ELECTRICAL ENGINEERING

ELECTRICAL INSTALLATIONS
ELECTRONICALLY CONTROLLED
INDUSTRIAL SYSTEMS
Panel mod. C-IID/EV

TEACHER /STUDENT handbook

© COPYRIGHT BY ELETTRONICA VENETA

CIID$$$101E0.DOC
 CONTENTS

CONTENTS
CONTENTS
SAFETY STANDARDS

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 PANEL mod. C-IID/EV

Fig. 1 - Panel for testing electrical industrial installations controlled electronically

Fig. 2 – Three-pole switch – circuit breaker

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Fig. 3 - Presence, asymmetry and phase sequence relay
Fig. 4 – Static soft starter for three-phase asynchronous squirrel-cage
motors

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Fig. 5 – Adjustment performed on static soft starter
Fig. 6 – Wiring diagram of the static soft starter

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Fig. 7 – Three-phase INVERTER 400 V – 0.75 kW, power and auxiliary connections

Fig. 8 - Three-phase INVERTER 400 V – 0.75 kW

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Fig. 9 - Diagram of the electric connections of the INVERTER included in the panel
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 Fig. 10 - PLC S7 1200 with 14 DIn, 10 DOut, 2 AIn, 1 Aout

Fig. 11 – Diagran of the electrical connection of the PLC included in the panel
Fig. 12 – Operator panedl with function keys

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 Fig. 13 – Terminals for the supply voltage of 24 Vdc powering the
operator panel, and LAN connector for the connection with PLC

Fig. 14 - Terminals for the supply voltage of 24 Vdc powering the

SWITCH for networking PLC, Touch Panel and PC in Profinet (LAN).
Fig. 15 - Simulator for analog and digital signals

Fig. 16 – Power supply unit of 24 Vdc

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 Fig. 17a - Control circuit powered by PELV system with a point earthed and the other point
connected with the protection device against overcurrents. Correct circuit..
Fig. 17b - First fault not detected by the protection device in PELV circuit not earthed. Wrong
circuit because the fault cannot be seen, but it may exist.
Fig. 17c – Another fault too is not detected, but the stop button does not open the circuit any
more. Wrong circuit with serious consequences because the machine cannot be stopped!
Fig. 18 - Control circuit powered in DC with a point earthed and the other point connected with
a protection device against overcurrents. Correct circuit.

Fig. 19 - Control circuit powered partially in AC and partially in DC. Correct circuit.
N.B.: the fuses installed at the input of the rectifying bridge protect the secondary winding of the
transformer in case of any fault on diodes (diodes in short circuit)

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Table 1

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Exercise 1 – System for powering three-phase power consuming
devices with presence asymmetry and sequence failure phase
relay
Fig. 1.1 - - Control of a machine with presence asymmetry and sequence failure phase relay
Fig. 1.2 – Connections on the panels for the control of a machine with presence asymmetry and sequence failure relay.
Fig. 1.3 – Automatic change of line phase sequence if this does not comply
Fig. 1.4a – Connections of the power circuit for the control of a machine with phase sequence relay for the automatic change of line phase if they do not comply.
Fig. 1.4b - Connections of the control circuit for the control of a machine with phase sequence relay for the automatic change of line phase if it does not comply.
Exercise 2 - Controlling a three-phase asynchronous motor by PWM
inverter, in V/f – vector control mode, with acceleration and braking
ramps
Fig. 2.1 - Connection diagram of an inverter with three-phase power supply

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Fig. 2.2 - Controlling a three-phase asynchronous motor by inverter.
Fig. 2.3 - Connections of the panels for the control of a three-phase asynchronous motor by inverter.

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d

d
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ACC
dEC
FH
UL
LL

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 Exercise 3 - Controlling a three-phase asynchronous motor by
PWM inverter, with selection of direction of rotation, control of RPM
with voltage of 0-10 Vdc

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Fig. 3.1 - Control of a three-phase asynchronous motor with inverter,
selector of direction of rotation and potentiometer for r.p.m. control.

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Fig. 3.2 - Connections on the panels for the control of a three-phase asynchronous motor with inverter, selector of direction of rotation and r.p.m.-control potentiometer.

