MG Motor follows a well-orchestrated process of manufacturing the cars.

The firm’s production process

involves a series of various steps which ensure the rigorous quality control measures, professional
expertise and cutting-edge technologies. From the primary design to final look, each step makes sure
that the heritage of MG brand i.e. production of performance-driven, high-quality and innovative
vehicles. MG’s commitment to excellence ensures that the customers receive reliable and stylish cars
that capture the essence of British motoring. Although it is not wrong to say that all the SUVs
produced by MG Motor are very popular among their customers but “MG ZS” and “MG Hector”
are two major cars which steal most of the spotlight and set themselves apart.
MG ZS production process:

Design & Development: The production process of MG ZS at MG began with design and development of
the car’s initial design keeping in view the current trends of the market, technical advancements and
user preferences. The firm’s design team consists of product specialists, comprising engineers, design
teams and skilled labor to put all the efforts of other teams in form of new car.

For the purpose of development, the teams use CAD (Computer-Aided Design) to create virtual concept
model for the new car. Such conceptual models contain all the information regarding aerodynamics,
dimensions and materials for the car. The aim is to create a design that enables the car to have both the
optimal performance and attractive design.

Prototype Development: A prototype of the MG automobile is produced once the design has been
finalized. Prototyping is an important phase in the manufacturing process since it allows the firm to
verify and examine the design before moving on to mass production. For this reason, a small quantity of
pre-production automobiles is produced.

The vehicles are extensively tested in controlled situations and on test tracks throughout the prototype
development phase. Engineers assess a variety of factors including as efficiency, handling, security
precautions, and durability. Any design defects or improvements are detected, and changes are made to
improve the overall quality of the main product.

Component Sourcing: When both the designing and prototyping are approved by the upper
management at MG Motor, the next step is to source the essential components necessary to build the
new MG ZS. Interiors, engines, electrical supplies, transmission etc are some of the basic components.

In order to gain the high-quality required material, the staff at MG Motor deals collaborates with both
the local and international vendors. In order to certify a stable supply of required materials and
encouraging distinct improvement in the final products the company tends to maintain a strong
relationship.

Manufacturing of Components: The firm tends to manufacture most of the important materials for the
production of a new car such as engine and transmission on their own. In this way, the company is able
to maintain the quality and performance of such essential components.

MG's production facilities employ cutting-edge technology and highly qualified personnel to build
engines and gearboxes that match the company's exacting requirements. Furthermore, to ensure
stability and dependability, MG applies tight quality control techniques at every level of component
manufacture.
Body Assembly: This stage is crucial in the production process. The stage consists of joining different
body parts made of different materials like steel, aluminum and composites.

In this modern era, this stage is accomplished via robotic aid as it requires the utmost precision in order
to ensure the car’s safety and integrity. Forming the car’s skeleton and integrating doors, hoods and
fenders are the procedures completed in this step.

Painting: Body assemble is followed by painting. Ensuring proper adhesion severe surface cleaning and
preparation is required. A number of layers of primer coat are applied to protect the metal and provide
a smooth surface of car.

Base paint is followed by clear coat to give the car a glossy look and to protect it from external
environment. However, it is also important ensure a controlled environment for this step to completed
without any mistakes.

Installing Engine & Transmission: Once the car’s body is assembled and painted, a number of skilled
professionals carefully install engine and transmission at their respective places at engine bay. Hoses,
cables, and belts are precisely linked to the engine to guarantee optimal operation. Likewise, the
gearbox is fitted and linked to the engine. Both the engine and transmission are tested after installation
to verify that they work properly and fulfil performance criteria.

Installing the Interior: After the setting of engine and transmission, other component’s like dashboard,
electronic clouds, seats, door panels and many more are placed. Highly professional personnel sustain
the car’s interior aesthetic and quality. High concentration is required for this step as to ensure the
proper alignment and functioning of the new car.

Final Assembly & Testing: After all the above stated steps, the car is finally moved towards the assembly
of its exterior and the remaining components. Bumpers, lights, wheels etc forms most of the exterior
parts that are attached to the car in this stage.

Following final assembly, each vehicle is subjected to stringent testing and inspection to verify that it
fulfils MG's quality requirements. Functional tests are performed to ensure that the car's power
systems, brakes, suspension, and other important components are in good working order. Road testing
may also be carried out to assess the vehicle's performance under everyday life driving situations.

Quality check: After the car is completed, quality check is the last judge that decides whether the car will
reach the customers or not. At this stage, numerous inspections and tests are conducted to ensure the
car is safe for daily life use. If any doubts are identified, it the role of quality check teams to rectify them
and modify it according to required standards.

The firm’s comprehensive quality managements ensure that every car meets the standard criteria set by
the management. Rectified pieces are sent back for rework and only the high-quality pieces are allowed
to reach customers.