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DBM-500 Dynamic Booklet Maker Installation Manual
DBM-500 Dynamic Booklet Maker Installation Manual
DBM-500 Dynamic Booklet Maker Installation Manual
Installation Manual
Specialized Person Only
ATTENTION TO SERVICE PERSONNEL
Be sure to bring back this installation manual after installing the unit.
Do not leave behind tools required for installation with the customer.
Keep this installation manual safely for use when requested by customers to change the
place of installation in the future.
CONTENTS
1. INSTALLING PRECAUTIONS ........................................................................... 3
1-1. Before Installing ....................................................................................... 3
1-2. Installation Location ................................................................................. 3
1-3. Power Supply .......................................................................................... 3
2. COMPONENTS ................................................................................................ 4
2
1. INSTALLING PRECAUTIONS
1-1. Before Installing
• This machine is intended for connecting and using with collator DC-10/60, DC-8/32 or
DSF-2000.
It cannot be connected with other models.
• Before starting installation, turn OFF the power switches on this machine and the upstream
unit, and disconnect the power cords from the outlet.
• Make sure that the power supply voltage and frequency in your area match the power
requirements indicated on the main name plate of the unit.
• If moving the control panel, perform "5. MOVING THE CONTROL PANEL" first.
• Make sure the power supply used is always within the following range.
• 220-240V AC 50Hz/120V AC 60Hz
• When you power other appliances from the same AC outlet, make sure that the combined
power consumption does not exceed the power supply capacity.
• Rated power of this equipment : 3.8A/6.5A
3
2. COMPONENTS
1 2 3 4
5 6 7 8 9
bk bl bm bn bo
bp bq br bs bt ck
cl cm cn co cp cq cr
cs ct dk dl dm dn do dp
Dynamic Booklet Maker
dq dr ds dt ek
el em
4
2. COMPONENTS
5
3. CHECKING THE ROM
Check the ROM of the upstream unit.
For details on the checking method, refer to the maintenance manual for each upstream unit.
DC-10/60 BG-compatible
Check the ROM version.
If the ROM drawing number is “11A-8032*” and the last digit “*” is “5” or below, replace with a ROM above “6”.
There is no need to replace the ROM if the last digit is “6” and above.
DC-8/32
Check the ROM version.
If the ROM drawing number is “11A-8032*” and the last digit “*” is “2” or below, replace with a ROM for DC-8/32.
There is no need to replace the ROM if the last digit is “3” and above.
DSF-2000
Check the ROM version.
If the ROM drawing number is “99T-8003*”, “99T-8020*” or “99T-8040*”, there is a need to replace the MC board.
Replace with a MC board for DSF-2000.
There is no need for replacement if the ROM drawing number is “99T-8050*”.
6
4. INSTALLATION PROCEDURE
If moving the control panel, perform “5. MOVING THE CONTROL PANEL” first.
1 Remove the fixing plate securing the main [Paper insert side]
body and base.
Of the ten screws securing the fixing plate, eight
are used for attaching the level adjusters and two
for attaching the connecting plate.
Main body
HSKW6 x 16
HSKW6 x 16
Base
Base
HSKW6 x 16
Fixing plate
HSKW6 x 16
<Parts Used>
Level adjuster ............................................... 4
Screw (HSKW 6 x 16) ................................... 8
Level adjuster
<Parts Used>
Safety cover .................................................. 1 [R side]
Screw (MSKW 4 x 10) .................................. 6
MSKW4 x 10
MSKW4 x 10
Safety cover
7
4. INSTALLATION PROCEDURE
<Parts Used>
Wire
Wire reel mount ............................................ 2
Screw (MSKW5 x 10) ................................... 4
MSKW5 x 10
<Parts Used>
Wire .............................................................. 2
Knobscrew
<Parts Used>
Binder ........................................................... 2
Binder
Binder
8
4. INSTALLATION PROCEDURE
Belt stacker
Power cord
DBM-500
9
4. INSTALLATION PROCEDURE
<Parts Used>
Paper guide wheel ........................................ 1
Square rod .................................................... 1
Square rod
Square rod
Paper guide
wheel unit
10
4. INSTALLATION PROCEDURE
2 Insert one end of the harness into the terminal Board inside collator
of the board. Bracket
Harness
5
11
4. INSTALLATION PROCEDURE
Line mark
Paper line
LUL-HM.