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 d

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FH F204
F213

FH .

ACC
dEC
FH
UL
LL

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Sr1…Sr7 LL UL

Sr1
Sr2
Sr3
Sr4
Sr5
Sr6
Sr7

d
UL

Fig. 3.3 - Control of a three-phase asynchronous motor with inverter,

selectors of direction of rotation and of preset r.p.m. values

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EXERCISE 4 – Gradual start-stop of a three-phase asynchronous
motor by soft starter

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Fig. 4.1 - Application of a Soft Starter with control of 24 Vac

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Fig. 4.2 – Connections on the panels for a Soft Starter with control of 24 Vac.

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EXERCISE 5 - Connections and configuration of PLC and of HMI in
Profinet

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Fig. 5.1 – Wiring diagram of a PROFINET with a SWITCH for connecting a PLC with a
HMI (Touch Panel) and for connecting the PC with the programming software.

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Fig. 5.2 – Connections on the panel; PROFINET with SWITCH for connecting the PLC with
HMI and for connecting the PC for programming.

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Fig. 5.3 - Wiring diagram with example of application of PLC.

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Fig. 5.4 – Connections on the panel with example of application of PLC..

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EXERCISE 6 - Start-stop control of a motor by PLC and HMI Panel

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Fig. 6.1 – Wiring diagram of the traditional start-stop control of a motor

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Fig. 6.2 - Start-stop control of a motor by PLC and HMI.

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Fig. 6.3a - Connections on the panels for the elcttric start-stop control system of a motor by PLC and HMI. Connections of power circuit at 400 V and PLC outputs at 24 Vac.

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Fig. 6.3b - - Connections on the panels for the elcttric start-stop control system of a motor by PLC and HMI. Connections of auxiliarypower supply of PLC and HMI, PLC inputs at 24 Vdc

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EXERCISE 7 – Pulse / start-stop control of a motor by PLC and
HMI Panel

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Fig. 7.1 - Wiring diagram for the control of a traditional pulse / start-stop contactor.

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Fig. 7.2 - Control of a pulse / start-stopo contactor by PLC and HMI.

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Fig. 7.3a – Connections on the panels for the electric control system of a pulse / start-stop contactor by PLC and HMI Panel. Power connections at 400 V, PLC outputs ar 24 Vac

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Fig. 7.3b – Connections on the panels for the electric control system of a pulse / start-stop contactor by PLC and HMI Panel. Aux. power supply of PLC and HMI, PLC inputs at 24 Vdc.

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EXERCISE 8 – Separate control of two motors by PLC and HMI

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Fig. 8.1 – Traditional wiring diagram for the separate contro of two motors

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Fig. 8.2 – Wiring diagram for the separate control of two motors by PLC and HMI.

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Fig. 8.3a – Connections on the panels for the electric system of separate control of two motors by PLC and HMI Panel. Power connections at 400 V, PLC outputs at 24 Vac

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Fig. 8.3b - Connections on the panels for the electric system of separate control of two motors by PLC and HMI Panel. Aux. power supply of PLC and HMI, PLC inputs at 24 Vdc

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EXERCISE 9 – Reversing contactor for three-phase asynchronous
motor controlled by PLC and HMI panel

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Fig. 9.1 – Reversing contactor for a traditional three-phase asynchronous motor

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Fig. 9.2 – Wiring diagram for reversing contactor controlled by PLC and HMI.

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Fig. 9.3a - Connections on the panels for the reversing contactor of a three-phase asynchronous motor, controlled by PLC and HMI Panel. Power connections at 400 V, aux. power supply of PLC and HMI at 24 Vdc

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Fig. 9.3b - Connections on the panels for the reversing contactor of a three-phase asynchronous motor, controlled by PLC and HMI Panel. Connections of PLC outputs at 24 Vac

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Fig. 9.3c - Connections on the panels for the reversing contactor of a three-phase asynchronous motor, controlled by PLC and HMI Panel. Connections of PLC inputs at 24 Vdc.

