REPORT ON

VERTICAL LOAD TEST

Address of The Site :

IOCL Paradip Refinery,

Jagatsinghpur, Odisha- 754145

Testing Organised by:

K.B.ENTERPRISE
CHANDIBERIA , Krishnapur , Kolkata - 102
E-mail: kbenterprise99@gmail.com ; Ph : 9681470663

Test Report Prepared By :

K.B.ENTERPRISE
E-mail: info.kbe2021@gmail.com
 DATA SHEET OF
VERTICAL LOAD TEST ON ROUTINE PILE
The testing of pile will be carried out according to
The Indian Standard IS: 2911 (Part 4)

Name of the Work : SRU & Additional Tankages Project at Paradip

Refinery, Group-B .

Address of the site : IOCL Paradip Refinery, Jagatsinghpur,

Odisha- 754145

Name of the Client : M/S Indian Oil Corporation Limited , Paradip

Refinery .

Name of the Contractor : M/S Bridge and Roof Co.(India) Ltd.

Name of the Structural

Consultant : M/S Technip FMC India Ltd.

Load test started on : 19.07.2023 @ 11.25 AM

Load test completed on : 20.07.2023 @ 23.30 PM

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Sr. DETAILS OF PILE UNDER TEST
1. Design Load : 95.0 MT .

2. Test or Applied Load : 142.5 MT .

3. Pile No. : WP – C20

4. Dia Of Pile : 600 MM .

5. Type Of Test : Routine Vertical Load Test .

6. Type Of Pile : BORE PILE

7. Grade Of Concrete : M-30 m3.

8. Date of Custing : 18.08.2022

9. Depth Of Pile : 15.00 MTR.

10. Cut Off Level From E.G.L. : 97.925 M

11. Reinforcement Details : As Per Drawing .

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 TESTING EQUIPMENT

DETAILS OF HYDRAULIC PUMP & JACK

Hydraulic Pump : 1000 M.T capacity

Hydraulic Jack : 400 M.T capacity

Ram Dia Of Hydraulic Jack : 26.5 cm
Hydraulic Jack Area of Ram : 551.266 cm²

DETAILS OF DIAL GAUGE

Make : Baker
Range : 0-25 mm
Least Count(L.C.) : 0.01 mm

4 Pieces Magnetic Stand.

DETAILS OF PRESSURE GAUGE

Make : Masta in England
Least Count(L.C.) : 20.0 kg/cm²

Per Division (DIV) : 11.025 M.T .

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 Load Increment Chart
SL NO . PRESSURE APPLIED APPLIDE LOAD LOAD IN
(KG/CM2) (MT) DIV
1 00 KG/CM2 0.00 MT 0.0 DIV
2 30 KG/CM2 16.54 MT 1.5 DIV
3 60 KG/CM2 33.08 MT 3.0 DIV
4 100 KG/CM2 53.13 MT 5.0 DIV
5 130 KG/CM2 71.66 MT 6.5 DIV
6 170 KG/CM2 93.72 MT 8.5 DIV
7 200 KG/CM2 110.25 MT 10.0 DIV
8 240 KG/CM2 132.30 MT 12.0 DIV
9 260 KG/CM2 143.33 MT 13.0 DIV

Load Released Chart

SL NO . PRESSURE APPLIED APPLIDE LOAD LOAD IN
(KG/CM2) (MT) DIV
1 240 KG/CM2 132.30 MT 12.0 DIV
2 200 KG/CM2 110.25 MT 10.0 DIV
3 170 KG/CM2 93.72 MT 8.5 DIV
4 130 KG/CM2 71.66 MT 6.5 DIV
5 100 KG/CM2 53.13 MT 5.0 DIV
6 60 KG/CM2 33.08 MT 3.0 DIV
7 30 KG/CM2 16.54 MT 1.5 DIV
8 00 KG/CM2 0.00 MT 0.0 DIV

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 ARRANGEMENT OF VERTICAL PILE LOAD TEST

DETAILS OF LOAD ON KENTLEDGE :

1. I.S.M.B. 600 MM X 12.0 MTR X 03 @ 123.0 KGPERMTR : 4.428 MT .
2. I.S.M.B. 300 MM X 10.0 MTR X 15 @ 46.0 KGPERMTR : 6.900 MT .
3. Reinforcement Steel : 2.000 MT.
4. JUMBO BAGS AREA : : 168.000 MT .
(7X7)=49 Nos. X 1.60 MT = 78.400 MT .
(6X6)=36 Nos. X 1.60 MT = 57.600 MT .
(5X4)=20 Nos. X 1.60 MT = 32.000 MT .

TOTAL WEIGHT OF KENTLEDGE : 181.328 MT.