MSK4 x 8
<Parts Used> Guard
Guard plate F ................................................ 1 plate F
Guard plate B ................................................ 1
Screw (MSK4 x 8) ......................................... 4
Guard plate B
12
4. INSTALLATION PROCEDURE
Harness connector
<Parts Used>
D port cable .................................................. 1
DC-10/60
DC-8/32
E port connector-1
E port-connector-2
DC-10/60
D port connector-1 DC-8/32
D port cable
D port-connector-2
When connecting DBM-500T, connect the D port connector-2 of DBM-500 and D port connector-1 of DBM-500T
with the D port cable provided with DBM-500T.
Harness connector
D port connector-2
13
4. INSTALLATION PROCEDURE
6 Connect the E port cable and set the dip switches of the relay board.
If any one machine in the system is not BG-compatible, then the whole system is not BG-compatible.
Set both dip switches SW1 and SW2 of the relay board of all machines to “ON”.
Do not connect all E port cables.
Set the BG setting of all BG-compatible units to “OFF”.
For details on BG settings, refer to the installation manual for each machine.
[Relay board]
ON ON
Set both SW1 and SW2 to “ON” Set both SW1 and SW2 to “ON”
BG-compatible system
If all the machines in the system are BG-compatible, then the system is BG-compatible.
The dip switch settings of the relay board of each machine differ according to the system configuration.
Set the upstream at the front and the downstream at the back in accordance with the paper flow.
Machine in front: SW1: ON, SW2: OFF
Machine at most back: SW1: OFF, SW2: ON
For other machines, set both SW1 and SW2 to OFF.
Connect the E port cable between all the machines.
<Parts Used>
E port cable ................................................... 1
E port connector-2
Set both SW1 and SW2 to "OFF".
(If DBM-500T is not connected, DBM-500 is most
back, so set SW1 to "OFF" and SW2 to "ON".)
14
4. INSTALLATION PROCEDURE
Note Do not connect the power plug of DBM-500 to the power supply of DC-10/60 and DC-8/32, otherwise
malfunctions may occur.
<Parts Used>
Spanner provided ......................................... 1 Plate
Plate .............................................................. 4
15
4. INSTALLATION PROCEDURE
9 Set the models connected on the control panel of DC-10/60 and DC-8/32. (Refer to the instruction
manual of DC-10/60, DC-8/32)
First of all, set the POWER switches of both the collator ( including following collators ) and DBM-500 to OFF, and
the both REMOTE switches to " ".
B. When connecting with collators ( DC -10/60, DC-8/32 ) and the trimmer ( DBM-500T)
First of all, set all the POWER switches of the collator ( including following collators ), the trimmer, and DBM-500 to
OFF, and all the REMOTE switches to " ".
EXIT
Note If the relay board settings are incorrect, or if the E port cable is not connected correctly, DBM-500, DBM-500T,
and the collator will show an error message “Relay Trouble” or “Cable Trouble” on the panel.
If this occurs, you should clear the error at DBM-500 or DBM-500T according to its maintenance mode.
16
4. INSTALLATION PROCEDURE
<Parts Used>
Connecting plate B ....................................... 1
Screw (HSKW6 x 16) .................................... 2
(Use the screws previously used for the fixing
plate.)
HSKW6 x 16
Connecting plate B HSKW6 x 16
<Parts Used>
Connecting plate A ....................................... 1
DSF-2000
Screw (MSKW5 x 10) ................................... 2
Screw (HSKW6 x 16) .................................... 2
MSKW5x10
Hole used
Hole used
17
4. INSTALLATION PROCEDURE
Screw
Conveyance belt
Delivery guide
DBM-500
<Parts Used>
D port cable .................................................. 1
D port cable
DSF-2000
D port cable
DBM-500
When connecting DBM-500T, connect the D port connector-2 of this machine and the D port connector-1 of DBM-
500T using the D port cable provided with DBM-500T.
D port connector-2
Upstream
unit
Downstream DSF-2000
This machine
unit
DBM-500
DBM-500T
D port connector-2
D port cable provide with DBM-500T
18
4. INSTALLATION PROCEDURE
1 Connect the D port connector-2 of DSF-2000 and D port connector-1 of DCM kit with the D port cable provided
with the DCM kit.