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EXERCISE 10 – Reversing contactor for three-phase asynchronous
motor with limit switches, control by PLC and HMI Panel

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Fig. 10.1 – Reversing contactor for three-phase asynchronous motor with limit switches

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Fig. 10.2 – Wiring diagram for reversing contactor for three-phase asynchronous motor,
control by PLC and HMI Panel

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Fig. 10.3a - Connections on the panels for the reversing contactor of a three-phase asynchronous motor with limit switches, PLC and HMI. Power connections at 400 V, aux. power supply of PLC and HMI at 24 Vdc.

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Fig. 10.3b - Connections on the panels for the reversing contactor of a three-phase asynchronous motor with limit switches, PLC and HMI. Connections of PLC outputs at 24 Vac

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Fig. 10.3c - Connections on the panels for the reversing contactor of a three-phase asynchronous motor with limit switches, PLC and HMI. Section of PLC inputs at 24 Vdc.

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EXERCISE 11 - Star-delta starting by PLC and HMI Panel

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Fig. 11.1 - Star – delta starter for a traditional three-phase asynchronous motor

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Fig. 11.2 – Wiring diagram of a star-delta starter for three-phase
asynchronous motor controlled by PLC and HMI Panel
.
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Fig. 11.3a – Connections on the panels for a star-delta starter of a three-phase asynchrnous motor, controlled by PLC and HMI. Power connections at 400 V, aux. power supply of PLC and HMI at 24 Vdc

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Fig. 11.3b - Connections on the panels for a star-delta starter of a three-phase asynchrnous motor, controlled by PLC and HMI. Connections of PLC outputs at 24 Vac

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Fig. 11.3c - Connections on the panels for a star-delta starter of a three-phase asynchrnous motor, controlled by PLC and HMI. Section of PLC inputs at 24 Vdc

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EXERCISE 12 - Starting via stator resistors controlled by PLC
and HMI panel

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Fig. 12.1 - Traditional two-step starting of a three-phase asynchronous motor via stator
resistors

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Fig. 12.2 – Wiring diagram for two-step starting of a three-phase asynchronous motor via
stator resistors controlled by PLC and HMI Panel

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Fig. 12.3a - Connections on the panels for the two-step starting of a three-phase asynchronous motor via stator resistors, controlled by PLC and HMI. Power connections at 400 V, aux. power supply of PLC and
HMI at 24 Vdc

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Fig. 12.3b - Connections on the panels for the two-step starting of a three-phase asynchronous motor via stator resistors, controlled by PLC and HMI. Connections of PLC outputs at 24 Vac

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Fig. 12.3c - Connections on the panels for the two-step starting of a three-phase asynchronous motor via stator resistors, controlled by PLC and HMI. Section of PLC inputs at 24 Vdc

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EXERCISE 13 – Starting a TAM by autotransformer, sequence
control by PLC and HMI Panel

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Fig. 13.1 - Traditional starting of a three-phase asynchronous motor by autotransformer.

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Fig. 13.2 – Wiring diagram for starting a three-phase asynchronous motor by
autotransformer; control by PLC and HMI Panel

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Fig. 13.3a – Connections on the panels for starting a three-phase asynchronous motor by autotransformer; control by PLC and HMI. Power connections at 400 V, aux. power supply of PLC and HMI at 24 Vdc.

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Fig. 13.3b - Connections on the panels for starting a three-phase asynchronous motor by autotransformer; control by PLC and HMI. Connections of PLC outputs at 24 Vac

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Fig. 13.3c - Connections on the panels for starting a three-phase asynchronous motor by autotransformer; control by PLC and HMI. Section of PLC inputs at 24 Vdc.

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EXERCISE 14 – Starting via rotor resistors by steps, control by
PLC and HMI Panel

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Fig. 14.1 - Traditional two-step rotor starting of a three-phase asynchronous motor.