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 LOAD INCREASED
DATE TIME LOAD IN LOAD IN DIAL GAUGE IN MM AVERAGE REMARKS
DIVISION MT DIAL A DIAL B DIAL C DIAL D SETTLEMENT
IN MM
19/07/2023 11.25 0.0 DIV 0.00 00 00 00 00 0.00

11.30 1.5 DIV 16.54 0.02 0.07 0.28 0.40 0.192 LOAD INCREASED
11.45 ” ” 0.02 0.07 0.28 0.40 0.192
12.00 ” ” 0.02 0.07 0.28 0.40 0.192
12.15 ” ” 0.02 0.07 0.28 0.40 0.192
12.30 ” ” 0.02 0.07 0.28 0.40 0.192

12.30 3.0 DIV 33.08 0.12 0.17 0.45 0.80 0.385 LOAD INCREASED
12.45 ” ” 0.12 0.17 0.45 0.80 0.385
13.00 ” ” 0.12 0.17 0.45 0.80 0.385
13.15 ” ” 0.12 0.17 0.45 0.80 0.385
13.30 ” ” 0.13 0.18 0.47 0.81 0.397

13.30 5.0 DIV 53.13 0.28 0.43 1.03 1.34 0.770 LOAD INCREASED
13.45 ” ” 0.29 0.44 1.03 1.36 0.780
14.00 ” ” 0.29 0.44 1.03 1.38 0.785
14.15 ” ” 0.29 0.44 1.03 1.38 0.785
14.30 ” ” 0.30 0.44 1.03 1.38 0.787

14.30 6.5 DIV 71.66 0.43 0.59 1.24 1.65 0.977 LOAD INCREASED
14.45 ” ” 0.43 0.59 1.24 1.65 0.977
15.00 ” ” 0.46 0.62 1.26 1.65 0.997
15.15 ” ” 0.46 0.63 1.26 1.65 1.000
15.30 ” ” 0.46 0.63 1.26 1.65 1.000

15.30 8.5 DIV 93.72 0.62 0.76 1.52 1.95 1.212 LOAD INCREASED
15.45 ” ” 0.63 0.76 1.53 1.97 1.222
16.00 ” ” 0.64 0.76 1.53 1.98 1.227
16.15 ” ” 0.64 0.76 1.53 1.98 1.227
16.30 ” ” 0.64 0.76 1.53 1.98 1.227

16.30 10.0 DIV 110.25 0.78 0.86 1.79 2.33 1.440 LOAD INCREASED
16.45 ” ” 0.80 0.87 1.80 2.35 1.455
17.00 ” ” 0.82 0.88 1.80 2.36 1.465
17.15 ” ” 0.83 0.88 1.80 2.37 1.470
17.30 ” ” 0.83 0.88 1.80 2.37 1.470

17.30 12.0 DIV 132.30 1.25 1.18 2.48 3.41 2.080 LOAD INCREASED
17.45 ” ” 1.28 1.20 2.50 3.42 2.110
18.00 ” ” 1.30 1.21 2.51 3.43 2.112
18.15 ” ” 1.31 1.21 2.52 3.47 2.127
18.30 ” ” 1.31 1.21 2.52 3.47 2.127

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 DATE TIME LOAD IN LOAD IN DIAL GAUGE IN MM AVERAGE REMARKS
DIVISION MT DIAL A DIAL B DIAL C DIAL D SETTLEMENT
IN MM
19/07/2023 18.30 13.0 DIV 143.33 1.72 1.55 3.12 4.21 2.650 LOAD INCREASED
18.45 ” ” 1.75 1.59 3.14 4.21 2.672
19.00 ” ” 1.75 1.59 3.16 4.24 2.685
19.15 ” ” 1.79 1.63 3.17 4.26 2.712
19.30 ” ” 1.83 1.66 3.19 4.28 2.740
OBSERVATION
20.30 ” ” 1.91 1.74 3.22 4.30 2.792
21.30 ” ” 1.97 1.80 3.24 4.32 2.832
22.30 ” ” 2.02 1.86 3.27 4.34 2.872
23.30 ” ” 2.05 1.91 3.29 4.35 2.900
20/07/2023 00.30 ” ” 2.07 1.95 3.30 4.36 2.920
01.30 ” ” 2.10 2.00 3.31 4.37 2.945
02.30 ” ” 2.12 2.03 3.32 4.38 2.962
03.30 ” ” 2.14 2.04 3.33 4.38 2.972
04.30 ” ” 2.16 2.05 3.34 4.39 2.985
05.30 ” ” 2.18 2.06 3.35 4.40 2.997
06.30 ” ” 2.20 2.07 3.35 4.41 3.007
07.30 ” ” 2.21 2.09 3.36 4.41 3.017
08.30 ” ” 2.23 2.10 3.37 4.43 3.032
09.30 ” ” 2.25 2.12 3.39 4.44 3.050
10.30 ” ” 2.26 2.13 3.40 4.44 3.057
11.30 ” ” 2.26 2.13 3.40 4.44 3.057
12.30 ” ” 2.26 2.13 3.40 4.44 3.057
13.30 ” ” 2.26 2.13 3.40 4.44 3.057
14.30 ” ” 2.26 2.13 3.40 4.44 3.057
15.30 ” ” 2.26 2.13 3.40 4.44 3.057
16.30 ” ” 2.26 2.13 3.40 4.44 3.057
17.30 ” ” 2.26 2.13 3.40 4.44 3.057
18.30 ” ” 2.26 2.13 3.40 4.44 3.057
19.30 ” ” 2.26 2.13 3.40 4.44 3.057
3.057 Gross
Settlement

