NTUMESCENT

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ecti
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eel
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Emul
tex
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hmar
kfori
ntumes
centbi
nder
s
Des
pit
eit
sinabi
l
ityt
obur
n,s
teel
wor
ke.
g.i
nhi
ghr
isesmaybendandc
oll
aps
eatt
emper
atur
esabov
e500°
C
I
ntumes
centc
oat
ingss
hiel
dthes
teel
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kwi
thapr
otec
tiv
elay
eroff
oam andc
harf
ormedabov
e200°
C
Sy
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nder
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ialf
ir
sts
tepwi
thas
tabl
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ri
xfort
hepr
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efoam t
obui
l
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S
tar
ti
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ormul
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ymer
sav
ail
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dev
ari
ety
Athincoa
ti
ngma
ysa
ve
yourli
f
e
Anar
eaofgl
owi
ngi
mpor
tanc
e I
ntumes centpr oductsareavai
labl
easpai nt
sandc oatings
Themaj ori
tyofmulti-
stor
iedhi
gh-ri
sestodayhaveasteel whichar eappl i
edt oprotec
tawhol evari
etyofmat eri
als
,
skel
eton.Load-beari
ngs t
eelst
ruc
turesareak eyconc
ern i
nc l
udings teelst
ructur
es,metalsheets
,wood,pl asterand
forbuil
dingaut
hor i
ti
es. concrete.Inthisbrochur
eonlyc oat
ingsforsteelst
ruc t
ures
aredes cr
ibed.
Although steeldoesnotbur n,iti
shast o bepr otected
againstfir
e.When s t
ruc
turalsteel
workr eachesac ri
ti
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iret
eston6mm s
teelpl
ateswi
thEmul
texF
R728
temper at
ure,itc an loseitsload beari
ng capabilityand
buc kl
e orc ol
lapse,wi t
h drasticconsequenc es fort he
stabil
i
tyoft hebui ldi
ng i
tiss upport
ing.Wi thoutpr oper
protecti
onoft hes teel
workitmaybendandc ol l
aps
ewi t
hin
mi nut
esatt emper atur
esabove500° C.