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Fig. 14.2 - Wiring diagram for two-step rotor starting of a three-phase asynchronous motor
controlled by PLC and HMI Panel

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Fig. 14.3a – Connections on the panels for the two-step rotor starting of a three-phase asynchronous motor controlled by PLC and HMI. Power connections at 400 V, aux. power supply of PLC and HMI at 24 Vdc

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Fig, 14.3b - Connections on the panels for the two-step rotor starting of a three-phase asynchronous motor controlled by PLC and HMI. Connections of PLC outputs at 24 Vac

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Fig. 14.3c - Connections on the panels for the two-step rotor starting of a three-phase asynchronous motor controlled by PLC and HMI. Section of inputs at 24 Vdc

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 EXERCISE 15 – Remote pole changing switch for single-
winding (Dahlander) motors, controlled by PLC and HMI Panel

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Fig. 15.1 - Remote pole changing switch for a single-winding (Dahlander) motor

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Fig. 15.2 - Remote pole changing switch for a single-winding (Dahlander) motor, controlled
by PLC and HMI Panel
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Fig. 15.3a – Connections on the panels for remote pole changing switch for a single-winding (Dahlander) motor, controlled by PLC and HMI. Power connections at 400 V, aux power supply of PLC and HMI at 24 Vdc

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Fig. 15.3b - Connections on the panels for remote pole changing switch for a single-winding (Dahlander) motor, controlled by PLC and HMI. Connections of PLC outputs at 24 Vac

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Fig. 15.3c - Connections on the panels for remote pole changing switch for a single-winding (Dahlander) motor, controlled by PLC and HMI. Section of PLC inputs at 24 Vdc

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EXERCISE 16 – Reverse current braking of a three-phase
asynchronous motor, controlled by PLC and HMI Panel

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Fig. 16.1 - Reverse current braking of a traditional three-phase asynchronous motor.

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Fig. 16.2 - Wiring diagram for reverse current braking of a three-phase asynchronous motor,
controlled by PLC and HMI Panel
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Fig. 16.3a – Connections on the panels for the reverse current braking of a three-phase asyinchronous motor controlled by PLC and HMI. Power connections at 400 V, aux power supply of PLC and HMI at 24 Vdc

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Fig. 16.3b - Connections on the panels for the reverse current braking of a three-phase asyinchronous motor controlled by PLC and HMI. Connections of PLC outputs at 24 Vac

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Fig. 16.3c - Connections on the panels for the reverse current braking of a three-phase asyinchronous motor controlled by PLC and HMI. Section of PLC inputs at 24 Vdc

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EXERCISE 17 - Sequential start of motors controlled by PLC
and HMI Panel

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Fig. 17.1 - Sequential start of 4 motors; electric power diagram.

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Fig. 17.2 – Wiring diagram for the control of a machine by PLC and HMI Panel concerning the
sequential start of 4 motors

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Fig. 17.3a – Connections on the panels for the sequential start of 4 motors controlled by PLC and HMI Panel. Power connections at 400 V, auxiliary power supply of PLC and HMI at 24 Vdc

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Fig. 17.3b - Connections on the panels for the sequential start of 4 motors controlled by PLC and HMI Panel. Connections of PLC outputs at 24 Vac

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Fig. 17.3c - Connections on the panels for the sequential start of 4 motors controlled by PLC and HMI Panel. Section of PLC inputs at 24 Vdc

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EXERCISE 18 – Controlling a three-phase asynchronous motor by
PWM inverter, PLC and HMI for forward - reverse sequences and
different speeds

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Fig. 18.1 - Controlling a three-phase asynchronous motor by inverter, with forward-reverse
sequences and different speeds managed by PLC and HMI.

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Fig. 18.2a – Connections on the panels for the control of a TAM by inverter, forward-reverse sequences and different speeds managed by PLC and HMI. Power connections at 400 Vac and auxiliary power supply of
PLC and HMI at 24 Vdc

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Fig. 18.2b - Connections on the panels for the control of a TAM by inverter, forward-reverse sequences and different speeds managed by PLC and HMI. Connections of aux power supply of PLC and HMI, inverter
inputs and controls at 24 Vdc

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 d

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 d

ACC
dEC
FH
UL
LL

Sr1…Sr7 LL UL

Sr1
Sr2

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SETTING PANEL mod. C-IID/EV AT WORK

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 Operator
Object Check Action
(date and
signature)

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APPENDIX A - LAY-OUT OF PANELS mod. C-IIC/EV & C-IID/EV

Reference: Name: Form: Date: