2019 4 3 1817 16 15 14
8-05
Mast(3m)
29 30K75-60004 Sliding plate 2 2~3.5T
30 30K75-60005 Shim 4 2~3.5T
31 GPUZ-12-21-C WC L=650 High pressure rubber hose 1
32 4001 ( ) ZG1/2 Joint 2
70 M22 1.5
33 30K75-80002 Shim 8 2~3.5T
34 30K75-80001 Bolt 2 2~3.5T
36 GB5783-86 M12 40 Bolt 6
37 20K75-30101 ( ) Chain wheel holde(L.H) 1 2~2.5T
20K75-30104 ( ) Chain wheel holde(R.H) 1 2~2.5T
30K75-30101 ( ) Chain wheel holde(L.H) 1 3~3.5T
30K75-30104 ( ) Chain wheel holde(R.H) 1 3~3.5T
38 Q66018 Clamp 4
39 HG4-405-75 d10 1100 Rubber tube 2
40 GB5783-86 M10 20 Bolt 5
41 30K75-70001 Clip 1 2-3.5T
42 30K75-70100 Joint 1 2-3.5T
43 L=300 Button nylon 4/8
44 Q66024 Clamp 2
45 HG4-701-74 d16 1000 Rubber rube 1
46 30K75-00002 Bushing 2 2-3.5T
47 GB5783-86 M10 16 Bolt 2
8-06
Mast(3m)
48 49 50 51 52 27
37
35
36
35
34 20
9
33
30
6 29
13
7
8 20 47
5
3 28
31
10
17 18 16 15 14 53 20 40 46
12 32
11
43
2 38 38
40
39
42 39
3 44 38
1 38
41 44
40 45
23
26
25
24
23 22 21 2019 4 3 1817 16 15 14
8-07
Mast(3m)
48 20K75-80200 Plate 2 2~2.5T
30K75-80200 Plate 2 3~3.5T
49 20K75-80100 Bracket 2 2~2.5T
30K75-80100 Bracket 2 3~3.5T
50 20K75-80001 Shim 2 2~2.5T
30K75-80002 Shim 2 3~3.5T
51 20K75-80002 Shim 6 2~2.5T
30K75-80003 Shim 6 3~3.5T
52 GB97.1-85 10 Washer, spring 4
53 30K75-00300 Plate 1 2~3.5T
8-08
Loft cylinder
13
4
5
9
1
11 10
12
2
6
3 7
8-09
Loft cylinder
1 20K75-81100 Cylinder, spacer 1 2~2.5T