2 Connect the D port connector-2 of the DCM kit and D port connector-1 of DBM-500 with the D port cable.
3 When connecting DBM-500T, connect the D port connector-2 of this machine and D port connector-1 of DBM-
500T with the D port cable provided with the DBM-500T.
D port connector-2
Upstream
unit
Downstream This machine DSF-2000
unit DBM-500
DBM-500T
D port cable
D port connector-1
D port connector-2
Note Refer to page 21 for details on attaching the air pipe unit.
5 Connect the E port cable and set the dip switches of the relay board.
1 Set the dip switches of the relay board of this machine as follows:
SW1: ON
SW2: OFF when connecting DBM-500T, ON when not.
DSF-2000 is not mounted with a relay board, because this setting is not required
When connecting DBM-500T, set the dip switches of the relay board of DBM-500T as follows:
SW1: OFF
SW2: ON
2 When connecting DSF-2000 only, do not connect the E port cable.
When connecting DBM-500T, connect the E port connector-2 of this machine and E port connector-1 of DBM-
500T using the E port cable provided with DBM-500T.
[Relay board]
Relay board not mounted
Do not connect D port cable
ON OFF
Downstream Upstream
This machine unit
unit
DBM-500 DSF-2000
DBM-500T
19
4. INSTALLATION PROCEDURE
3 Rotate the jog dial and display “System Setting”, the press the jog dial.
System Setting
None
Rotate the jog dial and display “Feed Speed”, and press the jog dial.
Rotate the jog dial and set the value to “144”, and press the jog dial.
Input Speed Feed Speed
144 1440(mm/sec)
8 Set the paper size of each DBM-500 memory number to DSF-2000 settings.
DBM-500 DSF-2000
Memory No. 1 Paper length=420.0 mm/16.54 inch Width=297.0 mm/11.69 inch “A3”
Memory No. 2 Paper length=297.0 mm/11.69 inch Width=210.0 mm/8.27 inch “A4”
Memory No. 3 Paper length=364.0 mm/14.33 inch Width=257.0 mm/10.12 inch “B4”
Memory No. 4 Paper length=431.8 mm/17.00 inch Width=279.4 mm/11.00 inch “LGR”
Memory No. 5 Paper length=355.6 mm/14.00 inch Width=215.9 mm/8.50 inch “LGL”
Memory No. 6 Paper length=279.4 mm/11.00 inch Width=215.9 mm/8.50 inch “LTR”
Memory No. 7 Paper length=364.0 mm/14.33 inch Width=257.0 mm/10.12 inch “Custom 1”
Memory No. 8 Paper length=364.0 mm/14.33 inch Width=257.0 mm/10.12 inch “Custom 2”
Memory No. 9 Paper length=364.0 mm/14.33 inch Width=257.0 mm/10.12 inch “Custom 3”
Memory No. 10 Paper length=450.0 mm/17.72 inch Width=320.0 mm/12.60 inch “A3SR”
20
4. INSTALLATION PROCEDURE
<Parts Used>
Spanner provided ......................................... 1 Plate
Plate .............................................................. 4
1 Secure one end of the air pipe tube unit as shown in the figure.
2 Pull out the other end through the hole.
Air pipe
Air pipe
Tube
(0.7 inch)
17 mm
S c r ew ( F R 3 x 4 )
21
5. MOVING THE CONTROL PANEL
1 Remove the folding stopper adjustment
dial.
4 Remove the control panel. L side Panel bracket Control panel MSK4 x 8
Connector x 3
Grounding cable x 3
Grounding cable x 3
Connector x 3
22
5. MOVING THE CONTROL PANEL
R side connector
Connector Knob
A
Nut
Switch
Lock Lever
B
[L side]
23
5. MOVING THE CONTROL PANEL
Jumper connector
Screw
MC board
Screw
2 Insert the knob into the hole of the frame, and Knob
Frame
Frame
1 2 Attach the cover B. Nut
A
Lever
1 3 Attach the cover F.
C
1 4 Attach the folding stopper adjustment dial.
Lock B
24
6. WARNING/CAUTION LABEL LOCATION
Mandatory:
Peel off the warning label in the local language from the label sheet and affix it over the corresponding
English label. (Applicable only to 220-240V)
25
12J-90361-03100020S-0