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 LOAD RELEASED
DATE TIME LOAD IN LOAD DIAL GAUGE IN MM AVERAGE REMARKS
DIVISION IN MT DIAL A DIAL B DIAL C DIAL D SETTLEMENT
IN MM
20/07/2023 19.30 12.0 DIV 132.30 2.21 2.04 3.31 4.35 2.977 LOAD RELEASED
19.45 ” ” 2.21 2.04 3.31 4.35 2.977
20.00 ” ” 2.21 2.04 3.31 4.35 2.977

20.00 10.0 DIV 110.25 2.14 1.98 3.24 4.24 2.900 LOAD RELEASED
20.15 ” ” 2.14 1.98 3.24 4.24 2.900
20.30 ” ” 2.14 1.98 3.24 4.24 2.900

20.30 8.5 DIV 93.72 2.09 1.93 3.13 4.09 2.810 LOAD RELEASED
20.45 ” ” 2.09 1.93 3.13 4.09 2.810
21.00 ” ” 2.09 1.93 3.13 4.09 2.810

21.00 6.5 DIV 71.66 1.95 1.86 2.98 3.94 2.682 LOAD RELEASED
21.15 ” ” 1.95 1.86 2.98 3.94 2.682
21.30 ” ” 1.95 1.86 2.98 3.94 2.682

21.30 5.0 DIV 55.13 1.86 1.73 2.81 3.77 2.542 LOAD RELEASED
21.45 ” ” 1.86 1.73 2.81 3.77 2.542
22.00 ” ” 1.86 1.73 2.81 3.77 2.542

22.00 3.0 DIV 33.08 1.75 1.62 2.60 3.56 2.382 LOAD RELEASED
22.15 ” ” 1.75 1.62 2.60 3.56 2.382
22.30 ” ” 1.75 1.62 2.60 3.56 2.382

22.30 1.5 DIV 16.54 1.64 1.51 2.42 3.38 2.237 LOAD RELEASED
22.45 ” ” 1.64 1.51 2.42 3.38 2.237
23.00 ” ” 1.64 1.51 2.42 3.38 2.237

23.00 0.0 DIV 0.00 1.52 1.40 2.31 3.17 2.100 LOAD RELEASED
23.15 ” ” 1.52 1.40 2.31 3.17 2.100
23.30 ” ” 1.52 1.40 2.31 3.17 2.100
2.100 Net
Settlement

Gross Settlement : 3.057 mm .

Net Settlement : 2.100 mm .
Rebound : 0.957 mm

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 LOAD VS SETTLEMENT CURVE

160

140

120

100
Load in MT

80

60

40

20

0
0 0.5 1 1.5 2 2.5 3 3.5
Settlement in MM

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 Conclusion

Type Of Test : Routine Vertical Load Test .

Pile No.: WP – C20.
Location : LS-ATF PUMP HOUSE .
Diameter Of Pile: 600 MM .
Date of Casting: 18/08/2022
Date of Testing: 19/07/2023
❖ Standard grades of concrete will generally gain 16% of its strength after the first
day, 40% after three days, 65% after seven days, 90% after 14 days and almost
100% after 28 days OR Its strength has reached 99% in 28 days, still concrete
continues to gain strength after that period. This is why load tests are performed
after 28 days.
[Hence, it's safe]

Gross Settlement : 3.057 mm .

Net Settlement : 2.100 mm .
Rebound : 0.957 mm
Remarks : As per IS-2911, Part 4 2013
❖ 2/3 rd of the final load of which the total displacement attains a value of 12 mm .
❖ 50 % of the final load at which the total displacement equal 10 % of pile diameter.
The total displacement of Test Pile- WP – C20 ; Location : LS-ATF PUMP HOUSE ,
(Dia-600mm) is 3.057 mm @ 143.33 MT Load which is within range As per IS-2911,
Part 4 2013.
Maximum displacement is allowable up to 12 mm for pile up to and including 600
mm diameter. [3.057 mm < 12 mm] .

Now, the Total Settlement = 3.057 mm which not exist the limit 12 mm when the
load applied = 143.33 MT(Final).
So, Pile is safe condition at the test load of 143.33 MT as per IS-2911, Clause-9.4(a)

[Hence, The Pile Is Safe .]

For K.B.ENTERPRISE

K. B. E N T E R P R I S E
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