30K75-81100 Cylinder, spacer 1 3~3.5T
2 GB895.2-86 20 Stopper 1 2~2.5T
GB895.2-86 25 Stopper 1 3~3.5T
3 20K75-81005 Piston 1 2~2.5T
30K75-81005 Piston 1 3~3.5T
4 20K75-81001 Cylinder, headl 1 2~2.5T
30K75-81001 Cylinder, headl 1 3~3.5T
5 20K75-81002 Guide bushing 1 2~2.5T
30K75-81002 Guide bushing 1 3~3.5T
6 20K75-81003 Piston rod 1 2~2.5T
30K75-81003 Piston rod 1 3~3.5T
7 20K75-81006 Cuide bushing 1 2~2.5T
30K75-81006 Cuide bushing 1 3~3.5T
8 FQ0035C1 d40 Dust-proof ring 1 2~2.5T
FQ0039C1 d45 Dust-proof ring 1 3~3.5T
9 GB1235-76 O D60 3.1 O-ring 1 2~2.5T
GB1235-76 O D68 3.1 O-ring 1 3~3.5T
10 FU0497KO Yx d40 Snap ring 1 2~2.5T
FU0572KO Yx d45 56 7 Snap ring 1 3~3.5T
11 20K75-81004 Backup ring 1 2~2.5T
30K75-81004 Backup ring 1 3~3.5T
12 FU0613LO Yx D50 Snap ring 1 2~2.5T
FU0692LO Yx d45 55 6 Snap ring 1 3~3.5T
13 20K75-81000 Lift cylinder assy 1 2~2.5T
30K75-81000 Lift cylinder assy 1 3~3.5T
8-10
Tilt cylinder
11
10
9
8 3
22
19
7
5 18
515
5
6 1716
4
3
2 15 7
21
14
13
23 12 20
1
8-11
Tilt cylinder
1 20K75-10000 Tilt cylinder assy 1 2~2.5T
30K75-10000 Tilt cylinder assy 1 3~3.5T
2 30K75-10200 Bushing 1 2~3.5T
3 Q70190 Z1/8 Nipple grease 2
4 GB54-76 M30 1.5 Nut 1
5 GB1235-75 A70 60 Stopper 3 2~2.5T
30K75-10005 Stopper 3 3~3.5T
6 20K75-10002 Guide bushing 1 2~2.5T
30K75-10001 Guide bushing 1 3~3.5T
7 30K75-10002 Piston rod 1 2~3.5T
8 GB1235-76 O D28 3.5 O-ring 1
9 20K75-10004 Piston 1 2~2.5T
30K75-10003 Piston 1 3~3.5T
10 GB58-76 M22 1.5 Nut 1
11 30K75-10300 Bushing 1 2~2.5T
12 FQ0031C1 d35 Dust-proof sleeve 1
13 FU00424K0 Yx d35 45 6 Yx-ring 1
14 20K75-10003 Gushion ring 1 2~3.5T
15 GB1235-76 O D70 5.7 O-ring 2 2~2.5T
GB1235-76 O D80 5.7 O-ring 1 3~3.5T
16 20K75-10005 Piston bushing 1 2~2.5T
30K75-10004 Piston bushing 1 3~3.5T
8-12
Tilt cylinder
11
10
9
8 3
22
19
7
5 18
515
5
6 1716
4
3
2 15 7
21
14
13
23 12 20
1
8-13
Tilt cylinder
17 FU0846L0 Yx d60 70 6 Yx-ring 1 2~2.5T
FU0936L0 Yx d70 80 6 Yx-ring 1 3~3.5T
18 GB97.1-85 22 Washer, plain 1
19 GB91-86 5 40 Cotter pin 1
20 GB3452.1-82 O 34.5 3.55 O-ring 1 2-3.5T
21 GB3452.1-82 O 69 3.55 O-ring 1 2~2.5T
GB3452.1-82 O 82.5 3.55 O-ring 1 3~3.5T
22 20K75-10100 Body cylinder 1 2~2.5T
30K75-10100 Body cylinder 1 3~3.5T
23 20K75-10001 Eyebar 1 2~3.5T
8-14
Speed limit valve
1213
11 16
10
9
8
14 67
4
5
3 15
2
17
8-15
Speed limit valve
1 20K75-70200 Fallen speed limit valve 1 2~2.5T
30K75-70200 Fallen speed limit valve 1 3~3.5T
2 GB894.1-86 Snap ring 1
3 30K75-70114 Valve boby 1 2-3.5T
4 20K75-70221 Spring 1 2~2.5T
30K75-70111 Spring 1 3~3.5T
5 30K75-70112 Valve spool 1 2~2.5T
6 30K75-70115 Bracket 1 3~3.5T
7 30K75-70116 Needle valve 1 2~2.5T
8 30K75-70113 Valve guide 1 3~3.5T
9 30K75-70118 Seal ring 1 2~2.5T
10 30K75-70117 Spacer 1 3~3.5T
11 30K75-70119 Spring 1 2~2.5T
12 30K75-70120 Cheek plate 1 3~3.5T
13 GB893.1-86 22 Snap ring 1 2~2.5T
14 30K75-70102 Tube joint 1 3~3.5T
15 20K75-70220 Speed limit instrument 1 2~2.5T
30K75-70110 Speed limit instrument 1 3~3.5T
16 30K75-70101 Valve hoshing 1 3~3.5T
20K75-70201 Valve hoshing 1 2~2.5T
17 GB1235-76 O D35 3.5 O-ring 1
8-16
Fork
4 3
8-17
Fork
1 20K75-90000 Lifting fork assy 2 2~2.5T
30K75-90000 Lifting fork assy 2 3~3.5T
2 20K75-90003 Spring 2 2~2.5T
30K75-90003 Spring 2 3~3.5T
3 GB879-86 6 70 Pin 2 2~2.5T
GB879-86 6 70 Pin 2 3~3.5T
4 20K75-90002 Pin, stopper 2 2~2.5T
30K75-90002 Pin, stopper 2 3~3.5T
8-18
ELECTRIC SYSTEM
7
9 8 6
5
4
10 3
11
12 2
SHANGLI
1
48
9-01
7 6
8 5
4
9 3
10 SHANGLI 2
11
1
48
9-02
Electric system
9-03
Electric system
1 COQ30-02000 Cabinet harness 1
2 CYQ30-01000 Engine harness 1
CYQ30J-01000 Engine harness 1 W2
CYQ20J-01000 Engine harness 1 W1
CJQ30-01000 Engine harness 1
CJQ30J-01000 Engine harness 1 W2
CJQ20J-01000 Engine harness 1 W1
3 SQLJ2000 Combination M/T 1
4 SQLY2000 Combination M/T 1
5 JQ1030/04 Relay 2
6 Bx2081 Fuse box 1
7 4 100 Belt clip 12
8 4 200 Belt clip 8
9 4.8 350 Belt clip 2
10 Belt clip 14
11 7
12 Z3/8 Water temp sending unit 1
13 DJB12B-12V Back buzzer 1
14 GB65-85 M6 16 Bolt 2
15 GB93-87 6 Washer
9-04
Electric system
9-05
Electric system
16 262 Fule level sending unit 1
17 JKQ1 Relay 1
18 DL124ED Horn 1
19 GB5780-86 M18 16 Bolt 1
20 GB93-87 8 Washer 1
21 JK801 Switch,turn signal 1
22 DW120*120-1 Head lamp ass y 2
23 Z-QX85*85 Front combination lamp 2
24 XH8-1 Rear combination lamp 2
25 COQ01-03501 Mat 2
26 JK205 Brake swithch 1
27 SG152 Flasher unit 1
28 GB65-85 M6 10 Bolt 1
29 JK411 Switch 1
30 JK107 Switch 1
31 XH8-8 2
9-06
Battery
9-07
Battery
1 6-QA-135S Battery 1
2 COQ30-00100 Holder,battery 1
3 GB/T5783-2000 M10 25 Bolt 4
GB/T93-87 10 Washer,spring 4
GB/T97.1-87 10 Washer,spring 4
4 COQ30-00003 Casket 1
5 COQ30-00001 Clamp,battery 1
6 COQ30-00002 Club,battery 2
7 GB/T6170-2000 M8 Nut 2
9 COQ30-04000 1
10 COQ30-03000 Cable 1
11 COQ20J-03000 Cable W1
12 COQ30J-03000 Cable W2
9-08
SCUTCHEON
Decal
1 SCI-001 Decal,safety 2
2 SCI-002 Name plate 1
3 SCI-003 Decal,Iubrication chart 1
4 SCI-004 Decal,capacity char 1
5 SCI-005 Decal 1
6 SCI-006 Decal,caution 1
7 SCI-007 Decal,model 2
8 SCI-008 Decal,Praking brake adjust 1
9 SCI-009 Decal,fuel 1
10 SCI-010 Decal,antifreeze liquid 1
11 GB27-76 3 6 Riet 4
12 SCI-011 SHANGLI Decal 2
13 SCI-012 Decal,adding hydraulic oil 1
14 SCI-013 Decal,capacity 1
15 SCI-014 Decal,fan safety 1
16 SCI-015 Decal,tyre safety 1
17 SCI-016 Decal,sling 2
18 SCI-017 Decal, air pressure 1
19 SCI-018 1
Decal,padlod mast space
20 SCI-019 Decal,notice thumb hand 1
10-01
9-08
Decal
17
12
¡ñ
^ ^ 6
9 18
20 2 11 13 5 3 16 15
19 4 8 14 10
10-02
: 2611
Address: 2611 Bao'an Highway, Shanghai, China
(Tel): 86-21-69156666
(Fax): 86-21-69156000
(P.C.): 201801
(Website): http://www.salcn.com
E-mail: shangli@salcn.com