Thusthe extr
at i
me provi
ded by int
umescentcoati
ngs
(meansa‘swel
li
ngup’or‘expansi
on’-onewhichexpands
when incontactwit
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all
y
prev
entst
hisdest
ruct
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Emul
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I
nt hepastaprotec
ti
ont i
meof30–60mi nut
eswasseenas
s
uffic
ient
,butnew standardsi
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equi
re90–1 20
minutes,
whichrequir
ehighlys
peci
al
isedbi
nder
s.
F
indi
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hef
i
repr
ooff
ormul
a
Amec
hani
smt
hats
avesl
i
ves The rightchoi
ce ofthe bi
nderins uc
h an i
ntumescent
The i ntumescent react
ion is act
ivat
ed by heat at coati
ngi scr
uci
albecaus
eonlyspec
ialbi
nder
sareeffect
ive
approximatel
y200° C.Itisan endother
micr eact
ion that i
nf ormingas t
ablematri
x,whic
hresult
sinas t
ablefoam
absorbsheat ,emitsiner
tgas esand cr
eatesan effect
ive andc har.
i
nsulati
onl ayer
.Depending ont hecompos i
ti
on,suc han
i
ntumes centc oat
ing wil
ls wellup 10t o1 00 t
imes i n Some ot
herfunct
ionalr
aw mat
eri
al
s may be us
ed t
o
thi
cknesst o bui
ld afoam charbarr
ierthatinsul
atest he i
mprov
etheperfor
mance:
underlyi
ngmat eri
al.
•Ti
O2 i
sused aspigmentand ascatal
ystf
orthechar
Thi
sintumes
centproces
smaybe divi
ded into di
ff
erent f
ormat
ion.
Thusthechoi
ceoft
herightTi
O2ises
sent
ial
.
st
eps,
dependantonthespec
ial
i
str
awmater
ialsused:
•Fl
amer etardant
smaybeus edinor dertoreducespread
1.Att emper at
ur eof250° Cthet hermopl as t
icbinder( e.g. offlamer ateandgi veself
-ext
ingui
shingpropert
iestothe
EMUL TEXF R728)mel tstof or m as oftmat ri
xi nwhi ch coating. ( Emult
ex 5535 al ready c ontai
ns a f l
ame
furtherther moc hemical r
eacti
onsc ant ak eplace. retardant.)Inaddit
ionMel amine,usedasblowingagent,
2.Ammoni um pol yphosphat e( acid donor )
,whi chi st he isa ni tr
ogen bas ed flame retar
dantwhi chcan show
maj or i ngredi ent of t he i ntumes cent c oating, excellentflameretardantproperti
es.
dec ompos esgener at
ingpol yphos phor icac i
d.
3.Thispol y phos phor i
cac idr eac t
swi th ac ar
bon donor •Incombi nati
onwithphos phor oussyner
gist
s,melamine
(usual l
ypent aer yt
hrolordi pent aery t
hrol)t of orm an canfurtheri
ncreas
ec harstabil
it
ythroughfor
mationwith
i
nor ganic/organi cester. nit
rogen-phosphoroussubs tances
.Melaminecanac tas
4.A bl owing agent( e.g.mel ami ne)dec ompos es and blowingagentf orthec har,enhancingtheheatbarri
er
rel
eas esgas esal l
owingt hemol tenr esinandes tert o funct
ionali
tyofthecharlayer.
create af oam t hatformsan i nsulati
ng bar rierwhi ch
adher est othes teel
. • Addi t
ionofLapi
nusfi
bresmayi mprov edryi
ngpropert
ies
5.When t he t emper ature k eeps r i
sing, t he es t
er oft hepaint(e.g.l
essmudc r
ack
ing,higherlow shear
dec ompos est of orm atoughc arbonc har. visc
os i
ty)
,als
oimprov estabi
l
ityoft hechar.Duri
ngt he
viol
entc ondi
ti
onsofafir
e, af
ibrer
einforcedcharwil
ll
ast
The r
esul
ti
ng charinsul
atesthe s
ubst
rat
esagainstheat
. foralongerperiodofti
meandi ncreasetheperfor
manc e
Thus,
theprot
ecti
ontimeforthest
eelst
ruc
turedependson ofthei nt
umescentcoati
ng.
thequal
it
y(densi
ty
,adhesi
on)andthic
knessofthechar
.

Exampl
e:
s
teel
bea
mandc
olumnc
over
edwi
thi
ntumes
centpai
nt
Ourpor
tfol
i
ofor
i
ntumes
centcoa
ti
ngs
Emul
texbi
nder
sfori
ntumes
centc
oat
ings
Pr
oduc
t Benef
it
s Rec
ommendedus
e
Emul
texF
R728 APEO-
freeal
ter
nat
ivet
oEmul
tex523 Rapi
dfoam gener
ati
on,
upt
o60mi
ncoat
ings
Emul
texF
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owdev
elopi
ngc
ompac
tfoam,
goodwat
err
esi
st
anc
e F
orpr
otec
ti
ont
imeupt
o120mi
n

Emul
si
onpr
oper
ti
es*
Pr
oduc
t Sol
i
dCont
ent[
%]1
pHv
alue2 Vi
scos
it
y[mPa*
s]3
T
g[C] MF
° FT[
°C]

Emul
texF
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0 4.
0 2200 23 1
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Emul
texF
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5 1
100 1
3 2
Not
es:
1
Ac
cordi
ngtoISO 32512Acc
ordingtoISO 9763Accor
dingtoISO 2555(
Brook
fi
el
d)
*Datades
cri
betypic
alpropert
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fi
cat
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Ours
tar
ti
ngf
ormul
at
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S
tar
ti
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ormul
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onbas
edonEmul
texF
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I
ngr
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s Rol
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1 Emul
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50%) bi
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2 Wat
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2.28
I
nst
ruc
ti
on:
Addi
nor
derandmi
x.Keept
emper
atur
ebel
ow@ 40°
C.

7 Mel
afi
ne bl
owi
ngagent OCINi
tr
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08
I
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ti
on:
Mixunt
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mai
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atur
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1
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T
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Sol
i
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%]

63.
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0
L
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Synthomeri s one oft he wor l
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ablefrom www. s
ynthomer .
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c.

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