Shangli CPQYD30 Parts Manual

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Shangli CPQYD30 Parts Manual

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PARTS MANUAL

Internal Combustion Balanced Forklift

1.This parts list is applied for the"SHANGHAI.SHANGLI FORKLIFT COMPANY LTD."

The forklift truck of balance type and diesel engine

4. If there is any change, we will not to notify.

ELECTRIC SYSTEM STEERING SYSTEN

Driving System ENGINE SYSTEM BODY SYSTEM

Item Part No. Description Q ty Model applicable

1 GB/T 5782-2000 M10 110 Bolt 2

GB/T 5782-2000 M10 85 Bolt 2 W1

7 GB/T6184-2000 M10 Nut 2

8 COC30-10100 A495BPG-6 Engine 1 CPC(D)30SA-X2

COC30J-10100 ISUZU 4JG2PE 1 CPC(D)30SA-W2

Item Part No. Description Q ty Model applicable

1 COC30-20001 Hose,intake air 1

COC30J-20001 Hose,intake air 1 -W2

COC20J-20001 Hose,intake air 1 -W1

3 COC30-20100 Air cleaner 1

COC20J-20100 Air cleaner 1 -W1

4 COC30-20002 Hose,intake air 1

5 COC30-20101 Rear corer 1

COC20J-20103 Rear corer 1 -W1

7 COC30-20103 Shell cleaner 1

COC20J-20103 Shell cleaner 1 W1

12 GB/T5783-2000 M10 16 Bolt 2

Item Part No. Description Q ty Model applicable

1 COC30-40002 Hose rubber 1

COC30J-40002 Hose rubber 1 W1 W2

3 COC30-40001 Hose rubber 1

COC30J-40001 Hose rubber 1 W2

COC20J-40001 Hose rubber 1 W1

Item Part No. Description Q ty Model applicable

6 HG4-548-1967 10 17 1150 Tube 1

HG4-548-1967 8 15 600 Tube 1 W1 W2

8 HG4-548-1967 10 17 760 Tube 1

HG4-548-1967 8 15 600 Tube 1 W1 W2

18 HG4-548-1967 10 17 500 Tube 1

HG4-548-1967 8 15 600 Tube 1 W1 W2

2 GB/T6173-2000 M10 1.25 Nut 2

3 GB/T6171-2000 M10 1.25 Nut 2

7 GB/T5785-2000 M10 1.25 80 Bolt 2

8 GB/T889.2-2000 M10 1.25 Nut 2

COC35-30001 Pipe 1 3.5T

COC20-30001 Pipe 1 2.0T

COC25-30001 Pipe 1 2.5T

Item Part No. Description Q ty Model applicable

1 COF30-20201 Case, cross L.H 1

2 GB/T5786-2000 M10 1.25 25 Bolt 8

4 COF30-20202 Cover, bearing 2

5 COF30-20203 Gear, side 2

10 COF30-20211 Case,cross R.H 1

16 GB119-86 d6 30 Pin parallel 2

17 GB/T6171-2000 M10 1.25 Nut 28

18 GB1235-76 O 75 3.1 O-ring 2

Item Part No. Description Q ty Model applicable

22 GB272-93 213 Bearing 2

23 COF30-20220 Shaft,final pinion gear 1

24 COF30-20221 Gear,spiral vevel 1

25 GB297-94 7507 Bearing 2

Item Part No. Description Q ty Model applicable

1 CJF30-20200 Drive unit 1

CJF30J-20200 Drive unit 1

2 GB/T5785-2000 M12 1.25 40-6g Bolt 12

5 GB119.2-2000 B10 30 Pin,parallel 1